IEI Integration PM-P006UPS User Manual
PM-P006UPS DC/DC Converter Module
PM-P006UPS DC/DC Converter Module
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PM-P006UPS DC/DC Converter Module
Revision
Date Version Changes
2007-11 1.00 Initial Release
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PM-P006UPS DC/DC Converter Module
COPYRIGHT NOTICE
The information in this document is subject to change without prior notice in order to
improve reliability, design and function and does not represent a commitment on the part
of the manufacturer.
In no event will the manufacturer be liable for direct, indirect, special, incidental, or
consequential damages arising out of the use or inability to use the product or
documentation, even if advised of the possibility of such damages.
Copyright
This document contains proprietary information protected by copyright. All rights are
reserved. No part of this manual may be reproduced by any mechanical, electronic, or
other means in any form without prior written permission of the manufacturer.
TRADEMARKS
IBM PC is a registered trademark of International Business Machines Corporation. INTEL
is a registered trademark of INTEL Corporation. Other product names mentioned herein
are used for identification purposes only and may be trademarks and/or registered
trademarks of their respective owners.
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PM-P006UPS DC/DC Converter Module
Packing List
NOTE:
If any of the components listed in the checklist below are missing,
please do not proceed with the installation. Contact the IEI reseller or
vendor you purchased the PM-P006UPS from or contact an IEI sales
representative directly. To contact an IEI sales representative, please
send an email to
The items listed below should all be included in the PM-P006UPS package.
1 x PM-P006UPS DC/DC converter module
1 x RS-232 cable
1 x Utility software CD
1 x QIG (Quick Installation Guide)
Optional items:
Li-Polymer Smart Battery
Cable for AC-DC adapters
Cable for 63000-FSP120AAB-RS 120W AC-DC adapter
Cable for Terminal Block
Power on/off cable to SBC (Power ok and 5VSB)
0H0H0Hsales@iei.com.tw.
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Images of the above items are shown in Chapter 3.
PM-P006UPS DC/DC Converter Module
Table of Contents
1H1 INTRODUCTION..................................................................................................... 82H1
2H1.1 PM-P006UPS OVERVIEW.......................................................................................... 83H2
3H1.2 PM-P006UPS POWER MODULE FEATURES ............................................................... 84H2
4H1.3 PM-P006UPS DIMENSIONS....................................................................................... 85H4
5H2 DETAILED SPECIFICATIONS............................................................................. 86H5
6H2.1 PM-P006UPS SYSTEM BLOCK DIAGRAM ................................................................. 87H6
7H2.2 SAFETY ...................................................................................................................... 88H7
8H2.3 BATTERY SPECIFICATIONS.......................................................................................... 89H8
9H3 UNPACKING............................................................................................................ 90H9
10H3.1 ANTI-STATIC PRECAUTIONS...................................................................................... 91H10
11H3.2 UNPACKING.............................................................................................................. 92H10
12H3.2.1 Unpacking Precautions.................................................................................... 93H10
13H3.3 UNPACKING CHECKLIST............................................................................................94H11
14H3.3.1 Package Contents..............................................................................................95H11
15H3.3.2 Optional Items.................................................................................................. 96H12
16H4 CONNECTOR PINOUTS...................................................................................... 97H15
17H4.1 PERIPHERAL INTERFACE CONNECTORS .................................................................... 98H16
18H4.1.1 PM-P006UPS Layout....................................................................................... 99H16
19H4.1.2 Peripheral Interface Connectors ..................................................................... 100H16
20H4.2 INTERNAL PERIPHERAL CONNECTORS...................................................................... 101H17
21H4.2.1 ATX Mode Connector....................................................................................... 102H17
22H4.2.2 Battery Connectors .......................................................................................... 103H19
23H4.2.3 Input Power Connector.................................................................................... 104H20
24H4.2.4 Output Power Connectors................................................................................ 105H21
25H4.2.5 RS-232 Cable Connector ................................................................................. 106H23
26H5 SOFTW A RE APPLICA TION................................................................................ 107H25
27H5.1 INTRODUCTION ........................................................................................................ 108H26
28H5.2 MONITORING DC POWER AND SMART BATTERY...................................................... 109H26
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29H5.2.1 Using the Application....................................................................................... 110H26
30H5.2.2 Status Information............................................................................................ 111H28
31H5.2.2.1 DC Detection ............................................................................................ 112H29
32H5.2.2.2 Battery Detection...................................................................................... 113H29
33H5.2.2.3 Battery Remaining Time........................................................................... 114H30
34H5.2.3 Battery Information.......................................................................................... 115H31
35H5.2.4 Setting .............................................................................................................. 116H31
36H5.3 SYSTEM LOG............................................................................................................ 117H33
37H5.4 EXIT......................................................................................................................... 118H35
38HA HAZARDOUS MATERIALS DISCLOSURE..................................................... 119H37
39HA.1 HAZARDOUS MATERIAL DISCLOSURE TABLE FOR IPB PRODUCTS CERTIFIED AS
PM-P006UPS DC/DC Converter Module
ROHS COMPLIANT UNDER 2002/95/EC WITHOUT MERCURY....................................... 120H38
40HB INDEX...................................................................................................................... 121H41
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PM-P006UPS DC/DC Converter Module
List of Figures
41HFigure 1-1: PM-P006UPS DC/DC Converter Module..................................................122H2
42HFigure 1-2: Output Power and Temperature...............................................................123H3
43HFigure 1-3: PM-P006UPS Dimensions (mm)...............................................................124H4
44HFigure 2-1: PM-P006UPS System Block Diagram......................................................125H6
45HFigure 4-1: PM-P006UPS Connector Locations.......................................................126H16
46HFigure 4-2: ATX Mode Connector Location..............................................................127H18
47HFigure 4-3: Battery Connector Locations .................................................................128H19
48HFigure 4-4: Battery Connected...................................................................................129H20
49HFigure 4-5: Input Power Connector Location...........................................................130H20
50HFigure 4-6: Output Power Connector Locations......................................................131H22
51HFigure 4-7: RS-232 Cable Connector Location.........................................................132H23
52HFigure 4-8: JP2 Connector Cable (RS-232 cable).....................................................133H24
53HFigure 5-1: IDDUPS Battery Status Monitor Application.........................................134H26
54HFigure 5-2: IDDUPS Battery Application - Setting....................................................135H27
55HFigure 5-3: Serial Port Selection................................................................................136H27
56HFigure 5-4: Activate the Connected Serial Port........................................................137H28
57HFigure 5-5: Status Information...................................................................................138H29
58HFigure 5-6: DC Detection ............................................................................................139H29
59HFigure 5-7: Battery Detection.....................................................................................140H30
60HFigure 5-8: Battery Remaining Time..........................................................................141H30
61HFigure 5-9: Battery Information..................................................................................142H31
62HFigure 5-10: Application Setting................................................................................143H32
63HFigure 5-11: COM Port Status....................................................................................144H33
64HFigure 5-12: Special Event Pop-up Setting...............................................................145H33
65HFigure 5-13: IDDUPS Application Quick Launch Icon.............................................146H34
66HFigure 5-14: System Log Example.............................................................................147H34
67HFigure 5-15: Exit IDDUPS Application.......................................................................148H35
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PM-P006UPS DC/DC Converter Module
List of Tables
68HTable 1-1: Output Voltage.............................................................................................149H3
69HTable 2-1: BAT-LI-2S1P3000 Specifications...............................................................150H8
70HTable 3-1: Package List Contents..............................................................................151H11
71HTable 3-2: Optional Items ...........................................................................................152H13
72HTable 4-1: Peripheral Interface Connectors..............................................................153H17
73HTable 4-2: ATX Mode Connector Pinouts .................................................................154H18
74HTable 4-3: CN2 Connector Cable ...............................................................................155H18
75HTable 4-4: Battery Connector Pinouts.......................................................................156H19
76HTable 4-5: Input Power Connector Pinouts ..............................................................157H21
77HTable 4-6: CN1 Connector Cables .............................................................................158H21
78HTable 4-7: Output Power Connector Pinouts ...........................................................159H22
79HTable 4-8: RS-232 Cable Connector Pinouts............................................................160H23
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PM-P006UPS DC/DC Converter Module
Chapter
1
1 Introduction
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1.1 PM-P006UPS Overview
Figure 1-1: PM-P006UPS DC/DC Converter Module
PM-P006UPS DC/DC Converter Module
The highly efficient, high-performance PM-P006UPS DC-to-DC converter module
provides 5V, 3.3V, 12V, -12V and 5VSB outputs. The PM-P006UPS supports up to two
Li-Polymer smart batteries to provide stable and uninterruptible power. The power module
also receives a wide range of inputs between 6V and 36V DC. The PM-P006UPS is built
on an intelligent design and provides outstanding line and load regulations. The
PM-P006UPS is capable of sustaining 90% power efficiency.
The PM-P006UPS power module also comes with the utility software that provides
information on current power source, battery status, charging status and remaining
percentage.
1.2 PM-P006UPS Power Module Features
Highly compact design
High efficiency up to 90%
Load down protection
Over voltage protection
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Over current protection
Short circuit protection
Supports up to two battery packs
Supports AT or ATX mode
PM-P006UPS DC/DC Converter Module
RoHS compliant
I/O interface:
o SMBus/I
2
C
o RS-232
Utility software: pull data out through RS-232 to system
Total output capacity: 65W
Input Voltage: 6V to 36V DC
Output Voltage:
Voltage +5V +12V -12V +3.3V 5VSB
Max. Load
Table 1-1: Output Voltage
Dimensions: 90mm x 96mm
Environment:
10A 4A 0.1A 8A 1A
o Operating temperature: -20°C ~ +85°C
o Storage temperature: -40°C ~ +125°C
Weight (NW): 178g
Figure 1-2: Output Power and Temperature
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1.3 PM-P006UPS Dimensions
153H153H161HFigure 1-3 shows the PM-P006UPS dimensions. The dimensions are given in millimeters.
PM-P006UPS DC/DC Converter Module
Figure 1-3: PM-P006UPS Dimensions (mm)
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PM-P006UPS DC/DC Converter Module
Chapter
2
2 Detailed Specifications
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PM-P006UPS DC/DC Converter Module
2.1 PM-P006UPS System Block Diagram
154H154H162HFigure 2-1 shows the system block diagram of the PM-P006UPS. The detailed
descriptions of the system operation are described in the following sections.
Figure 2-1: PM-P006UPS System Block Diagram
The PM-P006UPS is a charging circuit that provides the Smart Battery with charging
current and charging voltage from DC input to match the requirements from Smart Battery.
The PM-P006UPS also provides DC output power to the Host System with following
features:
Provide stable and uninterruptible power to equipment during a power outage,
line sags and spikes
Absorb power surges and transients
Smooth out noisy power sources
The PM-P006UPS receives critical events from the Smart Battery when it detects a
problem. The Smart Battery communicates with PM-P006UPS via two separate
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communication interfaces:
The SMBus CLOCK and DATA lines (primary communication channel)
The secondary signaling mechanism or Safety Signal (secondary
PM-P006UPS DC/DC Converter Module
communication channel)
The Host System (SMBus Host) requests information from the battery and then uses it to
provide the user information about the battery present state and capabilities. The Host
System (SMBus Host) also receives critical events from the Smart Battery when it detects
a problem. Using the utility software, the battery state and capabilities can be shown in the
Host System through RS-232.
2.2 Safety
Both the battery and the PM-P006UPS must agree it is safe enough to begin charging. If
the battery detects some error conditions, the charging never begins. The error conditions
might include:
battery pack voltage too high or low,
temperature out of acceptable ranges,
individual cell voltage shorted.
Furthermore, to continue charging, both the battery and the PM-P006UPS must be
satisfied it is still safe to do so. The battery sends a message or stop sending messages to
the PM-P006UPS to terminate charge if any error condition occurs in the battery. Second,
the PM-P006UPS monitors the battery pack Safety Signal terminal. If the Safety Signal
moves out of a range that allows charging, the PM-P006UPS immediately terminates
charge. This could happen if the temperature of the battery pack got too hot.
These mechanisms are independent of and in addition to any protection mechanisms in
the battery pack itself, for example, fuses or protection FETs controlled by hard-wired
safety circuitry.
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