IEI Integration PPC-51xxA-H61 User Manual
IEI Technology Corp.
User Manual
®
PPC-51xxA-H61 Panel PC
PPC-51xxA-H61 Panel PC
MODEL:
PPC-51xxA-H61
Industrial Panel PC for 2nd/3rd Generation Intel
Pentium® or Celeron® CPU, Intel® H61 Express Chipset,
Touchscreen, USB 3.0, Dual Gigabit LAN supporting SFP Fiber,
IP 65 Compliant Front Panel and RoHS Compliant
Core™,
Rev. 1.01 – 28 June, 2013
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PPC-51xxA-H61 Panel PC
Revision
Date Version Changes
28 June, 2013 1.01 Updated Figure 3-25: PPC-5150A-H61 Panel Cutout
Dimensions
Added the limitation of the expansion card dimensions
26 October, 2012 1.00 Initial release
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PPC-51xxA-H61 Panel PC
COPYRIGHT NOTICE
The information in this document is subject to change without prior notice in order to
improve reliability, design and function and does not represent a commitment on the part
of the manufacturer.
In no event will the manufacturer be liable for direct, indirect, special, incidental, or
consequential damages arising out of the use or inability to use the product or
documentation, even if advised of the possibility of such damages.
This document contains proprietary information protected by copyright. All rights are
Copyright
reserved. No part of this manual may be reproduced by any mechanical, electronic, or
other means in any form without prior written permission of the manufacturer.
TRADEMARKS
All registered trademarks and product names mentioned herein are used for identification
purposes only and may be trademarks and/or registered trademarks of their respective
owners.
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PPC-51xxA-H61 Panel PC
Table of Contents
1 INTRODUCTION.......................................................................................................... 1
1.1 OVERVIEW.................................................................................................................. 2
1.2 MODEL VARIATIONS ................................................................................................... 2
1.3 FEATURES................................................................................................................... 3
1.4 EXTERNAL OVERVIEW................................................................................................ 4
1.4.1 Front Panel........................................................................................................ 4
1.4.2 Rear Panel ......................................................................................................... 5
1.4.3 Top Panel ........................................................................................................... 5
1.4.4 Bottom Panel...................................................................................................... 6
1.4.5 Left Panel........................................................................................................... 9
1.4.6 Right Panel......................................................................................................... 9
1.5 INTERNAL OVERVIEW............................................................................................... 10
1.6 DIMENSIONS..............................................................................................................11
1.6.1 PPC-5150A-H61 Dimensions...........................................................................11
1.6.2 PPC-5170A-H61 Dimensions.......................................................................... 12
1.6.3 PPC-5190A-H61 Dimensions.......................................................................... 13
1.7 SPECIFICATIONS ....................................................................................................... 14
2 UNPACKING............................................................................................................... 17
2.1 UNPACKING.............................................................................................................. 18
2.2 PACKING LIST........................................................................................................... 19
2.3 OPTIONAL ITEMS...................................................................................................... 20
3 INSTALLATION ......................................................................................................... 22
3.1 ANTI-STATIC PRECAUTIONS...................................................................................... 23
3.2 INSTALLATION PRECAUTIONS ................................................................................... 23
3.3 PREINSTALLED COMPONENTS................................................................................... 24
3.4 INST ALLATION AND CONFIGURATION STEPS............................................................. 24
3.5 REMOVING THE BACK COVER .................................................................................. 25
3.6 JUMPER SETTINGS .................................................................................................... 26
3.6.1 Access the Jumpers.......................................................................................... 26
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PPC-51xxA-H61 Panel PC
3.6.2 Preconfigured Jumpers.................................................................................... 27
3.6.3 COM1 to COM5 Pin 9 Setting Jumpers .......................................................... 27
3.6.4 COM5 RS-232/422/485 Serial Port Selection Jumper .................................... 29
3.7 DRIVE INSTALLATION............................................................................................... 30
3.7.1 Hard Drive Installation.................................................................................... 30
3.7.2 CompactFlash® Card Installation .................................................................. 32
3.7.3 Optical Disk Drive Installation (Optional)...................................................... 33
3.8 PCI EXPANSION CARD INSTALLATION (OPTIONAL).................................................. 37
3.9 PCIE EXPANSION CARD INSTALLATION (OPTIONAL)................................................ 40
3.10 AT/ATX MODE SELECTION.................................................................................... 42
3.11 MOUNTING THE SYSTEM ........................................................................................ 43
3.1 1.1 Wall Mounting................................................................................................ 43
3.11.2 Panel Mounting.............................................................................................. 46
3.11.3 Rack and Cabinet Installation........................................................................ 49
3.1 1.4 Arm Mounting ................................................................................................ 49
3.11.5 Stand Mounting.............................................................................................. 50
3.12 SFP FIBER MODULE INSTALLATION (OPTIONAL).................................................... 51
3.13 BOTTOM PANEL CONNECTORS................................................................................ 52
3.13.1 Audio Connectors........................................................................................... 52
3.13.2 RJ-45 LAN Connectors.................................................................................. 53
3.13.3 RS-232 Serial Ports (COM1, COM2, COM3, COM4) .................................. 54
3.13.4 RS-232/422/485 Serial Port (COM5) ............................................................ 56
3.13.5 SFP Fiber LAN Connectors........................................................................... 57
3.13.6 USB 2.0 Connectors....................................................................................... 57
3.13.7 USB 3.0 Connectors....................................................................................... 58
3.13.8 VGA Connector.............................................................................................. 59
3.14 DRIVER INSTALLATION........................................................................................... 60
4 SYSTEM MAINTENANCE ....................................................................................... 62
4.1 SYSTEM MAINTENANCE INTRODUCTION .................................................................. 63
4.2 MOTHERBOARD REPLACEMENT ............................................................................... 63
4.3 BACK COVER REMOVAL........................................................................................... 63
4.4 SO-DIMM REPLACEMENT....................................................................................... 64
4.5 ELEVATED PLATFORM REMOVAL .............................................................................. 65
4.6 PSU MODULE REPLACEMENT.................................................................................. 67
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4.6.1 Remove the Old PSU........................................................................................ 67
4.6.2 Install the New PSU......................................................................................... 68
4.7 SYSTEM COOLING FAN REPLACEMENT..................................................................... 69
4.7.1 Remove the Old System Cooling Fans............................................................. 69
4.7.2 Install the New System Cooling Fans .............................................................. 70
5 BIOS SETUP................................................................................................................ 71
5.1 INTRODUCTION......................................................................................................... 72
5.1.1 Starting Setup................................................................................................... 72
5.1.2 Using Setup...................................................................................................... 72
5.1.3 Getting Help..................................................................................................... 73
5.1.4 Unable to Reboot after Configuration Changes.............................................. 73
5.1.5 BIOS Menu Bar................................................................................................ 73
5.2 MAIN........................................................................................................................ 74
5.3 ADVANCED............................................................................................................... 75
PPC-51xxA-H61 Panel PC
5.3.1 ACPI Settings................................................................................................... 76
5.3.2 RTC Wake Settings ........................................................................................... 77
5.3.3 CPU Configuration.......................................................................................... 78
5.3.4 SATA Configuration ......................................................................................... 80
5.3.5 USB Configuration........................................................................................... 81
5.3.6 F81866 Super IO Configuration...................................................................... 82
5.3.6.1 Serial Port n Configuration....................................................................... 83
5.3.7 F81866 H/W Monitor....................................................................................... 88
5.3.7.1 Smart Fan Mode Configuration................................................................ 88
5.3.8 Serial Port Console Redirection...................................................................... 90
5.3.8.1 Console Redirection Settings.................................................................... 91
5.4 CHIPSET ................................................................................................................... 93
5.4.1 PCH-IO Configuration .................................................................................... 94
5.4.1.1 PCH Azalia Configuration........................................................................ 95
5.4.2 System Agent (SA) Configuration .................................................................... 96
5.4.2.1 Graphics Configuration............................................................................. 96
5.4.2.2 Memory Configuration ............................................................................. 99
5.5 BOOT........................................................................................................................ 99
5.6 SECURITY............................................................................................................... 101
5.7 SAVE & EXIT.......................................................................................................... 102
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6 INTERFACE CONNECTORS................................................................................. 104
6.1 PERIPHERAL INTERFACE CONNECTORS................................................................... 105
6.2 INTERNAL PERIPHERAL CONNECTORS .................................................................... 106
6.2.1 +12V Power Source Connector (CPU12V1)................................................. 108
6.2.2 ATX Power Connector (ATX1)....................................................................... 108
6.2.3 CompactFlash® Card Slot (CF1).................................................................. 109
6.2.4 DIO Connector (DIO1)...................................................................................110
6.2.5 Fan Connector (CPU_FAN1/SYS_FAN1/SYS_FAN2/SYS_FAN3) ..................110
6.2.6 I2C Connector (I2C_1)...................................................................................110
6.2.7 Internal Audio Connector (SPKL1)................................................................111
6.2.8 Internal Audio Connector (SPKR1)................................................................111
6.2.9 Internal Power Button Connector (PWR_SW1) .............................................111
6.2.10 Internal Power Button Connector (PWR_SW2) ...........................................111
6.2.11 K Type Thermocouple Connectors (K_TYPE1/K_TYPE2)............................112
6.2.12 LVDS Backlight Connector (INVERTER1)...................................................112
6.2.13 LVDS Connector (LVDS1) ............................................................................112
6.2.14 PCIe Mini Card Slot (MINI_PCIE1)............................................................113
6.2.15 SATA 3Gb/s Connectors (SATA1/SATA2)......................................................114
6.2.16 SATA Power Connectors (JSATA_PWR1/JSATA_PWR2).............................114
6.2.17 SFP Fiber LED Connector (F_LED1)..........................................................115
6.2.18 SMBus Connector (SMBUS_1).....................................................................115
6.2.19 SPI Flash Connector (JSPI1)........................................................................115
6.2.20 Touch Panel Connector (TOUCH1)..............................................................116
6.2.21 USB 2.0 Connectors (USB1/USB2/USB3/USB4) .........................................116
6.3 EXTERNAL INTERFACE PANEL CONNECTORS ...........................................................116
6.3.1 RJ-45 LAN Connector (LAN1/2).....................................................................117
6.3.2 RS-232 Serial Ports (COM1/2, COM3/4).......................................................117
6.3.3 RS-232/422/485 Serial Port (COM5) .............................................................118
6.3.4 USB 2.0 Connectors (USB_CON2).................................................................118
6.3.5 USB 3.0 Connectors (USB_CON1).................................................................118
6.3.6 VGA Connector (VGA1)..................................................................................119
6.4 PRECONFIGURED JUMPER SETTINGS........................................................................119
6.4.1 CF Card Power Selection Jumper (JP1)....................................................... 120
6.4.2 CPU Fan Type Selection Jumper (JCPUFAN1)............................................. 120
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6.4.3 Inverter Brightness Voltage Selection Jumper (J_ADJ1) .............................. 120
6.4.4 LCD Power Selection Jumper (JLCD_PWR1).............................................. 121
6.4.5 Panel Type and Resolution Selection Jumper (JLCD_SET1) ........................ 121
6.4.6 Pull High/Low Selection (for RS-422/485 only) Jumper (UART_SEL1) ........... 121
6.4.7 System Fan Type Selection Jumper (JSYSFAN1/JSYSFAN3)......................... 122
6.4.8 Touchscreen Selection Jumper (JTOUCH1).................................................. 122
6.4.9 USB1~USB4 Power Selection Jumpers......................................................... 122
A BIOS CONFIGURATION OPTIONS..................................................................... 123
A.1 BIOS CONFIGURATION OPTIONS........................................................................... 124
B ONE KEY RECOVERY........................................................................................... 126
B.1 ONE KEY RECOVERY INTRODUCTION .................................................................... 127
B.1.1 System Requirement....................................................................................... 128
B.1.2 Supported Operating System......................................................................... 129
PPC-51xxA-H61 Panel PC
B.2 SETUP PROCEDURE FOR WINDOWS........................................................................ 130
B.2.1 Hardware and BIOS Setup ............................................................................ 131
B.2.2 Create Partitions........................................................................................... 131
B.2.3 Install Operating System, Drivers and Applications..................................... 135
B.2.4 Building the Recovery Partition.................................................................... 136
B.2.5 Create Factory Default Image....................................................................... 138
B.3 AUTO RECOVERY SETUP PROCEDURE.................................................................... 143
B.4 SETUP PROCEDURE FOR LINUX.............................................................................. 147
B.5 RECOVERY TOOL FUNCTIONS ................................................................................ 151
B.5.1 Factory Restore............................................................................................. 152
B.5.2 Backup System............................................................................................... 153
B.5.3 Restore Your Last Backup.............................................................................. 154
B.5.4 Manual........................................................................................................... 155
B.6 RESTORE SYSTEMS FROM A LINUX SERVER THROUGH LAN.................................. 156
B.6.1 Configure DHCP Server Settings.................................................................. 157
B.6.2 Configure TFTP Settings............................................................................... 158
B.6.3 Configure One Key Recovery Server Settings............................................... 159
B.6.4 Start the DHCP, TFTP and HTTP................................................................. 160
B.6.5 Create Shared Directory................................................................................ 160
B.6.6 Setup a Client System for Auto Recovery...................................................... 161
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PPC-51xxA-H61 Panel PC
B.7 OTHER INFORMATIO N ............................................................................................ 164
B.7.1 Using AHCI Mode or ALi M5283 / VIA VT6421A Controller....................... 164
B.7.2 System Memory Requirement ........................................................................ 166
C SAFETY PRECAUTIONS....................................................................................... 167
C.1 SAFETY PRECAUTIONS........................................................................................... 168
C.1.1 General Safety Precautions........................................................................... 168
C.1.2 Anti-static Precautions.................................................................................. 169
C.1.3 Product Disposal........................................................................................... 169
C.2 MAINTENANCE AND CLEANING PRECAUTIONS ...................................................... 170
C.2.1 Maintenance and Cleaning ........................................................................... 170
C.2.2 Cleaning Tools............................................................................................... 171
D WATCHDOG TIMER .............................................................................................. 172
E HAZARDOUS MATERIALS DISCLOSURE ....................................................... 175
E.1 HAZARDOUS MATERIAL DISCLOSURE TABLE FOR IPB PRODUCTS CERTIFIED AS
ROHS COMPLIANT UNDER 2002/95/EC WITHOUT MERCURY ..................................... 176
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List of Figures
Figure 1-1: PPC-51xxA-H61 Panel PC...........................................................................................2
Figure 1-2: Front View....................................................................................................................4
Figure 1-3: Rear View.....................................................................................................................5
Figure 1-4: Top View.......................................................................................................................5
Figure 1-5: PPC-5150A-H61/PPC-5170A-H61 Bottom View........................................................7
Figure 1-6: PPC-5190A-H61 Bottom View ....................................................................................8
Figure 1-7: Left View.......................................................................................................................9
Figure 1-8: Right View....................................................................................................................9
Figure 1-9: Internal Components................................................................................................10
Figure 1-10: PPC-5150A-H61 Dimensions (mm)........................................................................11
Figure 1-11: PPC-5170A-H61 Dimensions (mm)........................................................................12
Figure 1-12: PPC-5190A-H61 Dimensions (mm)........................................................................13
Figure 3-1: PPC-5150A-H61 Back Cover Retention Screws.....................................................25
Figure 3-2: COM1 to COM5 Pin 9 Setting Jumper Locations...................................................28
Figure 3-3: COM5 RS-232/422/485 Serial Port Selection Jumper Location............................29
Figure 3-4: HDD Bracket Retention Screws...............................................................................30
Figure 3-5: HDD Retention Screws.............................................................................................31
Figure 3-6: Replacing the HDD Bracket .....................................................................................31
Figure 3-7: CompactFlash® Cover Plate....................................................................................32
Figure 3-8: Installing the CompactFlash® Card........................................................................32
Figure 3-9: Replacing the CompactFlash® Cover Plate...........................................................33
Figure 3-10: Optical Drive Bracket Retention Screws ..............................................................34
Figure 3-11: Optical Drive Blank Plate Assembly .....................................................................34
Figure 3-12: Optical Drive Screws ..............................................................................................35
Figure 3-13: Optical Drive SATA Cable ......................................................................................35
Figure 3-14: Replacing the Optical Drive Bracket.....................................................................36
Figure 3-15: Installing the PCI Riser Card..................................................................................38
Figure 3-16: Expansion Slot Retention Screw...........................................................................38
Figure 3-17: Installing the PCI Card............................................................................................39
Figure 3-18: Installing the PCIe Riser Card................................................................................41
Figure 3-19: Expansion Slot Retention Screw...........................................................................41
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PPC-51xxA-H61 Panel PC
Figure 3-20: Installing the PCIe Card..........................................................................................42
Figure 3-21: AT/ATX Mode Selection..........................................................................................42
Figure 3-22: Wall-mounting Bracket...........................................................................................44
Figure 3-23: Mount the Chassis..................................................................................................45
Figure 3-24: Secure the Chassis.................................................................................................46
Figure 3-25: PPC-5150A-H61 Panel Cutout Dimensions ..........................................................47
Figure 3-26: PPC-5170A-H61 Panel Cutout Dimensions ..........................................................47
Figure 3-27: PPC-5190A-H61 Panel Cutout Dimensions ..........................................................47
Figure 3-28: Panel Mounting Clamp Positions..........................................................................48
Figure 3-29: Tighten the Panel Mounting Clamp Screws.........................................................49
Figure 3-30: Arm Mounting Retention Screw Holes..................................................................50
Figure 3-31: Stand Mounting Retention Screw Holes...............................................................51
Figure 3-32: SFP Fiber Module Installation................................................................................52
Figure 3-33: RJ-45 LAN Connector.............................................................................................53
Figure 3-34: LAN Connection......................................................................................................54
Figure 3-35: RS-232 Serial Port...................................................................................................54
Figure 3-36: RS-232 Serial Device Connector ...........................................................................55
Figure 3-37: RS-232/422/485 Serial Port.....................................................................................56
Figure 3-38: RS-232/422/485 Serial Device Connector .............................................................57
Figure 3-39: USB Device Connection.........................................................................................58
Figure 3-40: VGA Connector .......................................................................................................59
Figure 3-41: VGA Connector .......................................................................................................60
Figure 3-42: Driver Menu .............................................................................................................61
Figure 4-1: SO-DIMM Module Locations.....................................................................................64
Figure 4-2: SO-DIMM Module Installation...................................................................................65
Figure 4-3: PPC-5150A-H61 Top Panel Elevated Platform Screws..........................................65
Figure 4-4: PPC-5150A-H61Side Panel Elevated Platform Screws..........................................66
Figure 4-5: PPC-5150A-H61Bottom Panel Elevated Platform Screws.....................................66
Figure 4-6: PPC-5150A-H61Internal Elevated Platform Screws...............................................66
Figure 4-7: PSU Power Cables....................................................................................................67
Figure 4-8: PSU Bottom Panel Retention Screws.....................................................................68
Figure 4-9: PSU Bottom Panel Screws.......................................................................................68
Figure 4-10: System Cooling Fans Motherboard Connector...................................................69
Figure 4-11: System Cooling Fans Left Panel Retention Screws............................................70
Figure 6-1: Main Board Layout Diagram (Front Side)............................................................ 105
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Figure 6-2: Main Board Layout Diagram (Solder Side).......................................................... 106
Figure B-1: IEI One Key Recovery Tool Menu........................................................................ 127
Figure B-2: Launching the Recovery Tool.............................................................................. 132
Figure B-3: Recovery Tool Setup Menu .................................................................................. 132
Figure B-4: Command Prompt ................................................................................................. 133
Figure B-5: Partition Creation Commands.............................................................................. 134
Figure B-6: Launching the Recovery Tool.............................................................................. 136
Figure B-7: Manual Recovery Environment for Windows..................................................... 136
Figure B-8: Building the Recovery Partition........................................................................... 137
Figure B-9: Press Any Key to Continue.................................................................................. 137
Figure B-10: Press F3 to Boot into Recovery Mode............................................................... 138
Figure B-11: Recovery Tool Menu ........................................................................................... 138
Figure B-12: About Symantec Ghost Window........................................................................ 139
Figure B-13: Symantec Ghost Path ......................................................................................... 139
PPC-51xxA-H61 Panel PC
Figure B-14: Select a Local Source Drive ............................................................................... 140
Figure B-15: Select a Source Partition from Basic Drive ...................................................... 140
Figure B-16: File Name to Copy Image to ............................................................................... 141
Figure B-17: Compress Image.................................................................................................. 141
Figure B-18: Image Creation Confirmation............................................................................. 142
Figure B-19: Image Creation Complete................................................................................... 142
Figure B-20: Image Creation Complete................................................................................... 142
Figure B-21: Press Any Key to Continue................................................................................ 143
Figure B-22: Auto Recovery Utility.......................................................................................... 144
Figure B-23: Launching the Recovery Tool............................................................................ 144
Figure B-24: Auto Recovery Environment for Windows ....................................................... 144
Figure B-25: Building the Auto Recovery Partition................................................................ 145
Figure B-26: Factory Default Image Confirmation ................................................................. 145
Figure B-27: Image Creation Complete................................................................................... 146
Figure B-28: Press any key to continue.................................................................................. 146
Figure B-29: Partitions for Linux.............................................................................................. 148
Figure B-30: Manual Recovery Environment for Linux ......................................................... 149
Figure B-31: Access menu.lst in Linux (Text Mode).............................................................. 150
Figure B-32: Recovery Tool Menu ........................................................................................... 150
Figure B-33: Recovery Tool Main Menu.................................................................................. 151
Figure B-34: Restore Factory Default...................................................................................... 152
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PPC-51xxA-H61 Panel PC
Figure B-35: Recovery Complete Window.............................................................................. 153
Figure B-36: Backup System.................................................................................................... 153
Figure B-37: System Backup Complete Window ................................................................... 154
Figure B-38: Restore Backup................................................................................................... 154
Figure B-39: Restore System Backup Complete Window..................................................... 155
Figure B-40: Symantec Ghost Window ................................................................................... 155
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PPC-51xxA-H61 Panel PC
List of Tables
Table 1-1: Model Variations...........................................................................................................3
Table 1-2: System Specifications................................................................................................16
Table 2-1: Packing List.................................................................................................................19
Table 2-2: Optional Items.............................................................................................................21
Table 3-1: Jumpers.......................................................................................................................26
Table 3-2: Preconfigured Jumpers .............................................................................................27
Table 3-3: COM1 to COM5 Pin 9 Setting Jumper Settings .......................................................28
Table 3-4: COM5 RS-232/422/485 Serial Port Selection Jumper Settings...............................29
Table 3-5: LAN Pinouts ................................................................................................................53
Table 3-6: RJ-45 LAN Connector LEDs ......................................................................................53
Table 3-7: RS-232 Serial Port Pinouts ........................................................................................55
Table 3-8: RS-232/422/485 Serial Port Pinouts..........................................................................56
Table 3-9: USB 2.0 Port Pinouts..................................................................................................57
Table 3-10: USB 3.0 Port Pinouts................................................................................................59
Table 3-11: VGA Connector Pinouts...........................................................................................59
Table 5-1: BIOS Navigation Keys................................................................................................73
Table 6-1: Peripheral Interface Connectors............................................................................ 108
Table 6-2: +12V Power Source Connector ( CPU12V1) Pinouts ........................................... 108
Table 6-3: ATX Power Connector (ATX1) Pinouts.................................................................. 108
Table 6-4: CompactFlash® Card Slot (CF1) Pinouts.............................................................. 109
Table 6-5: DIO Connector (DIO1) Pinouts ............................................................................... 110
Table 6-6: Fan Connector Pinouts........................................................................................... 110
Table 6-7: Fan Connector (I2C_1) Pinouts.............................................................................. 110
Table 6-8: Internal Audio Connector (SPKL1) Pinouts.......................................................... 111
Table 6-9: Internal Audio Connector (SPKR1) Pinouts.......................................................... 111
Table 6-10: Internal Power Button Connector (PWR_SW1) Pinouts .................................... 111
Table 6-11: Internal Power Button Connector (PWR_SW2) Pinouts .................................... 111
Table 6-12: K Type Thermocouple Connectors (K_TYPE1/K_TYPE2) Pinouts................... 112
Table 6-13: LVDS Backlight Connector (INVERTER1) Pinouts............................................. 112
Table 6-14: LVDS Connector (LVDS1) Pinouts....................................................................... 113
Table 6-15: PCIe Mini Card Slot (MINI_PCIE1) Pinouts.......................................................... 114
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PPC-51xxA-H61 Panel PC
Table 6-16: SATA 3Gb/s Connectors (SATA1/SATA2) Pinouts ............................................ 114
Table 6-17: SATA Power Connectors (JSATA_PWR1/JSATA_PWR2 Pinouts.................... 114
Table 6-18: SATA Power Connectors (JSATA_PWR1/JSATA_PWR2 Pinouts.................... 115
Table 6-19: SMBus Connector (SMBUS_1) Pinouts............................................................... 115
Table 6-20: SPI Flash Connector (JSPI1) Pinouts.................................................................. 115
Table 6-21: Touch Panel Connector ( TOUCH1) Pinouts....................................................... 116
Table 6-22: USB 2.0 Connector (USB1/USB2/USB3/USB4) Pinouts..................................... 116
Table 6-23: Rear Panel Connectors......................................................................................... 117
Table 6-24: RJ-45 LAN Connector Pinouts............................................................................. 117
Table 6-25: RS-232 Serial Port Pinouts ................................................................................... 117
Table 6-26: RS-232/422/485 Serial Port Pinouts..................................................................... 118
Table 6-27: USB 2.0 Connectors (USB_CON2) Pinouts......................................................... 118
Table 6-28: USB 3.0 Connectors (USB_CON1) Pinouts......................................................... 119
Table 6-29: VGA Connector (VGA1) Pinouts .......................................................................... 119
Table 6-30: Preconfigured Jumpers ........................................................................................ 120
Table 6-31: CF Card Power Selection Jumper (JP1) Settings............................................... 120
Table 6-32: CPU Fan Type Selection Jumper (JCPUFAN1) Settings ................................... 120
Table 6-33: Inverter Brightness Voltage Selection Jumper (J_ADJ1) Settings .................. 120
Table 6-34: LCD Power Selection Jumper (JLCD_PWR1) Settings...................................... 121
Table 6-35: Panel Type and Resolution Selection Jumper (JLCD_SET1) Settings............ 121
Table 6-36: Pull High/Low Selection (for RS-422/485 only) Jumper (UART_SEL1) Settings.. 121
Table 6-37: System Fan Type Selection Jumper Settings..................................................... 122
Table 6-38: Touchscreen Selection Jumper (JTOUCH1) Settings........................................ 122
Table 6-39: USB1~USB4 Power Selection Jumpers Settings............................................... 122
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PPC-51xxA-H61 Panel PC
Chapter
1
1 Introduction
Page 1
1.1 Overview
Figure 1-1: PPC-51xxA-H61 Panel PC
PPC-51xxA-H61 Panel PC
The PPC-51xxA-H61 panel PC is for industrial environments like production lines and
machine automation. The PPC-51xxA-H61 provides all the features of a PC, combined
with a touch panel screen for mouse and keyboard free data input. The PPC-51xxA-H61
provides wired networking for integration into company networks. The major external
device connections include USB 2.0, USB 3.0 and serial port connectors. Storage options
include a 2.5” hard drive, a CompactFlash® card slot and optional mSATA, allowing for
flexibility in choosing solid state drives or traditional hard drives. A VGA output on the
bottom panel allows the PPC-51xxA-H61 to connect to a second screen for duplicating the
screen contents or extending the user interface.
1.2 Model Variations
The model numbers and model variations are listed below.
Model CPU Power Screen
PPC-5150A-H61-P/R-R10 AC input 15”
PPC-5150AD-H61-P/R-R10
Intel® Pentium®
G6xxT Dual Core
(above 2.2 GHz)
18~36 V DC input 15”
Page 2
PPC-5150A-H61-i3/R-R10 AC input 15”
PPC-5150AD-H61-i3/R-R10
Intel® Core™ i3
2xxxT Dual Core
(above 2.5 GHz)
18~36 V DC input 15”
PPC-51xxA-H61 Panel PC
Model CPU Power Screen
PPC-5150A-H61-i5/R-R10 AC input 15”
PPC-5150AD-H61-i5/R-R10
PPC-5170A-H61-P/R-R10 AC input 17”
PPC-5170AD-H61-P/R-R10
PPC-5170A-H61-i3/R-R10 AC input 17”
PPC-5170AD-H61-i3/R-R10
PPC-5170A-H61-i5/R-R10 AC input 17”
PPC-5170AD-H61-i5/R-R10
PPC-5190A-H61-P/R-R10 AC input 19”
PPC-5190AD-H61-P/R-R10
PPC-5190A-H61-i3/R-R10 AC input 19”
PPC-5190AD-H61-i3/R-R10
PPC-5190A-H61-i5/R-R10 AC input 19”
PPC-5190AD-H61-i5/R-R10
Intel® Core™ i5
2xxxT Dual Core
(above 2.7 GHz)
Intel® Pentium®
G6xxT Dual Core
(above 2.2 GHz)
Intel® Core™ i3
2xxxT Dual Core
(above 2.5 GHz)
Intel® Core™ i5
2xxxT Dual Core
(above 2.7 GHz)
Intel® Pentium®
G6xxT Dual Core
(above 2.2 GHz)
Intel® Core™ i3
2xxxT Dual Core
(above 2.5 GHz)
Intel® Core™ i5
2xxxT Dual Core
(above 2.7 GHz)
18~36 V DC input 15”
18~36 V DC input 17”
18~36 V DC input 17”
18~36 V DC input 17”
18~36 V DC input 19”
18~36 V DC input 19”
18~36 V DC input 19”
Table 1-1: Model Variations
1.3 Features
Some of the features of the PPC-51xxA-H61 panel PC include:
Mainstream panel PC design with dual display function.
Aluminum die-casting front panel meet IP 65 water proof standard
High brightness TFT LCD panel with LED backlight
Supports 2nd/3rd generation Intel® Core™, Pentium® and Celeron®
Intel® H61 Express Chipset
Dual DDR3 SO-DIMM (system max. 16 GB)
Multiple storage options: 2.5” SATA HDD, CompactFlash® card and mSATA
Dual Gigabit LAN supporting either RJ-45 or SFP fiber
Optional PCIe Mini 802.11b/g/n wireless module
processors
Page 3
Optional PCI/PCIe x1 expansion slot
Supports slim type optical disk drive
Includes the following I/O ports:
o Five COM ports (one RS-232/422/485)
o One CompactFlash® slot
o One VGA port
o RJ-45 and SFP fiber Gigabit LAN ports
o USB 3.0 ports
o USB 2.0 ports
RoHS compliant
1.4 External Overview
The PPC-51xxA-H61 panel PC is comprised of an LCD screen, aluminum front panel and
heavy duty steel rear and side panels. The rear panel provides screw holes for wall and an
PPC-51xxA-H61 Panel PC
arm mounting. The right panel provides access to a slim type optical disk drive bay. The
bottom panel provides access to external interface connectors that include GbE, USB 3.0,
USB 2.0, audio, serial port connectors, VGA port and a CompactFlash® card slot.
1.4.1 Front Panel
The front panel of the PPC-51xxA-H61 (Figure 1-2) is a flat panel TFT LCD screen
surrounded by an aluminum frame.
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Figure 1-2: Front View
PPC-51xxA-H61 Panel PC
1.4.2 Rear Panel
The rear panel has a fan vent, four VESA standard mounting holes and several retention
screw holes. The VESA mounting holes are circled in
Figure 1-3: Rear View
1.4.3 Top Panel
Figure 1-3.
The top panel has panel mounting clamp slots, a fan vent and retention screws for
securing the drive bay bracket. The numbers and locations of the panel mounting clamp
slots may vary by models.
Figure 1-4: Top View
Page 5
1.4.4 Bottom Panel
The bottom panel has the following interfaces:
1 x Power input connector
1 x Power switch
2 x USB 3.0 connectors
4 x USB 2.0 connectors (six USB 2.0 ports for PPC-5190A-H61)
1 x Reset button
1 x Clear CMOS button
2 x RJ-45 GbE connectors
2 x SFP fiber Gigabit LAN connectors
4 x RS-232 connectors (COM1, COM2, COM3 and COM4)
1 x RS-232/422/485 connector (COM5)
1 x PCI/PCIe x1 expansion card slot
PPC-51xxA-H61 Panel PC
1 x Line-out jack
1 x Mic-in jack
1 x VGA connector
1 x CompactFlash® card slot
1 x AT/ATX switch
2 x SFP fiber indicators
Page 6
PPC-51xxA-H61 Panel PC
Figure 1-5: PPC-5150A-H61/PPC-5170A-H61 Bottom View
Page 7
PPC-51xxA-H61 Panel PC
Page 8
Figure 1-6: PPC-5190A-H61 Bottom View
NOTE:
The PPC-51xxA-H61 provides two types of Gigabit LAN, one is SFP
fiber and the other is RJ-45. The user can use either one of it. When a
SFP fiber LAN port is linked, the corresponding SFP fiber indicator
lights up.
PPC-51xxA-H61 Panel PC
1.4.5 Left Panel
The left panel has two cooling fans that cool the interior of the system and slots for
installing the panel mounting clamps. The numbers and locations of the panel mounting
clamp slots may vary by models.
Figure 1-7: Left View
1.4.6 Right Panel
The right panel has a slim type optical disk drive bay for ODD installation and slots for
installing the panel mounting clamps. The numbers and locations of the panel mounting
clamp slots may vary by models.
Figure 1-8: Right View
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1.5 Internal Overview
The PPC-51xxA-H61 internal components are configured in three levels. The PSU cover
PPC-51xxA-H61 Panel PC
bracket to the left (
7Figure 1-9) supports the hard drive and optical drive brackets. Below
the PSU cover bracket is the power supply. On the same level as the power supply is the
motherboard. Below the motherboard and PSU level is an LCD panel. An overview picture
of the internal components is shown in
7Figure 1-9 below.
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Figure 1-9: Internal Components
PPC-51xxA-H61 Panel PC
1.6 Dimensions
1.6.1 PPC-5150A-H61 Dimensions
Figure 1-10: PPC-5150A-H61 Dimensions (mm)
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1.6.2 PPC-5170A-H61 Dimensions
PPC-51xxA-H61 Panel PC
Page 12
Figure 1-11: PPC-5170A-H61 Dimensions (mm)
PPC-51xxA-H61 Panel PC
1.6.3 PPC-5190A-H61 Dimensions
Figure 1-12: PPC-5190A-H61 Dimensions (mm)
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1.7 Specifications
The technical specifications for the PPC-51xxA-H61 system are listed in Table 1-2.
PPC-5150A-H61 PPC-5170A-H61 PPC-5190A-H61
PPC-51xxA-H61 Panel PC
LCD Size
Max. Resolution
Brightness
Contrast Ratio
Pixel Pitch (mm)
Viewing Angle (V-H)
LCD Color
Backlight MTBF
SBC Model
CPU
Express Chipset
Memory
Solid State Drive (SSD)
15” 17” 19”
1024 (W) x 768 (H) 1280 (W) x 1024 (H) 1280 (W) x 1024 (H)
400 cd/m
700:1 800:1 1000:1
0.297 x 0.297 0.264 x 0.264 0.294 x 0.294
140/160 170/160 160/170
16.2M 16.7M 16.7M
50,000 hours 50,000 hours 50,000 hours
POS-H61
2nd/3rd generation Intel® Core™, Pentium® or Celeron® CPU
Intel® H61
Two 204-pin DDR3 SO-DIMM slots (system max. 16 GB)
CompactFlash® Type II and mSATA (optional)
2
350 cd/m2 350 cd/m2
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Drive Bays
Expansion Slots
Touchscreen
Wireless LAN
One 2.5” SATA HDD bay with anti-shock
One slim type optical disk drive bay
One PCIe Mini
Optional riser card:
One PCI or
One PCIe x4 with PCIe x1 signal
5-wire resistive type with RS-232 interface
IEEE 802.11b/g/n 2T2R mode WLAN via internal PCIe Mini card
(optional)
PPC-51xxA-H61 Panel PC
PPC-5150A-H61 PPC-5170A-H61 PPC-5190A-H61
I/O Ports, Switches and
Indicators
2 x USB 3.0
4 x USB 2.0 (six USB 2.0 ports for PPC-5190A-H61 series)
4 x RS-232 (COM1 ~ COM4)
1 x RS-232/422/485 (COM5)
2 x PS/2 for keyboard and mouse
1 x VGA connector
2 x RJ-45 LAN connectors
2 x SFP fiber LAN connectors
2 x Audio jacks (Line-out and Mic-in)
1 x CMOS reset button
1 x AT/ATX switch
1 x Power switch
Mounting
Chassis Construction
Front Panel
Construction
Vibration
Shock
Humidity
Operating Temperature
(Ambient with air flow)
Storage Temperature
Net/Gross Weight
2 x SFP fiber LAN indicators
VESA 100 mm x 100 mm
(panel, wall, rack, stand and arm)
Heavy-duty steel
Aluminum
5 Hz ~ 17 Hz 0.1” double amplitude displacement
17 Hz ~ 640 Hz 1.5G acceleration peak to peak
10G acceleration part to part (11 ms)
10% ~ 95%, non-condensing
-20ºC ~ 60ºC -20ºC ~ 60ºC -10ºC ~ 50ºC
-30ºC ~ 70ºC -30ºC ~ 70ºC -20ºC ~ 60ºC
7 kg/11 kg 8 kg/12 kg 12.6 kg/18.2 kg
Dimensions
(W x H x D) (mm)
410 x 309 x 110.5 452 x 356 x 115 482 x 399 x 115
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