iiyama LPX100 User Manual

Download

Maintenance Manual

Multimedia Projector

LPX100

December 2000

IIYAMA CORPORATION

(1) No part of this manual may be reproduced, stored in a retrieval system, or

transmitted, in any form or by any means, mechanical, electronic, photocopying, recording, or otherwise, without prior written permission of

IIYAMA Co., Ltd. (2) The contents of this manual are subject to change without prior notice. (3) Every effort has been made to ensure that the information in this manual

accurate. However, should obscure points or mistakes be found or

relevant information be not provided, please contact us. (4) We will change your manual for new one in the case of paging disorder

and/or pages missing.

Windows is a trademark of Microsoft Corporation. Macintosh is a trademark of Apple Computer, Inc. PC-98 is a trademark of NEC Corporation.

Repair Work Safety and Safety Checks

When performing any servicing, basic safety precautions should always be followed, including the following:

(1) Be careful of high temperature sections.

Do not touch the lamp immediately after it has been used. It will be extremely hot.

(2) Observe cautions.

Some parts require careful handling at the time of servicing. Cautions about these parts are indicated in the labels or by marking on the cabinet, chassis, or parts. Be sure to observe these cautions and cautions in the Instruction Manual.

(3) Be careful of electrical shock.

When the power is turned on and maintenance service is performed with the cover removed, be sure to wear a pair of gloves. Be sure to disconnect the plug when replacing parts.

(4) Use specified parts only.

Parts used in this product are selected from safety point of view, such as of inflammable or voltage resistant characteristics. Therefore, use only specified parts for replacement.

(5) Put parts and wirings back after servicing.

Some parts make use of insulation materials such as tubing and tape for the sake of safety. Some other parts are mounted in a floated state from the PCB. In addition, internal wiring is laid properly by clamp or the like to avoid contact with heating parts and high-voltage parts. Be sure to put them back as before.

(6) Perform safety check after servicing.

Check that screws, parts, and wiring removed for servicing are put back in position. Check that other components have not been damaged during servicing. Check insulation between an external metallic sections and the blade of the plug before the power is turned on.

-ii-

How to perform insulation check

Unplug the equipment from the outlet and disconnect all the wires and cables connected to the equipment. Then, check that the insulation resistance between each plug and the externally exposed metallic sections (Note) of respective terminals is 10 MΩ or larger, using a 500V insulation resistance meter.

Note) Externally exposed metallic sections: VIDEO input terminal, S-VIDEO input

terminal, PC input terminal, test terminal

-iii-

Table of Contents

1. Overview...............................................................................................................1

1.1 Functional Structure of LPX100......................................................................................1

2. Servicing............................................................................................................... 2

2.1 Outline of Servicing.........................................................................................................2

2.2 Outline of Operation........................................................................................................3

3. Function Descriptions of Replacement Parts........................................................ 4

3.1 Replacement Parts............................................................................................................4

3.1.1 First Category Replacement Parts..............................................................................4

3.1.2 Second Category Replacement Parts..........................................................................8

3.1.3 User-replaceable Parts................................................................................................8

3.2 List of Replacement Parts................................................................................................9

3.2.1 First Category Replacement Parts..............................................................................9

3.2.2 Second Category Replacement Parts........................................................................10

3.2.3 User-replaceable Parts..............................................................................................10

4. Diagnosis............................................................................................................ 11

5. Troubleshooting .................................................................................................. 13

5.1 Troubles when AC Power Cord is connected (Standby Mode).....................................13

5.2 Troubles when the Power is turned on...........................................................................14

5.3 Adjustment after Parts Replacement..............................................................................18

5.3.1 First Category Replacement Parts............................................................................18

5.3.2 Second Category Replacement Parts........................................................................19

5.3.3 User-replaceable Parts..............................................................................................19

6. Repair................................................................................................................. 20

6.1 Test Equipment and Materials .......................................................................................20

6.2 Parts / Units Replacement..............................................................................................20

6.2.1 Work prior to Repair.................................................................................................20

6.2.2 Instrument Disassembly Procedure..........................................................................20

6.2.3 Replacement Procedure............................................................................................20

6.2.4 Outline of Test Mode Menu .....................................................................................21

6.3 Adjustment Procedure....................................................................................................25

6.4 Checks and Adjustments................................................................................................27

6.4.1 Input Power Terminal Continuity Check..................................................................27

6.4.2 Equipment Connections ...........................................................................................27

6.4.3 Environment.............................................................................................................28

6.4.4 Verification of Basic Operation................................................................................28

6.4.5 ASO Adjustment Value Input...................................................................................29

6.4.6 COM Adjustment.....................................................................................................29

6.4.7 REVCOM Adjustment.............................................................................................30

6.4.8 CLDLY Adjustment .................................................................................................31

6.4.9 REVCLDLY Adjustment .........................................................................................32

6.4.10 CK-PHASE Adjustment.........................................................................................33

6.4.11 NRS Adjustment.....................................................................................................33

6.4.12 VIDR Adjustment (White Balance Adjustment)....................................................34

6.4.13 GHOST Adjustment...............................................................................................35

6.4.14 REVGHOST Adjustment.......................................................................................35

6.4.15 Adjustment Value Storage......................................................................................36

-iv-

6.4.16 Interlock Switch Operation Check.........................................................................36

7. Verification Test...................................................................................................37

7.1 Test Equipment and Materials .......................................................................................37

7.2 Test Equipment Connection...........................................................................................38

7.3 Environment...................................................................................................................39

7.4 Outline of Verification Test............................................................................................39

7.5 Inspection / Verification Procedures..............................................................................41

7.5.1 Temperature Alarm Test...........................................................................................41

7.5.2 Safety Test, Dielectric Strength Test........................................................................41

7.5.3 Insulation Resistance Test........................................................................................42

7.5.4 Leak Current Test.....................................................................................................42

7.5.5 Power Consumption Test..........................................................................................42

7.5.6 Ground Continuity Test............................................................................................43

7.5.7 Foreign Material Verification...................................................................................43

7.5.8 Test Equipment Connection .....................................................................................43

7.5.9 FAN Alarm Function................................................................................................43

7.5.10 FAN Alarm Release Function and Lamp ON Operation.......................................44

7.5.11 Drop Impact Test....................................................................................................44

7.5.12 Tilt Foot Function...................................................................................................44

7.5.13 Focus Ring Function ..............................................................................................45

7.5.14 Zoom Ring Function ..............................................................................................45

7.5.15 Panel Key Function................................................................................................45

7.5.16 Remote Control Operation .....................................................................................46

7.5.17 Serial I/F Function..................................................................................................46

7.5.18 Optical Performance Verification, Image Quality..................................................47

7.5.19 Dust ........................................................................................................................47

7.5.20 Chromaticity and Color Shading............................................................................52

7.5.21 Pixel Focusing........................................................................................................52

7.5.22 Convergence...........................................................................................................53

7.5.23 Stray Light..............................................................................................................53

7.5.24 Illuminance, Contrast, Perimeter Illuminance Raito Measurement.......................54

7.5.25 Light Leak ..............................................................................................................55

7.5.26 PC Image Verification, Flicker Verification...........................................................55

7.5.27 Tone Reproduction, White Balance........................................................................55

7.5.28 Jitter, Picture Position.............................................................................................55

7.5.29 Color Reproduction................................................................................................56

7.5.30 U-XGA...................................................................................................................56

7.5.31 31kHz, Synchronous Polarity Discrimination........................................................56

7.5.32 Keystone.................................................................................................................57

7.5.33 AUTO SYNC.........................................................................................................57

7.5.34 Economy Mode ......................................................................................................58

7.5.35 Language................................................................................................................58

7.5.36 Projection Mode.....................................................................................................59

7.5.37 Video Image Verification (NTSC), Jitter, B&W Play Back...................................59

7.5.38 Skin Tone Reproduction, H POSITION.................................................................60

7.5.39 Sound Volume ........................................................................................................60

7.5.40 S-Video Input Verification......................................................................................60

7.5.41 PAL Verification.....................................................................................................61

7.5.42 SECAM Verification ..............................................................................................61

7.5.43 PAL N Verification.................................................................................................62

7.5.44 NO SYNC Verification...........................................................................................62

-v-

7.5.45 PC OUT Verification..............................................................................................62

7.5.46 Audio Output Terminal Verification.......................................................................63

7.5.47 Built-in Speaker, VIDEO Sound Verification........................................................63

7.5.48 PC Audio Verification............................................................................................63

7.5.49 Plug&Play Verification...........................................................................................64

7.5.50 Preshipment Settings..............................................................................................64

7.5.51 Accessories.............................................................................................................65

7.5.52 External Appearance Verification ..........................................................................65

8. Packaging and Transportation............................................................................66

Appendix 1Disassembling/Assembling Procedures..............................................67

1. Lamp Cover Assembly ....................................................................................................68

2. Front panel Assembly......................................................................................................69

3. Top cover Assembly ........................................................................................................70

4. ASO-02 PKG...................................................................................................................71

5. Intake Fan (BM5125).......................................................................................................72

6. Lamp Bay Fan (BM5125)................................................................................................74

7. Optical Engine Assembly ................................................................................................78

8. ASM-02 PKG ..................................................................................................................79

9. Fan (109P0412H602).......................................................................................................80

10. Lamp Power Supply (PHG151G10)..............................................................................81

11. Main Power Supply (MPF1615)....................................................................................85

12. ASC-02PKG ..................................................................................................................90

13. Sirocco Fan....................................................................................................................91

14. Tilt Foot Assembly.........................................................................................................92

Appendix 2Adjustment Value Form....................................................................... 93

-vi-

1. Overview

RGB

1.1 Functional Structure of LPX100

Operation

Input operation

by switches or remote-control keys

VIDEO

Processing

Image Processing

Audio Processing

PC Image/Audio Signals

Video Image/Audio Signals NTSC, PAL, SECAM Composite or Y/C separated

Projection

Projection Processing

Screen

-1-

2. Servicing

2.1 Outline of Servicing

The servicing work is basically performed through the following steps.

Start of Servicing

Diagnosis

Identify problems.

Troubleshooting

Look into causes of problems.

Chapter 4

Chapter 5

Chapter 6

Repair and Adjustment Test

Replace a component which includes a faulty

part and perform required adjustments and

verifications.



The repair should be done basically by replacing a component which includes a faulty part. For replacement parts, refer to “3.2 List of Replacement Parts”.

Verify that functions and performance meet

Verification Test

the specifications.

Chapter 7

Completion of Servicing

-2-

2.2 Outline of Operation

1. Connect the power cord to the LPX100 projector.

The POWER LED lights up in order of red, green, and red. (Standby mode)

2. Press the <ON/STANDBY> key.

The lamp is turned on and the POWER LED lights up green. The Lamp LED lights up green.

When the PC input or the VIDEO input is selected and the input signal from the PC or the video is not received, the whole screen turns blue and the message “XX signal is not input.” is displayed.

3. Select the input.

Select PC or VIDEO to display the image.

4. Make adjustments.

For user adjustments, press the <MENU/ENTER> key to display the Menu, and then select the desired adjustment item by the  or  key and press the <MENU/ENTER> key to confirm the entry. To select an item, use the  or  key. To make adjustments, use the  or  key.

For service personnel adjustments, use (1) the <ON/STANDBY> + <ENTER> key combination, (2) the <KEYSTONE > + <AUTO SYNC> key combination, and (3) the <SOURCE> + <KEYSTONE > key combination continuously to enter the Test mode. The procedural steps are the same as for user adjustments.

5. Turn off the lamp.

On the completion of the adjustment, press the <ON/STANDBY> key to turn off the lamp.

-3-

3. Function Descriptions of Replacement Parts

3.1 Replacement Parts

For the numbers in the parentheses at the left of part names, refer to the description given in the same Item No. in “3.2 List of Replacement Parts”.

3.1.1 First Category Replacement Parts

(101) ASC-02PKG

The ASC-02PKG has Video input/output terminals, Audio input/output terminals, and RS232C input terminals and outputs a video input signal to the ASM-02PKG. This board generates voltages used by the ASM-02PKG.

(102) ASM-02PKG

The ASM-02PKG has a main CPU on it and controls the whole unit. This board processes all the video signals and outputs them to ASO02PKG.

(103) ASO-02PKG

The ASO-02PKG is an interface between components in the unit. This board processes all the video signals and outputs them to the Optical Engine. This board has a sub-CPU on it and controls the unit during the Standby mode.

-4-

(104) Main Power Supply (MPF1615)

This is a main power supply of the LPX100 projector and supplies electric power to components of the unit.

(105) Lamp Power Supply (PHG151G10)

Power Supply to turn on the projection lamp. Take utmost care for the high voltage when the lamp is turned on.

(106) Sirocco Fan (D05F-12PH)

DC Fan (rated voltage: 12V) used to cool the PBS at the lower part of the Optical Engine. This Fan draws its power from the ASO-02PKG.

(107) Fan (109P0412H602)

DC Fan (rated voltage: 12V) used to cool the Power Supply in the Power Supply Unit. This Fan draws its power from the ASO-02PKG.

-5-

(108) Fan (BM5125)

DC Fan (rated voltage: 12V) mounted on the Lamp Bay (exhaust) and the Air Kit (intake). This Fan draws its power from the ASO-02PKG.

(109) Top Cover Assembly

Upper cover of the LPX100 projector. The Key Panel and the Speaker are installed in it.

(110) Bottom Cover Assembly

Lower cover of the LPX100 projector.

(111) Front Panel Assembly

Front cover of the LPX100 projector.

-6-

(112) Optical Engine Assembly

The Optical Engine Assembly has a focusing function and zooming function. The LCD operates under control of signals from ASO02PKG.

(113) Tilt Foot Assembly

Use to tilt the projected image.

(114) Lamp Cover Assembly

The Lamp Cover is fastened to the Lamp Bay with screws and must be removed to replace the lamp. If this Lamp Cover is removed, the Interlock Switch is turned off. Therefore, the power of the LPX100 projector cannot be turned on.

-7-

3.1.2 Second Category Replacement Parts

(201) AC Inlet

Power input terminals to connect the AC power cord.

(202) Thermostat

When the internal temperature becomes extremely high, the thermostat is turned off to interrupt the AC line and the power of the LPX100 projector is turned off.

(203) Interlock Switch

When the Lamp Cover is installed, this switch is turned on. When the Lamp cover is not installed, this switch is turned off to interrupt the AC line. Therefore, even when the power is turned on, the LPX100 projector does not start up.

(204) Microswitch

Switch for detecting the presence of an Air Filter. When the Air Filter is not attached, the POWER LED blinks red.

(205) Thermistor

Measures an ambient temperature. When it detects temperature anomaly, the Lamp is turned off.

(206) Speaker

Outputs the input sound.

(207) Remote Sensor

Remote Sensor installed on the front of the LPX100 projector. Rear Remote Sensor is mounted on the ASM-02PKG.

3.1.3 User-replaceable Parts

(301) Lamp Unit

The Lamp Kit consists of a Lamp Unit and an Air Filter.

(302) Filter Kit

Air Filter attached to the Fan Cover for the Intake Fan ventilating openings to keep dust out. If this filter is clogged, the internal heat build-up may cause loss of life to the unit and/or a failure.

-8-

3.2 List of Replacement Parts

3.2.1 First Category Replacement Parts

Parts which have a likelihood of failure.

Item No. Description Part No. Remarks

101 ASC-02 PKG 7040198-100 102 ASM-02 PKG 7040196-100 103 ASO-02 PKG 7040148-100 104 Main Power Supply 7010907-000 MPF1615 105 Lamp Power Supply 7010908-000 PHG151G10 106 Sirocco Fan 7010848-000 D05F-12PH 107 Fan 7010847-000 109P0412H602 108 Fan 7010846-000 BM5125 109 Top Cover Assembly 7010854-000 110 Bottom Cover Assembly 7010852-000 111 Front Panel Assembly 7010856-000 112 Optical Engine Assembly 7010853-000 113 Tilt Foot Assembly 7010989-000 114 Lamp Cover Assembly 7010858-000

-9-

3.2.2 Second Category Replacement Parts

Parts which are difficult to be replaced or have little likelihood of failure.

Item No. Description Part No. Remarks

201 AC Inlet 6619750-084 202 Thermostat 6643000-056 203 Interlock Switch 6643230-010 204 Microswitch 6641002-004 205 Thermistor 6606600-056 206 Speaker 6652500-156 207 Remote Sensor 7070200-100

3.2.3 User-replaceable Parts

Item No. Description Part No. Remarks

301 Lamp Unit 7011044-000 UMPRD150NAA 302 Filter Kit 7011043-000 FK-10

-10-

4. Diagnosis

This chapter describes the Diagnostic Procedure to be performed prior to the repair.

Diagnosis Check that the projection lamp has not been broken.

 Inspect the unit for transport damage.

Turn on the power. Check LED indicators.

LED Status Description

OFF Internal temperature is normal. ON red Lamp is off due to internal temperature

TEMP LED

LAMP LED

POWER LED

Blinking red Fan is starting up due to internal

OFF Lamp is off. ON green Lamp stays on. Blinking green

slowly Blinking green

rapidly On red This LED lights up red when Lamp usage

Blinking red Lamp usage time is between 1400 hours

OFF The line cord plug is removed from the

ON green The unit is operating normally. Blinking green Something unusual has occurred inside

ON red Standby mode. Blinking red Air Filter is off from the Fan Cover.

anomaly.

temperature anomaly.

Lamp is off and being cooled.

Lamp is starting up.

time has exceeded 1500 hours, Lamp has gone out during operation, and Lamp has failed to come on.

Replace the Lamp Unit.

and 1500 hours. Replace the Lamp Unit.

receptacle.

the unit.

Or Fan anomaly.

Project an image onto the screen.

Verify that RGB pixels are not excessively out of registration.

Note: It is recommended to verify the image in the PC mode, which

is a still picture. It is easier to check mis-registration.

Note: Excessive mis-registration necessitates the replacement of the

Optical Engine.

(To be continued)

-11-

(Continued)

Select the PC input.

Project the white grid pattern onto the screen.

Verify the registration. Mis-registrations of R and B, with respect to G, should be within

R and B registrations should be, at worst, in contact with G pixel

Project other patterns to verify a color and brightness. If unsatisfactory, repeat adjustments.

Select the VIDEO input to verify a color, brightness and others.

Note: When the PC input is selected, make the AUTO SYNC

adjustment (Automatic Synchronization Adjustment).

1.0 pixel.

respectively.

Note: If these are not satisfied, replace the Optical Engine.

-12-

5. Troubleshooting

AC cord is connected (Stanby mode).

Key panel LEDs are not lit.

Replace the Top Cover Assembly (109) . Is trouble solved by replacement?

Yes

Replace the Main Power Supply (104) .

Use the replaced Top Cover

Is trouble solved by replacement?

Assembly.

Yes

Replace the ASO-02PKG (103) .

Use the replaced Power Supply.

Is trouble solved by replacement?

Yes

Replace the ASM-02PK (102) .

Use the replaced PKG.

Is trouble solved by replacement?

Yes

Replace the ASC-02PK (101) .

Use the replaced PKG.

The POWER LED does not light up red

green

red.

Replace the ASO-02PKG (103) . Is trouble solved after replacement?

Yes

Replace the ASM-02PKG (102) .

Use the replaced PKG.

Is trouble solved by replacement?

Yes

Replace the ASC-02PKG (101) .

Use the replaced PKG.

For the numbers in the parentheses at the right of part names, refer to the description given in the same Item No. in “3.2 List of Replacement Parts”.

5.1 Troubles when AC Power Cord is connected (Standby Mode)

Troubles when AC power cord is connected may be caused by a Power Supply failure, a break in a cable, or a package failure.

-13-

•¨

5.2 Troubles when the Power is turned on

The ON/STANDBY button is turned on.

The POWER LED is blinking red.

Are the Sirroco Fan (106) and the Lamp Bay Fan (108) is operating?

YesNoIs the Air Filter attached securely?

Replace the Sirroco Fan (106),

the Lamp Bay Fan (108).

YesNoIs the Microswitch (204) connected to

Replace the Filter Kit (302).

ASO-02PKG (103) and operating properly?

YesNoReplace the ASO-02PKG (103).

Rerplace the Microswitch (204).

The POWER LED is blinking green.

Replace ASM-02PKG (102).

The Key Panel LED and the Fans opereate normally, but the Lamp is not on.

Is "gee" noise heard when the Lamp is turned on? (Listen to the noise carefully.)

YesNoReplace the Lamp Unit (301).

Replace the Lamp Power

Supply (105).

In the PC or VIDEO mode, there are stripes, dead lines, or noise in a color channel.

Replace the ASO-02PKG (103). Is trouble solved by replacement?

Yes

Replace the ASM-02PKG (102).

Use the replaced PKG.

Is trouble solved by replacement?

Yes

Replace the (101) ASC-02PKG.

Use the replaced PKG.

Is trouble solved by replacement?

Yes

Replace the Optical Engine (112).

Use the replaced PKG.

When the power is turned on, there may be troubles such as no Projection Lamp turning on, no projected image, scrambled images, no color reproduction (R, G, or B), and no audio output. Replacement parts are the Lamp Power Supply, the Optical Engine Assembly, and PKGs. And some trouble can be soleved by adjustment.

-14-

-15-

In the PC or VIDEO mode, no picture is displayed.

Is the input signal (resolution) within the specified range of the LPX100 projector?

YesNoReplace the ASO-02PKG (103).

Change the setting in the Menu.

Is trouble solved by replacement?

Yes

Replace the ASM-02PKG (102).

Use the replaced PKG.

Is trouble solved by replacement?

Yes

Replace the ASC-02PKG (101).

Use the replaced PKG.

Is trouble solved by replacement?

Yes

Replace the Optical Engine (112).

Use the replaced PKG.

In the PC or VIDEO mode, horizontal or vertical synchronization is out.

Is the input signal (resolution) within the specified range of the LPX100 projector?

YesNoReplace the ASO-02PKG (103).

Change the setting in the Menu.

Is trouble solved by replacement?

Yes

Replace the ASM-02PKG (102).

Use the replaced PKG.

In the PC mode, no image is output from the PC video output terminal.

Replace the ASC-02PKG (101).

When the VOLUME in the Menu is adjusted, no sound is produced or the sound level is not changed.

Replace the Speaker (206).

Is trouble solved by replacement?

Yes

Replace the ASO-02PKG (103).

Is trouble solved by replacement?

Yes

Replace the ASM-02PKG (102).

Use the replaced PKG.

Is trouble solved by replacement?

Yes

Replace the ASC-02PKG (101).

Use the replaced PKG.

Use replaced Speaker.

-16-

When signals are input in AUDIO IN, no sound is output from AUDIO OUT.

Replace the ASC-02PKG (101).

In the PC mode, the image is displayed in double.

Adjust CLOCK and PHASE of Synchronization Adjustment in the Menu.

Is the image corrected?

YesNoUse the projector just the way it is.

Since pixel registration may be

out of spec, replace the

Optical Engine (112)

Color shading is out of spec (Worse than the boundary sample).

Replace the Lamp Unit (301). Is color shading corrected by replacement?

Yes

Replace the Optical Engine (112).

Use the replaced Lamp Unit.

The remote control does not work (from the front).

Is the connector of the Remote Sensor (207) is connected properly?

YesNoReplace the Remote Sensor (207).

Connect the connector properly.

Is trouble solved by replacement?

Yes

Replace the ASC-02PKG (101).

Use the replaced part.

The remote control does not work (from the rear).

Replace the ASM-02PKG (102).

Is trouble solved by replacement?

Yes

Replace the ASC-02PKG (101).

Use the replaced PKG.

The Intake Fan (108) does not operate.

Replace the Fan (108). Does the Fan operate after replacement?

YesNoUse the projector just the way it is.

Replace ASO-02PKG (103).

-17-

The Main Power Supply Fan (107) does not operate.

Replace the Fan (107) . Does the Fan operate after replacement?

YesNoUse the projector just the way it is.

Replace the ASO-02PKG (103).

END

5.3 Adjustment after Parts Replacement

5.3.1 First Category Replacement Parts

Item No. Description Adjustment

101 ASC-02 PKG

102 ASM-02 PKG

103 ASO-02 PKG

104

105

106

107

Main Power SupplyMPF1615

Lamp Power SupplyPHG151G10



Sirocco FanD05F- 12PH

Fan109P0412H602

After replacement, perform 7.5 Inspection/Verification Procedures (7.5.1 - 52).

Make a record of all the adjustment values. After replacement, input the values.

After adjustment and input of the values, perform 7.5 Inspection/Verification Procedures (7.5.1 - 52).

After replacement, perform 6.4 Adjustment Procedure (6.4.1 - 6.4.16).

After above-mentioned adjustments, perform 7.5 Inspection/Verification Procedures (7.5.1 - 52).

After replacement, perform 7.5 Inspection/Verification Procedures (7.5.1 - 52).

108 FanBM5125

109 Top Cover Assembly

110

111 Front Panel Assembly

112

113 Tilt Foot Assembly

114 Lamp Cover Assembly

Bottom Cover Assembly

Optical Engine Assembly

After replacement, perform 7.5 Inspection/Verification Procedures (7.5.1 - 52).

After replacement, perform 6.4 Adjustment Procedure (6.4.1 - 6.4.4, 6.4.6 - 6.4.16).

After above-mentioned adjustments, perform 7.5 Inspection/ Verification Procedures (7.5.1 - 52).

After replacement, check that the Tilt Foot moves without problems.

After replacement, check that the projected image is displayed normally.

-18-

5.3.2 Second Category Replacement Parts

Item No. Description Adjustment

201 AC Inlet

202 Thermostat

203 Interlock Switch

204 Microswitch

205 Thermistor

206 Speaker

207 Remote Sensor

5.3.3 User-replaceable Parts

After replacement, perform 7.5 Inspection/Verification Procedures (7.5.1 - 52).

Item No. Description Adjustment

301 Lamp Unit

302 Filter Kit

After replacement, perform 7.5 Inspection/Verification Procedures (7.5.1 - 52).

-19-

6. Repair

6.1 Test Equipment and Materials

Item Description Quantity

RGB Signal Generator VG-828 (Astro Design, Inc.) or the equivalent 1

Image Data for PC 1 Oscilloscope Frequency band of 200 MHz or greater 1

DVI Conversion Connector

Luxmeter T-1M 1

Projection Screen

Tester 1 Blackout Curtain The illuminance on the screen is 5 lx or below. 1

Resolution: U-XGA, Color: Full color VG Data EditorSP-8024 Version 1.3is installed.

Connector to convert DVI digital serial output to Dsub15 pin (MOLEX)

Bead screen or the equivalent (Projected image size: 40 inches or more diagonal)

VGA-BNC five-wire cable 1 RS-232C cable (included with VG-828) 1Cable MPC-VGA cable 1

6.2 Parts / Units Replacement

6.2.1 Work prior to Repair

Make a record of all the data of the items in the Test mode prior to replacement (Appendix 2: Adjustment Value Form). When a record of data cannot be made due to a failure of ASM-02 PKG, repair will be done by Nippon Avionics. Please send back the projector to Nippon Avionics.

6.2.2 Instrument Disassembly Procedure

For the disassembly and assembly of the LPX100 projector, refer to “Appendix 1 Disassembling/Assembling Procedures”.

6.2.3 Replacement Procedure

For the replacement procedure, refer to “Appendix 1 Disassembling/Assembling Procedures”.

-20-

6.2.4 Outline of Test Mode Menu

Adjust PC Image

PC BRIGHTNESS PC CONTRAST PC R-OFFSET PC R-GAIN PC B-OFFSET PC B-GAIN PC VIDEOAMP

Return

AMP BIAS AMP R-BIAS AMP G-BIAS AMP B-BIAS AMP GAIN AMP R-GAIN AMP G-GAIN AMP B-GAIN

Adjust VIDEO Image

Adjust Synchronize

DVCO (Register) DVCO (Set Value) NEW LINE VIDEOAMP

Return CLOCK PHASE Sync Horz. Position

AMP BIAS AMP R-BIAS AMP G-BIAS AMP B-BIAS AMP GAIN AMP R-GAIN AMP G-GAIN AMP B-GAIN

Sync Vert. Position Return

-21-

Test Mode Menu (continued)

LCD1 (CXA/6050)

Position

NRS

COM

CLPLVL RB_POS1 RB_POS2 G_POS1 G_POS2 R_NRS G_NRS B_NRS R_LCCOM G_LCCOM B_LCCOM R_REVLCCOM G_REVLCCOM B_REVLCCOM

CLDLY

VIDR

Return

R_CLDLY G_CLDLY B_CLDLY R_REVCLDLY G_REVCLDLY B_REVCLDLY R_VIDEO_REF G_VIDEO_REF B_VIDEO_REF

-22-

Test Mode Menu (continued)

LCD2 (Adjust GA4)

LCD3 (Adjust Conv)

GHOST

REVGHOST

SH-PHASE SH-PHASE CK-PHASE

Return Adjust Horz. Conv

R_GHOST G_GHOST B_GHOST R_REVGHOST G_REVGHOST B_REVGHOST

RCK-PHASE GCK-PHASE BCK-PHASE

R_HCONV G_HCONV B_HCONV

Adjust Vert. Conv

Return

R_REVHCONV G_REVHCONV B_REVHCONV R_VCONV G_VCONV B_VCONV R_REVVCONV G_REVVCONV B_REVVCONV

-23-

Test Mode Menu (continued)

Option

Version

Lamp usage time Total Lamp usage time Auto Power Off Gamma Off Revise Color Uneven Temp/Fan State EEPROM Initialize Reset Total lamp time Return BootCode Config Avio Table Rom Code GUI Sub CPU

Exit

Return

-24-

6.3 Adjustment Procedure

Verification and Adjustment Chart

Check the continuity between L and G, L and N, N and G of the AC inlet.

Connection 100VAC 50/60Hz

Connect the AC cord Standby mode POWER LED: R ON

Input of ASO Adjustment value TEMP LED: R ON

COM Adjustment Select a pattern with alternating black and white stripes

REVCOM Adjustment Select a pattern with alternating black and white

CLDLY Adjustment Select a crosshatch pattern (for R/G/B).

Signal Generator (VG-828) Connection between PC and VG-828

The illuminance on the screen is 5 lx or below with no image projected

LAMP LED: OFF TEMP LED: OFF All Fans: Stopped

Lamp on POWER LED: G ON

LAMP LED:G Blinking  G ON TEMP LED: OFF All Fans: Rotate

Test mode LAMP LED: Orange ON

Test mode Menu is displayed.

aligned one by one (R/G/B). Lower the output level of the Signal Generator to 50% white.

Adjust R/G/B color to minimize flicker.

stripes aligned one by one (for R/G/B). Lower the output level of the Signal Generator to 50% white. Adjust R/G/B color to minimize flicker.

Equate the widths of the vertical lines and horizontal lines. Select the adjustment value among the values of +/- 20 or more from the point where there is jitter in the vertical lines. Verify that there is no jitter on the vertical lines in each of RGB colors and the vertical lines are not tinted in the all white crosshatch pattern. Select a gray-scale pattern (for R/G/B). Adjust each color to minimize the faint vertical stripes.

(To be continued)

-25-

(Continued)

*Make this adjustment only when Connect (EX OUT CH1) to the PC input of the LPX100. data is written into the EEPROM. LPX100 is in the Standby mode.

REVCLDLY Adjustment Select a crosshatch pattern (for R/G/B).

CK-PHASE Adjustment Select a gray-scale pattern (for R/G/B).

Adjust each color to minimize the vertical stripes.

NRS Adjustment Select a gray-scale pattern (for R/G/B).

Adjust each color to minimize the vertical stripes.

VIDR Adjustment Select an OPTION 2 pattern of G in one color.

Adjust G-OFFSET so that the intensity difference between 0% and 5%, 95% and 100% can be distinguished. Select a gray-scale pattern. Adjust White Balance to be optimal value.

GHOST Adjustment Select an OPTION 2 pattern.

Adjust each color to minimize ghosts.

REVGHOST Adjustment Select an OPTION “2 pattern.

Adjust each color to minimize ghosts.

Adjustment Value Storage Exit the Test mode with EXIT and save

Adjustment Values.

PlugPlay data writing VG-828 DVI digital serial output.

Start up VG Data Editor and send data. Receive and check data.

Interlock SW Operation Check Disconnect the AC power cord.

Remove the Lamp Cover Assembly installed in the Bottom Cover Assembly and plug the AC power cord.

End of Adjustment Verify that the power is not turned on. Then

install the Lamp Cover Assembly and verify that the power is turned on.

-26-

6.4 Checks and Adjustments

6.4.1 Input Power Terminal Continuity Check

Requirements:

• There is no continuity between the following terminals of the AC Inlet terminal.

Between L and G

Between L and N

Between N and G

Measurement:

AC Inlet

Between L and G, L and N, N and G

6.4.2 Equipment Connections

Screen

Product under test: LPX100

VG-828

S-VIDEO VIDEO L R

MPC-BNC Cable

DVI Conversion Connector

RS-232C Cable (Included with VG-828)

RS-232C PC IN PC OUT

MPC-VGA Cable

AC Power Cord

100VAC 50/60H

*Only EEPROM data for Plug & Play is input to the PC IN via DVI conversion

connector from VG-828. Analog input is usually used in adjustment and verification.

-27-

6.4.3 Environment

• Darkroom where the illuminance on the screen is 5 lx or below with no image

projected

• Projection screen size: 40 inches diagonal

6.4.4 Verification of Basic Operation

Conditions

(1) Connect the AC power cord to the LPX100 projector and turn on the power.

• The unit starts up in Standby mode.

• The input voltage is 100VAC 50/60Hz.

(2) In the Standby mode, press the <ON/STANDBY> key to turn on the Lamp.

To enter the Test mode, use the following key combination continuously.

 <ON/STANDBY> and <MENU/ENTER>

 <KEYSTONE > and <AUTO SYNC>

 <SOURCE> and <KEYSTONE >

In the Test mode, the LAMP LED is lit orange and the TEMP LED is lit red. The

menu is displayed on the projected image.

Requirements:

The states of the functions are as follows.

(1) In the Standby mode:

• POWER LED: On Red

• LAMP LED: OFF

• TEMP LED: OFF

• Fans (at 4 places): Stopped

(Side: Intake, Lamp: Intake, Power supply: Exhaust, PBS)

(2) When the lamp is on:

• POWER LED: ON Green

• LAMP LED: Blinking Green  ON Green

• TEMP LED: OFF

• Fans (at 4 places): Rotating

Measurement:

Key Panel

Projected image

Fan

-28-

6.4.5 ASO Adjustment Value Input

Conditions

None.

Requirements:

• Input the adjustment value of the ASO-02PKG unit test in the test result form

according to the Adjustment Value Form. Items to be input are: Eight items in Adjust PC ImagePC VIDEOAMP adjustment and eight items in Adjust VIDEO ImagePC VIDEOAMP adjustment.

Measurement:

None.

Adjustment Procedures:

AMP_BIAS, AMP_R_BIAS, AMP_G_BIAS, AMP_B_BIAS,

AMP_GAIN, AMP_R_GAIN, AMP_G_GAIN, AMP_B_GAIN

6.4.6 COM Adjustment

Conditions

Input: PC

PC input signal: VG-Prog. No. 856

XGA 60Hz Test pattern: CROSS (Pattern with alternating black and white stripes aligned one by one) Lower the output level of the Signal Generator to 50% white.

Requirements:

• Adjust the flicker patterns of R/G/B with LCD1(CXA/6050)COM operation to

minimize flicker.

Measurement:

Projected image

Adjustment Procedures:

LCD1COMR_LCCOM, LCD1COMG_LCCOM, LCD1COMB_LCCOM

-29-

6.4.7 REVCOM Adjustment

Conditions

Input: PC PC input signal: VG-Prog. No. 856

XGA 60Hz Test pattern: CROSS (Pattern with alternating black and white stripes aligned one by one) Lower the output level of the Signal Generator to 50% white.

Requirements:

• In the image flipped vertically, adjust the flicker patterns of R/G/B with

LCD1(CXA/6050)COM operation to minimize flicker.

• The adjustment procedures are the same as in 6.4.6.

Measurement:

Projected image

Adjustment Procedures:

LCD1COMR_REVLCCOM, LCD1COMG_REVLCCOM, LCD1COMB_REVLCCOM

-30-

6.4.8 CLDLY Adjustment

Conditions:

Input: PC PC input signal: VG-Prog. No. 856

Test pattern: CROSS

Set adjustment values to the upper level than the point where there is jitter on the vertical lines or the lower level. Choose the level where vertical lines are less tinted in the all white crosshatch pattern.

Requirements:

• There is no jitter on the vertical lines in the R, G, and B crosshatch patterns.

• There is no intensity difference between the vertical lines and the horizontal lines.

• The width of the vertical lines is within the double of a pixel’s.

• The vertical lines on the far-right and far-left portion of the projected image are

displayed.

• Increase the adjustment value gradually from the initial data with

LCD1(CXA/6050)CLDLY operation to check the point where there is jitter on the vertical lines. Select the adjustment value among the values of +/- 20 or more from the point, and then verify that there is no jitter on the vertical lines in each of RGB colors. And verify that the vertical lines are not tinted in the all white crosshatch pattern.

• Next, in the gray-scale pattern, adjust CLDLY to minimize the faint vertical stripes.

Measurement:

Projected image

Adjustment Procedures:

LCD1CLDLYR_CLDLY, LCD1CLDLYG_CLDLY, LCD1CLDLYB_CLDLY

XGA 60Hz

(R, G, and B colors and all white)

Gray scale

(R, G, and B colors)

-31-

6.4.9 REVCLDLY Adjustment

Conditions:

Input: PC PC input signal: VG-Prog. No. 856

XGA 60Hz Test pattern: CROSS

(R, G, and B colors and all white)

Gray scale

(R, G, and B colors) Set adjustment values to the upper level than the point where there is jitter on the vertical lines or the lower level. Choose the level where vertical lines are less tinted in the all white crosshatch pattern.

Requirements:

• In the image flipped vertically, there is no jitter on the vertical lines in the R, G, and

B crosshatch patterns.

• There is no intensity difference between the vertical lines and the horizontal lines.

• The width of the vertical lines is within the double of a pixel’s.

• The vertical lines on the far-right and far-left portion of the projected image are

displayed.

• Increase the adjustment value gradually from the initial data with

• Next, in the gray-scale pattern, adjust CLDLY to minimize the faint vertical stripes.

Measurement:

Projected image

Adjustment Procedures:

LCD1CLDLYR_REVCLDLY, LCD1CLDLYG_REVCLDLY, LCD1CLDLYB_REVCLDLY

-32-

6.4.10 CK-PHASE Adjustment

Conditions:

Input: PC PC input signal: VG-Prog. No. 856

XGA 60Hz Test pattern: Gray scale

(R, G, and B colors)

Requirements:

• Display a gray-scale pattern of each of R, G, and B in one color, and then adjust the

color with LCD2(Adjust GA4)CK-PHASE to minimize the vertical stripes on the projected image. Be aware that a ghost image may be formed depending on the adjustment value.

Measurement:

Projected image

Adjustment Procedures:

LCD2CK-PHASERCK-PHASE, LCD2CK-PHASEGCK-PHASE, LCD2CK-PHASEBCK-PHASE

6.4.11 NRS Adjustment

Conditions:

Input: PC PC input signal: VG-Prog. No. 856

XGA 60Hz Test pattern: Gray scale

(R, G, and B colors)

Requirements:

• Display a gray-scale pattern of each of R, G, and B in one color, and verify that

there are no faint vertical stripes on the projected image. If vertical stripes are observed, adjust the colors with LCD1(CXA/6050)NRS so that no stripes will appear.

Measurement:

Projected image

Adjustment Procedures:

LCD1NRSR_NRS, LCD1NRSG_NRS, LCD1NRSB_NRS

-33-

6.4.12 VIDR Adjustment (White Balance Adjustment)

(1) G OFFSET Adjustment

Conditions:

Input: PC PC input signal: VG-Prog. No. 856

XGA 60Hz Test pattern: OPTION 2 (Display only G)

Requirements:

By performing LCD1VIDR operation, adjust the G-OFFSET so that the intensity difference between 0% and 5%, 95% and 100% can be distinguished. The difference of the intensity between 95 and 100 is the minimal one that is distinguishable or not.

Measurement:

Projected image

Adjustment Procedures:

LCD2VIDRG_VIDEO_REF

(2) White Balance Adjustment

Conditions:

Input: PC PC input signal: VG-Prog. No. 856

XGA 60Hz Test pattern: Gray scale

Requirements:

By performing LCD1VIDRR_VIDEO_REF and LCD1VIDRB_VIDEO_REF operation, set the gray-scale halftone values (from black to white) to optimal value, that is, no-colored pattern is observed. If color balance cannot be adjusted with above-mentioned adjustment, adjust color balance by fine-tuning eight items of Adjust PC ImagePC VIDEOAMP (AMP_BIAS, AMP_GAIN and others).

Measurement:

Projected image

Adjustment Procedures:

LCD2VIDRR_VIDEO_REF, LCD2VIDRB_VIDEO_REF

-34-

6.4.13 GHOST Adjustment

Conditions:

Input: PC PC input signal: VG-Prog. No. 856

XGA 60Hz Test pattern: OPTION 2

(R, G, and B colors)

Requirements:

• Adjust R, G, and B with LCD2(Adjust GA4)GHOST to minimize ghosts on the

displayed pattern and On-Screen Display.

Measurement:

Projected image

Adjustment Procedures:

LCD2GHOSTR_GHOST, LCD2GHOSTG_GHOST, LCD2GHOSTB_GHOST

6.4.14 REVGHOST Adjustment

Conditions:

Input: PC PC input signal: VG-Prog. No. 856

XGA 60Hz Test pattern: OPTION 2

(R, G, and B colors)

Requirements:

• In the image flipped vertically, adjust R, G, and B with LCD2(Adjust GA4)

REVGHOST to minimize ghosts on the displayed pattern and On-Screen Display.

Measurement:

Projected image

Adjustment Procedures:

LCD2REVGHOSTR_REVGHOST, LCD2REVGHOSTG_REVGHOST, LCD2REVGHOSTB_REVGHOST

-35-

6.4.15 Adjustment Value Storage

Requirements:

Exit the Test Mode with EXITèOK.

Adjustment Procedures:

EXITOK

6.4.16 Interlock Switch Operation Check

Requirements:

Disconnect the AC power cord from the receptacle, and then remove the Lamp

Cover Assembly installed in the Bottom Cover Assembly.

Plug the AC power cord into the receptacle with the Lamp Cover Assembly

removed.

Verify that the Main Power Supply is not turned on. After verification, install the Lamp Cover Assembly to the Bottom Cover

Assembly.

Measurement:

Key Panel LED

-36-

7. Verification Test

7.1 Test Equipment and Materials

Item Description Quantity

RGB Signal Generator VG-828 (Astro Design, Inc.) or the equivalent 1 PC Resolution: U-XGA, Color: Full color 1 Image Data for PC 1 Video Signal Generator LD player or DVD player 1 Prerecorded Materials Watching people or Demonstration II 1 RGB Monitor U-XGA is supported. 1 VTR Video Tape Recorder designed for worldwide use 1 Audio Signal Generator Function generator or CD player 1 External Speaker 1 Oscilloscope Frequency band of 200 MHz or greater 1 Luxmeter T-1M 1

Projection Screen

Cable

Dielectric Strength Tester 1 Insulation Resistance Tester Leakage Current Tester 1

Bead screen or the equivalent (Projected image size: 60 inches or more diagonal)

VGA-BNC five-wire cable 1 Video cable (RCA pin jack) 1 Video S-terminal cable 1 Audio RCA pin (STEREO) cable 1 Mini plug-RCA pin (STEREO) cable 1 RS-232C cable (crossing cable) 1 Cable to convert from D-sub 9 pin to DIN 9 pin 1

500DC

AC Wattmeter Measurable 240V 50/60Hz 260W 1 Earth Resistance Tester TOS-6100 equivalent tester 1 Dirt Comparison Chart Printing Bureau, Ministry of Finance 1 Spot Size Gauge YACL (251-00172) 1

-37-

Product under test: LPX100

Audio Signal

(LD / DVD)

Video Signal

(LD / DVD)

7.2 Test Equipment Connection

S-VIDEO VIDEO L R

RGB Signal

Generator (or PC)

RGB Monitor

(CRT)

RS-232C PC IN PC OUT

Generator

Audio Monitor

(Oscilloscope)

100VAC 50/60Hz

Connect S-VIDEO signal after starting the test according to the test procedure. Connect the power line 100VAC 50/60Hz outlet. Adjust the video signal amplitude supplied from the RGB Signal Generator and Video

Signal Generator within 0.7Vp-p +/- 0.02V.

Disconnect AC power cord after Fans have stopped (to prevent a reduction in the Lamp

illuminance and burning out of the Lamp).

-38-

7.3 Environment

Darkroom where the illuminance on the screen is 5 lx or below with no image projected Projection screen size: 60 inches diagonal

7.4 Outline of Verification Test

(1) Temperature Alarm Test (2) Safety Test, Dielectric Strength Test (3) Insulation Resistance Test (4) Leak Current Test (5) Power Consumption Test (6) Ground Continuity Test (7) Foreign Material Verification (8) Test Equipment Connection (9) FAN Alarm Function (10) FAN Alarm Release Function and Lamp ON Operation (11) Drop Impact Test (12) Tilt Foot Function (13) Focus Ring Function (14) Zoom Ring Function (15) Panel Key Function (16) Remote Control Operation (17) Serial I/F Function (18) Optical Performance Verification, Image Quality (19) Dust (20) Chromaticity and Color Shading (21) Pixel Focusing (22) Convergence (23) Stray Light (24) Illuminance, Contrast, Perimeter Illuminance Raito Measurement (25) Light Leak (26) PC Image Verification, Flicker Verification (27) Tone Reproduction, White Balance (28) Jitter, Picture Position (29) Color Reproduction (30) U-XGA (31) 31kHz, Synchronous Polarity Discrimination (32) Keystone (33) AUTO SYNC (34) Economy Mode (35) Language (36) Projection Mode (37) Video Image Verification (NTSC), Jitter, B&W Play Back (38) Skin Tone Reproduction, H POSITION (39) Sound Volume (40) S-Video Input Verification (41) PAL Verification (42) SECAM Verification (43) PAL N Verification (44) NO SYNC Verification (45) PC OUT Verification

-39-

(46) Audio Output Terminal Verification (47) Built-in Speaker, VIDEO Sound Verification (48) PC Audio Verification (49) Plug&Play Verification (50) Preshipment Settings (51) Accessories (52) External Appearance Verification

-40-

7.5 Inspection / Verification Procedures

*Note

• Carry out these tests after the Economy mode is turned off.

7.5.1 Temperature Alarm Test

Conditions:

• Operate the LPX100 projector continuously for 30 minutes at room temperature.

• Operate the LPX100 projector continuously raising an ambient temperature.

Requirements:

• The lamp does not go out and the TEMP LED is not lit (Temperature Alarm

function is not performed).

• The lamp goes out and the TEMP LED is lit (Temperature Alarm function is

performed).

Measurement:

Key Panel Lamp

7.5.2 Safety Test, Dielectric Strength Test

Conditions:

Perform a measurement after the AC power cord is plugged. Measuring instrument: Dielectric Strength Tester Applied voltage: 1600VAC 50Hz Applying time: 3 seconds Leak current setting: 20mA Applied terminals: Between FG and AC

Requirements:

• “NG” is not indicated on the tester.

• There is no electrical breakdown.

Measurement:

Between FG and AC Dielectric Strength Tester display

-41-

7.5.3 Insulation Resistance Test

Conditions:

Measuring instrument: Insulation Resistance Tester (500V Megger) Applied voltage: 500 DAC Applied terminals: Between FG and AC

Requirements:

• 10MΩ or greater

Measurement:

Between FG and AC

7.5.4 Leak Current Test

Conditions:

Measuring instrument: Leakage Current Tester Operating voltage: 240VAC 50Hz Measure at the maximum current load mode when the lamp is on.

Requirements:

• 1mA or less

Measurement:

Between FG and ground

7.5.5 Power Consumption Test

Conditions:

Lamp: ON Input: PC Operating voltage: 100VAC 50Hz Measuring instrument: AC Wattmeter

Requirements:

• 230W or less

Measurement:

AC Wattmeter

-42-

7.5.6 Ground Continuity Test

Conditions:

Perform a measurement after the AC power cord is disconnected. Measuring instrument: Earth Resistance Tester

Requirements:

• Measured with Earth Resistance Tester: Resistance is 0.1Ω or less

Measurement:

Between the earth terminal of the three-core power inlet and ground terminal of the unit.

7.5.7 Foreign Material Verification

Conditions:

Shake the whole unit.

Requirements:

• No unusual sound is heard.

7.5.8 Test Equipment Connection

Requirements:

• Equipments are connected to the LPX100 projector following the chart in “7.2 Test

Equipment Connection”. (Except for S-VIDEO equipment).

7.5.9 FAN Alarm Function

Conditions:

Remove the Air Filter and plug the AC power cord, then press the <ON/STANDBY> key in the Standby mode.

Requirements:

• Sponge is attached to the Air Filter.

• The Fan does not rotate.

• The Lamp is not turned on.

• The POWER LED blinks red.

Measurement:

Air Filter Fan Lamp Key Panel

-43-

7.5.10 FAN Alarm Release Function and Lamp ON Operation

Conditions:

Attach the Air Filter and disconnect the AC power cord. Plug the AC power cord again and press the <ON/STANDBY> key.

Requirements:

• The POWER LED light up green and the lamp is turned on.

The Fans rotate.

• The Lamp LED blinks green and goes on green after three second.

Measurement:

Key Panel Fan

7.5.11 Drop Impact Test

Conditions:

In the VIDEO and PC mode, lift the LPX100 projector about 5 cm and drop it with the front/rear side down three times. Input: VIDEO and PC

Requirements:

• The SOURCE key allows selection between the VIDEO mode and the PC mode.

• In the VIDEO and PC mode, there is no image disturbance including noise on the

image.

• The LED does not flash even momentarily.

• The Lamp does not go out.

Measurement:

Projected image PC-OUT image Key Panel

Adjustment Procedures:

When the Lamp goes out, replace the Lamp.

7.5.12 Tilt Foot Function

Conditions:

Move Tilt Foots up and down.

Requirements:

• Tilt Foots rotate smoothly.

• The LPX100 projector does not rattle.

Measurement:

Tilt Foots

-44-

7.5.13 Focus Ring Function

Conditions:

Rotate the Focus Ring of the Projection Lens.

Requirements:

• The Focus Ring rotates smoothly.

• The Focus Ring does not touch the cabinet.

• No unusual sound is heard.

Measurement:

Focus Ring

7.5.14 Zoom Ring Function

Conditions:

Rotate the Zoom Ring of the Projection Lens.

Requirements:

• The Zoom Ring rotates smoothly.

• The Zoom Ring does not touch the cabinet.

• No unusual sound is heard.

Measurement:

Zoom Ring

7.5.15 Panel Key Function

Conditions:

Input: PC PC input signal: VG-Prog. No. 856

XGA 60Hz [OPTION 2]

Requirements:

• MENU/ENTER Key

Adjustment Menu is displayed.

• SOURCE Key

Selections of the Adjustment Menu can be changed. (Selections move upward.)

• AUTOSYNC Key

Selections of the Adjustment Menu can be changed. (Selections move downward.)

• KEYSTONE Key

“VOLUME” can be selected by pressing the MENU/ENTER Key twice and the slide bar can be moved by pressing the right or left KEYSTONE Key.

Measurement:

Key Panel

-45-

7.5.16 Remote Control Operation

Conditions:

Input: PC PC input signal: VG-Prog. No. 856

XGA 60Hz [OPTION 2] Check each of the front and rear Remote Sensor. When this test is made, cover the Remote Sensor which is not checked.

Requirements:

• In the PC mode, the ZOOM adjustment is performed properly with the Remote

Control. (Check the front and rear Remote Sensor)

• The selection between VIDEO and PC is performed properly.

• The Keystone function operates properly.

Measurement:

Projected image

7.5.17 Serial I/F Function

Conditions:

Input: PC RS-232C communication protocol of the connected PC:

Baud rate: 9600 bps Parity: No parity Data length: 8 bits Stop bit: One bit Flow control: None

Requirements:

Input the following commands from the PC and verify that they are performed properly. Command “IVED”

The mode changes from the PC mode to the VIDEO mode.

Command “IRGB”

The mode changes from the VIDEO mode to the PC mode.

Measurement:

Projected image

-46-

7.5.18 Optical Performance Verification, Image Quality

Conditions:

Focus: Just focus point Observing position One meter away from the screen Input PC Input image: VG-Prog. No. 856

XGA 60Hz [WINDOW]

Display the whole image on the screen by adjusting H and V POSITION.

Requirements:

• The test results satisfy the requirements shown in the Table 7-1 “Acceptable

Number of Spot Defects” and the Table 7-2 “Screen Defect Criteria and Inspection

Conditions”. The descriptions in parentheses of Conditions in the Table 7-2 show the method to determine the type of the spot defect with optical attenuating filter. The definition is as follows. <Definition of Bright Spot and Transmittance> Assume that the state in which one pixel is displayed all white on the screen is 100%. And use the brightness observed on the screen as the reference when the optical attenuating filter of 5% or 2.5% is placed on the light path.

Measurement:

Projected image

7.5.19 Dust

Conditions:

Projected image: VG-Prog. No. 856

Focus: In sharp focus and out of focus Observing position One meter away from the screen

Requirements:

• The test results satisfy the requirements shown in the Table 7-3 “Dust Criteria and

Inspection Conditions”

Measurement:

Projected image

100% white R/G/B

-47-

Table 7-1 Acceptable Numbers of Spot Defects

914

’†‰›•”

Žü•Ó•”

Zone

Panel High Bright Spot Low Bright Spot Dark Spot

Consecutive

Spot Defect

G 0 3 5 5

Center Zone* 0

Perimeter Zone* 1

*: The definition of “Center Zone” and “Perimeter Zone” is shown in Fig. 7-1.

B 4 Ignored 5 5

5 5 5

Fig. 7-1 Zone Definition

229

456

305

610

Center

305

Perimeter Zone

229

1220

-48-

Table 7-2 Screen Defect Criteria and Inspection Conditions

Defect Item Criteria Conditions Projection Image

Dot Defect

High Bright Spot

Low Bright Spot

Ignored Bright Spot

Blinking Spot

Refer to Table 7-1. Consecutive two or

more high bright spots should not be acceptable.

Refer to Table 7-1. Consecutive two or

more low bright spots should not be acceptable.

Ignore.

The same category as the high bright spot.

Count 75% or more white spot. (All black and/or grayscale projection produces this defect. The defect of 5% or more translucent state at all white projection.)

Count 50% or more white spot. (All black and/or grayscale projection produces this defect. The defect of 2.5% to 5% translucent state at all white projection.)

Bright spot which is darker than 50% white. (All black and/or gray-scale projection produces this defect. The defect of less than 2.5% translucent state at all white projection.)

Count 75% or more white spot. (All black and/or grayscale projection produces this defect. The defect of blinking spot of a picture element.)

VG-Prog. No.856 All black: [Image

OFF] 75% white:

[GRAY] All black: [Image

OFF] 50% white:

[WINDOW]

All black: [Image OFF]

50% white: [WINDOW]

All black: [Image OFF]

75% white: [GRAY]

Dark Spot Refer to Table 7-1.

Consecutive Pixel Defect

Line Defect (Electrostatic

Breakdown)

Consecutive two dark spots should be acceptable, but three or more should not.

Refer to Table 7-1.

There should be no chipped line defect.

Project 100% white image and count a black spot. (All white projection produces this defect. The defect that a 75% or more area of the element has no transparency.)

Project alternate black- white stripe pattern. (Horizontal stripe pattern projection produces this defect. The defect of an all black spot of a picture element on the white pattern and/or an all white spot of a picture element on the black patterns.)

Project 100% white image and all black image. (Defect of a 100% transparent line and/or a not transparent line at all white, all black or grayscale projection)

All black: [Image OFF]

100% white: [COLOR]

Stripe pattern: [CROSS]

All black: [Image OFF]

100% white: [COLOR]

-49-

Stain (inside Panel) The stain(s) should not

stand out.

Project 75% white image. (All black and/or gray-scale projection produces this defect, which looks like a stain.)

All black: [Image OFF]

75% white: [GRAY]

Scratch, Foreign Material

Refer to Table 7-1. The same category as

the dot defect.

Uneven Stripes The Uneven Stripes

should not stand out.

Gap Irregularity The Gap Irregularity

should not stand out.

Dust,

Refer to “7.4.19 Dust”. Project 100% white image. 100% white:

Hair

Project all white and all black images.

Scratch(es) and/or foreign material(s) which are recognized on the screen in sharp focus.

Project 75% white image. (Gray-scale projection produces this defect, which looks like thin horizontal / vertical stripes or a grid pattern.)

Project 75% white image. (Defect caused by ununiform transmittance due to the gap irregularity between LCD cells.)

All black: [Image OFF]

100% white: [COLOR]

All black: [Image OFF]

75% white: [GRAY]

All black: [Image OFF]

75% white: [GRAY]

[COLOR] R/G/B

-50-

Table 7-3 Dust Criteria and Inspection Conditions

Criteria for Dust in each color of R/G/B

Conditions

The dust which can be recognized in sharp focus.

The dust which can be put into focus in the whole adjustable focus range.

The dust which can be recognized at the best focus. However, it cannot be come into sharper focus.

The dust which cannot be recognized at the best focus. And it cannot be come into sharper focus either.

Less than 1.5 pixels (2mm2)

1.5 pixels (2mm2) or more and less than 4

Area of 5mm or more

pixels (5mm2)

Ignored 3 or less None None

Ignored Ignored None None

Ignored Ignored Ignored None

Hair

Total of R/G/B colors.

Ignored 3 or less None None

(Note) To determine test conclusions on the dust, use “Dirt Comparison Chart” and

“The Spot Size Gauge” issued by Printing Bureau, Ministry of Finance. These documents are to be provided by Nippon Avionics Co., Ltd. for the users. Never make copies nor use copies.

-51-

7.5.20 Chromaticity and Color Shading

Conditions:

Projected image: VG-Prog. No.856

100% white

Focus: Just focus point

Requirements:

(1) Chromaticity

• An average value of chromaticity measured at ANSI nine points of 100% white

(refer to Fig. 7-2) is as follows.

X: 0.305 +/- 0.035 Y: 0.370 +/- 0.035 (2) Color Shading

• Determine the following ∆-values from the values of chromaticity measured at

ANSI nine points of 100% white (refer to Fig. 7-2). Each value is within specs.

∆ X1, ∆ Y1 (specs: 0.3 or less)

The maximum value of the color-differences between eight perimeter measurement

points and the center point.

∆ X2, ∆ Y2 (specs: 0.3 or less)

The maximum value of the color-differences between nine perimeter measurement

points.

Measurement:

Chromaticity measurement at nine points

7.5.21 Pixel Focusing

Conditions:

Focus: G Just focus point Input PC PC input signal: VG-Prog. No. 856

Display the whole image on the screen by adjusting H and V POSITION.

Requirements:

• When the focus is achieved on G, the size of a picture element of R/B is within the

values shown below at any place on the screen.

R: 1.5 pixels

B: 2 pixels

Measurement:

Projected image

XGA 60Hz [CROSS-R/G/B]

-52-

7.5.22 Convergence

Conditions:

Input PC PC input signal: VG-Prog. No. 856

Requirements:

• Convergence meets the following criteria.

Make OK/NG evaluation.

XGA 60Hz [CROSS-Y/C/M]

R-G Within 1 pixel Within 1.5 pixel B-G Within 1 pixel Within 1.5 pixel R-B Within 1 pixel Within 1.5 pixel

Measurement:

Projected image

7.5.23 Stray Light

Conditions:

Input PC PC input signal: VG-Prog. No.856

Requirements:

• There is no stray light on the projected image.

Measurement:

Projected image

Center Zone

Perimeter Zone

XGA 60Hz [Image OFF] (All black display)

* Edges of the corresponding pixels are in contact with each other.

-53-

7.5.24 Illuminance, Contrast, Perimeter Illuminance Raito Measurement

Conditions:

Input PC PC input signal:VG-Prog. No. 856

XGA 60Hz [WINDOW]

(All white/All black) Nine point all white illuminance measurement (See Fig. 7-2) Center illuminance of all black display measurement

Fig. 7-2 Nine Measurement Points

1220

203 203407 407

A B C

D E F

G H I

152

304

910

304

Requirements:

• Illuminance

152

Average illuminance of all white display is 628 lx (700ANSI lumen) or more.

• Contrast satisfies the following:

200

• At all white display, Perimeter Illuminance Raito satisfies the following:

80%

Measurement:

Projected image Nine points (A - I) shown in the Figure 7-2 Determine Illuminance, Contrast, and Perimeter Illuminance Raito by calculation of the measured data.

-54-

7.5.25 Light Leak

Conditions:

Projection Lamp: ON

Requirements:

• There is no leak except for slight light leak from the openings for Fans.

Measurement:

Visual check of the unit

7.5.26 PC Image Verification, Flicker Verification

Conditions:

Display image: XGA 60Hz, Balloon and others

Requirements:

• There is no flicker.

Measurement:

Projected image

7.5.27 Tone Reproduction, White Balance

Conditions:

Display image: VG-Prog. No.856

XGA 60Hz [OPTION 2]

Requirements:

• Every step difference is noticeable. Black level is not grayed.

• White balance is maintained at every gray step.

Measurement:

Projected image

7.5.28 Jitter, Picture Position

Conditions:

Display image: XGA 60Hz, Balloon and others, Crosshatch

Requirements:

• There is no jitter or horizontal noise observable. (Horizontal noise is observable at

shading portion of the Balloon pattern.)

• The pattern is displayed completely by H POSITION and V POSITION

adjustments.

Measurement:

Projected image

-55-

7.5.29 Color Reproduction

Conditions:

Display image: XGA 60Hz, Fruit and others

Requirements:

• The hue and texture of still life in the picture are reproduced normally.

Measurement:

Projected image

7.5.30 U-XGA

Conditions:

Display image: VG-Prog. No.861

U-XGA 60Hz [OPTION 2]

Requirements:

• When <MAIN MENUèSETTING> is selected, the input signal of “1600×1200 75

KHz 60Hz” is displayed.

• There is no jitter.

• There is no thinning-out of the image.

Measurement:

Projected image

Adjustment Procedures:

MAIN MENUèSETTING

7.5.31 31kHz, Synchronous Polarity Discrimination

(1) Conditions:

Display image: VG-Prog. No.882

VGA 400 [OPTION 2]

Requirements:

• When <MAIN MENUèSETTING> is selected, the input signal of “640×400 31.5

KHz 60Hz” is displayed.

• There is no jitter.

• There is no thinning-out of the image.

Measurement:

Projected image

Adjustment Procedures:

MAIN MENUèSETTING

-56-

(2) Conditions:

Display image: VG-Prog. No.879

Requirements:

• When <MAIN MENUèSETTING> is selected, the input signal of “640×350

31.5KHz 60Hz” is displayed.

• There is no jitter.

• There is no thinning-out of the image.

Measurement:

Projected image

Adjustment Procedures:

MAIN MENUèSETTING

7.5.32 Keystone

Conditions:

Display image: VG-Prog. No.879

Requirements:

• Verify that Keystone Key on the Key Panel makes the top or the bottom of the

displayed image longer or shorter.

VGA 350 [OPTION 2]

(Move toward “-” to adjust the bottom and “+” to adjust the top.)

Measurement:

Projected image

Adjustment Procedures:

KEYSTONE Key

7.5.33 AUTO SYNC

Conditions:

Display image: VG-Prog. No.879

Requirements:

Select “Synchronization Adjustment” in the Main Menu. Change the initial values of “CLOCK”, “PHASE”, “HORIZONTAL POSITION”, and “VERTICAL POSITION” to displace the displayed image.

Under the condition as above, press the AUTOSYNC key. The projected image returns to the normal position after “PC is processing data.” is displayed.

Measurement:

VGA 350 [OPTION 2]

Projected image

Adjustment Procedures:

AUTOSYNC key

-57-

7.5.34 Economy Mode

Conditions:

Display image: VG-Prog. No.879

Requirements:

• Select “Lamp Setting” in the Main Menu. Verify that the brightness of the projected

image varies depending on whether or not the Economy Mode is turned on. ON: 120W lamp operation. OFF: 150W lamp operation. (When the Economy mode is turned off, the projected image is brighter.) After verification, turn off the Economy mode.

Measurement:

Projected image

Adjustment Procedures:

MAIN MENUèLAMP SETTING

7.5.35 Language

VGA 350 [OPTION 2]

Conditions:

Display image: VG-Prog. No.879

VGA 350 [OPTION 2]

Requirements:

• By MAIN MENUèLANGUAGE operation, select ENGLISH.

Display the Main Menu again to verify that the language in the Menu is English. After verification, select Japanese again.

Measurement:

Projected image

Adjustment Procedures:

MAIN MENUèLANGUAGE

-58-

7.5.36 Projection Mode

Conditions:

Display image: VG-Prog. No.879

VGA 350 [OPTION 2-6]

Requirements:

• By MAIN MENUèPROJECTION MODE operation, verify that the projected

image changes according to the selection of the projection modes.

Ceiling: The image flipped vertically is displayed. Rear: The image flipped horizontally is displayed. Ceiling + Rear: The image flipped vertically and horizontally is displayed.

After verification, select Standard.

Measurement:

Projected image

Adjustment Procedures:

MAIN MENUèPROJECTION MODE

7.5.37 Video Image Verification (NTSC), Jitter, B&W Play Back

Conditions:

Display image: “Watching People” or “Demonstration II” (Laser Disc) Source signal cable is connected to the RCA input connector. No signal to S-input connector. Play the B & W picture (Frame No. 1400)

Requirements:

• When MAIN MENUèSETTING is selected, “NTSC3.58” is displayed.

• No jitter, fluctuation, or distortion.

• No unnecessary coloring.

• No excessive running noise.

Measurement:

Projected image

Adjustment Procedures:

SOURCE Key

Input: VIDEO mode

MAIN MENUèSETTING

-59-

7.5.38 Skin Tone Reproduction, H POSITION

Conditions:

Display image: “Watching People” or “Demonstration II” (Laser Disc)

Play the Women’s face (Frame No. 17166).

Requirements:

• Skin tones are reproduced.

• Hair and the hair band are too dark in color.

• There are no horizontal displacements of the image by which image is not

displayed on the left or right edge of the screen.

Measurement:

Projected image Built-in Speaker

7.5.39 Sound Volume

Conditions:

Display image: “Watching People” or “Demonstration II” (Laser Disc)

Play the Women’s face (Frame No. 17166).

Requirements:

• The sound volume is variable. The sound is distortion-free.

• Maximum sound volume does not cause image noise.

Measurement:

Projected image

Adjustment Procedures:

Remote Control

VOLUME Key

7.5.40 S-Video Input Verification

Conditions:

Connect S-Video signal cable to the equipment.

Requirements:

• The image can be changed to S-Video image.

• Image quality is almost the same as before connecting S-Video signal cable.

Measurement:

Projected image

-60-

7.5.41 PAL Verification

Conditions:

Display image: PAL video signal color bar, and the image of which area to be

displayed are easy to be identified.

Requirements:

• When MAIN MENUèSETTING is selected, “PAL B, G, H, I” is displayed.

• No jitter, fluctuation, or distortion.

• There are no displacements of the image by which image is not displayed around

the perimeter of the screen.

• The depth of a color and the hue are not very different from the normal values.

Measurement:

Projected image

Adjustment Procedures:

MAIN MENUèSETTING

7.5.42 SECAM Verification

Conditions:

Display image: SECAM video signal color bar, and the image of which area to be

displayed are easy to be identified.

Requirements:

• When MAIN MENUèSETTING is selected, “SECAM” is displayed.

• No jitter, fluctuation, or distortion.

• There are no displacements of the image by which image is not displayed around

the perimeter of the screen.

• The depth of a color and the hue are not very different from the normal values.

Measurement:

Projected image

Adjustment Procedures:

MAIN MENUèSETTING

-61-

7.5.43 PAL N Verification

Conditions:

Display image: PAL N video signal color bar, and the image of which area to be

displayed are easy to be identified.

Requirements:

• When MAIN MENUèSETTING is selected, “PAL N” is displayed.

• No jitter, fluctuation, or distortion.

• There are no displacements of the image by which image is not displayed around

the perimeter of the screen.

• The depth of a color and the hue are not very different from the normal values.

Measurement:

Projected image

Adjustment Procedures:

MAIN MENUèSETTING

7.5.44 NO SYNC Verification

Conditions:

Disconnect the video signal cable.

Requirements:

• The screen turns all blue, and “No Signal is input” is displayed.

Measurement:

Projected image

7.5.45 PC OUT Verification

Conditions:

Input PC PC input signal: Fruit and others

Requirements:

• PC image is displayed.

• There is no noise on the image displayed on the external monitor.

Measurement:

External monitor

-62-

7.5.46 Audio Output Terminal Verification

Conditions:

VIDEO audio input: LD Input: VIDEO Audio output terminal: External speaker

Requirements:

• Sound is output from external speakers.

• Sound is distortion-free.

Measurement:

External speakers

7.5.47 Built-in Speaker, VIDEO Sound Verification

Conditions:

Input: PC Disconnect external audio connections. Change the VOLUME from MIN. to MAX.

Requirements:

• The sound is output from the built-in speaker.

• The volume varies with VOLUME adjustment.

• At full VOLUME, the sound does not crack.

Measurement:

Built-in speaker

7.5.48 PC Audio Verification

Conditions:

Input: PC Change cable connection of AUDIO Input of VIDEO to PC AUDIO input.

Requirements:

• The sound is output from the built-in speaker.

Measurement:

Built-in speaker

-63-

7.5.49 Plug&Play Verification

Conditions:

Be sure to reboot the PC after it is connected to the LPX100 projector.

Requirements:

• Connect the Plug&Play PC to the LPX100 projector and boot up or reboot the PC.

“LPX100” and the message, “New hardware is detected. Windows is searching for required software.” is displayed on the PC screen.

Measurement:

Plug&Play PC

7.5.50 Preshipment Settings

Conditions:

After the Lamp is replaced, reset the lamp usage time. To reset the lamp usage time, select “OPTION-RESET Total Lamp Time” in the

Test mode.

When CANCEL/RESET is displayed, select RESET. Verify that both LAMP USAGE TIME and TOTAL LAMP TIME indicate “0H” and exit the Test mode.

Requirements:

• Input Selection is PC.

• User Menu Setting is as follows.

(1) Setting

AUTO POWER OFF: OFF Start-up screen: ON

(2) Lamp usage time: 0H * Lamp usage time reset procedure is as described in Conditions.

Economy mode: OFF

(3) Language: Japanese (4) Projection mode: Standard

• The Focus Lever is recessed to the deepest position.

• The knob of the Zooming Lever is on the top position.

• There are no fingerprints or stains on the Lens.

Measurement:

Projected image Key Panel Projection Lens

-64-

7.5.51 Accessories

Check that no accessories returned from a user are lost.

7.5.52 External Appearance Verification

Conditions:

The state right before packing

Requirements:

• Cabinet appearance: No scratch, dirt, or deformation, etc.

• Cabinet fit: No dislocation or crack, etc.

• Labeling: Legible. No scratch or dirt, etc

• Lens cap: The Lens cap is attached to the Lens.

Measurement:

Cabinet appearance Cabinet fit Labeling Lens cap

-65-

8. Packaging and Transportation

On packaging and transporting, be sure to use the original box and its packaging

materials.

Avio assumes no responsibility for an accident or damage caused by using the box

and materials other than the original ones.

Reuse of the original box and its materials reduces the shock absorbency. Use these

box and packaging materials only once or twice.

-66-

iiyama LPX100 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual