Ikea ICS333DS Installation Instructions

INSTALLATION INSTRUCTIONS

30” (76.2 CM) AND 36” (91.4 CM)

GAS BUILT-IN COOKTOP

INSTRUCTIONS D’INSTALLATION

DE LA TABLE DE CUISSON À GAZ ENCASTRÉE DE

30” (76,2 CM) ET 36” (91,4 CM)

Table of Contents/Table des matières

W11120473C

IMPORTANT:

Installer:

Leave installation instructions with the homeowner.

Homeo

wner: Keep installation instructions for future reference.

IMPOR

TANT :

Installateur

: Remettre les instructions d'installation au propriétaire.

opriétaire : Conserver les instructions d'installation pour référence ultérieure

COOKTOP SAFETY ........................................................................2

INSTALLATION REQUIREMENTS .................................................3

Tools and Parts .............................................................................3

Location Requirements ................................................................3

Electrical Requirements ...............................................................4

Gas Supply Requirements ...........................................................5

INSTALLATION INSTRUCTIONS ...................................................6

Prepare Cooktop for Installation ........................

..........................6

Install Cooktop .............................................................................6

Make Gas Connection .................................................................7

Attach Cooktop to Countertop ....................................................8

Complete Installation ...................................................................9

WIRING DIAGRAMS .....................................................................10

SÉCURITÉ DE LA TABLE DE CUISSON .....................................12

EXIGENCES D’INSTALLATION ...................................................13

Outils et pièces ...................................

........................................13

Exigences d’emplacement .........................................................13

..........................................................15

.....................................15

INSTRUCTIONS D’INSTALLATION .............................................17

Préparation de la table de cuisson pour l’installation ................17

Installation de la table de cuisson ..............................................17

Raccordement au gaz ................................................................19

Fixation de la table de cuisson au plan de travail......................20

Achever l’installation ..................................................................21

SCHÉMAS DE CÂBLAGE ............................................................22

COOKTOP SAFETY

WARNING: If the information in these instructions is not followed exactly, a fire or

explosion may result causing property damage, personal injury or death.

– Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this

or any other appliance.

– WHAT TO DO IF YOU SMELL GAS:

•

Do not try to light any appliance.

•

Do not touch any electrical switch.

•

Do not use any phone in your building.

•

Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's

instructions.

•

If you cannot reach your gas supplier, call the fire department.

– Installation and service must be performed by a qualified installer, service agency or

the gas supplier.

WARNING: Gas leaks cannot always be detected by smell.

Gas suppliers recommend that you use a gas detector approved by UL or CSA.

For more information, contact your gas supplier.

If a gas leak is detected, follow the “What to do if you smell gas” instructions.

IMPORTANT: Do not install a ventilation system that blows air downward toward this gas cooking appliance. This type of

ventilation system may cause ignition and combustion problems with this gas cooking appliance resulting in personal injury or

unintended operation.

INSTALLATION REQUIREMENTS

Tools and Parts

Gather the required tools and parts before starting installation.

Tools needed

■ Tape measure

■ Screwdriver

■

" (24 mm) combination

wrench

■ Pipe wrench

■ Wrench or pliers

■ Marker or pencil

■ Pipe-joint compound

resistant to p

ropane

gas

■ Noncorrosive leak-

detection solution

Parts supplied

■ Gas pressure regulator

■ Burner grates

■ Burner caps

■ Clamping brackets (2)

■ 2

" (6.4 cm) clamping screws (2)

Parts needed

Check local codes and consult gas supplier. Check existing gas

supply and electrical supply. See the “Electrical Requirements”

and “Gas Supply Requirements” sections.

Location Requirements

IMPORTANT: Observe all governing codes and ordinances.

Donot obstruct ow of combustion and ventilation air.

■ It is the installer’s responsibility to comply with installation

clearances specied on the model/serial/rating plate. The

model/serial/rating plate is located on the underside of the

cooktop base.

■ The cooktop should be installed in a location away from

strong draft areas, such as windows, doors, and strong

heating vents or fans.

■ All openings in the wall or oor where cooktop is to be

installed must be sealed.

■ Cabinet opening dimensions that are shown must be used.

Given dimensions are minimum clearances.

■ Grounded electrical supply is required. See the “Electrical

Requirements” section. Proper gas supply connection must

be available. See the “Gas Supply Requirements” section.

■ The cooktop is designed to hang from the countertop by its

side or rear anges.

■ The gas and electric supply should be located as shown in

“Cabinet Dimensions” section so that they are accessible

without requiring removal of the cooktop.

■ Provide cutout in right rear corner of cutout enclosure as

shown to provide clearance for gas inlet, power supply cord,

and to allow the rating label to be visible.

IMPORTANT: To avoid damage, check with your builder or

cabinet supplier to make sure that the materials used will not

discolor, delaminate or sustain other damage.

Mobile Home - Additional Installation Requirements

The installation of this cooktop must conform to the

Manufactured Home Construction and Safety Standard, Title 24

CFR, Part 3280 (formerly the Federal Standard for Mobile Home

Construction and Safety, Title 24, HUD Part 280). When such

standard is not applicable, use the Standard for Manufactured

Home Installations, ANSI A225.1/NFPA 501A or with local codes.

In Canada, the installation of this cooktop must conform with the

current standards CAN/CSA-A240-latest edition, or with local

codes.

Product Dimensions

Metal Cooktops

In the State of Massachusetts, the following installation instructions apply:

Installations and repairs must be performed by a qualified or licensed contractor, plumber, or gas fitter qualified or licensed by

the State of Massachusetts.

Acceptable Shut-off Devices: Gas Cocks and Ball Valves installed for use shall be listed.

A flexible gas connector, when used, must not exceed 4 feet (121.9 cm).

A. Model/serial/rating plate

A. 31

⁄

” (79.8 cm) on 30” (76.2 cm) models,

⁄

” (95.4 cm) on 36” (91.4 cm) models

B. 21¹⁄

” (53.4 cm)

C. 2

⁄

” (7.3 cm)

Cabinet Dimensions

IMPORTANT: If installing a range hood or microwave hood

combination above the cooking surface, follow the range hood

or microwave hood combination installation instructions for

dimensional clearances above the cooktop surface.

NOTES: After making the countertop cutout, some installations

may require notching down the base cabinet side walls to clear

the cooktop base. To avoid this modication, use a base cabinet

with sidewalls wider than the cutout.

If cabinet has a drawer, a 4” (10.2 cm) depth clearance from the

countertop to the top of the drawer (or other obstruction) in base

cabinet is required. The drawer depth may need to be shortened

to avoid interfering with the regulator.

Electrical Requirements

IMPORTANT: The cooktop must be electrically grounded in

accordance with local codes and ordinances, or in the absence

of local codes, with the National Electrical Code, ANSI/NFPA 70

or Canadian Electrical Code, CSA C22.1.

This cooktop is equipped with an electronic ignition system

that will not operate if plugged into an outlet that is not properly

polarized.

If codes permit and a separate ground wire is used, it is

recommended that a qualied electrical installer determine

thatthe ground path is adequate.

A copy of the above code standards can be obtained from:

National Fire Protection Association

1 Batterymarch Park

Quincy, MA 02169-7471

CSA International

8501 East Pleasant Valley Road

Cleveland, OH 44131-5575

■ A 120-volt, 60 Hz., AC-only, 15-amp fused, electrical circuit

is required. A time-delay fuse or circuit breaker is also

recommended. It is recommended that a separate circuit

serving only this cooktop be provided.

■ Electronic ignition systems operate within wide voltage limits,

but proper grounding and polarity are necessary. Check that

the outlet provides 120-volt power and is correctly grounded.

■ The wiring diagrams are provided with this cooktop. See

“Wiring Diagrams” section.

A. 30” (76.2 cm) on 30” models; 36” (91.4 cm) on 36” models

B. Combustible area above countertop (shown by dashed box

above)

C. 30” (76.2 cm) minimum clearance between top of cooktop

platform and bottom of uncovered wood or metal cabinet

(24” [61 cm] minimum clearance if bottom of wood or metal

cabinet is covered by not less than ¹⁄

” [0.6 cm] ﬂame retardant

millboard covered with not less than No. 28 MSG sheet steel,

0.015” [0.04 cm] stainless steel, or 0.024” [0.06 cm] aluminum

or 0.020” [0.05 cm] copper)

D. 15” (38.1 cm) maximum upper cabinet depth

E. 2¹⁄

” (5.4 cm)

F. 19” (48.3 cm)

G. 18” (45.7 cm) minimum clearance from upper cabinet to

countertop within minimum horizontal clearances to cooktop

H. Grounded outlet - locate within 24” (61 cm) of right rear corner

of cutout

I. 29” (73.7 cm) on 30” models; 35¼” (89.5 cm) on 36” models

J. 8³⁄

” (21.3 cm) minimum distance to nearest left and right side

combustible surface

K. 2

⁄

” (7.3 cm) minimum distance to rear combustible surface

L. Gas line opening - Wall: anywhere 5” (12.7 cm) below

underside of countertop. Cabinet ﬂoor: anywhere within 6”

(15.2 cm) of rear wall is recommended

M. 24” (61 cm) minimum countertop depth is required

Gas Supply Requirements

Observe all governing codes and ordinances.

IMPORTANT: This installation must conform with all local codes

and ordinances. In the absence of local codes, installation must

conform with American National Standard, National Fuel Gas

Code ANSI Z223.1 - latest edition or CAN/CGA B149 - latest

edition.

IMPORTANT: Leak testing of the cooktop must be conducted

according to the manufacturer’s instructions.

Type of Gas

Natural Gas:

■ This cooktop is factory set for use with Natural gas. If

converting to propane gas, see the following “Propane Gas

Conversion” section. The model/serial rating plate located

on the underside of the cooktop base has information on the

types of gas that can be used. If the types of gas listed do

not include the type of gas available, check with the local

gas supplier

Propane

Gas conversion:

Conversion must be done by a qualied service technician.

No attempt shall be made to convert the cooktop fr

om the gas

specied on the model/serial rating plate for use with a different

gas without consulting the serving gas supplier. See the Gas

Conversion instructions pr

ovided in the package containing

literature.

Gas Supply Line

■ Provide a gas supply line of

/4" (19 mm) rigid pipe to the

cooktop location. A smaller size pipe on longer runs may

result in insufficient gas supply. Pipe-joint compounds that

resist the action of propane gas must be used. Do not use

TEFLON

®†

tape. With propane gas, piping or tubing size

should be

/2" (13 mm) minimum. Usually,

propane gas

suppliers determine the size and materials used in the

system.

Flexible metal appliance connector:

■ If local codes permit, use a

" (13 mm) or

" (19mm)

I.D. exible stainless steel tubing gas connector,

gassupply line.

■ A

" (13 mm) male pipe thread is needed for connection

to the female pipe threads of the inlet tothecooktop

pressure regulator.

■ Do not kink or damage the exible metal tubing when

moving the cooktop.

■ Must include a shut-off valve:

Install a manual gas line shut-off valve in an easily accessible

location. Do not block access to shut-off valve. The valve is

for turning on or shutting off gas to the cooktop.

Gas Pressure Regulator

The gas pressure regulator supplied with this cooktop must be

used. The inlet pressure to the regulator should be as follows for

proper operation:

Natural Gas:

Minimum pressure: 5” (12.7 cm) WCP

Maximum pressure: 7” to 14” (17.8 cm to 35.5 cm) WCP

Propane Gas:

Minimum pressure: 11” (27.9 cm) WCP

Maximum pr

essure: 14” (35.5 cm) WCP

Contact local gas supplier if you are not sure about the

inletpr

essure.

Burner Input Requirements

Input ratings shown on the model/serial/rating plate are for

elevations up to 2,000 ft (609.6 m).

For elevations above 2,000 ft (609.6 m), ratings are reduced at

a rate of 4% for each 1,000 ft (304.8 m) above sea level (not

applicable for Canada).

For elevations above 6,560 ft (1999.5 m) a high altitude kit

is needed to avoid any reduced power output. See separate

propane gas conversion instructions sheet.

Gas Supply Pressure Testing

Gas supply pressure for testing regulator must be at least

1” (2.5 cm) water column pressure above the manifold pressure

shown on the model/serial rating plate.

Line pressure testing above

psi (3.5 kPa) gauge

14” (35.6cm)WCP

The cooktop and its individual shutoff valve must be

disconnected from the gas supply piping system during any

pressure testing of that system at test pressures in excess of ½

psi (3.5 kPa).

Line pressure testing at

psi (3.5 kPa) gauge

14” (35.6cm)WCP or lower

The cooktop must be isolated from the gas supply piping

system by closing its individual manual shut-off valve during

any pressure testing of the gas supply piping system at test

pressures equal to or less than

psi (3.5 kPa).

WARNING

Explosion Hazard

Use a new CSA International approved gas supply line.

Install a shut-off valve.

Securely tighten all gas connections.

If connected to propane, have a qualified person make

sure gas pressure does not exceed 14" (36 cm) water

column.

Examples of a qualified person include:

licensed heating personnel,

authorized gas company personnel, and

authorized service personnel.

Failure to do so can result in death, explosion, or fire.

A. Gas supply line

B. Shutoff valve “open” position

C. To cooktop

†

TEFLON is a registered trademark of Chemours.

INSTALLATION INSTRUCTIONS

Prepare Cooktop for Installation

Decide on the nal location for the cooktop. Avoid drilling into or

severing existing wiring during installation.

On Glass Cooktop models only:

1. Using 2 or more people, place the cooktop upside down on

a covered surface.

2. Remove foam strip from the package containing literature.

Remove backing from foam strip. Apply foam strip adhesive-

side down around bottom of cooktop, ush with edge.

NOTE: The foam strip keeps debris away from the underside

of the cooktop and helps the cooktop to sit at on uneven

counters.

Install Cooktop

Style 1: Cooktop over undercounter built-in oven

IMPORTANT: Clamping brackets should not be used.

1. Using 2 or more people, place cooktop right side up into the

cutout.

NOTE: Make sure that the front edge of the cooktop is

parallel to the front edge of the countertop. If repositioning

is needed, lift entire cooktop up from cutout to avoid

scratching the countertop.

Style 2: Cooktop over cabinets

1. Determine whether your cabinet construction provides

clearance for installing clamping brackets at cooktop base

ends. This is the recommended location. Clamping brackets

can be installed on the front and back of cooktop base

bottom, if necessary.

2. The clamping brackets can be installed before or after the

cooktop is placed into the cutout. Complete the following

steps for the option you choose.

Installing Brackets Before Placing Cooktop in Cutout

1. Using 2 or more people, place the cooktop upside down on

a covered surface.

2. Remove the attachment screws for the selected bracket

locations from the bottom of the cooktop base.

3. Select bracket mounting holes that will allow the bracket to

extend far enough out from the cooktop for the installation of

2½” (6.4 cm) clamping screws. See “Attach Cooktop to

Countertop” for illustration of clamping screw installation.

4. Attach brackets to cooktop base bottom with bracket

attachment screws using the bracket mounting holes

selected in Step 2.

5. Rotate brackets so they do not extend beyond edge of

cooktop base.

WARNING

Excessive Weight Hazard

Use two or more people to move and install cooktop.

Failure to do so can result in back or other injury.

A. Cooktop base

B. Foam strip

C. Cooktop

A. Attachment screw holes for optional front and back

location

B. Clamping bracket (end locations recommended)

C. Cooktop base bottom

D. Attachment screw

E. Attachment screw location (recommended)

A. Clamping bracket

B. Recommended attachment screw location

C. Clamping screw location

D. Edge of cooktop base bottom

6. Tighten screws just enough to hold brackets in place when

cooktop is put in cutout.

7. Using 2 or more people, turn the cooktop right side up and

place in cutout.

NOTE: Make sure that the front edge of the cooktop is

parallel to the front edge of the countertop. If repositioning

is needed, lift entire cooktop up from cutout to avoid

scratching the countertop.

8. Loosen the screws and rotate the brackets so that they are

perpendicular to the edge of the cooktop base and extend

beyond its edge. Securely tighten screws.

Installing Brackets After Placing Cooktop in Cutout

1. Using 2 or more people, place cooktop right side up into the

cutout.

NOTE: Make sure that the front edge of the cooktop is

parallel to the front edge of the countertop. If repositioning

is needed, lift entire cooktop up from cutout to avoid

scratching the countertop.

2. Remove the attachment screws for the selected bracket

locations from the bottom of the cooktop base.

3. Select bracket mounting holes that will allow the bracket to

extend far enough out from the cooktop for the installation of

2½” (6.4 cm) clamping screws.

4. Attach brackets to cooktop base bottom with bracket

attachment screws using the bracket mounting holes

selected in Step 3. Securely tighten screws.

Make Gas Connection

To Assemble Pressure Regulator:

1. Using 2 or more people, stand the cooktop on its side or

back.

2. Connect the exible stainless steel connector to the pressure

regulator using a ½” (13 mm) male pipe thread adapter and

nipple.

A combination of pipe ttings must be used to connect the

cooktop to the existing gas line. Shown following is a typical

connection. Your connection may be different, according to

the supply line type, size and location.

3. Install the pressure regulator with the arrow pointing up

toward the bottom of the cooktop base and in a position

where you can reach the regulator cap.

IMPORTANT: All connections must be wrench-tightened. Do

not make connections to the gas regulator too tight. Making

the connections too tight may crack the regulator and cause

a gas leak. Do not allow the regulator to turn on the pipe

when tightening ttings.

A. Cooktop

B. Cooktop base

C. Attachment screw

D. Clamping bracket (extends far enough beyond

cooktop base to allow installation of clamping

screws)

E. 2½” (6.4 cm) clamping screw (to be installed in

“Attach Cooktop to Countertop”)

F. Countertop

G. Foam seal

WARNING

Explosion Hazard

Use a new CSA International approved gas supply line.

Install a shut-off valve.

Securely tighten all gas connections.

If connected to propane, have a qualified person make

sure gas pressure does not exceed 14" (36 cm) water

column.

Examples of a qualified person include:

licensed heating personnel,

authorized gas company personnel, and

authorized service personnel.

Failure to do so can result in death, explosion, or fire.

A. Access cap

B. Rear of cooktop

C. Gas pressure regulator

D. Up arrow. Regulator must be installed with

arrow pointing up to cooktop bottom.

Use only pipe-joint compound made for use with natural and

propane gas.

Do not use TEFLON

®†

tape. You will need to determine the

ttings required depending on your installation.

†

TEFLON is a register

ed trademark of Chemours.

Typical exible connection

1. Apply pipe-joint compound made for use with propane gas

to the smaller thread ends of the flexible connector adapters

(see G in the following illustration).

2. Attach 1 adapter and nipple to the gas pressure regulator

and the other adapter and nipple to the gas shutoff valve.

Tighten both adapters and nipples.

3. Use a

⁄16” (24 mm) combination wrench and pliers to attach

the flexible connector to the adapters. Check that connector

is not kinked.

Complete Connection

1. Open the manual shutoff valve in the gas supply line. The

valve is open when the handle is parallel to the gas pipe.

2. Test all connections by brushing on an approved

noncorrosive leak-detection solution. Bubbles will show a

leak. Correct any leak found.

3. Remove surface burner caps and grates from parts package.

Align notches in burner caps with pins in burner base. Burner

caps should be level when properly positioned. If burner

caps are not properly positioned, surface burners will not

light. Place burner grates over burners and caps.

4. Plug into a grounded 3 prong outlet.

Attach Cooktop to Countertop

NOTE: This section applies only if you are using clamping

brackets.

1. Place the 2½” (6.4 cm) clamping screws into the outermost

hole in the clamping bracket.

2. Check that the cooktop is still level.

3. Use a screwdriver to tighten the screws against the

countertop. Do not overtighten.

A. ³⁄

” (10 mm) nipple

B. ³⁄

” (10 mm) adapter

C. Flexible connector

D. ½” (13 mm) nipple

E. Gas pressure regulator

F. ½” (13 mm) adapter

G. Use pipe-joint compound

H. Manual gas shutoff valve

A. Closed valve

B. Open valve

A. Igniter electrode

B. Burner cap

C. Burner base

A. Glass cooktop

B. Cooktop base

C. Attachment screw

D. Clamping bracket (extends

far enough beyond cooktop

base to allow installation of

clamping screws)

E. 2½” (6.4 cm) clamping screw

F. Countertop

G. Foam seal

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