RPC-6022GW Rackmount LCD Workstation
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RPC-6022GW Rackmount LCD Workstation
Revision
MODEL RPC-6022GW Rackmount LCD Workstation
Revision Number Description Date of Issue
1.0 Initial release December 2006
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RPC-6022GW Rackmount LCD Workstation
COPYRIGHT NOTICE
The information in this document is subject to change without prior notice in order to
improve reliability, design and function and does not represent a commitment on the part
of the manufacturer.
In no event will the manufacturer be liable for direct, indirect, special, incidental, or
consequential damages arising out of the use or inability to use the product or
documentation, even if advised of the possibility of such damages.
Copyright
This document contains proprietary information protected by copyright. All rights are
reserved. No part of this manual may be reproduced by any mechanical, electronic, or
other means in any form without prior written permission of the manufacturer.
TRADEMARKS
IBM PC is a registered trademark of International Business Machines Corporation. INTEL
is a registered trademark of INTEL Corporation. Other product names mentioned herein
are used for identification purposes only and may be trademarks and/or registered
trademarks of their respective owners.
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RPC-6022GW Rackmount LCD Workstation
Packing List
NOTE:
If any of the components listed in the checklist below are missing, please do not
proceed with the installation. Contact the IEI reseller or vendor you purchased
the RPC-6022GW Rackmount LCD Workstation from or contact an IEI sales
representative directly. To contact an IEI sales representative, please send an
email to sales@iei.com.tw
The items listed below should all be included in the RPC-6022GW Rackmount LCD
Workstation package.
1 x RPC-6022GW Rackmount LCD Workstation
1 x Backplane to SBC connector cable
2 x Door keys
2 x Handles
2 x Handle brackets
1 x Mini-DIN 6 PS/2 connector cable
1 x Power cable (EU)
1 x Screw kit
7 x Short card clamps
1 x 4-pin USB cable
1 x VGA cable
.
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For Touch Panel (T-R) Models only:
1 x RS-232 cable
1 x TouchKit Driver CD
1 x Touch Pen
Images of the above items are shown in Section 4.2.3.
RPC-6022GW Rackmount LCD Workstation
Table of Contents
1 INTRODUCTION....................................................................................................11
1.1 RPC-6022GW O
1.2 RPC-6022GW FEATURES ........................................................................................ 12
1.3 MODEL VARIATIONS................................................................................................. 12
1.4 CERTIFICATION......................................................................................................... 13
2 MECHANICAL OVERVIEW ............................................................................... 15
2.1 EXTERNAL OVERVIEW.............................................................................................. 16
2.1.1 Front Panel ...................................................................................................... 16
2.1.2 14-Slot Rear Panel........................................................................................... 18
2.1.3 Motherboard Rear Panel ................................................................................. 19
2.1.4 Top Panel ......................................................................................................... 20
2.1.5 Left Side Panel ................................................................................................. 21
2.2 INTERNAL OVERVIEW ............................................................................................... 22
2.3 PHYSICAL DIMENSIONS............................................................................................ 23
2.3.1 General Physical Dimensions.......................................................................... 23
2.3.2 RPC-6022GW Physical Dimensions................................................................ 24
3 DETAILED SPECIFICATIONS ........................................................................... 25
VERVIEW....................................................................................... 12
3.1 RPC-6022GW S
3.2 LCD SPECIFICATIONS .............................................................................................. 27
3.3 ACE-832AP PSU S
3.4 RECOMMENDED IEI BACKPLANES, MOTHERBOARDS AND PSUS ............................. 29
4 INSTALLATION .................................................................................................... 31
4.1 INSTALLATION CONSIDERATIONS ............................................................................. 32
4.1.1 Installation Precautions................................................................................... 32
4.1.2 Installation Prerequisites ................................................................................. 32
4.2 UNPACKING.............................................................................................................. 33
4.2.1 Packaging ........................................................................................................ 33
4.2.2 Unpacking Procedure ...................................................................................... 33
PECIFICATIONS ............................................................................... 26
PECIFICATIONS .......................................................................... 28
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RPC-6022GW Rackmount LCD Workstation
4.2.3 Packing List ..................................................................................................... 34
4.3 PRE-INSTALLATION PREPARATION ............................................................................ 37
4.3.1 System Planning............................................................................................... 37
4.3.2 Tools ................................................................................................................. 38
4.4 INSTALLATION PROCEDURES .................................................................................... 38
4.4.1 Preinstalled Components ................................................................................. 38
4.4.2 User Installed Components.............................................................................. 38
4.4.3 Installation Steps.............................................................................................. 39
4.5 INSTALLING COMPONENTS INTO THE RPC-6022GW ............................................... 39
4.5.1 Remove the Top Cover ..................................................................................... 40
4.5.2 Remove the CPU Card Clamp ......................................................................... 41
4.5.3 Remove the Drive Bracket ............................................................................... 43
4.5.4 Remove the Drive Slot Blank Plate.................................................................. 44
4.5.5 Install Drives.................................................................................................... 45
4.5.5.1 3.5” Disk Drive in a 5.25” Slot ................................................................. 46
4.5.6 Reinstall the Drive Brackets ............................................................................ 47
4.5.7 Install the Backplane........................................................................................ 48
4.5.8 Install the CPU Card ....................................................................................... 50
4.5.9 Install the PCI/ISA Expansion Card ................................................................ 53
4.5.11 Connect the Cables......................................................................................... 54
4.5.12 Close the Top Cover ....................................................................................... 55
4.6 M
OUNTING THE RPC-6022GW RACKMOUNT WORKSTATION ................................. 56
5 MAINTENANCE.................................................................................................... 63
AINTENANCE OVERVIEW....................................................................................... 64
5.1 M
5.2 CPU CARD REPLACEMENT ...................................................................................... 65
5.3 PCI/ISA EXPANSION CARD REPLACEMENT ............................................................. 66
5.4 BACKPLANE REPLACEMENT..................................................................................... 67
5.5 PSU REPLACEMENT................................................................................................. 68
5.6 SYSTEM FAN REPLACEMENT .................................................................................... 70
5.7 COOLING FAN REPLACEMENT .................................................................................. 71
5.8 DISK DRIVE REPLACEMENT ..................................................................................... 74
5.8.1 3.5” or 5.25” Disk Drive ................................................................................. 74
5.8.2 3.5” Disk Drive on a 5.25” Drive Adapter Bracket ........................................ 75
6 ON SCREEN DISPLAY (OSD) CONTROLS...................................................... 77
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RPC-6022GW Rackmount LCD Workstation
6.1 USER MODE OSD STRUCTURE ................................................................................ 78
6.1.1 OSD Buttons..................................................................................................... 78
6.1.2 OSD Menu Structure ........................................................................................ 79
6.2 USING THE OSD....................................................................................................... 80
6.2.1 Main Display Features..................................................................................... 80
6.2.2 Color ................................................................................................................ 82
6.2.3 Language.......................................................................................................... 83
6.2.4 OSD Configurations......................................................................................... 84
6.2.5 Signal ............................................................................................................... 85
6.2.6 Backlight .......................................................................................................... 86
7 SOFTWARE DRIVER ........................................................................................... 87
7.1 T
OUCH SCREEN DRIVER........................................................................................... 88
7.2 DRIVER INSTALLATION............................................................................................. 89
7.3 TOUCH PANEL DRIVER CONFIGURATION .................................................................. 97
A CERTIFICATION .................................................................................................. 99
A.1 ROHS COMPLIANT................................................................................................ 100
B RECOMMENDED IEI BACKPLANES AND PSUS ........................................ 101
B.1 RPC-6022GW BACKPLANE OPTIONS ................................................................... 102
B.2 POWER SUPPLY OPTIONS ....................................................................................... 103
INDEX............................................................................................................................ 105
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RPC-6022GW Rackmount LCD Workstation
List of Figures
Figure 2-1: RPC-6022GW Front Panel (External) .....................................................16
Figure 2-2: RPC-6022GW Front Panel (Internal) ......................................................17
Figure 2-3: RPC-6022GW 14-Slot Rear Panel ...........................................................18
Figure 2-4: RPC-6022GW Motherboard Rear Panel .................................................19
Figure 2-5: RPC-6022GW Top Panel..........................................................................20
Figure 2-6: RPC-6022GW Left Side Panel.................................................................21
Figure 2-7: RPC-6022GW Internal Overview.............................................................22
Figure 2-8: RPC-6022GW Physical Dimensions (millimeters) ................................24
Figure 4-1: Top Cover Retention Screws..................................................................40
Figure 4-2: Remove the Top Cover from the Chassis .............................................41
Figure 4-3: CPU Card Clamp Retention Screws.......................................................42
Figure 4-4: Detach the System Fan Power Cable ....................................................42
Figure 4-5: Unhook the CPU Card Clamp .................................................................43
Figure 4-6: Drive Bracket Retention Screws ............................................................44
Figure 4-7: Drive Slot Blank Plate Retention Screws ..............................................44
Figure 4-8: 5.25” Disk Drive Retention Screws ........................................................45
Figure 4-9: 3.5” to 5.25” Drive Adapter Bracket Retention Screws .......................47
Figure 4-10: Install Copper Pillars and White Spacers............................................48
Figure 4-11: Backplane Retention Screws ...............................................................49
Figure 4-12: Slot Cover Retention Screw and Card Bracket Screws.....................51
Figure 4-13: Install the CPU Card ..............................................................................52
Figure 4-14: Installing a Short Card ..........................................................................54
Figure 4-15: Rack Handle Bracket Assembly and Installation ...............................57
Figure 4-16: Remove Rack Slide................................................................................58
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Figure 4-17: Workstation Slide Installation (Other Side Similar) ...........................59
Figure 4-18: Rack Slide Bracket Assembly ..............................................................60
Figure 4-19: Rack Slide Bracket Installation ............................................................61
RPC-6022GW Rackmount LCD Workstation
Figure 4-20: Install Workstation into Rack ...............................................................62
Figure 5-1: PSU External Retention Screws.............................................................68
Figure 5-2: PSU Internal Retention Screws ..............................................................69
Figure 5-3: System Fan Retention Screws ...............................................................70
Figure 5-4: Disconnect the Cooling Fan ...................................................................71
Figure 5-5: Cooling Fan Bracket Retention Screw (Left) ........................................72
Figure 5-6: Cooling Fan Bracket Retention Screw (Right)......................................72
Figure 5-7: Push the Fan Bracket Toward the Rear Panel......................................73
Figure 5-8: Cooling Fan Screws ................................................................................73
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RPC-6022GW Rackmount LCD Workstation
List of Tables
Table 1-1: RPC-6022GW Model Options ...................................................................13
Table 2-1: General Physical Dimensions..................................................................23
Table 3-1: RPC-6022GW Specifications....................................................................26
Table 3-2: LCD Specifications....................................................................................27
Table 3-3: ACE-832AP PSU Specifications...............................................................28
Table 4-1: Packing List ...............................................................................................37
Table 6-1: OSD Control Buttons ................................................................................78
Table 6-2: OSD Menus ................................................................................................80
Table 6-3: Main Display Features ..............................................................................80
Table 6-4: Color Options ............................................................................................82
Table 6-5: Language Menu .........................................................................................83
Table 6-6: OSD Configurations Menu........................................................................84
Table 6-7: Signal Menu ...............................................................................................85
Table 6-8: Backlight Menu..........................................................................................86
Table 7-1: Driver CD Pop Up Screen .........................................................................89
Table 7-2: Install Shield Wizard Preparation ............................................................90
Table 7-3: Welcome Screen........................................................................................90
Table 7-4: Install PS/2 Interface Driver......................................................................91
Table 7-5: Install PS/2 Interface Driver......................................................................92
Table 7-6: Touch Monitor/USB Touch Controller Confirmation .............................93
Table 7-7: Controller Installation Directory ..............................................................93
Table 7-8: Controller Installation Directory ..............................................................94
Table 7-9: Program Icon Directory ............................................................................95
Table 7-10: Installing...................................................................................................96
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Table 7-11: Installation Complete ..............................................................................97
RPC-6022GW Rackmount LCD Workstation
Chapter
1
1 Introduction
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1.1 RPC-6022GW Overview
The RPC-6022GW is a PC/AT compatible computer designed for industrial applications. It
has a rugged steel chassis specially designed to work under harsh environmental
conditions while also being highly reliable. The RPC-6022GW features 14-slot passive
backplanes and a full line of dependable AC/DC power supplies. Models supporting ATX
motherboards feature seven expansion slots. The RPC-6022GW can withstand shock,
vibration, dust and a wide range of temperatures in industrial environments. A lockable
door protects drive bays and switches from unauthorized misuse and dust. The
RPC-6022GW also has two removable cooling-fans installed in the front panel for
optimum system cooling.
1.2 RPC-6022GW Features
RPC-6022GW Rackmount LCD Workstation
Some of the standard features of the RPC-6022GW include:
12.1” TFT LCD
Analog VGA input
Heavy duty steel front panel
1 x Front-accessible 3.5” drive bay
1 x Front-accessible 5.25” drive bay
2 x Internal 3.5” drive bays
2 x USB ports on the front panel
RoHS compliant
1.3 Model Variations
There are a variety of additional options available for the RPC-6022GW as identified by
specific product codes. The product code options for the RPC-6022GW are:
T-R – specifies a touch panel model
ATX – specifies that the model supports an ATX / microATX motherboard
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ACE-xxxxxx – specifies the power supply model included
RPC-6022GW Rackmount LCD Workstation
Table 1-1 shows the available options.
Model
ACE-832AP-RS (ATX) Power Supply
RPC-6022GW/ACE-832AP
RPC-6022GW/ACE-832AP/T-R
RPC-6022GWATX/ACE-832AP
RPC-6022GWATX/ACE-832AP/T-R
ACE-R4140AP Redundant Power Supply
RPC-6022GWR/ACE-R4140AP
RPC-6022GWR/ACE-R4140AP/T-R
Touch Screen SBC Form Factor
No Full-size CPU card 14
Yes Full-size CPU card 14
No ATX / microATX 7
Yes ATX / microATX 7
No
Full-size CPU card 14
Yes
Full-size CPU card 14
Expansion
Slots
RPC-6022GWATXR/ACE-R4140AP
RPC-602GWATXR/ACE-R4140AP/T-R
Table 1-1: RPC-6022GW Model Options
1.4 Certification
All RPC-6022GW Rackmount LCD Workstations comply with the following international
standards:
RoHS
For a more detailed description of this standard, please refer to Appendix A.
No
ATX / microATX 7
Yes
ATX / microATX 7
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RPC-6022GW Rackmount LCD Workstation
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RPC-6022GW Rackmount LCD Workstation
Chapter
2
2 Mechanical Overview
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2.1 External Overview
The following sections describe the physical layout of the RPC-6022GW Rackmount LCD
Workstation.
2.1.1 Front Panel
The RPC-6022GW Rackmount LCD Workstation has the following front panel items:
Heavy duty steel front panel
12.1” Flat panel TFT LCD screen
Full-function membrane keys
OSD controller
Lockable drive bay access door conceals
o One 5.25” drive bay
RPC-6022GW Rackmount LCD Workstation
o One 3.5” drive bay
o Power switch
o 2 x USB ports
o Power, HDD, and reset LEDs
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Figure 2-1: RPC-6022GW Front Panel (External)
RPC-6022GW Rackmount LCD Workstation
Figure 2-2: RPC-6022GW Front Panel (Internal)
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2.1.2 14-Slot Rear Panel
The RPC-6022GW Rackmount LCD Workstation has the following rear panel items:
Internal PSU
14 expansion slots
VGA connector
Keyboard connector
Optional RS-232 touch screen connector
RPC-6022GW Rackmount LCD Workstation
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Figure 2-3: RPC-6022GW 14-Slot Rear Panel
RPC-6022GW Rackmount LCD Workstation
2.1.3 Motherboard Rear Panel
The RPC-6022GW Rackmount LCD Workstation also has an optional motherboard rear
panel with the following items:
Internal PSU
Seven expansion slots
VGA connector
Keyboard connector
Optional Touch Screen connector
ATX Motherboard connector area
Figure 2-4: RPC-6022GW Motherboard Rear Panel
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2.1.4 Top Panel
The RPC-6022GW Rackmount LCD Workstation has the following top panel items:
RPC-6022GW Rackmount LCD Workstation
Cooling vents
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Figure 2-5: RPC-6022GW Top Panel
RPC-6022GW Rackmount LCD Workstation
2.1.5 Left Side Panel
The RPC-6022GW Rackmount LCD Workstation has the following left side panel items:
Cooling vents
Rack mount kit screws
Figure 2-6: RPC-6022GW Left Side Panel
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2.2 Internal overview
Figure 2-7 shows the internal components of the RPC-6022GW LCD workstation.
RPC-6022GW Rackmount LCD Workstation
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Figure 2-7: RPC-6022GW Internal Overview
RPC-6022GW Rackmount LCD Workstation
2.3 Physical Dimensions
The following sections describe the physical dimensions of the RPC-6022GW.
2.3.1 General Physical Dimensions
General physical dimensions for the RPC-6022GW are shown in Table 2-1.
Width
(mm)
431 220 470
Table 2-1: General Physical Dimensions
Height
(mm)
Depth
(mm)
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RPC-6022GW Rackmount LCD Workstation
2.3.2 RPC-6022GW Physical Dimensions
The physical dimensions of the RPC-6022GW are shown in Figure 2-8.
Figure 2-8: RPC-6022GW Physical Dimensions (millimeters)
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RPC-6022GW Rackmount LCD Workstation
Chapter
3
3 Detailed Specifications
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RPC-6022GW Rackmount LCD Workstation
3.1 RPC-6022GW Specifications
Table 3-1 shows the RPC-6022GW specifications.
LCD Type 12.1" TFT
Input Interface VGA
Max. Resolution 800 x 600
Backlight MTBF 50,000 Hrs
Pixel Pitch (mm) 0.3075
Chassis Heavy-duty steel
Contrast 500:1
LCD Color 262K
Brightness (cd/m2) 400
View Angle (H / V) 140 / 110
OSD function Yes
Key panel Full-function membrane keys
Mounting 19” Rack Mount
Rack Height 5U
Touch Panel (optional) Resistive type with RS-232 interface.
Dimensions (WxHxD) (mm) 431 x 220 x 470
Weight (Gross/Net) 18Kg / 15Kg
Color White
Vibration
Shock 10G acceleration peak to peak (11ms)
Humidity 5 ~ 95%, relative
Operation Temperature 0 ~ 50°C
5 ~ 17 Hz, 0.1” double amplitude displacement
17 ~ 640 Hz, 1.5G acceleration peak to peak
Table 3-1: RPC-6022GW Specifications
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RPC-6022GW Rackmount LCD Workstation
3.2 LCD Specifications
Table 3-2 lists the RPC-6022GW LCD specifications.
Size 12.1”
MFR/Model AU Optronics/G121SN01
Resolution SVGA (800 x 600)
Active Area (mm) 246.0(H) x 184.5(V)
Pixel Pitch (mm) 0.3075(H) x 0.3075(V)
Pixel Arrangement R.G.B. Vertical Stripe
Display Mode Normally White
Typical White Luminance (cd/m2) 400
Contrast Ratio 500:1
Optical Rise Time/Fall Time (msec) 10/25
Nominal Input Voltage (V) 3.3
Typical Power Consumption (W) 7.8
Number of Colors 262K
View Angle 140/110
Response Time (ms)
(at Room Temperature)
Interface Single-channel LVDS
Lamp Life (hrs) 50,000
Table 3-2: LCD Specifications
25 (Typical)
30 (Maximum)
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RPC-6022GW Rackmount LCD Workstation
3.3 ACE-832AP PSU Specifications
Table 3-3 lists the ACE-832AP power supply specifications.
Voltage 90 ~ 264Vrms Full Range
Frequency 50 ~ 60Hz
INPUT
OUTPUT
GENERAL
Input
Current
Inrush
Current
Voltage Min. Load Max. Load Ripple/Noise
+3.3V 0.3A 28A 50mV
+5V 0.1A 30A 50mV
+12V 0A 15A 120mV
-5V 0A 0.3A 100mV
-12V 0A 0.8A 120mV
+5Vsb 0A 2A 100mV
Total Current of +3.3V & +5V & +12V ≦280W
Total Current of +3.3V & +5V ≦180W
Power 300W
6A(RMS)@115VAC
3A(RMS)@230VAC
60A Max for 115VAC
90A Max for 230VAC
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PFC Active
Hold-up Time 17ms minimum
Efficiency 65%
MTBF 50,000hrs
0 ~ 50°C (Operating) Temperature
-20 ~ 80°C (Storage)
Dimensions 140 x 150 x 86mm
Table 3-3: ACE-832AP PSU Specifications
RPC-6022GW Rackmount LCD Workstation
3.4 Recommended IEI Backplanes, Motherboards and PSUs
Refer to Appendix B for recommended IEI backplanes and power supply units for the
RPC-6022GW rackmount workstation.
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RPC-6022GW Rackmount LCD Workstation
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RPC-6022GW Rackmount LCD Workstation
Chapter
4
4 Installation
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RPC-6022GW Rackmount LCD Workstation
4.1 Installation Considerations
4.1.1 Installation Precautions
When installing the RPC-6022GW, please follow the precautions listed below:
Read the user manual: The user manual provides a complete description of
the RPC-6022GW Rackmount LCD Workstation, installation instructions and
configuration options.
Turn Off Power: When installing the RPC-6022GW Rackmount LCD
Workstation, make sure the power is off. Failing to turn off the power may
cause severe injury to the user and/or damage the system.
Certified Engineers: Only certified engineers and technicians should install
and modify the RPC-6022GW Rackmount LCD Workstation. Non-certified
engineers or technicians should not attempt to install the RPC-6022GW
Rackmount LCD Workstation.
Mounting: The RPC-6022GW Rackmount LCD Workstations are heavy
devices. When rack mounting the RPC-6022GW Rackmount LCD
Workstation, please ensure that at least two people are assisting with the
procedure.
Anti-static Discharge: Electronic components like CPU cards and
backplanes must be installed into the RPC-6022GW Rackmount LCD
Workstation. Follow proper grounding procedures before installing these
components.
4.1.2 Installation Prerequisites
Prepare the following before installing the RPC-6022GW Rackmount LCD Workstation:
Completely installed CPU card: The RPC-6022GW Rackmount LCD
Workstation CPU card is separately purchased. Before installing the
RPC-6022GW Rackmount LCD Workstation, a CPU card should be properly
installed. The following components may also have to be installed (refer to the
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user manual that came with the CPU card):
o CPU
o Heatsink and cooling fan
RPC-6022GW Rackmount LCD Workstation
o Memory modules (DIMMs)
o CompactFlash
Backplane/Motherboard: The backplane or motherboard installed in the
RPC-6022GW Rackmount LCD Workstation is separately purchased.
Disk Drives: Disk drives installed into the RPC-6022GW Rackmount LCD
Workstation are separately purchased. Disk drive support is CPU card
dependent. Before purchasing a CPU card or disk drives, please check the
CPU card disk drive support.
®
disks
4.2 Unpacking
4.2.1 Packaging
When shipped, the RPC-6022GW Rackmount LCD Workstation is wrapped in a plastic
bag. Two polystyrene ends are placed on either side of the RPC-6022GW Rackmount
LCD Workstation. The workstation is then placed into a first (internal) cardboard box. This
box is then sealed and placed into a second (external) cardboard box. The second box is
also sealed. A small box containing accessory items is placed within the internal (first)
box.
4.2.2 Unpacking Procedure
To unpack the RPC-6022GW Rackmount LCD Workstation, follow the steps below:
NOTE:
The front side LCD screen has a protective plastic cover stuck to the screen.
Remove the plastic cover only after the RPC-6022GW Rackmount LCD
Workstation has been properly installed. This ensures the screen is protected
during the installation process.
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RPC-6022GW Rackmount LCD Workstation
Step 1:
Step 2:
Step 3:
Step 4:
Step 5:
Step 6:
Step 7:
Use box cutters, a knife or a sharp pair of scissors to open the top of the external
(second) box.
Open the external (second) box.
Use box cutters, a knife or a sharp pair of scissors to open the top of the internal
(first) box.
Lift the workstation out of the boxes.
Remove both polystyrene ends from each side.
Pull the plastic cover off the workstation.
Make sure all the components listed in the packing list are present.
4.2.3 Packing List
NOTE:
Step 0:
If some of the components listed in the checklist below are missing, please do
not proceed with the installation. Contact the IEI reseller or vendor you
purchased the RPC-6022GW from or contact an IEI sales representative
directly. To contact an IEI sales representative, please send an email to
sales@iei.com.tw
When the RPC-6022GW Rackmount LCD Workstation is received, make sure all the
components listed below are present.
.
Page 34
RPC-6022GW Rackmount LCD Workstation
Quantity Description Image
1
2
2
Backplane to SBC connector cable
Door key
Handle
2
1
1
Handle bracket
Mini-DIN 6 PS/2 connector cable
Power cable
Page 35
Quantity Description Image
RPC-6022GW Rackmount LCD Workstation
1
7
1
1
Screw kit
Short card clamp
VGA cable
4-pin USB wire cable
1
1
Page 36
For Touch Panel (T-R) Models only
RS-232 cable
TouchKit Driver CD
RPC-6022GW Rackmount LCD Workstation
Quantity Description Image
1
Touch pen
Table 4-1: Packing List
4.3 Pre-installation Preparation
4.3.1 System Planning
User supplied CPU cards and backplanes or motherboards need to be installed in the
system before installing the RPC-6022GW Rackmount LCD Workstation.
The backplane determines the following system parameters:
CPU card type
Expandability
The CPU card determines the following system parameters:
CPU
Embedded graphics
System memory
HDD, FDD and optical drive connectivity and capacity
Speed
It is therefore proper to correctly specify the system before the system is installed. This
ensures that prudent selections can be made when the system is being developed.
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4.3.2 Tools
Before installing the RPC-6022GW Rackmount LCD Workstation, make sure the following
tools are on hand:
Phillips (crosshead) screwdriver: All the retention screws on the system
are Phillips screws.
Soft working mat: When installing the RPC-6022GW Rackmount LCD
Workstation, the screen should be placed face down on a soft working mat.
4.4 Installation Procedures
4.4.1 Preinstalled Components
The following components are preinstalled in the RPC-6022GW Rackmount LCD
Workstation.
RPC-6022GW Rackmount LCD Workstation
Power supply unit (PSU)
Cooling fan modules
Drive brackets
LCD screen
4.4.2 User Installed Components
The following user supplied components need to be installed into the RPC-6022GW
Rackmount LCD Workstation:
Disk drives
Backplane and CPU card, or motherboard
PCI or ISA expansion cards (optional)
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RPC-6022GW Rackmount LCD Workstation
4.4.3 Installation Steps
Complete the following steps to properly install the workstation:
Step 1:
Step 2:
Step 3:
Step 4:
Step 5:
Step 6:
Step 7:
Step 8:
Step 9:
Step 10:
Step 11:
Open the top cover.
Remove the CPU card clamp.
Remove the disk drive brackets.
Install the disk drives.
Reinstall the disk drive bracket with the installed disk drives.
Install the backplane.
Install the CPU card.
Install the PCI or ISA expansion cards (optional).
Connect all required cables.
Reinstall the CPU card clamp.
Close the top cover.
Step 12:
Mount the workstation.Step 0:
4.5 Installing Components into the RPC-6022GW
NOTE:
This section gives a generic description of the component installation
process for the RPC-6022GW Rackmount LCD Workstation.
Page 39
WARNING:
Failure to follow the installation procedures outlined in this section may
cause severe damage to the RPC-6022GW Rackmount LCD
Workstation. Please follow the installation instructions carefully.
4.5.1 Remove the Top Cover
The top cover is secured to the RPC-6022GW Rackmount LCD Workstation with six
screws (three each on the left and right panels). To remove the top cover, please follow
the steps below.
RPC-6022GW Rackmount LCD Workstation
Step 1:
Figure 4-1: Top Cover Retention Screws
Remove the six top cover retention screws (three each on the left and right
panels). (See Figure 4-1)
Page 40
RPC-6022GW Rackmount LCD Workstation
Step 2:
Slide the top cover toward the rear panel to remove (Figure 4-2). Step 0:
Figure 4-2: Remove the Top Cover from the Chassis
4.5.2 Remove the CPU Card Clamp
The CPU card clamp is secured to the RPC-6022GW Rackmount LCD Workstation with
two retention screws on the right side of the chassis. To remove the CPU card clamp,
please follow the steps below.
Step 1:
Remove two retention screws that secure the CPU card clamp to the chassis
(Figure 4-3).
Page 41
RPC-6022GW Rackmount LCD Workstation
Figure 4-3: CPU Card Clamp Retention Screws
Step 2:
Detach the power cable that connects the system fan to the power supply unit
(Figure 4-4).
Figure 4-4: Detach the System Fan Power Cable
Page 42
RPC-6022GW Rackmount LCD Workstation
Step 3:
Carefully lift the loose end of the CPU card clamp, and then unhook the other
end (Figure 4-5).
Figure 4-5: Unhook the CPU Card Clamp
Step 4:
Remove the CPU card clamp from the chassis.Step 0:
4.5.3 Remove the Drive Bracket
The drive bracket is secured to the RPC-6022GW Rackmount LCD Workstation with two
retention screws inside the chassis and four outside the chassis. To remove the drive
bracket, please follow the steps below.
Step 1:
Remove four retention screws that secure the drive bracket to the chassis
(Figure 4-6)
Page 43
RPC-6022GW Rackmount LCD Workstation
Internal Screws External Screws
Figure 4-6: Drive Bracket Retention Screws
Step 2:
Remove the drive bracket from the chassis.Step 0:
4.5.4 Remove the Drive Slot Blank Plate
The drive bracket has one 5.25” and one 3.5” drive slot blank plates. To remove the drive
slot blank plates, please follow the steps below.
Step 1:
Remove the retention screws that secure the drive slot blank plate to the drive
bracket (Figure 4-7).
Page 44
Figure 4-7: Drive Slot Blank Plate Retention Screws
RPC-6022GW Rackmount LCD Workstation
Step 2:
Remove the drive slot blank plate from the drive bracket.Step 0:
4.5.5 Install Drives
The drive bracket supports one 5.25” and three 3.5” disk drives. To install disk drives,
follow the instructions below.
Step 1:
Step 2:
Step 3:
Step 4:
Remove the drive bracket from the RPC-6022GW Rackmount LCD Workstation
(see Section 4.5.3).
Remove the appropriate drive slot blank plate (see Section 4.5.4).
Slide the disk drive into the drive bracket. Make sure the signal connectors and
the power connector of the drive are facing the rear of the bracket.
Insert the appropriate number of retention screws into each side of the disk drive
through the drive bracket (Figure 4-8).Step 0:
(Top)
Figure 4-8: 5.25” Disk Drive Retention Screws
(Bottom)
Page 45
RPC-6022GW Rackmount LCD Workstation
4.5.5.1 3.5” Disk Drive in a 5.25” Slot
With the use of IEI’s 3.5” to 5.25” drive adapter bracket, a standard 3.5” disk drive can be
installed into a 5.25” drive bay slot. To install a 3.5” hard disk drive into a 5.25” slot of the
drive bracket, follow the instructions below.
Step 1:
Step 2:
Step 3:
Step 4:
Step 5:
Step 6:
Slide a 3.5” disk drive into a 3.5” to 5.25” drive adapter bracket. Make sure the
IDE/SATA connector and the power connectors of the drive are facing the rear of
the rack.
Insert the appropriate number of retention screws into each side of the 3.5” disk
drive through the 3.5” to 5.25” drive adapter bracket (Figure 4-9).
Remove the drive bracket from the RPC-6022GW Rackmount LCD Workstation
(see Section 4.5.3).
Remove the appropriate drive slot blank plate (see Section 4.5.4).
Slide the 3.5” disk drive into 3.5” to 5.25” drive adapter bracket. Make sure the
IDE/SATA connector and the power connector of the drive are facing the rear of
the bracket.
Insert the appropriate number of retention screws into each side of the 3.5” to
5.25” drive adapter bracket through the drive bracket (Figure 4-9).
Page 46
Step 7:
Step 8:
Insert the 3.5” to 5.25” drive adapter bracket with the attached 3.5” disk drive
into the drive bracket. Secure the drive adapter bracket with the required
number of screws.
Reinstall the drive bracket into the chassis (Section 4.5.6). Step 0:
RPC-6022GW Rackmount LCD Workstation
Figure 4-9: 3.5” to 5.25” Drive Adapter Bracket Retention Screws
4.5.6 Reinstall the Drive Brackets
After the drives have been installed, reinstall the drive brackets into the chassis.
Step 1:
Step 2:
Step 3:
NOTE:
It might be easier to connect the disk drive IDE/SATA connectors to the
ribbon cables and the disk drive power connectors to the PSU before
the drive brackets are reinstalled into the chassis.
Remount the drive brackets in the original position they were removed from.
Make sure all drive bracket retention screw holes are properly aligned with the
corresponding retention screw holes in the workstation.
Reinsert all drive bracket retention screws. Step 0:
Page 47
4.5.7 Install the Backplane
To install a backplane, follow the instructions below.
RPC-6022GW Rackmount LCD Workstation
Step 1:
Install the correct amount of copper pillars (red circles in Figure 4-10 into the
base of the chassis. Depending on the backplane design, the white spacers
(blue circles in Figure 4-10) may also have to be installed.
NOTE:
The backplane shown in Figure 4-10 is an example for reference only.
The location and number of copper pillars depends on the backplane
being used.
Page 48
Figure 4-10: Install Copper Pillars and White Spacers
RPC-6022GW Rackmount LCD Workstation
Step 2:
Step 3:
Step 4:
Mount the backplane into the chassis. Make sure the backplane is positioned so
that when the CPU card and PCI/ISA expansion cards are installed, both the
CPU card and the PCI/ISA card I/O connectors face the I/O brackets on the rear
panel.
Align the retention screw holes in the backplane with the copper pillars installed
in Step 1.
Insert retention screws to secure the backplane to the chassis (Figure 4-11).
Step 0:
Figure 4-11: Backplane Retention Screws
Page 49
4.5.8 Install the CPU Card
CAUTION:
Before a CPU card is inserted into the backplane, make sure the CPU
card has been correctly prepared and that all the CPU card jumper
settings are configured correctly. For CPU card component installation
procedures, please refer to the user manual that came with the CPU
card.
CAUTION:
RPC-6022GW Rackmount LCD Workstation
Depending on the location of the CPU card, the disk drive ribbon cable
connectors and other peripheral device cable connectors may have to
be connected to the CPU card before it can be installed.
To install a CPU card onto the backplane, follow the instructions below:
Step 1:
Step 2:
Remove the slot cover retention screw to remove the slot bracket from the
chassis rear panel (Figure 4-12).
Remove two card bracket screws to remove the card bracket from the fan
bracket (Figure 4-12).
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RPC-6022GW Rackmount LCD Workstation
Figure 4-12: Slot Cover Retention Screw and Card Bracket Screws
Step 3:
Step 4:
Remove the CPU card clamp. (See Section 4.5.2)
Slide the CPU card into the reserved PCI/ISA socket on the backplane. (Figure
4-13)
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RPC-6022GW Rackmount LCD Workstation
Page 52
Figure 4-13: Install the CPU Card
Step 5:
Step 6:
To secure the CPU card, reinsert the previously removed slot cover retention
screw.
If a PCI/ISA expansion card is not being installed, reinstall the card bracket.
Make sure the back edge of the CPU card slides into the guide rails of the card
bracket. If a PCI/ISA expansion card is being installed, proceed to the next
section.
Step 0:
RPC-6022GW Rackmount LCD Workstation
4.5.9 Install the PCI/ISA Expansion Card
To install a PCI expansion card or an ISA expansion card please follow the instructions
below.
Step 1:
Step 2:
Step 3:
Step 4:
Step 5:
Remove the slot cover retention screw to remove the slot bracket from the
chassis rear panel (Figure 4-12).
Remove two card bracket screws to remove the card bracket from the fan
bracket (Figure 4-12).
If necessary, remove the CPU card clamp. (See Section 4.5.2)
Slide the PCI/ISA expansion card into the reserved PCI/ISA socket on the
backplane.
To secure the PCI/ISA expansion card, reinsert the previously removed slot
cover retention screw and reinstall the card bracket. Step 0:
4.5.10 Installing Short Cards
When installed, some cards may still fall short below the CPU card bracket. To better
secure the CPU card or expansion cards, use the short card clamps that came with the
package.
Step 1:
Step 2:
Step 3:
Locate the screw hole on the CPU card bracket closest to the target card.
Adjust the short card clamp in a vertical direction until the rubber shock absorber
part of the clamp secures the expansion card.
Fasten a screw to secure the card clamp. Step 0:
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RPC-6022GW Rackmount LCD Workstation
Figure 4-14: Installing a Short Card
4.5.11 Connect the Cables
The following cables may have to be connected depending on the CPU board and the
backplane installed in the system:
PSU cables must be connected to the following components (if installed):
o CPU card
o Backplane
o FDD
o HDD
o Optical drive
Disk drive ribbon cables must be connected to the corresponding CPU card
disk drive connectors.
Page 54
Other connections may have to be made; please refer to the documentation that came
with the CPU card.
RPC-6022GW Rackmount LCD Workstation
4.5.12 Close the Top Cover
Before closing the top cover, make sure the following items have been completed:
The backplane is properly installed
The CPU card is properly installed
The PCI/ISA expansion cards are properly installed
The disk drives are properly installed into the drive brackets
The drive brackets are properly reinstalled into the workstation
All cables are properly connected
If all of the above listed items have been properly installed, close the top cover and
reinsert the previously removed retention screws.
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RPC-6022GW Rackmount LCD Workstation
4.6 Mounting the RPC-6022GW Rackmount Workstation
The RPC-6022GW workstation can be mounted to the posts of a standard 19” rack
cabinet. Adequate rails, rack tray, or side brackets should also be available for supporting
the weight of the workstation. Make sure that all cabling is correctly attached and carefully
routed when installing the workstation.
NOTE:
At least two people are required to mount the workstation. The rack or cabinet
into which the workstation is installed should provide adequate and sufficient
ventilation, grounding, power source, and stability features.
NOTE:
This section gives a generic description of the rack mounting process for the
RPC-6022GW rackmount workstation. Alternate rack mounting systems may
require different mounting procedures. Be sure to follow the manufacturer’s
instructions when mounting the workstation.
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RPC-6022GW Rackmount LCD Workstation
To rack mount the workstation, please follow the steps below.
Step 1:
The left and right side panels of the workstation each have four screw holes for
rack handle bracket installation. Assemble the rack handle brackets and secure
them to the workstation. (See Figure 4-15)
Figure 4-15: Rack Handle Bracket Assembly and Installation
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Step 2: Remove the rack slides from the rack slide brackets. (See Figure 4-16)
RPC-6022GW Rackmount LCD Workstation
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Figure 4-16: Remove Rack Slide
RPC-6022GW Rackmount LCD Workstation
Step 3: The left and right side panels of the workstation each have five screw holes for
rack slides. Attach one slide section each to the left and right side panel of the
workstation. (See Figure 4-17)
Figure 4-17: Workstation Slide Installation (Other Side Similar)
Page 59
Step 4: Assemble the slide brackets per the manufacturer’s instructions.
(See Figure 4-18)
RPC-6022GW Rackmount LCD Workstation
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Figure 4-18: Rack Slide Bracket Assembly
RPC-6022GW Rackmount LCD Workstation
Step 5: Attach the slide brackets to the rack per the manufacturer’s instructions.
(See Figure 4-19)
Figure 4-19: Rack Slide Bracket Installation
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RPC-6022GW Rackmount LCD Workstation
Step 6:
Insert the workstation with the attached slides into the rack slide brackets until
the handle brackets are flush against the rack. (See Figure 4-20)
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Figure 4-20: Install Workstation into Rack
Step 7:
If necessary, secure the workstation handle brackets to the rack with the
fasteners that came with the workstation.
Step 0:
RPC-6022GW Rackmount LCD Workstation
Chapter
5
5 Maintenance
Page 63
5.1 Maintenance Overview
Maintaining the RPC-6022GW Rackmount LCD Workstation is essential for the smooth
operation of system applications. Maintaining the system might mean replacing failed
components during the lifetime of the workstation. The following RPC-6022GW
components can be replaced.
CPU card
PCI/ISA expansion card
Backplane
Power supply unit (PSU)
Cooling fans
Disk drives
o 3.5”
o 5.25”
RPC-6022GW Rackmount LCD Workstation
WARNING:
Never attempt to remove the external panels or access any internal
components of the workstation while it is connected to a power source. Always
be sure to turn off and disconnect the workstation from all power sources
before attempting to access the internal components. Failure to do so may
seriously injure the user or cause irreparable damage the internal components
of the workstation.
Page 64
RPC-6022GW Rackmount LCD Workstation
5.2 CPU Card Replacement
To replace a CPU card, please follow the instructions below.
Step 1:
Step 2:
Step 3:
Step 4:
Step 5:
Step 6:
Step 7:
Step 8:
Turn off and disconnect the workstation from all power sources.
Remove the workstation from the rack in which it is installed.
Open the top cover of the RPC-6022GW Rackmount LCD Workstation. (See
Section 4.5.1)
Disconnect all internal and external peripheral device connections from the CPU
card.
Remove the CPU card clamp. (See Section 4.5.2)
Remove the retention screw that secures the CPU card to the slot on the rear
panel.
Remove the card bracket from the fan bracket by removing two retention
screws.
Slide the CPU card out of the workstation.
Step 9:
Step 10:
Step 11:
Step 12:
Step 13:
Step 14:
Install a new CPU card. (See Section 4.5.8)
Insert the slot retention screw that was removed earlier.
Reinstall the CPU card clamp.
Reinstall the card bracket and secure it with two screws removed earlier. Make
sure the back edge of the CPU card slides into the guide rails of the card
bracket.
Reinstall the top cover of the workstation. (See Section 4.5.12)
Reinstall the workstation into the rack. Refer to Section 4.6 for complete
mounting instructions.Step 0:
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RPC-6022GW Rackmount LCD Workstation
5.3 PCI/ISA Expansion Card Replacement
To replace a PCI/ISA expansion card, please follow the instructions below.
Step 1:
Step 2:
Step 3:
Step 4:
Step 5:
Step 6:
Step 7:
Step 8:
Step 9:
Turn off and disconnect the workstation from all power sources.
Remove the workstation from the rack in which it is installed.
Open the top cover of the RPC-6022GW Rackmount LCD Workstation. (See
Section 4.5.1)
Disconnect all internal and external peripheral device connections from the
PCI/ISA expansion card.
Remove the CPU card clamp. (See Section 4.5.2)
Remove the retention screw that secures the CPU card to the slot on the rear
panel.
Slide the expansion card out of the workstation.
Install a new expansion card. (See Section 4.5.9)
Insert the slot retention screw that was removed earlier.
Page 66
Step 10:
Step 11:
Step 12:
Reinstall the CPU card clamp.
Reinstall the top cover of the workstation. (See Section 4.5.12)
Reinstall the workstation into the rack. Refer to Section 4.6 for complete
mounting instructions.Step 0:
RPC-6022GW Rackmount LCD Workstation
5.4 Backplane Replacement
To replace a backplane, please follow the instructions below.
Step 1:
Step 2:
Step 3:
Step 4:
Step 5:
Step 6:
Step 7:
Step 8:
Step 9:
Turn off and disconnect the workstation from all power sources.
Remove the workstation from the rack in which it is installed.
Open the top cover of the RPC-6022GW Rackmount LCD Workstation. (See
Section 4.5.1)
Remove the CPU card clamp. (See Section 4.5.2)
Disconnect and remove all CPU cards (see Section 5.2) and PCI/ISA expansion
cards (see Section 4.5.9).
Remove the retention screws that secure the backplane to the workstation (see
Section 4.5.7).
Remove the backplane from the chassis
Install a new backplane into the chassis.
Reinstall and reconnect all CPU cards (see Section 4.5.8) and PCI/ISA
Step 10:
expansion cards (see Section 4.5.9).
Close the back cover of the workstation and reinstall the workstation into the
cabinet or rack in which it was previously installed. Refer to Section 4.6 for
complete mounting instructions. Step 0:
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5.5 PSU Replacement
To replace a PSU, please follow the instructions below.
RPC-6022GW Rackmount LCD Workstation
Step 1:
Step 2:
Step 3:
Step 4:
Step 5:
Turn off and disconnect the workstation from all power sources.
Remove the workstation from the rack in which it is installed.
Open the top cover of the RPC-6022GW Rackmount LCD Workstation. (See
Section 4.5.1)
Disconnect all the PSU cables from their devices.
Remove the four external retention screws that secure the PSU assembly to the
rear panel of the workstation (Figure 5-1).
Page 68
Figure 5-1: PSU External Retention Screws
RPC-6022GW Rackmount LCD Workstation
Step 6:
Figure 5-2: PSU Internal Retention Screws
Remove the two internal retention screws that secure the PSU assembly to the
right side panel of the workstation (Figure 5-2).
Step 7:
Step 8:
Step 9:
Step 10:
Install the new PSU into the workstation making sure the PSU power connector
and PSU cooling fan are facing out of the workstation.
Reinsert the two previously removed internal retention screws that secure the
PSU assembly to the right side panel of the workstation.
Reinsert the four previously removed external retention screws that secure the
PSU assembly to the rear panel of the workstation.
Close the back cover of the workstation and reinstall the workstation into the
cabinet or rack in which it was previously installed. Refer to Section 4.6 for
complete mounting instructions. Step 0:
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RPC-6022GW Rackmount LCD Workstation
5.6 System Fan Replacement
To replace the system fan, please follow the instructions below.
CAUTION:
Carefully note the direction and orientation of the existing system fan prior to
replacement.
Step 1:
Step 2:
Step 3:
Step 4:
Step 5:
Step 6:
Turn off and disconnect the workstation from all power sources.
Remove the workstation from the rack in which it is installed.
Open the top cover of the RPC-6022GW Rackmount LCD Workstation.
(See Section 4.5.1)
Disconnect the system fan from the PSU.
Remove the CPU card clamp (See Section 4.5.2).
Remove the defective cooling fan by removing two screws that secure the fan to
the CPU card clamp (Figure 5-3).
Page 70
Figure 5-3: System Fan Retention Screws
Step 7:
Step 8:
Install the new system fan. Secure the fan with retention screws.
Connect the new system fan to the PSU.
RPC-6022GW Rackmount LCD Workstation
Step 9:
Step 10:
Reinstall the CPU card clamp.
Close the top cover of the workstation and reinstall the workstation into the
cabinet or rack in which it was previously installed. Refer to Section 4.6 for
complete mounting instructions. Step 0:
5.7 Cooling Fan Replacement
To replace a cooling fan, please follow the instructions below.
CAUTION:
Carefully note the direction and orientation of the existing cooling fan prior to
replacement.
Step 1:
Turn off and disconnect the workstation from all power sources.
Step 2:
Step 3:
Step 4:
Figure 5-4: Disconnect the Cooling Fan
Remove the workstation from the rack in which it is installed.
Open the top cover of the RPC-6022GW Rackmount LCD Workstation.
(See Section 4.5.1)
Disconnect the cooling fan from the PSU (Figure 5-4).
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RPC-6022GW Rackmount LCD Workstation
Step 5:
Figure 5-5: Cooling Fan Bracket Retention Screw (Left)
Remove a fan bracket retention screw on each side of the chassis (Figure 5-5
and Figure 5-6).
Page 72
Figure 5-6: Cooling Fan Bracket Retention Screw (Right)
Step 6:
Carefully push the fan bracket toward the rear panel (Figure 5-7).
RPC-6022GW Rackmount LCD Workstation
Figure 5-7: Push the Fan Bracket Toward the Rear Panel
Step 7:
Figure 5-8: Cooling Fan Screws
Remove the screws that secure the cooling fan to the fan bracket (Figure 5-8).
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RPC-6022GW Rackmount LCD Workstation
Step 8:
Step 9:
Step 10:
Step 11:
Step 12:
Step 13:
Remove the defective cooling fan.
Install the new cooling fan to the fan bracket. Secure the fan with retention
screws.
Pull the fan bracket toward the front panel.
Connect the new cooling fan to the PSU.
Secure the fan bracket with screws removed earlier.
Close the top cover of the workstation and reinstall the workstation into the
cabinet or rack in which it was previously installed. Refer to Section 4.6 for
complete mounting instructions. Step 0:
5.8 Disk Drive Replacement
5.8.1 3.5” or 5.25” Disk Drive
To replace a disk drive, please follow the instructions below.
Step 1:
Step 2:
Step 3:
Step 4:
Step 5:
Step 6:
Step 7:
Step 8:
Turn off and disconnect the workstation from all power sources.
Remove the workstation from the rack in which it is installed.
Open the top cover of the RPC-6022GW Rackmount LCD Workstation.
(See Section 4.5.1)
Disconnect all cabling from every hard drive.
Remove the drive bracket (see Section 4.5.3).
Remove the retention screws that secure the disk drive to the drive bracket and
slide the drive out of the bracket.
Install the new disk drive. (See Section 4.5.5)
Reinstall the drive bracket to the workstation. (See Section 4.5.6)
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RPC-6022GW Rackmount LCD Workstation
Step 9:
Step 10:
Reconnect all disk drive cabling.
Close the top cover of the workstation and reinstall the workstation into the
cabinet or rack in which it was previously installed. Refer to Section 4.6 for
complete mounting instructions. Step 0:
5.8.2 3.5” Disk Drive on a 5.25” Drive Adapter Bracket
To replace a 3.5” disk drive on a 5.25” drive adapter bracket, please follow the instructions
below.
NOTE:
Refer to Section 4.5.5.1 for instructions on installing a 3.5” disk drive into a
5.25” drive bay slot.
Step 1:
Step 2:
Step 3:
Step 4:
Step 5:
Step 6:
Step 7:
Step 8:
Step 9:
Turn off and disconnect the workstation from all power sources.
Remove the workstation from the rack in which it is installed.
Open the top cover of the RPC-6022GW Rackmount LCD Workstation.
(See Section 4.5.1)
Disconnect all cabling from every hard drive.
Remove the drive bracket (See Section 4.5.3).
Remove the 3.5” to 5.25” drive adapter bracket.
Remove the retention screws that secure the 3.5” disk drive to the drive adapter
bracket and slide the drive out of the bracket.
Install the new 3.5” disk drive. (See Section 4.5.5.1)
Reinstall the 3.5” to 5.25” drive adapter bracket to the drive bracket.
Step 10:
Reinstall the drive bracket to the workstation. (See Section 4.5.6)
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RPC-6022GW Rackmount LCD Workstation
Step 11:
Step 12:
Reconnect all disk drive cabling.
Close the top cover of the workstation and reinstall the workstation into the
cabinet or rack in which it was previously installed. Refer to Section 4.6 for
complete mounting instructions. Step 0:
Page 76
RPC-6022GW Rackmount LCD Workstation
Chapter
6
6 On Screen Display
(OSD) Controls
Page 77
RPC-6022GW Rackmount LCD Workstation
6.1 User Mode OSD Structure
6.1.1 OSD Buttons
There are several on-screen-display (OSD) control buttons on the front panel of the
workstation. Table 6-1 shows a typical arrangement of OSD controls.
Table 6-1: OSD Control Buttons
NOTE:
Pressing the direction keys (LEFT or RIGHT) can bring out a simple menu that
adjusts the LCD screen brightness and contrast values.
Page 78
RPC-6022GW Rackmount LCD Workstation
6.1.2 OSD Menu Structure
Table 6-2 shows the OSD menu structure.
Level 0 Level 1 Value
Main Display Features Menu
Color Menu
Language Menu
Brightness 0 to 100
Contrast 0 to 100
Horizontal Size 0 to 100
Phase 0 to 100
H. Position 0 to 100
V. Position 0 to 100
Sharpness 1 to 5
Volume Speaker
Mute
9300 - Preset NTSC value
7500 - Preset NTSC value
User RGB values from 0 to 100
English
French
German
This menu is currently disabled,
and will be implemented with
models equipped with speakers.
Select
Spanish
Italian
Japanese
Russian
Traditional Chinese
Simplified Chinese
OSD Menu
OSD Time Out 0 to 60 sec
OSD Position 1 to 5
OSD Transparency 0 to 100
Auto Setting On or Off
Recall No or Yes
Aspect Ratio 4:3 or 5:4
Page 79
Level 0 Level 1 Value
RPC-6022GW Rackmount LCD Workstation
Backlight Menu
Table 6-2: OSD Menus
6.2 Using the OSD
OSD menu options are described below.
6.2.1 Main Display Features
Digital Signal Menu
Analog
Light Enable On or Off
Light Contrast 0 to 100
Light Brightness 0 to 100
Light H Start 0 to 100
Light H Width 0 to 100
Light V Start 0 to 100
Light V Height 0 to 100
Select
Main display features are shown in Table 6-3.
Table 6-3: Main Display Features
Page 80
RPC-6022GW Rackmount LCD Workstation
Brightness:
The brightness option adjusts the brightness of screen. This function
adjusts the offset value of ADC. Setting this value too high or too low will
affect the quality of image.
Contrast:
This function adjusts the gain value of ADC. Adjusting this value too high
or too low will worsen the quality of image.
Horizontal Size:
This item adjusts the screen size in the horizontal direction.
Phase:
This option adjusts the input signal and dot clock position (Analog only).
H. Position:
Adjusts the horizontal position of the display screen.
V. Position:
Adjusts the vertical position of the display screen.
Sharpness:
Adjusts the sharpness level to one of the 5 preset values. This option may
help reduce the softening edges around displayed objects.
Page 81
6.2.2 Color
RPC-6022GW Rackmount LCD Workstation
Color options are shown in Table 6-4.
Table 6-4: Color Options
The Color menu fine-tunes the palette of color hues for the LCD.
9300:
NTSC standard Kelvin
7500:
NTSC standard Kelvin
6500:
NTSC standard Kelvin
User:
This item allows fine-tuning the balance among Red, Green, and Blue
color hues if images look garish or unrealistic.
Page 82
RPC-6022GW Rackmount LCD Workstation
6.2.3 Language
The Languages are shown in Table 6-5.
Table 6-5: Language Menu
This menu provides options for selecting ODS screen legends in a preferred language.
Page 83
6.2.4 OSD Configurations
The OSD configurations are shown in Table 6-6.
RPC-6022GW Rackmount LCD Workstation
Table 6-6: OSD Configurations Menu
OSD Configurations are described below.
OSD Time Out:
Determines how many seconds the OSD screen stays on screen before it
disappears when OSD is left unattended.
OSD Position:
Adjusts the OSD position on the screen. Position 1 is in the upper left of
the screen, position 2 in the upper right and position 3 in the center.
OSD Transparency
Determines the opacity of OSD background.
Auto Setting
This function automatically adjusts the LCD screen position in situations
such as connecting the LCD to a different host computer.
Page 84
Recall
Restores the default OSD settings. Note that this will restore all default
display settings.
RPC-6022GW Rackmount LCD Workstation
Aspect Ratio
Adjusts the display ratio referring to the width of the screen and then to
the height of the screen.
6.2.5 Signal
The Signal menu in Table 6-7 enables manual selection of the type of graphic source
input, i.e., analog (15-pin VGA) or digital (DVI-D).
Table 6-7: Signal Menu
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6.2.6 Backlight
The Backlight menu in Table 6-8 enables users to configure the LCD backlight.
RPC-6022GW Rackmount LCD Workstation
Table 6-8: Backlight Menu
Backlight Menu options are described below.
Light Enabled:
Turns backlight on or off.
Light Contrast:
Adjusts the backlight contrast.
Light Brightness:
Adjusts the backlight brightness.
Light H Start:
Adjusts the backlight projection area in the horizontal direction.
Light H Width:
Adjusts the width of the backlight projection area.
Light V Start:
Adjusts the backlight projection area in the vertical direction.
Light V Height:
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Adjusts the height of the backlight projection area.
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Chapter
7
7 Software Driver
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NOTE:
The following information is provided for workstations with touch screens.
7.1 Touch Screen Driver
The touch screen controller enables analog resistive touch screens for four-wire, five-wire
& eight-wire models. The controller directly communicates with the PC system through the
touch screen communications interface. The controller design is superior in sensitivity,
accuracy, and friendly operation. The touch screen driver emulates the left mouse button
and the right mouse button functions.
RPC-6022GW Rackmount LCD Workstation
The touch screen driver supports the following operating systems:
Microsoft Windows versions:
o Microsoft Windows 95
o Microsoft Windows 98
o Microsoft Windows ME
o Microsoft Windows 2000
o Microsoft Windows NT
o Microsoft Windows XP
o Microsoft Windows XP Tablet PC Edition
Microsoft Windows CE versions:
o Microsoft Windows CE 2.12
o Microsoft Windows CE 3.0
o Microsoft Windows CE. NET
Linux
IMac
DOS.
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Driver installation is described below.
RPC-6022GW Rackmount LCD Workstation
7.2 Driver Installation
To install the touch screen software driver, please follow the steps below.
Step 1:
Step 2:
Insert the TouchKit driver CD that came with the RPC-6022GW rackmount
workstation into the CD drive.
Once the CD drive is installed, the screen in Figure 7-1 appears.
Table 7-1: Driver CD Pop Up Screen
Step 3:
Select the operating system installed on the system from the menu on the left
side of the screen.
NOTE:
The following description is for driver installation using a Windows 2000 OS. If a
different OS is installed, please refer to the driver user manual for the relevant
OS. The driver user manuals can be accessed by selecting “User Manual”
from the menu on the left side of the “Driver CD Pop Up Screen”.
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RPC-6022GW Rackmount LCD Workstation
Step 4:
Table 7-2: Install Shield Wizard Preparation
Step 5:
Once the OS system is selected, the touch kit setup will prepare the install shield
wizard (Tab le 7- 2).
After the Install Shield Wizard is ready, a welcome screen appears (Tabl e 7-3).
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Table 7-3: Welcome Screen
Step 6:
To continue the installation process click N
EXT.
RPC-6022GW Rackmount LCD Workstation
Step 7: An Install PS/2 interface driver screen appears (Table 7-4). It is not necessary to
install the PS/2 interface driver. To continue click N
EXT.
Table 7-4: Install PS/2 Interface Driver
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Step 8: Four point calibration options are then selected (Figure 7-5). Four point
calibrations can be done every time a user boots up, during the next time the
system boots or never. Select if and when a four-point calibration should be
RPC-6022GW Rackmount LCD Workstation
done. Click N
EXT to continue.
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Table 7-5: Install PS/2 Interface Driver
RPC-6022GW Rackmount LCD Workstation
Step 9:
Table 7-6: Touch Monitor/USB Touch Controller Confirmation
Step 10:
The user is then prompted to ensure the touch monitor or the USB for the touch
controller is plugged into the system (Table 7-6). Once the touch controller is
plugged into the system, click “OK.”
The user is then prompted to select multi-monitor system support (Figure 6-7).
Make the appropriate selection and click N
EXT to continue.
Table 7-7: Controller Installation Directory
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Step 11: The user is then prompted to select a file directory in which the touch kit
controller is installed (Table 7-8). The default directory is “C:\Program
Files\TouchKit.” If a different folder must be used, select browse and then select
RPC-6022GW Rackmount LCD Workstation
the folder. Once the folder is selected, click N
EXT to continue.
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Table 7-8: Controller Installation Directory
RPC-6022GW Rackmount LCD Workstation
Step 12: The user is then prompted to select a file directory in which the program icons
are saved (Table 7-9). The default folder is “TouchKit.” If a different folder must
be used, select a folder from the list shown. Once the folder is selected, click
EXT to continue.
N
Table 7-9: Program Icon Directory
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Step 13: The program then starts installing (Table 7-10).
RPC-6022GW Rackmount LCD Workstation
Table 7-10: Installing
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RPC-6022GW Rackmount LCD Workstation
Step 14: Once the program is finished installing, the user is prompted to restart the
computer now or to restart the computer later (Table 7-11). Select when the
computer should be restarted and click “F
installation procedure.Step 0:
INISH” to complete the driver
Table 7-11: Installation Complete
7.3 Touch Panel Driver Configuration
To configure the touch screen driver options, refer to the TouchKit user manual located on
the driver installation CD.
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THIS PAGE IS INTENTIONALLY LEFT BLANK
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Appendix
A
A Certification
Page 99
A.1 RoHS Compliant
All RPC-6022GW rackmount workstations comply with the Restriction of Hazardous
Materials (RoHS) Directive. This means that all components used to build the industrial
workstations and the workstation itself are RoHS compliant.
The RoHS Directive bans the placing on the EU market of new electrical and electronic
equipment containing more than agreed levels of lead, cadmium, mercury, hexavalent
chromium, polybrominated biphenyl (PBB) and polybrominated diphenyl ether (PBDE)
flame retardants.
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