Igloo GASTROLINE BEMAR, GASTROLINE BEMAR 1.0, GASTROLINE BEMAR 1.5, GASTROLINE BEMAR 2.0 User Manual

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User manual
1. UNLOADING
The device should be transported in vertical position, and it should be properly secured and packed. The manufacturer ships the device secured with cardboard angle sections and foil.
GASTROLINE BEMAR
2.1. Purpose
“Gastroline Bemar” display cabinet is used to display and short-lasting storage of previously prepared hot dishes in GN containers before serving them. These devices constitute basic elements of equipment in mass feeding facilities. Scope of water temperature regulation in tank chamber ranges between +30ºC/+90ºC.
2.2. Description of the device
“Gastroline Bemar” is a water bain-marie. GN containers are placed over the water bath heated with electrical heaters placed below bain-marie tank, transferring heat in an indirect manner. The display cabinet is equipped with mechanical temperature regulator. Depending on the construction of the display cabinet, the devices are available in stationary and moving version. Our devices are made according to modern technologies and have all certi cates required by law.
Contents List of Figures
1. UNLOADING 7
2. PROPERTIES OF THE DEVICE 7
2.1. Purpose 7
2.2. Description of the device 7
2.3. Technical data 9
3. PREPARING THE DEVICE FOR EXPLOITATION 9
3.1. Requirements concerning the place of installation 9
3.2. Connection and actuation 9
4. BEMAR EXPLOITATION 10
4.1. Water level in bain-marie tank 10
4.2. Temperature regulation 10
5. MAINTENANCE 11
5.1. Cleaning and maintenance 11
6. SERVICE 12
6.1. Fault identi cation and repair 12
6.2. Service 12
Fig.1 Construction of the device 8
Fig.2 Layout of GN containers 8
Fig.3 Control panel 9
Fig.4 Water level pipe 10
Fig.5 Changing the  uorescent lamp 11
Fig.6 Data plate 12
List of tables
Technical data 9
This sign signi es information of particular meaning for user security and for proper device exploitation.
USER MANUAL GASTROLINE BEMARwww.igloo.pl
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2
93
4 5
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~ 40 mm
Gastroline Bemar 1.0
1000
8
11
NS-069 XXX
MASA xxx
NAPIECIE ZNAM. xxx
PR¥D ZNAM. xxx
MOC ZN. OŒW. xxx
MOC GRZA£EK. xxx
NAPIECIE ZNAM. xxx
KLASA URZADZ. xxx
Typ NAZWA URZ¥DZENIA
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Gastroline Bemar 1.5
1500
7
Fig.1 Construction of the device
1 – Glass shelf 2 – Display cabinet lighting 3 – Front shelf for the customer 4 – Bain-marie tank 5 – Water level pipe 6 – Water outlet ball valve 7 – Device levelling feet 8 – Electric heaters 9 – Granite top 10 – Control panel 11 – Data plate of the device
Gastroline Bemar 2.0
2000
GN
GN 1/1
1/1
GN 2/4
Fig.2 Layout of GN containers
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USER MANUAL GASTROLINE BEMAR www.igloo.pl
GN 1/1
GN 1/1
GN 1/1
GN 1/1
GN 1/1GN1/1
GN 2/4
GN 1/1
GN 1/1
GN 1/1
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2.3. Technical data
Table 1. Technical data
“GASTROLINE” type
Bemar 1.0 230/50 7.0 18 0.5 16 92
Bemar 1.5 230/50 10.6 30 0.8 26 138
Bemar 2.0 400/50 4.9 58 1.1 36 180
Rated voltage
[V/Hz]
Rated
current [A]
Rated lighting
power [W]
Electric energy
consumption
[kWh/1h]
Optimal
water
volume [1]
Weight [kg]
3. PREPARING THE DEVICE FOR EXPLOITATION
3.1. Requirements concerning the place of installation
• Verify whether the cross-section of feeding conduits is proper for the power consumption of the installed device
• It is forbidden to connect the device by means of extension cords or dividers
• The device should be connected to the separate, properly made electric circuit with plug-in socket with protecting
pin (according to PBUE /Regulations concerning Electric Equipment Construction/)
The device may be actuated solely after con rmation of the  re protection ef ciency with results of measu- res performed according to binding regulations!
3.2. Connection and actuation
• Unpack the device
• Place the display cabinet on an even basis, which is hard enough, and then level it with feet Fig.1/7 (p.8) In case of moving bain-marie devices it is necessary to block the wheels in order to immobilise the bain-marie device during its exploitation.
• The  rst cleaning of the device should be provide right after unpacking, and before turning it on. The unit should
be cleaned with water at a temperature not exceeding 40°C with a neutral detergent. For washing and cleaning the equipment it is prohibited to use products containing chlorine and sodium varieties, which destroy the protecti­ve layer and components of the device! Any residue of adhesives or silicone on metal elements should be remo­ved only with extraction naphtha (not applicable to items made of plastic !). Do not use other organic solvents.
When cleaning the unit is prohibited to use water jet. The unit should be cleaned with a wet rag.
• Check whether the water out ow ball valve is closed Fig.1/6 (p.8)
• Fill bain-marie tank with proper amount of clean water
• Place empty GN containers in the chamber according to Fig.2 (p.8)
• Place the plug of the connecting cable directly in plug-in socket (it is forbidden to connect the device by means of extension cords or dividers!)
• Turn on the main switch Fig.3/3 (p.9), which activates the electric heaters of bain-marie tank
• Set the desired temperature on thermostat control panel Fig.3/2 (p.9)
• After obtaining the desired water temperature, put hot grocery products in GN containers
• Turn on the lighting switch Fig.3/4 (p.9)
1 2 3 4
Fig.3 Control panel
1 – Control lamp – informs about the status on the work of heaters 2 – Temperature regulation knob 3 – Main switch – for bain-marie heaters
4 – Lighting switch
USER MANUAL GASTROLINE BEMARwww.igloo.pl
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4. BAIN-MARIE EXPLOITATION
Temperature of the heated display space may vary. It depends on numerous factors, such as amount and tempe­rature of products placed in the device and temperature of the surroundings. The device should be placed in a dry and well-ventilated place.
Remarks and indications
• Before placing hot products in the display cabinet, an empty display cabinet should operate until the desired working temperature shall be obtained
• Do not place cold products in the device
4.1. Water level in bain-marie tank
Before connecting water bain-marie it is essential to check the closure of ball valve located below the display cabinet body Fig.1/6 (p.8) and  ll the tank with proper amount of clean water (f. ex. with rubber hose) – about 40 mm (below the water level pipe). Bain-marie tank may be  lled above the pipe level (with closed ball valve), however, water heating time shall be slightly longer, and heaters will work in a continuous manner, which will cause greater electric energy consumption and faster tear and wear of heaters. We carefully pour water directly into bain-marie tank,
to avoid  ooding the electrical part!
Fig.4 Water level pipe To ensure minimal electric energy consumption, it is essential to:
• Add water of highest possible temperature in order to shorten the actuation time
• When the device is operating, please cover the bain-marie tank with GN containers in order to decrease water
evaporation and shorten the water heating time
When ball valve is open the water out ow pipe stands as over ow
In case of exchanging water in the tank, before emptying the tank, please remove water level pipe from the out ow
4.2. Temperature regulation
Bain-marie is equipped with mechanical temperature regulator. Temperature sensor is located in the bain-marie tank.
We set the desired water temperature in the tank Fig.3/2 (p.9) with the help of regulating knob by turning it and setting
in proper position. Turning the knob clockwise increases the set temperature, and turning it in the opposite direction causes the decrease of temperature. Turning the knob left, until it reaches the  nal position turns off the heaters,
despite the fact that the power supply is activated.
Red lamp signals the actuation of electric heaters and this is not an alarm signal!
It is necessary to control water level in the tank and not to allow the tank to dry, as this can result in damage of electric heaters!
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5. MAINTENANCE
5.1. Cleaning and maintenance
All maintenance services need to be performed after disconnecting the device from power supply!
Protect electric installation against any damage or water spillage
Do not use water stream to clean the device, only a wet cloth
Do not use any sharp objects to remove dirt!
Devices with wheels cannot be used on uneven surfaces!
It is recommended to make a break in the exploitation of the device once a week in order to clean its interior. Remove the dirty water from the tank by opening the water out ow ball valve Fig.1/6 (p.8) and pulling out the water level pipe from the open channel of the pan Fig.4 (p.10).
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Fig.5 Changing the  uorescent lamp
1 – Fluorescent lamp handle 2 – Fluorescent lamp 3 – Casing of the  uorescent lamp and starting switch 4 – Fluorescent lamp starting switch
Elements of device can corrode when improper used and maintenance. To avoid that please follow the rules:
• Do not allow contact of the surface of the device with substances containing chlorine and / or baking
soda in different varieties, which destroy the protective layer and components of the device (also includes various stainless steel)
During maintenance services it is necessary to pay attention not to damage the data plate of the device (Fig.6 p.12), which contains signi cant information for servicing organs and waste removal companies.
USER MANUAL GASTROLINE BEMARwww.igloo.pl
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6. SERVICE
6.1. Fault identi cation and repair
In case of any dif culties during actuation of the device or during its exploitation, please return to these chapters in this manual, which explain the performed operation. This aims to ensure that the device is properly operated. If you still experience dif culties, the following hints will help you solve the problem.
The device is not working... – Make sure that:
• Voltage and frequency in the network are compliant with those recommended by the producer
• The device is connected to the supply network
• The main switch on the control panel is turned on
• Temperature regulation knob is not in “turned off” position
• Red control lamp, signifying the activity of electric heaters, is on
The lighting is off...- Make sure that:
• The lighting switch is on
• Fluorescent lamp is not burnt
The device does not reach the proper temperature, the lighting is on...– Make sure that:
• The main switch is on
• Temperature setting on the regulator knob is properly set
• There is water in the tank and check its level
6.2. Service
IGLOO service telephone number: +48 (14) 662 19 56 or +48 605 606 071, e-mail: serwis@igloo.pl If after checking points described in chapter 6.1 ”Fault identi cation and repair” the device still does not work properly, please contact Technical Service of the Igloo company, stating the data from the data plate Fig.6 (p.12):
• Serial number (NS)
• Production date
• Type (name of the device)
and
• Date when the device was purchased
• Description of the problem
• Your exact address and telephone number
(with the code number)
Data plate is placed at the back of the device, in the right
upper corner below the top Fig.1/11 (p.8).
The above  gure shows a demonstrative data plate
and the data stated on the plate are exemplary data,
which are not related with “Gastroline Bemar” device!
Fig.6 Data plate
NOTE: IN CASE OF NOT OBSERVING THE PRINCIPLES ON CONNECTING AND USING THE DEVICE INCLU­DED IN THIS MANUAL, THE PRODUCER SHALL RESERVE THE RIGHT TO RECEDE FROM OBLIGATIONS OF THE GUARANTOR!!!
Information included in this document may be altered by “IGLOO” without noticing the user.
Copying the present manual without the consent of the producer is forbidden. Images and drawings are of demonstrative character and may differ from the purchased device.
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USER MANUAL GASTROLINE BEMAR www.igloo.pl
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