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EC-1040G
User Manual
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IEI Integration EC-1040G User Manual

IEI Technology Corp.
User Manual
EC-1040GB Rackmount Workstation
MODEL:
EC-1040GB
4U 14-slot Rackmount LCD Workstation
Page i
Date Version Changes 18 July, 2011 3.00 Updated for R30 version
December, 2006 1.00 Initial release
EC-1040GB Rackmount Workstation
Revision
Page ii
EC-1040GB Rackmount Workstation
COPYRIGHT NOTICE
The information in this document is subject to change without prior notice in order to improve reliability, design and function and does not represent a commitment on the part of the manufacturer.
In no event will the manufacturer be liable for direct, indirect, special, incidental, or consequential damages arising out of the use or inability to use the product or documentation, even if advised of the possibility of such damages.
This document contains proprietary information protected by copyright. All rights are
Copyright
reserved. No part of this manual may be reproduced by any mechanical, electronic, or other means in any form without prior written permission of the manufacturer.
TRADEMARKS
All registered trademarks and product names mentioned herein are used for identification purposes only and may be trademarks and/or registered trademarks of their respective owners.
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EC-1040GB Rackmount Workstation
Packing List
NOTE:
If any of the components listed in the checklist below are missing, please do not proceed with the installation. Contact the IEI reseller or vendor you purchased the EC-104G Rackmount Workstation from or contact an IEI sales representative directly. To contact an IEI sales representative, please send an email to
The items listed below should all be included in the EC-104G Rackmount Workstation package.
1 x EC-104G Rackmount Workstatio n  1 x Screw Kit  1 x Power Cable  2 x PS/2 Cable  1 x VGA Cable  1 x RS-232 Cable  2 x Handle Bracket  2 x Handle  1 x Floppy Disk  1 x User Manual - CDROM  1 x PS/2 Cable (ATX model only)
sales@iei.com.tw.
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1 x RS-232 Cable (ATX model only)  1 x Touch Screen Touch Pen / Driver CDROM (ATX model only)
Images of the above items are shown in Chapter 3.
EC-1040GB Rackmount Workstation
Table of Contents
1 INTRODUCTION...........................................................................................................1
1.1 EC-1040GB OVERVIEW.............................................................................................2
1.2 EC-1040GB FEATURES.............................................................................................. 2
1.3 MODEL VARIATIONS ................................................................................................... 2
1.4 OPTIONAL KEYBOARD ............................................................................................... 3
1.5 CERTIFICATIONS......................................................................................................... 4
2 MECHANICAL OVERVIEW......................................................................................... 5
2.1 EXTERNAL OVERVIEW................................................................................................ 6
2.1.1 Front Panel........................................................................................................ 6
2.1.2 14 Slot Rear Panel............................................................................................. 7
2.1.3 Motherboard Rear Panel................................................................................... 8
2.1.4 Top Panel ........................................................................................................... 9
2.1.5 Left Side Panel................................................................................................. 10
2.2 PHYSICAL DIMENSIONS............................................................................................ 10
2.2.1 General Physical Dimensions.......................................................................... 10
2.2.2 EC-1040GB Physical Dimensions....................................................................11
2.2.3 Optional Keyboard........................................................................................... 12
3 DETAILED SPECIFICATIONS.................................................................................. 13
3.1 EC-1040GB SPECIFICATIONS................................................................................... 14
3.2 LCD SPECIFICATIONS............................................................................................... 15
3.3 ACE-832AP PSU SPECIFICATIONS .......................................................................... 16
3.4 RECOMMENDED IEI BACKPLANES, MOTHERBOARDS AND PSUS ............................. 17
4 INSTALLATION........................................................................................................... 18
4.1 INSTALLATION CONSIDERATIONS.............................................................................. 19
4.1.1 Installation Precautions................................................................................... 19
4.1.2 Installation Prerequisites................................................................................. 19
4.2 UNPACKING.............................................................................................................. 20
4.2.1 Packaging ........................................................................................................ 20
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4.2.2 Unpacking Procedure ...................................................................................... 20
4.2.3 Packing List ..................................................................................................... 21
4.3 PRE-INSTALLATION PREPARATION ............................................................................ 23
4.3.1 System Planning............................................................................................... 23
4.3.2 Tools................................................................................................................. 23
4.4 INSTALLATION PROCEDURES .................................................................................... 24
4.4.1 Preinstalled Components................................................................................. 24
4.4.2 User Installed Components.............................................................................. 24
4.4.3 Installation Steps.............................................................................................. 24
4.5 INSTALLING COMPONENTS INTO THE EC-1040GB................................................... 25
4.5.1 Remove the Top Cover ..................................................................................... 25
4.5.2 Remove the CPU Card Clamp......................................................................... 27
4.5.3 Remove the Drive Bracket ............................................................................... 27
4.5.4 Remove the Drive Slot Blank Plate.................................................................. 28
EC-1040GB Rackmount Workstation
4.5.5 Remove the 3.5” Drive Bracket....................................................................... 29
4.5.6 Install Drives.................................................................................................... 30
4.5.6.1 5.25” Disk Drive....................................................................................... 30
4.5.6.2 3.5” Disk Drive in a 5.25” Slot................................................................. 31
4.5.6.3 3.5” Disk Drive......................................................................................... 32
4.5.7 Reinstall the Drive Brackets ............................................................................ 33
4.5.8 Install the Backplane........................................................................................ 33
4.5.9 Install the CPU Card....................................................................................... 36
4.5.10 Install the PCI/ISA Expansion Card.............................................................. 38
4.5.11 Connect the Cables......................................................................................... 39
4.5.12 Close the Top Cover....................................................................................... 39
4.5.13 Install Optional Keyboard ............................................................................. 40
4.6 MOUNTING THE EC-1040GB RACKMOUNT WORKSTATION ..................................... 41
5 MAINTENANCE.......................................................................................................... 48
5.1 MAINTENANCE OVERVIEW....................................................................................... 49
5.2 CPU CARD REPLACEMENT ...................................................................................... 50
5.3 PCI/ISA EXPANSION CARD REPLACEMENT.............................................................. 50
5.4 BACKPLANE REPLACEMENT..................................................................................... 51
5.5 PSU REPLACEMENT................................................................................................. 52
5.6 COOLING FAN REPLACEMENT .................................................................................. 55
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EC-1040GB Rackmount Workstation
5.7 DISK DRIVE REPLACEMENT ..................................................................................... 57
5.7.1 3.5” Disk Drive Replacement.......................................................................... 57
5.7.2 5.25” Disk Drive Replacement........................................................................ 58
6 ON SCREEN DISPLAY (OSD) CONTROLS.............................................................. 59
6.1 USER MODE OSD STRUCTURE................................................................................. 60
6.1.1 OSD Buttons..................................................................................................... 60
6.1.2 OSD Menu Structure........................................................................................ 61
6.1.3 Main Menu....................................................................................................... 62
6.1.4 Color Menu...................................................................................................... 62
6.1.5 Image Setting Menu ......................................................................................... 64
6.1.6 Position Menu.................................................................................................. 65
6.1.7 OSD Menu........................................................................................................ 66
6.1.8 Language Menu ............................................................................................... 67
6.1.9 Misc. Menu....................................................................................................... 68
7 A106 UTILITY .............................................................................................................. 69
7.1 A106 UTILITY OVERVIEW........................................................................................ 70
A CERTIFICATIONS...................................................................................................... 71
A.1 ROHS COMPLIANT.................................................................................................. 72
B RECOMMENDED IEI BACKPLANES, MOTHERBOARDS AND PSUS.............. 73
B.1 RECOMMENDED IEI BACKPLANES AND MOTHERBOARDS ....................................... 74
B.2 RECOMMENDED IEI POWER SUPPLY UNITS ............................................................. 74
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EC-1040GB Rackmount Workstation
List of Figures
Figure 2-1: EC-1040GB Front Panel..............................................................................................6
Figure 2-2: EC-1040GB 14 Slot Rear Panel..................................................................................7
Figure 2-3: EC-1040GB Motherboard Rear Panel........................................................................8
Figure 2-4: EC-1040GB Top Panel ................................................................................................9
Figure 2-5: EC-1040GB Left Side Panel......................................................................................10
Figure 2-6: EC-1040GB Physical Dimensions (millimeters).....................................................11
Figure 2-7: Optional Keyboard....................................................................................................12
Figure 4-1: Top Cover Left Side Retention Screws (Right Side Similar) ................................26
Figure 4-2: Remove Top Cover from Chassis ...........................................................................26
Figure 4-3: CPU Card Clamp Retention Screws........................................................................27
Figure 4-4: Drive Bracket Retention Screws..............................................................................28
Figure 4-5: Drive Slot Blank Plate Retention Screws................................................................29
Figure 4-6: 3.5” Drive Bracket Retention Screws......................................................................30
Figure 4-7: 5.25” Disk Drive Retention Screws (Other Side Similar).......................................31
Figure 4-8: 3.5” to 5.25” Drive Bay Rack Retention Screws ....................................................32
Figure 4-9: 3.5” Disk Drive Retention Screws ...........................................................................33
Figure 4-10: Install Copper Pillars ..............................................................................................34
Figure 4-11: Backplane Retention Screws.................................................................................35
Figure 4-12: Slot Cover Retention Screw...................................................................................37
Figure 4-13: Install the CPU Card................................................................................................38
Figure 4-14: Internal PS/2 Connector .........................................................................................40
Figure 4-15: Keyboard Retention Screws ..................................................................................41
Figure 4-16: Rack Handle Bracket Assembly and Installation.................................................42
Figure 4-17: Remove Rack Slide.................................................................................................43
Figure 4-18: Workstation Slide Installation (Other Side Similar).............................................44
Figure 4-19: Rack Slide Bracket Assembly................................................................................45
Figure 4-20: Rack Slide Bracket Installation..............................................................................46
Figure 4-21: Install Workstation into Rack.................................................................................47
Figure 5-1: PSU External Retention Screws..............................................................................52
Figure 5-2: PSU Internal Retention Screws ...............................................................................53
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EC-1040GB Rackmount Workstation
Figure 5-3: PSU Mounting Bracket Retention Screws..............................................................54
Figure 5-4: Cooling Fan Spring Clips.........................................................................................56
Figure 6-1: OSD Control Buttons................................................................................................60
Figure 6-2: Main Menu..................................................................................................................62
Figure 6-3: Color Menu ................................................................................................................63
Figure 6-4: Image Setting Menu..................................................................................................64
Figure 6-5: Image Menu ...............................................................................................................65
Figure 6-6: OSD Menu..................................................................................................................66
Figure 6-7: Language Menu.........................................................................................................67
Figure 6-8: Misc. Menu.................................................................................................................68
Figure 7-1: A106 Alarm Board Cabling.......................................................................................70
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EC-1040GB Rackmount Workstation
List of Tables
Table 1-1: EC-1040GB Model Variations ......................................................................................3
Table 2-1: General Physical Dimensions ...................................................................................10
Table 3-1: EC-1040GB Specifications.........................................................................................14
Table 3-2: LCD Specifications.....................................................................................................15
Table 3-3: ACE-A130A-R10 PSU Specifications........................................................................16
Table 4-1: Packing List.................................................................................................................23
Table 6-1: OSD Menu Structure...................................................................................................62
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EC-1040GB Rackmount Workstation
Chapter
1

1 Introduction

Page 1

1.1 EC-1040GB Overview

The EC-1040GB is a PC/AT compatible computer designed for industrial applications. It has a rugged steel chassis specially designed to work under harsh environmental conditions while also being high reliability. The EC-1040GB features 14-slot passive backplanes and a full line of dependable AC/DC power supplies. The EC-1040GB can withstand shock, vibration, dust and a wide range of temperatures in industrial environments. A lockable door protects drive bays and switches from unauthorized misuse and dust. The EC-1040GB also has two removable cooling-fans installed in the front panel for optimum cooling of the system.

1.2 EC-1040GB Features

Some of the features of the EC-1040GB include:
6.5” TFT LCD with fully functional OSD
EC-1040GB Workstation
Multi-function thermal alarm system  Optional KM-088G (keyboard and touch pad module)  Optional Touch screen  Flexible driver combination  PICMG 1.3 backplane and Redundant power supply support
Advanced air-flow design
1.3 Model Variations
The EC-1040GB comes in a variety of models. The models have special features as identified by their model name. The EC-1040GB model variations are listed in
Table 1-1.
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EC-1040GB Workstation
EC-1040GBB/A130A-R30
EC-1040GBB/A130A/R-R30
EC-1040GBBATX/A130A-R30
EC-1040GBBATX/A130A/R-R30
Table 1-1: EC-1040GB Model Variations

1.4 Optional Keyboard

The KM-088G-(L) optional keyboard may be purchased separately for the EC-1040GB rackmount workstation with the following specifications:
88 keys
Touch
Screen
No No Yes 14
Yes No Yes 14
No Yes Yes 7
Yes Yes Yes 7
ATX Motherboard
Rear Panel
300W
Expansion
Power
Slots
Supply
Touchpad with left and right buttons  Num lock, Caps lock and Scroll lock indicators  PS/2 keyboard connector  (L) specifies keyboard language
o DE: German o EN: English o FR: French o IT: Italian o JP: Japanese o RU: Russian o SP: Spanish o TW: Traditional Chinese
Page 3

1.5 Certifications

All EC-1040GB rackmount workstations comply with the following international standards:
RoHS
For a more detailed description of this standard, please refer to Appendix A.
EC-1040GB Workstation
Page 4
EC-1040GB Workstation
Chapter
2

2 Mechanical Overview

Page 5

2.1 External Overview

The following sections describe the physical layout of the EC-1040GB rackmount workstation.

2.1.1 Front Panel

The EC-1040GB rackmount workstation has the following front panel items:
 Plastic frame  6.5” Flat panel TFT LCD screen with OSD controls  Lockable drive bay access door conceals
o Three 5.25” drive bays o One 3.5” drive bay o Power switch
Temperature, LAN and fan LEDs
EC-1040GB Workstation
Buzzer off button  Optional Keyboard
Page 6
Figure 2-1: EC-1040GB Front Panel
EC-1040GB Workstation

2.1.2 14 Slot Rear Panel

The EC-1040GB rackmount workstation has the following rear panel items:
 Internal PSU  14 expansion slots  VGA connector  Keyboard connector  Serial connector for alarm board  Optional Touch Screen connector
Figure 2-2: EC-1040GB 14 Slot Rear Panel
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2.1.3 Motherboard Rear Panel

The EC-1040GB rackmount workstation also has an optional motherboard rear panel with the following items:
 Internal PSU  7 expansion slots  VGA connector  Keyboard connector  Serial connector for alarm board  Optional Touch Screen connector  ATX Motherboard connector area
EC-1040GB Workstation
Page 8
Figure 2-3: EC-1040GB Motherboard Rear Panel
EC-1040GB Workstation

2.1.4 Top Panel

The EC-1040GB rackmount workstation has the following top panel items:
Cooling vents
Figure 2-4: EC-1040GB Top Panel
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2.1.5 Left Side Panel

The EC-1040GB rackmount workstation has the following left side panel items:
Cooling vents
EC-1040GB Workstation
Figure 2-5: EC-1040GB Left Side Panel

2.2 Physical Dimensions

The following sections describe the physical dimensions of the EC-1040GB.

2.2.1 General Physical Dimensions

General physical dimensions for the EC-1040GB are shown in Table 2-1.
Width
(mm)
431 177 480
Table 2-1: General Physical Dimensions
Height
(mm)
Depth
(mm)
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EC-1040GB Workstation

2.2.2 EC-1040GB Physical Dimensions

The physical dimensions of the EC-1040GB are shown in Figure 2-1.
Figure 2-6: EC-1040GB Physical Dimensions (millimeters)
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2.2.3 Optional Keyboard

Figure 2.7 shows the optional keyboard for the EC-1040GB rackmount workstation. Refer to Section 4-5-13 for installation details.
EC-1040GB Workstation
Figure 2-7: Optional Keyboard
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EC-1040GB Workstation
Chapter
3

3 Detailed Specifications

Page 13

3.1 EC-1040GB Specifications

Table 3-1 shows the EC-1040GB specifications.
LCD Type 6.5" TFT Input Interface VGA Max. Resolution 640 x 480 Backlight MTBF 50,000 Hrs Contrast 600:1 LCD Color 262K Brightness (cd/m2) 800 Chassis Heavy-duty steel
EC-1040GB Workstation
View Angle (H / V) OSD function Yes Mounting 19” Rack Mount Rack Height 4U Keyboard 88 Keys – Slim Size (Keyboard models only) Touch Pad Yes – with 2 buttons Cooling Fan 2 – 8cm
Expansion Slots
Dimensions (WxHxD) (mm) 431 x 177 x 480 Weight (Gross/Net) 15.3kg / 28.8kg Color Black (Pantone Black C)
Vibration
Shock 10G acceleration peak to peak (11ms) Humidity 5 ~ 95%, relative
160° / 140°
14 for EC-1040GB 7 for EC-1040GBATX
5 ~ 17 Hz, 0.1” double amplitude displacement 17 ~ 640 Hz, 1.5G acceleration peak to peak
Operating Temperature 0 ~ 50°C
Table 3-1: EC-1040GB Specifications
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EC-1040GB Workstation

3.2 LCD Specifications

Table 3-2 lists the EC-1040GB LCD specifications.
Size 6.5” MFR/Model AUO/G065VN01 V2 Resolution VGA (640 x 480) Active Area (mm) 132.52 x 98.64 Pixel Pitch (mm) 0.207 Number of Colors 262K View Angle (H/V) Brightness (cd/m2) 800 Contrast Ratio 600:1 Response Time (ms) (at 25C) 25 Power Consumption (W) 3.86 Interface LVDS Supply Voltage (V) 3.3 Backlight CCFL side light (L-type) Lamp Life (hrs) 50000
Table 3-2: LCD Specifications
160° / 140°
Page 15

3.3 ACE-832AP PSU Specifications

Table 3-3 lists the ACE-A130A-R10 power supply specifications.
INPUT Voltage 90 ~ 264 VAC Full Range Frequency 47 ~ 63 Hz Input Current 6A (RMS) @ 115 VAC
3A (RMS) @ 230 VAC
Inrush Current 60 A Max for 115 VAC
90 A Max for 230 VAC
OUTPUT Voltage Min. load Max. load Ripple & Noise +3.3V 0.1 A 28 A 50 mV +5V 0.2 A 30 A 50 mV +12V1 0.1 A 15 A 120 mV +12V2 0.5 A 0.3 A 120 mV
EC-1040GB Workstation
-12V 0 A 0.8 A 120 mV +5Vsb 0 A 2 A 50 mV Total Current of +3.3V & +5V & +12V ≦280W GENERAL Power 300W PFC Active Hold-up Time 17ms minimum Efficiency 65% MTBF 100,000hrs Temperature -5 ~ 50°C (Operating)
-20 ~ 80°C (Storage) Dimensions 140 mm x 150 mm x 86 mm
Table 3-3: ACE-A130A-R10 PSU Specifications
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