IEI Integration Robot-TP-65M User Manual

User Manual
Robot-TP-65M
MODEL:
Robot-TP-65M
Teach Pendant with 4-wire Resistive Type Touchscreen,
Deadman Switch, Emergency Button,
User Manual
Rev. 1.01 - 7 October, 2013
Page I
Date Version Changes
Robot-TP-65M
Revision
7 October, 2013 1.01
17 June, 2013 1.00
Added Section
Initial release
3.3.2: Robot-TP-65M/K Connection
Page II
Robot-TP-65M
COPYRIGHT NOTICE
The information in this document is subject to change without prior notice in order to improve reliability, design and function and does not represent a commitment on the part of the manufacturer.
In no event will the manufacturer be liable for direct, indirect, special, incidental, or consequential damages arising out of the use or inability to use the product or documentation, even if advised of the possibility of such damages.
This document contains proprietary information protected by copyright. All rights are
Copyright
reserved. No part of this manual may be reproduced by any mechanical, electronic, or other means in any form without prior written permission of the manufacturer.
TRADEMARKS
All registered trademarks and product names mentioned herein are used for identification purposes only and may be trademarks and/or registered trademarks of their respective owners.
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Robot-TP-65M
Table of Contents
1 INTRODUCTION.......................................................................................................... 1
1.1 OVERVIEW.................................................................................................................. 2
1.2 MODEL VARIATION..................................................................................................... 2
1.3 FEATURES................................................................................................................... 2
1.4 EXTERNAL OVERVIEW................................................................................................ 3
1.4.1 Front Panel........................................................................................................ 3
1.4.1.1 LED Indicators............................................................................................ 3
1.4.1.2 Function Keys............................................................................................. 4
1.4.2 Rear Panel ......................................................................................................... 6
1.5 DIMENSIONS............................................................................................................... 7
1.6 SYSTEM SPECIFICATIONS............................................................................................ 8
2 UNPACKING ............................................................................................................... 10
2.1 UNPACKING...............................................................................................................11
2.1.1 Packing List ..................................................................................................... 12
3 INSTALLATION ......................................................................................................... 13
3.1 ANTI-STATIC PRECAUTIONS ...................................................................................... 14
3.2 INSTALLATION PRECAUTIONS................................................................................... 14
3.3 SYSTEM CONNECTION.............................................................................................. 15
3.3.1 Robot-TP-65M/K-ML Connection................................................................... 15
3.3.2 Robot-TP-65M/K Connection.......................................................................... 17
3.3.2.1 OSD Keypad Connector ........................................................................... 18
3.3.2.2 T ouch Connector....................................................................................... 18
3.3.2.3 VGA Connector......................................................................................... 19
3.3.2.4 Cable Pinouts............................................................................................ 19
3.4 CARRYING THE SYSTEM ........................................................................................... 21
3.5 EMERGENCY BUTTONS............................................................................................. 22
3.5.1 Deadman Switch .............................................................................................. 22
3.5.2 Emergency Stop Button.................................................................................... 22
A SAFETY PRECAUTIONS......................................................................................... 24
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Robot-TP-65M
A.1 SAFETY PRECAUTIONS ............................................................................................ 25
A.1.1 General Safety Precautions............................................................................. 25
A.1.2 Anti-static Precautions.................................................................................... 26
A.1.3 Product Disposal............................................................................................. 27
A.2 MAINTENANCE AND CLEANING PRECAUTIONS........................................................ 27
A.2.1 Maintenance and Cleaning.............................................................................. 27
A.2.2 Cleaning Tools................................................................................................. 28
B HAZARDOUS MATERIALS DISCLOSURE ......................................................... 29
B.1 HAZARDOUS MATERIAL DISCLOSURE TABLE FOR IPB PRODUCTS CERTIFIED AS
ROHS COMPLIANT UNDER 2002/95/EC WITHOUT MERCURY ....................................... 30
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Robot-TP-65M
List of Figures
Figure 1-1: Robot-TP-65M Teach Pendant...................................................................................2
Figure 1-2: Front View....................................................................................................................3
Figure 1-3: LED Indicators.............................................................................................................3
Figure 1-4: Function Keys .............................................................................................................4
Figure 1-5: Rear View.....................................................................................................................6
Figure 1-6: Robot-TP-65M Dimensions (mm) ..............................................................................7
Figure 3-1: Robot-TP-65M/K-ML with Cable...............................................................................15
Figure 3-2: 37-pin Military Connector Pinout Locations...........................................................16
Figure 3-3: Robot-TP-65M/K with Cables...................................................................................17
Figure 3-4: OSD Keypad Connector Pinout Locations.............................................................18
Figure 3-5: Touch Connector Pinout Locations........................................................................18
Figure 3-6: VGA Connector Pinout Locations...........................................................................19
Figure 3-7: Hook Locations .........................................................................................................21
Figure 3-8: Carrying the Robot-TP-65M .....................................................................................21
Figure 3-9: Deadman Switch .......................................................................................................22
Figure 3-10: Emergency Stop Button.........................................................................................22
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Robot-TP-65M
List of Tables
Table 1-1: LED Indicators ..............................................................................................................4
Table 1-2: Function Key Descriptions..........................................................................................5
Table 1-3: System Specifications..................................................................................................9
Table 3-1: 37-pin Military Connector Pinouts............................................................................17
Table 3-2: OSD Keypad Connector Pinouts...............................................................................18
Table 3-3: Touch Connector Pinouts..........................................................................................19
Table 3-4: VGA Connector Pinouts.............................................................................................19
Table 3-5: Cable Pinouts..............................................................................................................20
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Robot-TP-65M
Chapter
1

1 Introduction

Page 1

1.1 Overview

Figure 1-1: Robot-TP-65M Teach Pendant
The Robot-TP-65M is teach pendant with a 6.5” 4-wire resistive touchscreen. The
Robot-TP-65M
Robot-TP-65M is designed for easy and simplified integration into robot arm applications.

1.2 Model Variation

The Robot-TP-65M series has two models. The model variation is listed below:
Robot-TP-65M/K-ML: one cable with a 37-pin military connector for
connection
Robot-TP-65M/L: multiple cables for connection

1.3 Features

The Robot-TP-65M features are listed below:
High brightness LCD with LED backlight  4-wire resistive type touchscreen  6-meter long all-in-one cable allows easy installation  Completely dust and splash proof (IP 64) design  One meter drop resistance
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0°C~50°C extended operating temperature  Allow users to program with 33-key membrane keypad
Robot-TP-65M
Equipped with an emergency stop and a 3-position deadman switch to
provide safe operation

1.4 External Overview

1.4.1 Front Panel

The front side of the Robot-TP-65M is a flat bezel panel TFT LCD screen surrounded by a PC/ABS plastic frame. There are buttons and LED indicators located on the front panel. The detailed information is described in the following sections.
Figure 1-2: Front View
1.4.1.1 LED Indicators
There are several LED indicators located along the top of the LCD screen (Figure 1-3).
Figure 1-3: LED Indicators
The descriptions of each LED indicator are listed below.
LED Indicator Description Power
On: the robot is connected with a +12V power source Off: the power cord is not attached or power supply failure
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LED Indicator Description
Robot-TP-65M
Ready Auto Servo
Enable
Table 1-1: LED Indicators
On: the robot is turned on and ready to be operated On: the Robot-TP-65M is in Auto mode On: the servo is enabled
Off: the servo is disabled. On: the deadman switch is pressed
Off: the deadman switch is not pressed
1.4.1.2 Function Keys
The function keys are located on the front side of the Robot-TP-65M (Figure 1-4).
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Figure 1-4: Function Keys
The function keys are described in
Key Function Key Description Left Arrow Keys OK
Use the arrow keys to move the cursor on the screen. Use the OK button to confirm.
Table 1-2:
Robot-TP-65M
Cancel Speed -/+
Right Stop Moving Direction
Keys
Bottom F1 ~ F6 Shift
Use the Cancel button to cancel. Use “-“ to decrease the speed.
Use “+“ to increase the speed.
Use the Stop button to stop the operation . Use these keys to drive the robot arm manually in a designated
direction. The user have to hold down the deadman switch at the same time when using these keys.
J1/X -/+: Motion in X direction J2/Y -/+: Motion in Y direction J3/Z -/+: Motion in Z direction J4/Rx -/+: Rotation around X axis J5/Ry -/+: Rotation around Y axis J6/Rz -/+: Rotation around Z axis
F1 to F6 are function keys. These function keys can be switched to F7 to F12 by pressing the Shift key.
Start Servo
Lock MOD
Menu Table 1-2: Function Key Descriptions
Use the Start button to start the motor. Use the Servo button to enable or disable servo. If enabled, the
Servo LED indicator on the top of the front panel will light up. Use the Lock button to place the robot in machine lock
Use the MOD button to switch between joint, X-Y or tool coordinate mode.
Use the Menu button to bring up the menu list.
NOTE:
Most of the front panel function buttons are active only when using the optional operator HMI (Human Machine Interface).
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