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RPC-6106
User Manual
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IEI Integration RPC-6106, RPC-6108 User Manual

RPC-6106/6108 Rackmount LCD Workstation
RPC-6106/RPC-6108 LCD Workstation User Manual
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RPC-6106/6108 Rackmount LCD Workstation
Revision
MODEL RPC-6106/6108 4U 7-slot LCD Workstation
Revision Number Description Date of Issue
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RPC-6106/6108 Rackmount LCD Workstation
COPYRIGHT NOTICE
The information in this document is subject to change without prior notice in order to improve reliability, design and function and does not represent a commitment on the part of the manufacturer.
In no event will the manufacturer be liable for direct, indirect, special, incidental, or consequential damages arising out of the use or inability to use the product or documentation, even if advised of the possibility of such damages.
Copyright
This document contains proprietary information protected by copyright. All rights are reserved. No part of this manual may be reproduced by any mechanical, electronic, or other means in any form without prior written permission of the manufacturer.
TRADEMARKS
IBM PC is a registered trademark of International Business Machines Corporation. INTEL is a registered trademark of INTEL Corporation. Other product names mentioned herein are used for identification purposes only and may be trademarks and/or registered trademarks of their respective owners.
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RPC-6106/6108 Rackmount LCD Workstation
Packing List
NOTE:
If any of the components listed in the checklist below are missing, please do not proceed with the installation. Contact the IEI reseller or vendor you purchased the RPC-6106/6108 LCD Workstation from or contact an IEI sales representative directly. To contact an IEI sales representative, please send an email to
The items listed below should all be included in the RPC-6106/6108 Rackmount LCD Workstation package.
1 x RPC-6106/6108 Rackmount LCD Workstation 2 x Handles 1 x Power cable 1 x Screw kit 1 x VGA cable 1 x RS-232 cable
For Touch Panel (T-R) Models only:
1 x TouchKit Driver CD 1 x Touch Pen
Images of the above items are shown in Section
sales@iei.com.tw.
4.2.3.
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RPC-6106/6108 Rackmount LCD Workstation
Table of Contents
1 INTRODUCTION..................................................................................................... 1
1.1 RPC-6106/6108 OVERVIEW ......................................................................................2
1.2 RPC-6106/6108 FEATURES ....................................................................................... 2
1.3 MODEL VARIATIONS................................................................................................... 2
1.4 CERTIFICATION........................................................................................................... 3
2 MECHANICAL OVERVIEW................................................................................. 5
2.1 EXTERNAL OVERVIEW ............................................................................................... 6
2.1.1 Front Panel........................................................................................................ 6
2.1.2 Rear Panel ......................................................................................................... 7
2.1.3 Side Panel .......................................................................................................... 7
2.1.4 Internal overview............................................................................................... 8
2.2 PHYSICAL DIMENSIONS.............................................................................................. 8
2.2.1 General Physical Dimensions............................................................................ 8
2.2.2 RPC-6106 Physical Dimensions........................................................................ 9
2.2.3 RPC-6108 Physical Dimensions...................................................................... 10
3 DETAILED SPECIFICATIONS............................................................................11
3.1 RPC-6106/6108 SPECIFICATIONS ............................................................................ 12
3.2 LCD SPECIFICATIONS .............................................................................................. 13
3.3 ACE-4525AP PSU SPECIFICATIONS........................................................................ 13
3.4 RECOMMENDED IEI BACKPLANES, MOTHERBOARDS AND PSUS............................. 14
4 INSTALLATION.................................................................................................... 15
4.1 INSTALLATION CONSIDERATIONS ............................................................................. 16
4.1.1 Installation Precautions................................................................................... 16
4.1.2 Installation Prerequisites................................................................................. 16
4.2 UNPACKING.............................................................................................................. 17
4.2.1 Packaging ........................................................................................................ 17
4.2.2 Unpacking Procedure ...................................................................................... 17
4.2.3 Packing List ..................................................................................................... 18
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4.3 PRE-INSTALLATION PREPARATION ............................................................................ 20
4.3.1 System Planning............................................................................................... 20
4.3.2 Tools................................................................................................................. 21
4.4 INSTALLATION PROCEDURES .................................................................................... 21
4.4.1 Preinstalled Components................................................................................. 21
4.4.2 User Installed Components.............................................................................. 21
4.4.3 Installation Steps.............................................................................................. 22
4.5 INSTALLING COMPONENTS INTO THE RPC-6106/6108............................................. 22
4.5.1 Remove the Top Cover ..................................................................................... 23
4.5.2 Remove the Drive Bracket ............................................................................... 24
4.5.3 Install Drives.................................................................................................... 25
4.5.4 Reinstall the Drive Brackets ............................................................................ 26
4.5.5 Install the Backplane........................................................................................ 27
4.5.6 Install the CPU Card....................................................................................... 28
RPC-6106/6108 Rackmount LCD Workstation
4.5.7 Install the PCI/ISA Expansion Car d................................................................ 30
4.5.8 Connect the Cables.......................................................................................... 30
4.5.8.1 VGA Cable................................................................................................ 31
4.5.8.2 PSU Cables ............................................................................................... 33
4.5.8.3 Disk Drive Ribbon Cables........................................................................ 33
4.5.8.4 RS-232 Cable (T-R Models Only) ............................................................ 33
4.5.9 Close the Top Cover......................................................................................... 34
4.6 MOUNTING THE RPC-6106/6108 RACKMOUNT WORKSTATION............................... 34
5 MAINTENANCE.................................................................................................... 39
5.1 MAINTENANCE OVERVIEW....................................................................................... 40
5.2 CPU CARD REPLACEMENT...................................................................................... 41
5.3 PCI/ISA EXPANSION CARD REPLACEMENT ............................................................. 41
5.4 BACKPLANE REPLACEMENT..................................................................................... 42
5.5 PSU REPLACEMENT................................................................................................. 43
5.6 SYSTEM FAN REPLACEMENT.................................................................................... 44
5.7 DISK DRIVE REPLACEMENT ..................................................................................... 46
5.7.1 3.5” Disk Drive................................................................................................ 46
6 ON SCREEN DISPLAY (OSD) CONTROLS...................................................... 47
6.1 USER MODE OSD STRUCTURE ................................................................................ 48
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RPC-6106/6108 Rackmount LCD Workstation
6.1.1 OSD Buttons..................................................................................................... 48
6.1.2 OSD Menu Structure........................................................................................ 49
6.2 USING THE OSD....................................................................................................... 50
6.2.1 Main Display Features..................................................................................... 50
6.2.2 Color................................................................................................................ 51
6.2.3 Language.......................................................................................................... 52
6.2.4 OSD Configurations......................................................................................... 53
6.2.5 Signal ............................................................................................................... 54
6.2.6 Backlight.......................................................................................................... 55
7 SOFTWARE DRIVER ........................................................................................... 57
7.1 TOUCH SCREEN DRIVER........................................................................................... 58
7.2 DRIVER INSTALLATION............................................................................................. 59
7.3 TOUCH PANEL DRIVER CONFIGURATION.................................................................. 67
A CERTIFICATION.................................................................................................. 69
A.1 ROHS COMPLIANT.................................................................................................. 70
B RECOMMENDED IEI BACKPLANES AND PSUS .......................................... 71
B.1 RPC-6106/6108 BACKPLANE OPTIONS................................................................... 72
B.2 POWER SUPPLY OPTIONS......................................................................................... 72
INDEX.............................................................................................................................. 73
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RPC-6106/6108 Rackmount LCD Workstation
List of Figures
Figure 2-1: RPC-6106/6108 Front Panel (External) ....................................................6
Figure 2-2: RPC-6106/6108 14-Slot Rear Panel..........................................................7
Figure 2-3: RPC-6106/6108 Side Panel........................................................................7
Figure 2-4: RPC-6106/6108 Internal Overview............................................................8
Figure 2-5: RPC-6106 Physical Dimensions (millimeters) ........................................9
Figure 2-6: RPC-6108 Physical Dimensions (millimeters) ......................................10
Figure 4-1: Top Cover Retention Screws..................................................................23
Figure 4-2: Remove the Top Cover from the Chassis.............................................24
Figure 4-3: Drive Bracket Retention Screws............................................................25
Figure 4-4: Install Copper Pillars and White Spacers..............................................27
Figure 4-5: Backplane Retention Screws .................................................................28
Figure 4-6: Slot Cover Retention Screw....................................................................29
Figure 4-7: Install the CPU Card................................................................................30
Figure 4-8: VGA Connector on the AD Board ..........................................................31
Figure 4-9: VGA Connector on the Front Panel.......................................................32
Figure 4-10: VGA Connector on the Front Panel.....................................................32
Figure 4-11: RS-232 Cable on the AD Board............................................................33
Figure 4-12: Rack Handle Bracket Assembly and Installation...............................35
Figure 4-13: Rack Slide Bracket Installation............................................................36
Figure 4-14: Install Workstation into Rack...............................................................37
Figure 4-15: Secure Workstation to Rack.................................................................38
Figure 5-1: PSU External Retention Screws.............................................................43
Figure 5-2: PSU Internal Retention Screws..............................................................44
Figure 5-3: System Fan Retention Thumbscrews....................................................45
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Figure 5-4: System Fan Bracket Retention Screws.................................................45
Figure 6-1: OSD Control Buttons...............................................................................48
Figure 6-2: Main Display Features.............................................................................50
RPC-6106/6108 Rackmount LCD Workstation
Figure 6-3: Color Options...........................................................................................51
Figure 6-4: Language Menu .......................................................................................52
Figure 6-5: OSD Configurations Menu......................................................................53
Figure 6-6: Signal Menu..............................................................................................54
Figure 6-7: Backlight Menu........................................................................................55
Figure 7-1: Driver CD Pop Up Screen........................................................................59
Figure 7-2: Install Shield Wizard Preparation...........................................................60
Figure 7-3: Welcome Screen......................................................................................60
Figure 7-4: Install PS/2 Interface Driver....................................................................61
Figure 7-5: Install PS/2 Interface Driver....................................................................62
Figure 7-6: Touch Monitor/USB Touch Controller Confirmation ...........................63
Figure 7-7: Controller Installation Directory.............................................................63
Figure 7-8: Controller Installation Directory.............................................................64
Figure 7-9: Program Icon Directory...........................................................................65
Figure 7-10: Installing.................................................................................................66
Figure 7-11: Installation Complete ............................................................................67
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RPC-6106/6108 Rackmount LCD Workstation
List of Tables
Table 1-1: RPC-6106/6108 Model Options ..................................................................3
Table 2-1: General Physical Dimensions....................................................................8
Table 3-1: RPC-6106/6108 Specifications.................................................................12
Table 3-2: LCD Specifications....................................................................................13
Table 3-3: ACE-4525AP PSU Specifications.............................................................14
Table 4-1: Packing List ...............................................................................................19
Table 6-1: OSD Menus ................................................................................................50
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RPC-6106/6108 Rackmount LCD Workstation
Chapter
1

1 Introduction

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RPC-6106/6108 Rackmount LCD Workstation

1.1 RPC-6106/6108 Overview

The RPC-6106/6108 is a PC/AT compatible workstation designed for industrial applications. It has a rugged steel chassis specially designed to work under harsh environmental conditions while also being highly reliable. The RPC-6106/6108 features 7-slot passive backplanes and a full line of dependable AC/DC power supplies. The RPC-6106/6108 can withstand shock, vibration, dust and a wide range of temperatures in industrial environments. The RPC-6106/6108 also has two removable cooling-fans installed in the rear panel for optimum system cooling.

1.2 RPC-6106/6108 Features

Some of the standard features of the RPC-6106/6108 include:
6.5”/8.4” TFT LCD Analog VGA input Heavy duty steel front panel Compatible with ISA, PCISA, PICO series half size SBC OSD control pad on the front panel 2 x Internal 3.5” drive bays 2 x USB ports on the front panel RoHS compliant

1.3 Model Variations

Four IEI RPC-6106/6108 models are available. The models are listed in Table 1-1.
Model
RPC-6106B/ACE-4525AP
RPC-6106B/ACE-4525AP/T-R
LCD
6.5” No Half-size CPU card 7
6.5” Yes Half-size CPU card 7
Touch
SBC Form Factor
Screen
Expansion
Slots
RPC-6108B/ACE-4525AP
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8.4” No Half-size CPU card 7
RPC-6106/6108 Rackmount LCD Workstation
Model
RPC-6108B/ACE-4525AP/T-R
Table 1-1: RPC-6106/6108 Model Options

1.4 Certification

All RPC-6106/6108 Rackmount LCD Workstations comply with the following international standards:
RoHS
For a more detailed description of this standard, please refer to Appendix
LCD
8.4” Yes Half-size CPU card 7
Touch
SBC Form Factor
Screen
Expansion
Slots
A.
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RPC-6106/6108 Rackmount LCD Workstation
Chapter
2

2 Mechanical Overview

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2.1 External Overview

The following sections describe the physical layout of the RPC-6106/6108 Rack-mount LCD Workstation.

2.1.1 Front Panel

The RPC-6106/6108 Rack-mount LCD Workstation has the following front panel items:
Heavy duty steel front panel 6.5”/8.4” flat panel TFT LCD screen OSD controller 7 expansion slots 2 x USB ports Switches and LED indicators
RPC-6106/6108 Rackmount LCD Workstation
o 1 x Power switch o 1 x Reset button o 1 x Power LED o 1 x HDD LED
Figure 2-1: RPC-6106/6108 Front Panel (External)
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RPC-6106/6108 Rackmount LCD Workstation

2.1.2 Rear Panel

The RPC-6106/6108 Rackmount LCD Workstation has the following rear panel items:
Internal PSU 2 x 8cm cooling fans
Figure 2-2: RPC-6106/6108 14-Slot Rear Panel

2.1.3 Side Panel

The two side panels of the RPC-6106/6108 Rackmount LCD Workstation each has four screw holes for a handle bracket.
Figure 2-3: RPC-6106/6108 Side Panel
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2.1.4 Internal overview

Figure 2-4 shows the internal components of the RPC-6106/6108 LCD workstat ion.
RPC-6106/6108 Rackmount LCD Workstation
Figure 2-4: RPC-6106/6108 Internal Overview

2.2 Physical Dimensions

The following sections describe the physical dimensions of the RPC-6106 and RPC-6108.

2.2.1 General Physical Dimensions

General physical dimensions for the RPC-6106/6108 are shown in Table 2-1 .
Models Width
(mm) RPC-6106 431 176 280 RPC-6108 431 176 280
Table 2-1: General Physical Dimensions
Height
(mm)
Depth
(mm)
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RPC-6106/6108 Rackmount LCD Workstation

2.2.2 RPC-6106 Physical Dimensions

The physical dimensions of the RPC-6106 are shown in Figure 2-5.
Figure 2-5: RPC-6106 Physical Dimensions (millimeters)
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2.2.3 RPC-6108 Physical Dimensions

The physical dimensions of the RPC-6108 are shown in Figure 2-5.
RPC-6106/6108 Rackmount LCD Workstation
Figure 2-6: RPC-6108 Physical Dimensions (millimeters)
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RPC-6106/6108 Rackmount LCD Workstation
Chapter
3

3 Detailed Specifications

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RPC-6106/6108 Rackmount LCD Workstation

3.1 RPC-6106/6108 Specifications

Table 3-1 shows the RPC-6106/6108 specifications.
RPC-6106 RPC-6108
LCD Type 6.5" TFT 8.4" TFT Chassis Heavy-duty metal
Max. Slot 7 slots
Drive Bay 2 x 3.5” HDD I/O Port 2 x USB ports Indicators Power, HDD
Switches/Buttons
Cooling fan 2 x 8cm (rear panel)
OSD function Yes Mounting Rack Mount Rack Height 4U Touch Panel (optional) Resistive type with RS-232 interface.
Dimensions (WxHxD) (mm) 431 x 176 x 280
Weight (Net / Gross) 9.2Kg / 13Kg 10Kg / 14.3Kg
Color Black
Vibration
Shock 10G acceleration peak to peak (11ms) Operating Humidity 5% ~ 95%@60°C, non-condensing Operation Temperature 0°C ~ 50°C
1 x Power switch 1 x Reset button
5 ~ 17 Hz, 0.1” double amplitude displacement 17 ~ 640 Hz, 1.5G acceleration peak to peak
Table 3-1: RPC-6106/6108 Specifications
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RPC-6106/6108 Rackmount LCD Workstation

3.2 LCD Specifications

Table 3-2 lists the RPC-6106/6108 LCD specifications.
RPC-6106 RPC-6108
Size 6.5” 8.4” Input Interface Analog VGA Analog VGA
Resolution VGA (640 x 480) SVGA (800 x 600) Pixel Pitch (mm) 0.207 0.213
Typical White Luminance (cd/m2) 400 220
Contrast Ratio 550:1 500:1
Number of Colors 262K 262K
Table 3-2: LCD Specifications

3.3 ACE-4525AP PSU Specifications

Table 3-3 lists the ACE-4525AP power supply specifications.
Voltage 90 ~ 265Vrms Full Range
Frequency 47 ~ 63Hz
INPUT
OUTPUT
Input Current
Inrush Current
Voltage Min. Load Max. Load Ripple/Noise
+3.3V 0.5A 16A 50mV
+5V 0.5A 16A 50mV +12V1 0.5A 16A 120mV
6A(RMS)@115VAC 3A(RMS)@230VAC
80A Max for 115VAC 120A Max for 230VAC
+12V2 0.5A 16A 120mV
-12V 0A 0.5A 120mV
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+5Vsb 0.1A 2.5A 50mV
+12V1, +12V2 total Current ≦18W Total Current of +3.3V & +5V & +12V ≦232W Total Current of +3.3V & +5V ≦100W
RPC-6106/6108 Rackmount LCD Workstation
GENERAL
Power 250W
PFC Active
Hold-up Time 18ms minimum
Efficiency 70%
MTBF 100,000hrs
0°C ~ 50°C (Operating) Temperature
-20 °C ~ 80°C (Storage)
Dimensions 190 x 100 x 40.5 mm
Output Connectors 1 x 20+4pin ATX
1 x 4-pin 12V CPU 4 x HDD/CDROM 1 x FDD 2 x SATA
Table 3-3: ACE-4525AP PSU Specifications

3.4 Recommended IEI Backplanes, Motherboards and PSUs

Refer to Appendix B for recommended IEI backplanes and power supply units for the RPC-6106/6108 rackmount workstation.
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RPC-6106/6108 Rackmount LCD Workstation
Chapter
4

4 Installation

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RPC-6106/6108 Rackmount LCD Workstation

4.1 Installation Considerations

4.1.1 Installation Precautions

When installing the RPC-6106/6108, please follow the precautions listed below:
Read the user manual: The user manual provides a complete description of
the RPC-6106/6108 Rackmount LCD Workst ation, installation instructions and configuration options.
Turn Off Power: When installing the RPC-6106/6108 Rackmount LCD
Workstation, make sure the power is off. Failing to turn off the power may cause severe injury to the user and/or damage the system.
Certified Engineers: Only certified engineers and technicians should install
and modify the RPC-6106/6108 Rackmount LCD Workstation. Non-certified engineers or technicians should not attempt to install the RPC-61 06/6108 Rackmount LCD Workstation.
Mounting: The RPC-6106/6108 Rackmount LCD Workstations are heavy
devices. When rack mounting the RPC-6106/6108 Rackmount LCD Workstation, please ensure that at least two people are assi sting with the procedure.
Anti-static Discharge: Electronic components like CPU cards and
backplanes must be installed into the RPC-6106/6108 Rackmount LCD Workstation. Follow proper grounding procedures before installing these components.

4.1.2 Installation Prerequisites

Prepare the following before installing the RPC-6106/6108 Rackmount LCD Workstation:
Completely installed CPU card: The RPC-6106/6108 Rackmount LCD
Workstation CPU card is separately purchased. Before installing the RPC-6106/6108 Rackmount LCD Workst ation, a CPU card should be properly installed. The following components may also have to be installed
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(refer to the user manual that came with the CPU card):
o CPU o Heatsink and cooling fan
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