IEI Integration RPC-6022G User Manual
RPC-6022GW Rackmount LCD Workstation
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RPC-6022GW Rackmount LCD Workstation
Revision
MODEL RPC-6022GW Rackmount LCD Workstation
Revision Number Description Date of Issue
1.0 Initial release December 2006
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RPC-6022GW Rackmount LCD Workstation
COPYRIGHT NOTICE
The information in this document is subject to change without prior notice in order to
improve reliability, design and function and does not represent a commitment on the part
of the manufacturer.
In no event will the manufacturer be liable for direct, indirect, special, incidental, or
consequential damages arising out of the use or inability to use the product or
documentation, even if advised of the possibility of such damages.
Copyright
This document contains proprietary information protected by copyright. All rights are
reserved. No part of this manual may be reproduced by any mechanical, electronic, or
other means in any form without prior written permission of the manufacturer.
TRADEMARKS
IBM PC is a registered trademark of International Business Machines Corporation. INTEL
is a registered trademark of INTEL Corporation. Other product names mentioned herein
are used for identification purposes only and may be trademarks and/or registered
trademarks of their respective owners.
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RPC-6022GW Rackmount LCD Workstation
Packing List
NOTE:
If any of the components listed in the checklist below are missing, please do not
proceed with the installation. Contact the IEI reseller or vendor you purchased
the RPC-6022GW Rackmount LCD Workstation from or contact an IEI sales
representative directly. To contact an IEI sales representative, please send an
email to sales@iei.com.tw
The items listed below should all be included in the RPC-6022GW Rackmount LCD
Workstation package.
1 x RPC-6022GW Rackmount LCD Workstation
1 x Backplane to SBC connector cable
2 x Door keys
2 x Handles
2 x Handle brackets
1 x Mini-DIN 6 PS/2 connector cable
1 x Power cable (EU)
1 x Screw kit
7 x Short card clamps
1 x 4-pin USB cable
1 x VGA cable
.
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For Touch Panel (T-R) Models only:
1 x RS-232 cable
1 x TouchKit Driver CD
1 x Touch Pen
Images of the above items are shown in Section 4.2.3.
RPC-6022GW Rackmount LCD Workstation
Table of Contents
1 INTRODUCTION....................................................................................................11
1.1 RPC-6022GW O
1.2 RPC-6022GW FEATURES ........................................................................................ 12
1.3 MODEL VARIATIONS................................................................................................. 12
1.4 CERTIFICATION......................................................................................................... 13
2 MECHANICAL OVERVIEW ............................................................................... 15
2.1 EXTERNAL OVERVIEW.............................................................................................. 16
2.1.1 Front Panel ...................................................................................................... 16
2.1.2 14-Slot Rear Panel........................................................................................... 18
2.1.3 Motherboard Rear Panel ................................................................................. 19
2.1.4 Top Panel ......................................................................................................... 20
2.1.5 Left Side Panel ................................................................................................. 21
2.2 INTERNAL OVERVIEW ............................................................................................... 22
2.3 PHYSICAL DIMENSIONS............................................................................................ 23
2.3.1 General Physical Dimensions.......................................................................... 23
2.3.2 RPC-6022GW Physical Dimensions................................................................ 24
3 DETAILED SPECIFICATIONS ........................................................................... 25
VERVIEW....................................................................................... 12
3.1 RPC-6022GW S
3.2 LCD SPECIFICATIONS .............................................................................................. 27
3.3 ACE-832AP PSU S
3.4 RECOMMENDED IEI BACKPLANES, MOTHERBOARDS AND PSUS ............................. 29
4 INSTALLATION .................................................................................................... 31
4.1 INSTALLATION CONSIDERATIONS ............................................................................. 32
4.1.1 Installation Precautions................................................................................... 32
4.1.2 Installation Prerequisites ................................................................................. 32
4.2 UNPACKING.............................................................................................................. 33
4.2.1 Packaging ........................................................................................................ 33
4.2.2 Unpacking Procedure ...................................................................................... 33
PECIFICATIONS ............................................................................... 26
PECIFICATIONS .......................................................................... 28
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RPC-6022GW Rackmount LCD Workstation
4.2.3 Packing List ..................................................................................................... 34
4.3 PRE-INSTALLATION PREPARATION ............................................................................ 37
4.3.1 System Planning............................................................................................... 37
4.3.2 Tools ................................................................................................................. 38
4.4 INSTALLATION PROCEDURES .................................................................................... 38
4.4.1 Preinstalled Components ................................................................................. 38
4.4.2 User Installed Components.............................................................................. 38
4.4.3 Installation Steps.............................................................................................. 39
4.5 INSTALLING COMPONENTS INTO THE RPC-6022GW ............................................... 39
4.5.1 Remove the Top Cover ..................................................................................... 40
4.5.2 Remove the CPU Card Clamp ......................................................................... 41
4.5.3 Remove the Drive Bracket ............................................................................... 43
4.5.4 Remove the Drive Slot Blank Plate.................................................................. 44
4.5.5 Install Drives.................................................................................................... 45
4.5.5.1 3.5” Disk Drive in a 5.25” Slot ................................................................. 46
4.5.6 Reinstall the Drive Brackets ............................................................................ 47
4.5.7 Install the Backplane........................................................................................ 48
4.5.8 Install the CPU Card ....................................................................................... 50
4.5.9 Install the PCI/ISA Expansion Card ................................................................ 53
4.5.11 Connect the Cables......................................................................................... 54
4.5.12 Close the Top Cover ....................................................................................... 55
4.6 M
OUNTING THE RPC-6022GW RACKMOUNT WORKSTATION ................................. 56
5 MAINTENANCE.................................................................................................... 63
AINTENANCE OVERVIEW....................................................................................... 64
5.1 M
5.2 CPU CARD REPLACEMENT ...................................................................................... 65
5.3 PCI/ISA EXPANSION CARD REPLACEMENT ............................................................. 66
5.4 BACKPLANE REPLACEMENT..................................................................................... 67
5.5 PSU REPLACEMENT................................................................................................. 68
5.6 SYSTEM FAN REPLACEMENT .................................................................................... 70
5.7 COOLING FAN REPLACEMENT .................................................................................. 71
5.8 DISK DRIVE REPLACEMENT ..................................................................................... 74
5.8.1 3.5” or 5.25” Disk Drive ................................................................................. 74
5.8.2 3.5” Disk Drive on a 5.25” Drive Adapter Bracket ........................................ 75
6 ON SCREEN DISPLAY (OSD) CONTROLS...................................................... 77
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RPC-6022GW Rackmount LCD Workstation
6.1 USER MODE OSD STRUCTURE ................................................................................ 78
6.1.1 OSD Buttons..................................................................................................... 78
6.1.2 OSD Menu Structure ........................................................................................ 79
6.2 USING THE OSD....................................................................................................... 80
6.2.1 Main Display Features..................................................................................... 80
6.2.2 Color ................................................................................................................ 82
6.2.3 Language.......................................................................................................... 83
6.2.4 OSD Configurations......................................................................................... 84
6.2.5 Signal ............................................................................................................... 85
6.2.6 Backlight .......................................................................................................... 86
7 SOFTWARE DRIVER ........................................................................................... 87
7.1 T
OUCH SCREEN DRIVER........................................................................................... 88
7.2 DRIVER INSTALLATION............................................................................................. 89
7.3 TOUCH PANEL DRIVER CONFIGURATION .................................................................. 97
A CERTIFICATION .................................................................................................. 99
A.1 ROHS COMPLIANT................................................................................................ 100
B RECOMMENDED IEI BACKPLANES AND PSUS ........................................ 101
B.1 RPC-6022GW BACKPLANE OPTIONS ................................................................... 102
B.2 POWER SUPPLY OPTIONS ....................................................................................... 103
INDEX............................................................................................................................ 105
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RPC-6022GW Rackmount LCD Workstation
List of Figures
Figure 2-1: RPC-6022GW Front Panel (External) .....................................................16
Figure 2-2: RPC-6022GW Front Panel (Internal) ......................................................17
Figure 2-3: RPC-6022GW 14-Slot Rear Panel ...........................................................18
Figure 2-4: RPC-6022GW Motherboard Rear Panel .................................................19
Figure 2-5: RPC-6022GW Top Panel..........................................................................20
Figure 2-6: RPC-6022GW Left Side Panel.................................................................21
Figure 2-7: RPC-6022GW Internal Overview.............................................................22
Figure 2-8: RPC-6022GW Physical Dimensions (millimeters) ................................24
Figure 4-1: Top Cover Retention Screws..................................................................40
Figure 4-2: Remove the Top Cover from the Chassis .............................................41
Figure 4-3: CPU Card Clamp Retention Screws.......................................................42
Figure 4-4: Detach the System Fan Power Cable ....................................................42
Figure 4-5: Unhook the CPU Card Clamp .................................................................43
Figure 4-6: Drive Bracket Retention Screws ............................................................44
Figure 4-7: Drive Slot Blank Plate Retention Screws ..............................................44
Figure 4-8: 5.25” Disk Drive Retention Screws ........................................................45
Figure 4-9: 3.5” to 5.25” Drive Adapter Bracket Retention Screws .......................47
Figure 4-10: Install Copper Pillars and White Spacers............................................48
Figure 4-11: Backplane Retention Screws ...............................................................49
Figure 4-12: Slot Cover Retention Screw and Card Bracket Screws.....................51
Figure 4-13: Install the CPU Card ..............................................................................52
Figure 4-14: Installing a Short Card ..........................................................................54
Figure 4-15: Rack Handle Bracket Assembly and Installation ...............................57
Figure 4-16: Remove Rack Slide................................................................................58
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Figure 4-17: Workstation Slide Installation (Other Side Similar) ...........................59
Figure 4-18: Rack Slide Bracket Assembly ..............................................................60
Figure 4-19: Rack Slide Bracket Installation ............................................................61
RPC-6022GW Rackmount LCD Workstation
Figure 4-20: Install Workstation into Rack ...............................................................62
Figure 5-1: PSU External Retention Screws.............................................................68
Figure 5-2: PSU Internal Retention Screws ..............................................................69
Figure 5-3: System Fan Retention Screws ...............................................................70
Figure 5-4: Disconnect the Cooling Fan ...................................................................71
Figure 5-5: Cooling Fan Bracket Retention Screw (Left) ........................................72
Figure 5-6: Cooling Fan Bracket Retention Screw (Right)......................................72
Figure 5-7: Push the Fan Bracket Toward the Rear Panel......................................73
Figure 5-8: Cooling Fan Screws ................................................................................73
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RPC-6022GW Rackmount LCD Workstation
List of Tables
Table 1-1: RPC-6022GW Model Options ...................................................................13
Table 2-1: General Physical Dimensions..................................................................23
Table 3-1: RPC-6022GW Specifications....................................................................26
Table 3-2: LCD Specifications....................................................................................27
Table 3-3: ACE-832AP PSU Specifications...............................................................28
Table 4-1: Packing List ...............................................................................................37
Table 6-1: OSD Control Buttons ................................................................................78
Table 6-2: OSD Menus ................................................................................................80
Table 6-3: Main Display Features ..............................................................................80
Table 6-4: Color Options ............................................................................................82
Table 6-5: Language Menu .........................................................................................83
Table 6-6: OSD Configurations Menu........................................................................84
Table 6-7: Signal Menu ...............................................................................................85
Table 6-8: Backlight Menu..........................................................................................86
Table 7-1: Driver CD Pop Up Screen .........................................................................89
Table 7-2: Install Shield Wizard Preparation ............................................................90
Table 7-3: Welcome Screen........................................................................................90
Table 7-4: Install PS/2 Interface Driver......................................................................91
Table 7-5: Install PS/2 Interface Driver......................................................................92
Table 7-6: Touch Monitor/USB Touch Controller Confirmation .............................93
Table 7-7: Controller Installation Directory ..............................................................93
Table 7-8: Controller Installation Directory ..............................................................94
Table 7-9: Program Icon Directory ............................................................................95
Table 7-10: Installing...................................................................................................96
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Table 7-11: Installation Complete ..............................................................................97
RPC-6022GW Rackmount LCD Workstation
Chapter
1
1 Introduction
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1.1 RPC-6022GW Overview
The RPC-6022GW is a PC/AT compatible computer designed for industrial applications. It
has a rugged steel chassis specially designed to work under harsh environmental
conditions while also being highly reliable. The RPC-6022GW features 14-slot passive
backplanes and a full line of dependable AC/DC power supplies. Models supporting ATX
motherboards feature seven expansion slots. The RPC-6022GW can withstand shock,
vibration, dust and a wide range of temperatures in industrial environments. A lockable
door protects drive bays and switches from unauthorized misuse and dust. The
RPC-6022GW also has two removable cooling-fans installed in the front panel for
optimum system cooling.
1.2 RPC-6022GW Features
RPC-6022GW Rackmount LCD Workstation
Some of the standard features of the RPC-6022GW include:
12.1” TFT LCD
Analog VGA input
Heavy duty steel front panel
1 x Front-accessible 3.5” drive bay
1 x Front-accessible 5.25” drive bay
2 x Internal 3.5” drive bays
2 x USB ports on the front panel
RoHS compliant
1.3 Model Variations
There are a variety of additional options available for the RPC-6022GW as identified by
specific product codes. The product code options for the RPC-6022GW are:
T-R – specifies a touch panel model
ATX – specifies that the model supports an ATX / microATX motherboard
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ACE-xxxxxx – specifies the power supply model included
RPC-6022GW Rackmount LCD Workstation
Table 1-1 shows the available options.
Model
ACE-832AP-RS (ATX) Power Supply
RPC-6022GW/ACE-832AP
RPC-6022GW/ACE-832AP/T-R
RPC-6022GWATX/ACE-832AP
RPC-6022GWATX/ACE-832AP/T-R
ACE-R4140AP Redundant Power Supply
RPC-6022GWR/ACE-R4140AP
RPC-6022GWR/ACE-R4140AP/T-R
Touch Screen SBC Form Factor
No Full-size CPU card 14
Yes Full-size CPU card 14
No ATX / microATX 7
Yes ATX / microATX 7
No
Full-size CPU card 14
Yes
Full-size CPU card 14
Expansion
Slots
RPC-6022GWATXR/ACE-R4140AP
RPC-602GWATXR/ACE-R4140AP/T-R
Table 1-1: RPC-6022GW Model Options
1.4 Certification
All RPC-6022GW Rackmount LCD Workstations comply with the following international
standards:
RoHS
For a more detailed description of this standard, please refer to Appendix A.
No
ATX / microATX 7
Yes
ATX / microATX 7
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RPC-6022GW Rackmount LCD Workstation
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RPC-6022GW Rackmount LCD Workstation
Chapter
2
2 Mechanical Overview
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2.1 External Overview
The following sections describe the physical layout of the RPC-6022GW Rackmount LCD
Workstation.
2.1.1 Front Panel
The RPC-6022GW Rackmount LCD Workstation has the following front panel items:
Heavy duty steel front panel
12.1” Flat panel TFT LCD screen
Full-function membrane keys
OSD controller
Lockable drive bay access door conceals
o One 5.25” drive bay
RPC-6022GW Rackmount LCD Workstation
o One 3.5” drive bay
o Power switch
o 2 x USB ports
o Power, HDD, and reset LEDs
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Figure 2-1: RPC-6022GW Front Panel (External)
RPC-6022GW Rackmount LCD Workstation
Figure 2-2: RPC-6022GW Front Panel (Internal)
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2.1.2 14-Slot Rear Panel
The RPC-6022GW Rackmount LCD Workstation has the following rear panel items:
Internal PSU
14 expansion slots
VGA connector
Keyboard connector
Optional RS-232 touch screen connector
RPC-6022GW Rackmount LCD Workstation
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Figure 2-3: RPC-6022GW 14-Slot Rear Panel
RPC-6022GW Rackmount LCD Workstation
2.1.3 Motherboard Rear Panel
The RPC-6022GW Rackmount LCD Workstation also has an optional motherboard rear
panel with the following items:
Internal PSU
Seven expansion slots
VGA connector
Keyboard connector
Optional Touch Screen connector
ATX Motherboard connector area
Figure 2-4: RPC-6022GW Motherboard Rear Panel
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2.1.4 Top Panel
The RPC-6022GW Rackmount LCD Workstation has the following top panel items:
RPC-6022GW Rackmount LCD Workstation
Cooling vents
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Figure 2-5: RPC-6022GW Top Panel
RPC-6022GW Rackmount LCD Workstation
2.1.5 Left Side Panel
The RPC-6022GW Rackmount LCD Workstation has the following left side panel items:
Cooling vents
Rack mount kit screws
Figure 2-6: RPC-6022GW Left Side Panel
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2.2 Internal overview
Figure 2-7 shows the internal components of the RPC-6022GW LCD workstation.
RPC-6022GW Rackmount LCD Workstation
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Figure 2-7: RPC-6022GW Internal Overview
RPC-6022GW Rackmount LCD Workstation
2.3 Physical Dimensions
The following sections describe the physical dimensions of the RPC-6022GW.
2.3.1 General Physical Dimensions
General physical dimensions for the RPC-6022GW are shown in Table 2-1.
Width
(mm)
431 220 470
Table 2-1: General Physical Dimensions
Height
(mm)
Depth
(mm)
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RPC-6022GW Rackmount LCD Workstation
2.3.2 RPC-6022GW Physical Dimensions
The physical dimensions of the RPC-6022GW are shown in Figure 2-8.
Figure 2-8: RPC-6022GW Physical Dimensions (millimeters)
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RPC-6022GW Rackmount LCD Workstation
Chapter
3
3 Detailed Specifications
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RPC-6022GW Rackmount LCD Workstation
3.1 RPC-6022GW Specifications
Table 3-1 shows the RPC-6022GW specifications.
LCD Type 12.1" TFT
Input Interface VGA
Max. Resolution 800 x 600
Backlight MTBF 50,000 Hrs
Pixel Pitch (mm) 0.3075
Chassis Heavy-duty steel
Contrast 500:1
LCD Color 262K
Brightness (cd/m2) 400
View Angle (H / V) 140 / 110
OSD function Yes
Key panel Full-function membrane keys
Mounting 19” Rack Mount
Rack Height 5U
Touch Panel (optional) Resistive type with RS-232 interface.
Dimensions (WxHxD) (mm) 431 x 220 x 470
Weight (Gross/Net) 18Kg / 15Kg
Color White
Vibration
Shock 10G acceleration peak to peak (11ms)
Humidity 5 ~ 95%, relative
Operation Temperature 0 ~ 50°C
5 ~ 17 Hz, 0.1” double amplitude displacement
17 ~ 640 Hz, 1.5G acceleration peak to peak
Table 3-1: RPC-6022GW Specifications
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RPC-6022GW Rackmount LCD Workstation
3.2 LCD Specifications
Table 3-2 lists the RPC-6022GW LCD specifications.
Size 12.1”
MFR/Model AU Optronics/G121SN01
Resolution SVGA (800 x 600)
Active Area (mm) 246.0(H) x 184.5(V)
Pixel Pitch (mm) 0.3075(H) x 0.3075(V)
Pixel Arrangement R.G.B. Vertical Stripe
Display Mode Normally White
Typical White Luminance (cd/m2) 400
Contrast Ratio 500:1
Optical Rise Time/Fall Time (msec) 10/25
Nominal Input Voltage (V) 3.3
Typical Power Consumption (W) 7.8
Number of Colors 262K
View Angle 140/110
Response Time (ms)
(at Room Temperature)
Interface Single-channel LVDS
Lamp Life (hrs) 50,000
Table 3-2: LCD Specifications
25 (Typical)
30 (Maximum)
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RPC-6022GW Rackmount LCD Workstation
3.3 ACE-832AP PSU Specifications
Table 3-3 lists the ACE-832AP power supply specifications.
Voltage 90 ~ 264Vrms Full Range
Frequency 50 ~ 60Hz
INPUT
OUTPUT
GENERAL
Input
Current
Inrush
Current
Voltage Min. Load Max. Load Ripple/Noise
+3.3V 0.3A 28A 50mV
+5V 0.1A 30A 50mV
+12V 0A 15A 120mV
-5V 0A 0.3A 100mV
-12V 0A 0.8A 120mV
+5Vsb 0A 2A 100mV
Total Current of +3.3V & +5V & +12V ≦280W
Total Current of +3.3V & +5V ≦180W
Power 300W
6A(RMS)@115VAC
3A(RMS)@230VAC
60A Max for 115VAC
90A Max for 230VAC
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PFC Active
Hold-up Time 17ms minimum
Efficiency 65%
MTBF 50,000hrs
0 ~ 50°C (Operating) Temperature
-20 ~ 80°C (Storage)
Dimensions 140 x 150 x 86mm
Table 3-3: ACE-832AP PSU Specifications
RPC-6022GW Rackmount LCD Workstation
3.4 Recommended IEI Backplanes, Motherboards and PSUs
Refer to Appendix B for recommended IEI backplanes and power supply units for the
RPC-6022GW rackmount workstation.
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RPC-6022GW Rackmount LCD Workstation
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