Ikea ICS304WM0, ICS404WB0 Installation Guide

iNSTALLATiON iNSTRUCTiONS

24" (58 CM) GAS BUILT-INCOOKTOP

iNSTRUCTiONS D'Ii_STALLATION ..

DE LA TABLEDECUISSON A GAZ ENCASTREEDE

24" (58 CM)

Tableof Contents/Table des mafi_res

COOKTOP SAFETY ........................................................................ 1

iNSTALLATION REQUIREMENTS ................................................ 2

Tools and Parts ............................................................................ 2

Location Requirements ................................................................ 3

Electrical Requirements ............................................................... 4

Gas Supply Requirements ........................................................... 4

iNSTALLATiON iNSTRUCTiONS .................................................. 6

Prepare Cooktop ......................................................................... 6

Install Cooktop ............................................................................. 6

Make Gas Connection ................................................................. 7

Complete Installation ................................................................... 8

WiRiNG DIAGRAM ......................................................................... 8

SECURJT# DE LA TABLE DE CUISSON ...................................... 9

EXIGENCES D'INSTALLATION ................................................... 10

OutiJlage et pieces ...................................................................... 10

Exigences d'emplacement ......................................................... 10

Sp6cifications 6lectriques .......................................................... 11

Sp6cifications de J'aJimentation en gaz ..................................... 12

iNSTRUCTIONS D'JNSTALLATION ............................................. 13

Pr6paration de la table de cuisson ............................................ 13

Installation de la table de cuisson .............................................. 13

Raccordement au gaz ................................................................ 14

Achever I'installation .................................................................. 15

SCHFtMA DE CABLAGE ............................................................... 16

COOKTOP SAFETY

Your safety and the safety of others are very important.

We have provided many important safety messages in this manual and on your appliance. Always read and obey all safety messages.

This is the safety alert symbol. This symbol alerts you to potential hazards that can kill or hurt you and others. AJJsafety messages wiJl follow the safety alert symbol and either the word "DANGER" or "WARNING."

These words mean:

You can be killed or seriously injured if you don't immediately follow instructions.

You can be killed or seriously injured if you don't instructions.

All safety messages will tell you what the potential hazard is, tell you how to reduce the chance of injury, and tell you what can

happen if the instructions are not followed.

8186961/501910600811

WARNING: If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or death.

- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

- WHAT TO DO IF YOU SMELL GAS:

• Do not try to light any appliance.

• Do not touch any electrical switch.

• Do not use any phone in your building.

• Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's

instructions.

• If you cannot reach your gas supplier, call the fire department.

- Installation and service must be performed by a qualified installer, service agency or the gas supplier.

In the State of Massachusetts, the following installation instructions apply: m Installations and repairs must be performed by a qualified or licensed contractor, plumber, or gasfitter qualified or licensed by

the State of Massachusetts.

m If using a ball valve, it shall be a T-handle type. m A flexible gas connector, when used, must not exceed 3 feet.

INSTALLATIONREQUIREMENTS

Gather the required tools and parts before starting installation.

Tools needed

• Tape measure • Phillips screwdriver

• Flat-blade screwdriver • Marker or pencil

• 15/le"combination wrench • Pipe-joint compound

• Pipe wrench

• Pliers • Noncorrosive leak-detection

• Level

resistant to LP gas

solution

Parts supplied

• Gas pressure regulator

• Burner grates (2 or 4 depending on model)

• Burner caps (4)

• Clamping brackets (4)

• 1" (2.5 cm) clamping screws (4)

Parts needed

Check local codes and consult gas supplier. Check existing gas supply and electrical supply. See "Electrical Requirements" and "Gas Supply Requirements" sections.

IMPORTANT: Observe all governing codes and ordinances. Do not obstruct flow of combustion and ventilation air.

• It is the installer's responsibility to comply with installation clearances specified on the model/serial rating plate. The model/serial rating plate is located on the underside of the cooktop burner box.

• To eliminate the risk of burns or fire by reaching over heated surface units, cabinet storage space located above the surface units should be avoided. If cabinet storage is to be provided, the risk can be reduced by installing a range hood that projects horizontally a minimum of 5" (12.7 cm) beyond

the bottom of the cabinets. All openings in the wall or floor where cooktop is to be

installed must be sealed. Cabinet opening dimensions that are shown must be used.

Given dimensions are minimum clearances. Grounded electrical supply is required. See "Electrical

Requirements" section. Proper gas supply connection must be available. See "Gas Supply Requirements" section.

• The gas and electric supply should be located as shown in "Installation Clearances" section so that they are accessible without requiring removal of the cooktop.

• Provide cutout in right rear corner of cutout enclosure as shown to provide clearance for gas inlet and power supply cord, and to allow the rating label to be visible.

IMPORTANT: To avoid damage, check with your builder or cabinet supplier to make sure that the materials used will not discolor, delaminate or sustain other damage.

Mobile Home - Additional Installation Requirements The installation of this range must conform to the Manufactured

Home Construction and Safety Standard, Title 24 CFR, Part 3280 (formerly the Federal Standard for Mobile Home Construction and Safety, Title 24, HUD Part 280). When such standard is not applicable, use the Standard for Manufactured Home

Installations, ANSI A225.1/NFPA 501A or local codes. In Canada, the installation of this range must conform with the

current standards CAN/CSA-A240-1atest edition, or with local codes.

Product Dimensions

A. Model/serial rating plate location

B. 23_" (58 cm)

C. HOB 250:191_,, (50 cm)

HOB 450: 20_" (51 cm)

D. HOB 250:1 _" (4.1 cm)

HOB 450:1 _" (3.0 cm)

Cabinet Requirements

A. 24" (60 cm) distance between overhead cabinets

B. Combustible area above countertop (shown by dashed box

above)

C. 30" (76.2 cm) minimum clearance between top of cooktop

platform and bottom of unprotected wood or metal cabinet

(24" [61 cm] minimum clearance if bottom of wood or metal cabinet is protected by not less than 1/4"[0.6 cm] flame

retardant millboard covered with not less than No. 28 MSG sheet steel, 0.015" [0.04 cm] stainless steel, or

0.024" [0.06 cm] aluminum or 0.020" [0.05 cm] copper)

D. 13" (33 cm) recommended upper cabinet depth

E. HOB 250:32_2 '' (9.8 cm)

HOB 450: 3½" (8.8 cm)

F. HOB 250:185_4 '' (48 cm)

HOB 450:191_4" (49 cm)

G. 18" (45.7 cm) minimum clearance from upper cabinet to

countertop within minimum horizontal clearances to cooktop

H. Grounded outlet - Locate within 24" (61 cm) of right rear

corner of cutout.

I.22 _" (56 cm)

J. 8_" (21.3 cm) minimum distance to nearest left and right side

combustible surface

K. 2 _" (7.3 cm) minimum distance to rear combustible surface

L. Gas line opening -

Wall: anywhere 5" (12.7 cm) below underside of countertop. Cabinet floor: anywhere within 6" (15.2 cm) of rear wall is

recommended.

M. 25 _" (65.09 cm) minimum countertop depth is required.

NOTES: After making the countertop cutout, some installations may require notching down the base cabinet side walls to clear the burner box. To avoid this modification, use a base cabinet

with sidewalls wider than the cutout. If cabinet has a drawer, a 4" (10.2 cm) depth clearance from the

countertop to the top of the drawer (or other obstruction) in base cabinet is required. The drawer depth may need to be shortened to avoid interfering with the regulator.

If installing a hood above the range, follow the hood instructions for dimensional clearances above the cooktop surface.

Electrical Shock Hazard

Plug into a grounded 3 prong outlet. Do not remove ground prong. Do not use an adapter.

Do not use an extension cord. Failure to follow these instructions can result in death,

fire, or electrical shock.

IMPORTANT: The cooktop must be electrically grounded in

accordance with local codes and ordinances, or in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70 or Canadian Electrical Code, CSA C22.1.

This cooktop is equipped with an electronic ignition system that will not operate if plugged into an outlet that is not properly polarized.

If codes permit and a separate ground wire is used, it is recommended that a qualified electrical installer determine that the ground path is adequate.

A copy of the above code standards can be obtained from:

National Fire Protection Association

One Batterymarch Park

Quincy, MA 02269

CSA International

8501 East Pleasant Valley Road

Cleveland, Ohio 44131-5575

• A 120 volt, 60 Hz, AC only, 15-amp, fused electrical circuit is required. A time-delay fuse or circuit breaker is also recommended. It is recommended that a separate circuit serving only this cooktop be provided.

• Electronic ignition systems operate within wide voltage limits, but proper grounding and polarity are necessary. Check that the outlet provides 120-volt power and is correctly grounded.

• The wiring diagrams are provided with this cooktop. See "Wiring Diagrams" section.

Explosion Hazard

Use a new CSA (nternational approved gas supply line.

install a shut=off valve. Securely tighten all gas connections.

if connected to LP, have a qualified person make sure gas pressure does not exceed 14" (36 cm) water

column.

Examples of a qualified person include: (icensed heating personnel,

authorized gas company personnel, and authorized service personnel.

Fai(ure to do so can result in death, explosion, or fire.

Observe all governing codes and ordinances. IMPORTANT: This installation must conform with all local codes

and ordinances. In the absence of local codes, installation must conform with American National Standard, National Fuel Gas

Code ANSI Z223.1 - latest edition or CAN/CGA B149 - latest edition.

IMPORTANT: Leak testing of the cooktop must be conducted according to the manufacturer's instructions.

Type of Gas

Natural Gas:

This cooktop is design-certified by CSA International for use with Natural gas or, after proper conversion, for use with LP gas.

• This cooktop is factory set for use with Natural gas. To convert to LP gas, see the Gas Conversion instructions provided in the literature package. The model/serial rating plate located on the left/center underside of the burner box has information on the types of gas that can be used. If the types of gas listed do not include the type of gas available, check with the local gas supplier.

LP Gas conversion: Conversion must be done by a qualified service technician.

No attempt shall be made to convert the appliance from the gas specified on the model/serial rating plate for use with a different gas without consulting the serving gas supplier. See the Gas Conversion instructions provided in the package containing

literature.

Gas Supply Line

• Provide a gas supply line of 3/4"(1.9 cm) rigid pipe to the cooktop location. A smaller size pipe on longer runs may result in insufficient gas supply. Pipe-joint compounds that resist the action of LP gas must be used. Do not use TEFLON ®ttape. With LP gas, piping or tubing size can be 1/2" minimum. Usually, LP gas suppliers determine the size and materials used in the system.

1-®TEFLON is a registered trademark of E.I. Du Pont De Nemours and Company.

Flexible metal appliance connector:

• If local codes permit, use a V2"or 3/4' I.D. flexible stainless steel tubing gas connector, designed by CSA to connect the cooktop to the rigid gas supply line.

• A 3/8"male pipe thread is needed for connection to the female pipe threads of the inlet to the appliance pressure

regulator.

• Do not kink or damage the flexible metal tubing when moving the cooktop.

Rigid pipe connection: The rigid pipe connection requires a combination of pipe

fittings to obtain an in-line connection to the cooktop. The rigid pipe must be level with the cooktop connection. All

strains must be removed from the supply and fuel lines so cooktop will be level and in line.

Gas Pressure Regulator

The gas pressure regulator supplied with this cooktop must be used. The inlet pressure to the regulator should be as follows for proper operation:

Natural Gas: Minimum pressure: 5" (15.2 cm) WCP Maximum pressure: 7" to 14" (17.8 cm to 35.5 cm) WCP

LP Gas:

Minimum pressure: 11' (27.9 cm) WCP Maximum pressure: 14" (35.5 cm) WCP Contact local gas supplier if you are not sure about the inlet

pressure.

Burner Input Requirements

Input ratings shown on the model/serial rating plate are for elevations up to 2,000 ft (609.6 m).

For elevations above 2,000 ft (609.6 m), ratings are reduced at a rate of 4% for each 1,000 ft (304.8 m) above sea level (not

applicable for Canada).

Must include a shutoff valve: The supply line must be equipped with a manual shutoff

valve. This valve should be located in the same room but external to the cooktop. It should be in a location that allows

ease of opening and closing. Do not block access to shutoff valve. The valve is for turning on or shutting off gas to the

cooktop.

A _

A. Gas supply fine B. Shutoff valve "open" position C. To cooktop

INSTALLATIONINSTRUCTIONS

Decide on the final location for the cooktop.

1. Place the cooktop upside down on a covered work surface. Clean along the outside surface of the cooktop where the foam strip will be applied.

2. Remove foam strip from literature package. Remove backing from foam strip. Apply foam strip adhesive-side down around bottom of cooktop, flush with edge.

Gas Supply Pressure Testing

Line pressure testing above 1/2psi gauge (14" WCP)

The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2psi (3.5 kPa).

Line pressure testing at 1/2psi gauge (14" WOP) or lower The appliance must be isolated from the gas supply piping

system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2psi (3.5 kPa).

NOTE: The foam strip protects the underside of the cooktop glass from debris and helps the cooktop sit flat on uneven

counters.

A. Burner box B. Foam strip

C. Cooktop

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