ifi S251-250 Operating And Maintenance Instructions Manual

OPERATING AND MAINTENANCE
INSTRUCTIONS
WIDE BAND SOLID STATE AMPLIFIER
Prepared by:
MODEL S251-250
DOCUMENT NUMBER
S251-250MNL V1.0
Instruments for Industry 903 South Second Street Ronkonkoma, NY 11779
Phone: 631 467-8400 Fax: 631 467-8558 Email: info@ifi.com
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TABLE OF CONTENTS
SECTION DESCRIPTION PAGE
1.0 INTRODUCTION...........................................................................................4
2.0 GENERAL DESCRIPTION ...........................................................................5
2.1 AC Connection and Set-Up ................................................................5
3.0 WARRANTY INFORMATION .....................................................................6
4.0 GENERAL INFORMATION
4.1 Scope Of This Manual ........................................................................7
4.2 General Specifications ........................................................................7
4.3 Protection Circuits ..............................................................................8
4.4 Status Indicators, Controls and Connectors ......................................10
4.5 Operating Instructions .......................................................................13
4.6 Data Sheets ........................................................................................17
5.0 PRINCIPALS OF OPERATION
5.1 Proper Usage And Warnings .............................................................18
5.2 Features Of The Amplifier ...............................................................19
5.3 Level Control Board ..........................................................................20
5.4 Optional Features ..............................................................................20
6.0 AUTOMATIC LEVELING CONTROL (ALC )
6.1 ALC Features .................................................................................... 21
6.2 Leveling Using The "INT' Mode ....................................................... 22
` 6.3 Leveling Using The 'EXT' Mode ...................................................... 23
7.0 IEEE-488 INTERFACE OPTION
7.1 Introduction ....................................................................................... 26
7.2 Remote Initialization ......................................................................... 26
7.3 GPIB Address ................................................................................... 27
7.4 Status Commands ............................................................................. 28
7.5 RS-232 Instructions .......................................................................... 30
8.0 MAINTENANCE AND SERVICING
8.1 Periodic Maintenance ........................................................................ 31
8.2 Servicing The Amplifier ................................................................... 31
8.3 Equipment Return Procedure ............................................................ 32
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LIST OF FIGURES
FIGURE DESCRIPTION PAGE
1.0 S251-250 ILLUSTRATION ........................................................................... 4
2.0 S251-250 REAR PANEL ILLUSTRATION ................................................ 10
3.0 FRONT PANEL DISPLAY START-UP MENU ......................................... 13
4.0 GPIB ADDRESS MENU.............................................................................. 14
5.0 MAIN MENU STATUS DISPLAY ............................................................. 15
6.0 TURNING ON THE AMPLIFIER ............................................................... 16
7.0 S251-250 SCHEMATIC DIAGRAM ........................................................... 19
LIST OF APPENDICES
SECTION APPENDIX DESCRIPTION PAGE
9.0 A AMPLIFIER DATA SHEETS .......................................................... 33
10.0 B DRAWINGS PACKAGE ................................................................. 34
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SECTION 1.0
INTRODUCTION
Congratulations on the purchase of your new Wide Band Amplifier from Instruments For Industry, Inc. Your new Wide Band Amplifier incorporates the finest advancements in state of the art solid­state electronics technology available in a compact, portable and versatile package. Your Wide Band Amplifier's quality, performance and trouble free operation depends on you thoroughly reading through this manual and familiarizing yourself with its proper operation and usage.
Your Wide Band Amplifier comes with the following accessories, be sure to check your packaging for the items listed below before disposing of the packaging.

CONTENTS

(For a typical Wide Band Amplifier )
Quantity Description
1 High Power Wide Band Amplifier, Model S251-250 1 AC power line cord 1 Operation and Instruction Manual, Doc. No. S251-250 1 Amplifier Data Sheets (Included with Unit)
FIGURE 1.0
S251-250 ILLUSTRATION
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SECTION 2.0
GENERAL DESCRIPTION
The Instruments for Industry, Inc. (IFI) manufactured S251-250 Wide Band Amplifier is a Bench Top or rack mount amplifier providing 250 Watts of RF power from 800 MHz to 2500 MHz instantaneously.
The Amplifier features a Color Touchscreen that displays continuous forward and reflected power in three-digit metering. The display also scrolls to provide the operator with operating status and self­diagnostic fault indications.
The Amplifier is unconditionally stable and incorporates protection circuits that monitor and control the VSWR input and outputs so the amplifier cannot be damaged by any mismatched load.
The Amplifier may be equipped with an IEEE-488 BUS & RS232 interfaces, which allows the amplifier to be remotely controlled through the use of as computer.
To operate the Amplifier, connect the single phase power line cord to the IEC connector on the rear panel.
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SECTION 3.0
WARRANTY INFORMATION
Instruments For Industry, Inc. (IFI) warrants each product of its manufacture to be free from any defect in material and workmanship for a period of three years from shipment to the original purchaser. All warranty returns, however, must first be authorized by our factory office representative. Refer to the Service Section for information on how to return items for warranty repair.
Warranty liability shall be limited to repair or replacement of, or part thereof, which proves to be defective after inspection by IFI. This warranty shall not apply to any IFI product that has been disassembled, modified, physically or electrically damaged or any product that has been subjected to conditions exceeding the applicable specifications or ratings.
IFI shall not be liable for any direct or consequential injury, loss or damage incurred through the use, or the inability to use, any IFI product.
IFI reserves the right to make design changes to any IFI product without incurring any obligation to make the same changes to previously purchased units.
This warranty is the full extent of obligation and liability assumed by IFI with respect to any and all IFI products. IFI neither makes, nor authorizes any person to make, any other guarantee or warranty concerning IFI Products.
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SECTION 4.0
GENERAL INFORMATION
4.1 SCOPE OF THIS MANUAL
This manual is intended to inform a qualified transmitter operator or technician of the normal operating and maintenance procedures for the S251-250. It is not intended to be a course of instruction for unqualified personnel.
4.2 GENERAL SPECIFICATIONS
The specifications listed below represent the minimum performance characteristics at the time of delivery.
SPECIFICATIONS
Frequency Response: 800 - 2500 MHz
Power Output: Minimum 250 Watts
AC Source: 220VAC, 50/60, Single Phase
Power Gain: 54 dB
Input Impedance: Nominal 50 Ohms unbalanced
Output Impedance: Nominal 50 Ohms unbalanced
Input Signal Levels: < 0 dBm ( 1.0 mW ) See data sheet for specific input drive levels
Duty Cycle: CW
Spurious: -50dBc
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4.3 PROTECTION CIRCUITS
The S251-250 is designed with a variety of protection circuits to provide safeguards for the amplifier should any adverse electrical conditions occur or if the amplifier accidentally experiences operator deviation of the design application. Listed below are the safeguards built into the S251-250.
4.3.1 Over Heat Protection
The S251-250 critical components are mounted to heat sinks, which are, in turn, air cooled by four fans. Should an over heating condition occur, either through component failure or by a restricted airflow, the S251-250 contains heat sensors that will shut down the system. As a result, the air inlet and outlet openings should be free of obstructions for proper cooling of the amplifier. Operation is restored after Fault Reset when the amplifier cools to normal temperature levels.
4.3.2 Input Protection
The S251-250 is designed to operate with less than a 0 dBm (1.0 mW) input signal however, to prevent overdriving the amplifier, the Input Protection circuit will activate if the input signal exceeds 3 dBm (2.0 mW) and will automatically compensate for the increased input signal by reducing the gain of the preamplifier. Even though the amplifier has an Input Protection Circuit, overdriving the amplifier is not recommended; refer to paragraph 5.1.2 for more details.
4.3.3 Output Protection
The S251-250 incorporates a microprocessor controlled Output Protection Circuit which monitors the Forward Power Meter indication and limits the output power. This feature protects the amplifier from being over driven and causing damage to the power transistors.
It is important to note that this feature only operates when the Forward and Reverse Sample Ports on the amplifier have 50 Ohm Terminations installed.
IMPORTANT NOTE:
The S251-250 Sample RF Output connector must be terminated with the supplied 50 Ohm load if the output is not being used. Should the S251-250 be operated without a termination on the Sample RF Output connection will jeopardize the accuracy of the metering and output protection; which are based on the Forward Power Readings, which may result in damaging the amplifier and voiding the unit’s warranty.
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4.3.4 Power Supply Faults
The Power Supply Fault circuit monitors the 50 VDC, ± 12 VDC and 5 VDC power supplies and produces a fault indication should any voltage level deviate from normal operating parameters. Each power supply voltage output is monitored and displayed to indicate the power supplies are operating within design parameters. Some units may have Green Status LED Indicators in addition to the Controller Display. Should any power supply voltage deviate from the design parameters, the corresponding power supply fault will be displayed
4.3.5 Mismatch Protection
The S251-250 is designed to operate with a tuned 50 Ohm load and should any mismatching of the 50 Ohm load occur, the Reverse Power, also called Reflective Power, will increase producing a high VSWR. The S251-250 microprocessor monitors the Reverse Power levels by utilizing a Dual Directional Coupler and begins to turn down the gain of the preamplifier when the Reflected Power exceeds 40%. The Reverse Power is also displayed on the LCD Display for operator monitoring for any mismatched load.
4.3.6 Short Circuit Protection
The S251-250 utilizes three different power supply voltages, + 32 VDC, ± 12 VDC and the + 5 VDC, each of the power supplies are designed with a short circuit and overload protection device.
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Local/Remote Switch
AC PWR, IEC Power Connector
Amp ON / OFF Switch
ALC INPUT, BNC Type (Optional)
Operate / Standby Switch
INTERLOCK, BNC Type (Optional)
Fault/Reset Switch
IEEE-488, Connector
Color Touchscreen Display
RS232 Connector
RF Input, N Type, Female
RF Input, N Type, Female
FWD Sample Port,’N’ Type Female
FWD Sample Port,’N’ Type Female
RF Output, N Type, Female
RF Output, N Type, Female
4.4 STATUS INDICATORS, CONTROLS AND CONNECTORS
The S251-250 has various controls and status indicators, which are identified below and can be visually located on Figure 1.0, S251-250 Illustration and Figure 2.0, S251-250 Rear Panel Illustration. A narrative description for the function and purpose of each control and status indicator is provided within paragraphs 4.4.1 and 4.4.2.
S251-250 RF AMPLIFIER
Front Panel: Rear Panel:
FIGURE 2.0
S251-250 REAR PANEL ILLUSTRATION
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4.4.1 S251-250 PANEL STATUS INDICATORS
INDICATOR FUNCTION
FAULT INDICATOR The Fault indicator displays a fault when either a Thermal, Power
Supply or Module Fault occurs on Front panel display. Some units may have Green Status LED Indicators in addition to the Controller Display.
A Thermal Fault occurs when the amplifier is operating outside design temperatures. Should an excessive temperature condition occur, the +50 VDC Supply is shut down and a Power Supply fault is indicated. Once the thermal condition returns to the operational limits, the +50VDC Supply will activate.
A Power Supply Fault is displayed when the +50 VDC Power Supply voltage shuts down.
Hi VSWR When the Hi VSWR fault is displayed; the amplifier is subjected to a
condition where the Reflected Power exceeds 40%. The microprocessor turns down the gain of the preamplifier and displays the Reverse Power on the LCD Display.
RMT /LCL When remote displays on the front panel the amplifier is in the remote
control mode of operation via the IEEE-488 GBIP Bus. The address selection can be done through the front panel using the Control Knob. Follow instructions on the LCD display.
TOTL/OPRT HOUR Elapsed time Indication on the LCD display, presents total hours of the amplifier or operate hours that it has been energized.
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4.4.2 S251-250 CONTROLS
CONTROL FUNCTION
Local When depressed, the amplifier is restored to the local control from the GPIB mode of control.
ALC Switch The optional Automatic Leveling Control (ALC) is a feature, which
selects the method for leveling, either internal, external or manual.
Power ON/OFF The Power On/Off switch is a circuit breaker that is used as an On/Off switch as well as a circuit protection device. This switch turns the driver either on or off.
Control Level Adjust Knob The optional Level Adjust control is a ten-turn pot, which allows a minimum of a 30 dB range of gain. Turning the control Counter
Clockwise (CW) produces a minimum gain.
Important Note: If the amplifier is not equipped with this option, the display will still indicate a GAIN percentage (refer to Figure 5.0). This percentage indication is still controlled by Level Adjust Control but the both the Level Adjust Control and the corresponding GAIN percentage indication has no effect on the amplifier gain.
FLT/RST The Reset/Fault (FLT/RST) is a reset switch that resets the fault
indication. If a fault indication is present, the fault indication can remove the by depressing this switch.
OPR/STB The Operate/Standby (OPR/STB) switch which when the switch is set
in the Standby mode, the Power Supply is turned off to the amplifier circuitry. When set in the Operate mode, the Power Supply delivers voltage to the amplifier circuitry.
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