IEI Integration AVL-3000 User Manual

A VL-3000 Advanced Auto Data Server
MODEL:
AVL-3000
Advanced Auto Data Server with Intel® Atom™ N2600 1.6 GHz
CPU, On-board 2.0 GB DDR3 Memory, 802.11b/g/n Wireless,
HSUPA, GPS with DR, OBD-II, USB, Audio,
4-Channel Hardware Video Capture, RoHS Compliant
User Manual
Rev. 2.02 – 1 April, 2014
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A VL-3000 Advanced Auto Data Server
Revision
Date Version Changes
1 April, 2014 2.02 Changed class B to class A
2 September, 2013 2.01 Added a note for the device ports on page 19
22 April, 2013 2.00 Updated for R20 version
Added Chapter
6 February, 2013 1.01 Updated sections 1.4 Front Panel, 3.7.4 OBD-II
Connector (COM4) and GPIO Connector
10 September, 2012 1.00 Initial release
6: Interface Connectors
3.7.8 RS-422/485 (COM2) &
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A VL-3000 Advanced Auto Data Server
COPYRIGHT NOTICE
The information in this document is subject to change without prior notice in order to improve reliability, design and function and does not represent a commitment on the part of the manufacturer.
In no event will the manufacturer be liable for direct, indirect, special, incidental, or consequential damages arising out of the use or inability to use the product or documentation, even if advised of the possibility of such damages.
This document contains proprietary information protected by copyright. All rights are
Copyright
reserved. No part of this manual may be reproduced by any mechanical, electronic, or other means in any form without prior written permission of the manufacturer.
TRADEMARKS
All registered trademarks and product names mentioned herein are used for identification purposes only and may be trademarks and/or registered trademarks of their respective owners.
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A VL-3000 Advanced Auto Data Server
Federal Communication Commission Interference Statement
This equipment has been tested and found to comply with limits for a class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can r adiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one of the following measures:
- Reorient or relocate the receiving antenna.
- Increase the separation between the equipment and receiver.
- Connect the equipment into an outlet on circuit different from that to which the receiver is connected.
- Consult the dealer or an experienced radio/TV technician for help. FCC Caution: Any change or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate this equipment. This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
Radiation Exposure Statement
This equipment complies With FCC radiation exposure limits set forth for an uncontrolled environment. This equipment should be installed and operated with minimum distance 20cm between the radiator & your body.
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A VL-3000 Advanced Auto Data Server
Table of Contents
1 INTRODUCTION.......................................................................................................... 1
1.1 OVERVIEW.................................................................................................................. 2
1.2 MODEL VARIATIONS................................................................................................... 2
1.3 FEATURES................................................................................................................... 3
1.4 FRONT PANEL............................................................................................................. 3
1.5 BOTTOM PANEL.......................................................................................................... 5
1.6 SYSTEM SPECIFICATIONS............................................................................................ 5
1.7 DIMENSIONS............................................................................................................... 8
2 UNPACKING................................................................................................................. 9
3 INSTALLATION ......................................................................................................... 13
3.1 ANTI-STATIC PRECAUTIONS...................................................................................... 14
3.2 INSTALLATION PRECAUTIONS ................................................................................... 14
3.3 INST ALLATION AND CONFIGURATION STEPS ............................................................. 15
3.4 SDHC CARD INSTALLATION .................................................................................... 15
3.5 SIM CARD INSTALLATION ........................................................................................ 16
3.6 MOUNTING THE SYSTEM .......................................................................................... 16
3.7 I/O INTERFACE CONNECTORS................................................................................... 19
3.7.1 Audio Connectors............................................................................................. 19
3.7.2 HDMI Display Device Connection.................................................................. 19
3.7.3 LAN Connection............................................................................................... 20
3.7.4 OBD-II Connector (COM4)............................................................................. 21
3.7.5 Power Input Connection.................................................................................. 23
3.7.6 DB-9 RS-232 COM Port (COM1).................................................................... 24
3.7.7 DB-37 RS-232 COM Port (COM7 ~ COM10) ................................................ 25
3.7.8 RS-422/485 (COM2) & GPIO Connector........................................................ 26
3.7.9 USB Device Connection................................................................................... 27
3.7.10 Video Capture Connection............................................................................. 28
3.7.1 1 VGA Monitor Connection............................................................................... 29
3.8 POWER-ON PROCEDURE........................................................................................... 30
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3.8.1 Installation Checklist....................................................................................... 30
3.8.2 Power-on Procedure ........................................................................................ 30
3.8.3 Power State...................................................................................................... 31
3.9 SYSTEM MAINTENANCE........................................................................................... 32
4 BIOS.............................................................................................................................. 33
4.1 INTRODUCTION......................................................................................................... 34
4.1.1 Starting Setup................................................................................................... 34
4.1.2 Using Setup...................................................................................................... 34
4.1.3 Getting Help..................................................................................................... 35
4.1.4 BIOS Menu Bar................................................................................................ 35
4.2 MAIN........................................................................................................................ 36
4.3 ADVANCED............................................................................................................... 37
4.3.1 RTC Wake Settings........................................................................................... 37
4.3.2 CPU Configuration.......................................................................................... 39
A VL-3000 Advanced Auto Data Server
4.3.3 IDE Configuration........................................................................................... 40
4.3.4 USB Configuration........................................................................................... 41
4.3.5 F81866 Super IO Configuration...................................................................... 42
4.3.5.1 Serial Port n Configuration....................................................................... 42
4.3.6 F81866 H/W Monitor....................................................................................... 45
4.3.7 F81216 Second Super IO Configuration ......................................................... 46
4.3.7.1 Serial Port n Configuration....................................................................... 46
4.3.8 Serial Port Console Redirection...................................................................... 50
4.3.9 iEi Feature....................................................................................................... 52
4.3.10 Power Management....................................................................................... 53
4.4 CHIPSET ................................................................................................................... 54
4.4.1 Host Bridge Configuration .............................................................................. 55
4.4.1.1 Intel IGD Configuration............................................................................ 56
4.4.2 South Bridge Configuration............................................................................. 57
4.5 BOOT........................................................................................................................ 58
4.6 SECURITY................................................................................................................. 60
4.7 SAVE & EXIT ............................................................................................................ 60
5 APPLICA TION TOOLS ............................................................................................. 62
5.1 INTRODUCTION......................................................................................................... 63
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5.1.1 SIM CARD Switcher ........................................................................................ 63
5.1.2 Phone ............................................................................................................... 64
6 INTERFACE CONNECTORS ................................................................................... 66
6.1 PERIPHERAL INTERFACE CONNECTORS..................................................................... 67
6.2 INTERNAL PERIPHERAL CONNECTORS...................................................................... 68
6.2.1 5 V SATA Power Connector (SATA_PWR1)..................................................... 69
6.2.2 Battery Connector (BT1).................................................................................. 69
6.2.3 Digital I/O and RS-422/485 Connector (DIO/RS422/485_1).......................... 70
6.2.4 LPC Debug Card Connector (DBG_PORT1).................................................. 70
6.2.5 OBD-II Connector (OBDII1)........................................................................... 71
6.2.6 PCI-104 Slot, Only PCIe Interface (PCI1)...................................................... 71
6.2.7 PCIe Mini Card Slot, Supporting Wi-Fi Card (MINI_PCIE1) ........................ 72
6.2.8 PCIe Mini Card Slot, Supporting 3G Card (MINI_PCIE2)............................. 73
6.2.9 PCIe Mini Card Slot, Supporting Capture Card (MINI_PCIE3) .................... 74
6.2.10 Power Button and LED Connector (PWR_BTN1)......................................... 75
6.2.11 Programmer Connectors (JOBD1, MCU1) ................................................... 75
6.2.12 RS-232 Serial Port Connector, Four Ports (JCOM7).................................... 75
6.2.13 RS-232 Serial Port Connectors (COM1, COM6).......................................... 76
6.2.14 SATA Drive Connector (SATA1)..................................................................... 77
6.2.15 SPI Flash Connector (SPI1) .......................................................................... 77
6.2.16 USB 2.0 Connector (USB5) ........................................................................... 77
6.3 EXTERNAL INTERFACE PANEL CONNECTORS ............................................................ 78
6.3.1 Ethernet Connector (LAN1_USB1).................................................................. 78
6.3.2 Power Input Connector (PWIN1) .................................................................... 78
6.3.3 USB 2.0 Connectors (USB3, LAN1_USB1)..................................................... 79
6.3.4 VGA Connector (VGA1)................................................................................... 79
A OBD-II READER COMMAND................................................................................. 80
A.1 SELECT A CHIP INITIAL MODE: UPDATE F/W OR RUN F/W.................................... 81
A.2 BOOT MODE............................................................................................................ 81
A.3 RUN MODE.............................................................................................................. 81
A.4 INTO CAN_STANDARD V2.2.B (CAN STANDARD) ................................................. 83
A.5 INTO TELEMATICS (VEHICEL INFORMATION)........................................................... 85
B ONE KEY RECOVERY............................................................................................. 89
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B.1 ONE KEY RECOVERY INTRODUCTION ...................................................................... 90
B.1.1 System Requirement......................................................................................... 91
B.1.2 Supported Operating System........................................................................... 92
B.2 SETUP PROCEDURE FOR WINDOWS.......................................................................... 93
B.2.1 Hardware and BIOS Setup .............................................................................. 94
B.2.2 Create Partitions............................................................................................. 94
B.2.3 Install Operating System, Drivers and Applications....................................... 98
B.2.4 Build-up Recovery Partition............................................................................ 99
B.2.5 Create Factory Default Image....................................................................... 101
B.3 AUTO RECOVERY SETUP PROCEDURE.................................................................... 106
B.4 SETUP PROCEDURE FOR LINUX...............................................................................111
B.5 RECOVERY TOOL FUNCTIONS .................................................................................114
B.5.1 Factory Restore..............................................................................................116
B.5.2 Backup System................................................................................................117
A VL-3000 Advanced Auto Data Server
B.5.3 Restore Your Last Backup...............................................................................118
B.5.4 Manual............................................................................................................119
B.6 RESTORE SYSTEMS FROM A LINUX SERVER THROUGH LAN.................................. 120
B.6.1 Configure DHCP Server Settings.................................................................. 121
B.6.2 Configure TFTP Settings ............................................................................... 122
B.6.3 Configure One Key Recovery Server Settings............................................... 123
B.6.4 Start the DHCP, TFTP and HTTP ................................................................. 124
B.6.5 Create Shared Directory................................................................................ 124
B.6.6 Setup a Client System for Auto Recovery...................................................... 125
B.7 OTHER INFORMATION ............................................................................................ 128
B.7.1 Using AHCI Mode or ALi M5283 / VIA VT6421A Controller....................... 128
B.7.2 System Memory Requirement ........................................................................ 130
C WATCHDOG TIMER .............................................................................................. 131
D HAZARDOUS MATERIALS DISCLOSURE ....................................................... 134
D.1 HAZARDOUS MATERIALS DISCLOSURE TABLE FOR IPB PRODUCTS CERTIFIED AS
ROHS COMPLIANT UNDER 2002/95/EC WITHOUT MERCURY..................................... 135
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A VL-3000 Advanced Auto Data Server
List of Figures
Figure 1-1: AVL-3000 Advanced Auto Data Server.....................................................................2
Figure 1-2: Front Panel ..................................................................................................................4
Figure 1-3: Bottom View ................................................................................................................5
Figure 1-4: Dimensions (unit: mm)...............................................................................................8
Figure 3-1: SDHC Card Installation.............................................................................................15
Figure 3-2: SIM Card Slot Locations...........................................................................................16
Figure 3-3: DIN Rail Mounting Bracket.......................................................................................17
Figure 3-4: Screw Locations........................................................................................................17
Figure 3-5: Mounting the DIN RAIL.............................................................................................18
Figure 3-6: Secure the Assembly to the DIN Rail......................................................................18
Figure 3-7: Audio Connectors.....................................................................................................19
Figure 3-8: HDMI Connection ......................................................................................................20
Figure 3-9: LAN Connection........................................................................................................21
Figure 3-10: OBD-II Cable and J1939/FMS Cable......................................................................21
Figure 3-11: OBD-II Connector Pinouts Location......................................................................22
Figure 3-12: OBD-II Connector Pinouts......................................................................................22
Figure 3-13: J1939/FMS Connector Pinouts..............................................................................23
Figure 3-14: Power Input Connector...........................................................................................23
Figure 3-15: Cigarette Lighter Cable...........................................................................................23
Figure 3-16: ACC Power Cable....................................................................................................24
Figure 3-17: Serial Device Connector.........................................................................................24
Figure 3-18: DB-9 RS-232 COM Port (COM1) Pinout Location.................................................25
Figure 3-19: DB-37 RS-232 COM Port (COM7 ~ COM10) Pinout Location..............................26
Figure 3-20: RS-422/485 & GPIO Connector Pinout Location..................................................27
Figure 3-21: USB Device Connection.........................................................................................27
Figure 3-22: Video Capture Cable...............................................................................................28
Figure 3-23: Video Connector Pinouts Location.......................................................................28
Figure 3-24: VGA Connector .......................................................................................................29
Figure 3-25: Power Connector and Power Button ....................................................................31
Figure 5-1: SIM CARD Switcher ..................................................................................................63
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Figure 5-2: Phone .........................................................................................................................64
Figure 6-1: Main Board Layout Diagram (Front Side)...............................................................67
Figure 6-2: Main Board Layout Diagram (Solder Side).............................................................68
Figure B-1: IEI One Key Recovery Tool Menu...........................................................................90
Figure B-2: Launching the Recovery Tool.................................................................................95
Figure B-3: Recovery Tool Setup Menu .....................................................................................95
Figure B-4: Command Prompt ....................................................................................................96
Figure B-5: Partition Creation Commands.................................................................................97
Figure B-6: Launching the Recovery Tool.................................................................................99
Figure B-7: Manual Recovery Environment for Windows........................................................99
Figure B-8: Building the Recovery Partition........................................................................... 100
Figure B-9: Press Any Key to Continue.................................................................................. 100
Figure B-10: Press F3 to Boot into Recovery Mode............................................................... 101
Figure B-11: Recovery Tool Menu ........................................................................................... 101
A VL-3000 Advanced Auto Data Server
Figure B-12: About Symantec Ghost Window........................................................................ 102
Figure B-13: Symantec Ghost Path ......................................................................................... 102
Figure B-14: Select a Local Source Drive ............................................................................... 103
Figure B-15: Select a Source Partition from Basic Drive ...................................................... 103
Figure B-16: File Name to Copy Image to ............................................................................... 104
Figure B-17: Compress Image.................................................................................................. 104
Figure B-18: Image Creation Confirmation............................................................................. 105
Figure B-19: Image Creation Complete................................................................................... 105
Figure B-20: Image Creation Complete................................................................................... 105
Figure B-21: Press Any Key to Continue................................................................................ 106
Figure B-22: Auto Recovery Utility.......................................................................................... 107
Figure B-23: Disable Automatically Restart............................................................................ 107
Figure B-24: Launching the Recovery Tool............................................................................ 108
Figure B-25: Auto Recovery Environment for Windows ....................................................... 108
Figure B-26: Building the Auto Recovery Partition................................................................ 109
Figure B-27: Factory Default Image Confirmation ................................................................. 109
Figure B-28: Image Creation Complete................................................................................... 110
Figure B-29: Press any key to continue.................................................................................. 110
Figure B-30: Partitions for Linux.............................................................................................. 112
Figure B-31: System Configuration for Linux......................................................................... 113
Figure B-32: Access menu.lst in Linux (Text Mode).............................................................. 113
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Figure B-33: Recovery Tool Menu ........................................................................................... 114
Figure B-34: Recovery Tool Main Menu.................................................................................. 115
Figure B-35: Restore Factory Default...................................................................................... 116
Figure B-36: Recovery Complete Window.............................................................................. 116
Figure B-37: Backup System.................................................................................................... 117
Figure B-38: System Backup Complete Window ................................................................... 117
Figure B-39: Restore Backup................................................................................................... 118
Figure B-40: Restore System Backup Complete Window..................................................... 118
Figure B-41: Symantec Ghost Window ................................................................................... 119
Figure B-42: Disable Automatically Restart............................................................................ 126
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A VL-3000 Advanced Auto Data Server
List of Tables
Table 1-1: Model Variations...........................................................................................................2
Table 1-2: Technical Specifications..............................................................................................7
Table 2-1: Packing List.................................................................................................................11
Table 2-2: Optional Items.............................................................................................................12
Table 3-1: OBD-II Connector Pinouts .........................................................................................22
Table 3-2: DB-9 RS-232 COM Port (COM1) Pinouts ..................................................................25
Table 3-3: DB-37 RS-232 COM Port (COM7 ~ COM10) Pinouts................................................25
Table 3-4: RS-422/485 & GPIO Connector Pinouts....................................................................26
Table 3-5: Video Connector Pinouts...........................................................................................28
Table 3-6: Power Sate and Ignition System...............................................................................31
Table 4-1: BIOS Navigation Keys................................................................................................35
Table 6-1: Peripheral Interface Connectors...............................................................................69
Table 6-2: 5 V SATA Power Connector Pinouts ........................................................................69
Table 6-3: Battery Connector (BT1) Pinouts..............................................................................69
Table 6-4: Digital I/O and RS-422/485 Connector (DIO/RS422/485_1) Pinouts.......................70
Table 6-5: LPC Debug Card Connector (DBG_PORT1) Pinouts ..............................................70
Table 6-6: OBD-II Connector (OBDII1) Pinouts..........................................................................71
Table 6-7: PCI-104 Slot (PCI1) Pinouts.......................................................................................71
Table 6-8: PCIe Mini Card Slot (MINI_PCIE1) Pinouts...............................................................72
Table 6-9: PCIe Mini Card Slot (MINI_PCIE2) Pinouts...............................................................73
Table 6-10: PCIe Mini Card Slot (MINI_PCIE3) Pinouts.............................................................74
Table 6-11: Power Button and LED Connector (PWR_BTN1) Pinouts....................................75
Table 6-12: Programmer Connectors (JOBD1, MCU1) Pinouts...............................................75
Table 6-13: RS-232 Serial Port Connector, Four Ports (JCOM7) Pinouts...............................76
Table 6-14: RS-232 Serial Port Connector (COM1, COM6) Pinouts.........................................76
Table 6-15: SATA Drive Connector (SATA1) Pinouts ...............................................................77
Table 6-16: SPI Flash Connector (SPI1) Pinouts.......................................................................77
Table 6-17: USB 2.0 Connector (USB5) Pinouts........................................................................77
Table 6-18: Rear Panel Connectors............................................................................................78
Table 6-19: Ethernet Connector Pinouts....................................................................................78
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Table 6-20: Power Input Connector (PWIN1) Pinouts...............................................................78
Table 6-21: USB Connector (USB1) Pinouts..............................................................................79
Table 6-22: VGA Connector (VGA1) Pinouts .............................................................................79
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BIOS Menus
BIOS Menu 1: Main.......................................................................................................................36
BIOS Menu 2: Advanced..............................................................................................................37
BIOS Menu 3: RTC Wake Settings..............................................................................................38
BIOS Menu 4: CPU Configuration...............................................................................................39
BIOS Menu 5: IDE Configuration.................................................................................................40
BIOS Menu 6: USB Configuration...............................................................................................41
BIOS Menu 7: Super IO Configuration........................................................................................42
BIOS Menu 8: Serial Port n Configuration Menu.......................................................................42
BIOS Menu 9: F81866 H/W Monitor.............................................................................................45
BIOS Menu 10: F81216 Second Super IO Configuration..........................................................46
BIOS Menu 11: F81216 Serial Port n Configuration Menu........................................................46
BIOS Menu 12: Serial Port Console Redirection.......................................................................50
BIOS Menu 13: IEI Feature...........................................................................................................52
BIOS Menu 14: Power Management ...........................................................................................53
BIOS Menu 15: Chipset................................................................................................................55
BIOS Menu 16: Host Bridge Configuration................................................................................55
BIOS Menu 17: Intel IGD Configuration......................................................................................56
BIOS Menu 18: South Bridge Chipset Configuration................................................................57
BIOS Menu 19: Boot.....................................................................................................................58
BIOS Menu 20: Security...............................................................................................................60
BIOS Menu 21:Exit........................................................................................................................61
BIOS Menu 22: IEI Feature........................................................................................................ 111
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A VL-3000 Advanced Auto Data Server

1 Introduction

Chapter
1
Page 1

1.1 Overview

Figure 1-1: AVL-3000 Advanced Auto Data Server
A VL-3000 Advanced Auto Data Server
The AVL-3000 is an embedded system designed for in-car use.
At the heart of the system is the Intel® Atom™ N2600 processor, offering low power in a powerful package. The chipset is rounded off with the Intel® NM10. The AVL-3000 is preinstalled with 2.0 GB DDR3 memory and a 16 GB 2.5” SATA SSD.
The system supports HDMI/VGA display output and 802.11b/g/n wireless networking capability. It also offers HSUPA/GPRS/GSM connection, Global Position System (GPS) and On-Board Diagnostic System (OBD) technology. Other peripherals include four USB ports, one GbE port, one RS-422/485 & GPIO connector, five RS-232 COM ports, video capture port and audio line-in and line-out jacks.

1.2 Model Variations

The model variations of the AVL-3000 are listed below.
Model CPU Video Capture
AVL-3000-N26-HC-R20 Intel® N2600 1.6 GHz Hardware compression
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AVL-3000-N26-R20 Intel® N2600 1.6 GHz None
Table 1-1: Model Variations
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1.3 Features

All of the AVL-3000 models feature the following:
Advanced auto data server with 1.6 GHz Intel® Atom™ N2600 CPU  2.0 GB DDR3 memory preinstalled  16 GB 2.5” SATA SSD preinstalled  Windows® Embedded Standard 7 OS preinstalled  Built-in Wi-Fi, Bluetooth, HSUPA and G PS with Dead Reckoning support  Supports vehicle power  NTSC/PAL/SECAM video capture by hardware compression  One SDHC card slot for data storage  10/100/1000 Mbps Ethernet  VGA and HDMI output ports  Two SIM card slots  Five RS-232 COM ports  One RS-422/485 & GPIO connector  Four USB ports  Audio mic-in and line-out  Optional UHF RFID reader module Supports vehicle bus protocol (OBD-II/J1939/FMS)  DIN rail mount support  RoHS compliant

1.4 Front Panel

The following are found on the front panel.
1 x DC power input connector  1 x Gigabit Ethernet RJ-45 port  1 x GPS antenna connector (COM3, COM5)  1 x HDMI connector  1 x HSUPA antenna connector  1 x Line Out jack  1 x Microphone In jack  1 x OBD-II connector (COM4)
Page 3
1 x Power button  1 x RS-232 COM port (COM1) (DB-9)  4 x RS-232 COM ports (COM7 ~ COM10) (DB-37)  1 x RS-422/485 (COM2) & GPIO connector  1 x SDHC card slot  2 x SIM card slots  1 x VGA connector  1 x Video capture connector  2 x Wi-Fi antenna connectors  4 x UHF RFID antenna connectors  4 x USB ports
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Figure 1-2: Front Panel
A VL-3000 Advanced Auto Data Server

1.5 Bottom Panel

The bottom panel has VESA mounting screw holes for DIN rail mounting.
Figure 1-3: Bottom View

1.6 System Specifications

The AVL-3000 technical specifications are listed in Table 1-2.
System CPU 1.6 GHz Intel® Atom™ N2600 Chipset Intel® NM10 Memory 2.0 GB 1333 MHz DDR3 preinstalled OS Windows® Embedded Standard 7 preinstalled
1 x 16 GB 2.5” SATA SSD preinstalled
Storage
1 x SDHC card slot
Communication LAN 1 x 10/100/1000 Mbps RJ-45 Wireless LAN 802.11b/g/n Bluetooth Bluetooth v2.0+EDR (Class 1)
HSUPA/UMTS-800/850/900/1900/2100 MHz
3.75G
Quad-band EDGE/GPRS GSM-850/900/1800/1900 MHz
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Dual-band EV-DO/CDMA
GPS GPS with Dead Reckoning support Data Collection RFID Optional IRFR-310 UHF RFID
Hardware compression: SC290N4 PCI104 (AVL-3000-N26-HC-R20)
A VL-3000 Advanced Auto Data Server
Video Capture
Power
Power Input
Environmental and Physical Specifications Mounting DIN rail mount (VESA 100 mm x 100 mm) Dimensions (W x D x H) 200 mm x 150 mm x 76 mm Weight 2015 g
Operating Temperature
Storage Temperature -30ºC ~ 80ºC Humidity 5% ~ 95% (non-condensing) Drop Survival IEC60068-2-31 Safety CE, FCC, e-MARK
Video input: 4-channel composite video (NTSC/PAL/SECAM) Frame rate: Total 120fps@QVGA (320x240) for four channels (NTSC), total 100fps@QVGA (320x240) for four channels (PAL/SECAM)
9 V ~ 36 V DC input Cigarette lighter power or ACC power
-20ºC ~ 70ºC
-20ºC ~ 50ºC (with UHF RFID)
Connectors and Buttons
Antenna Connectors
I/O Ports and Buttons
Page 6
1 x GPS antenna connector 1 x HSUPA antenna connector 2 x Wi-Fi antenna connectors 4 x UHF RFID antenna connectors (optional) 1 x 12 V DC power input connector 1 x Gigabit Ethernet RJ-45 port 1 x HDMI connector 1 x Line Out jack 1 x Microphone In jack 1 x OBD-II connector (COM4) 1 x Power button 1 x RS-232 COM port (COM1) (DB-9)
A VL-3000 Advanced Auto Data Server
4 x RS-232 COM port (COM7 ~ COM10) (DB-37) 1 x RS-422/485 (COM2) & GPIO connector 1 x SDHC card slot 2 x SIM card slots 1 x Video capture connector 1 x VGA connector 4 x USB ports
Table 1-2: Technical Specifications
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1.7 Dimensions

The dimensions are shown below.
A VL-3000 Advanced Auto Data Server
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Figure 1-4: Dimensions (unit: mm)
A VL-3000 Advanced Auto Data Server
Chapter
2

2 Unpacking

Page 9
To unpack the AVL-3000, follow the steps below:
Step 1: Use box cutters, a knife or a sharp pair of scissors that seals the top side of the
external (second) box.
Step 2: Open the external (second) box.
Step 3: Use box cutters, a knife or a sharp pair of scissors that seals the top side of the
internal (first) box.
Step 4: Lift the monitor out of the boxes.
Step 5: Remove both polystyrene ends, one from each side.
Step 6: Pull the plastic cover off the AVL-3000.
Step 7: Make sure all the components listed in the pa cking list are present. Step 0:
A VL-3000 Advanced Auto Data Server
The AVL-3000 is shipped with the following components:
Quantity Item Image
1 AVL-3000
1 Cigarette lighter power cable
(P/N: 32002-001800-100-RS)
1 ACC power cable
(P/N: 32002-001900-100-RS)
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A VL-3000 Advanced Auto Data Server
Quantity Item Image
1 Capture cable
(P/N: 32007-001400-100-RS)
1 GPS/GSM antenna
(P/N: 32506-000100-100-RS)
2 Wi-Fi antenna
(P/N: 32505-000400-100-RS)
1 OBD-II cable
(P/N: 32025-000300-100-RS)
1 J1939/FMS cable
(P/N: 32025-000400-100-RS)
1 One Key Recovery CD
1 User manual CD and driver CD
Table 2-1: Packing List
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The following table lists the optional items that can be purchased separately.
Item Image
UHF RFID antenna with cable
Table 2-2: Optional Items
If any of these items are missing or damaged, contact the distributor or sales representative immediately.
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Chapter
3

3 Installation

Page 13

3.1 Anti-static Precautions

WARNING:
Failure to take ESD precautions during the maintenance of the AVL-3000 may result in permanent damage to the AVL-3000 and severe injury to the user.
Electrostatic discharge (ESD) can cause serious damage to electronic components, including the AVL-3000. Dry climates are especially susceptible to ESD. It is therefore critical that whenever the AVL-3000 is accessed internally, or any other electrical component is handled, the following anti-static precautions are strictly adhered to.
Wear an anti-static wristband: - Wearing a simple anti-static wristband can
A VL-3000 Advanced Auto Data Server
help to prevent ESD from damaging the board.
Self-grounding: - Before handling the board touch any grounded conducting
material. During the time the board is handled, frequently touch any conducting materials that are connected to the ground.
Use an anti-static pad: - When configuring the AVL-3000, place it on an
antic-static pad. This reduces the possibility of ESD damaging the AVL-3000.
Only handle the edges of the PCB: - When handling the PCB, hold the PCB
by the edges.

3.2 Installation Precautions

When installing the AVL-3000, please follow the precautions listed below:
Power turned off: When installing the AVL-3000, make sure the power is off.
Failing to turn off the power may cause severe injury to the body and/or damage to the system.
Certified Engineers: Only certified engineers should install and modify
onboard functionalities.
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Anti-static Discharge : If a user open the bottom panel of the AVL-3000, to
configure the jumpers or plug in added peripheral devices, ground themselves first and wear and anti-static wristband.
A VL-3000 Advanced Auto Data Server

3.3 Installation and Configuration Steps

The following installation steps must be followed.
Step 1: Unpack the system
Step 2: Install a SIM card or SDHC card (optional)
Step 3: Connect peripheral devices
Step 4: Mount the system
Step 5: Power up the system Step 0:

3.4 SDHC Card Installation

To install an SDHC card, follow the instructions below.
Step 1: Locate the SDHC card slot.
Step 2: Insert the SDHC card into the slot.
Figure 3-1: SDHC Card Installation
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3.5 SIM Card Installation

The AVL-3000 has two SIM card slots. To install a SIM card, follow the instructions below.
NOTE:
The AVL-3000 provides an application for setting which SIM card to
A VL-3000 Advanced Auto Data Server
use. Refer to Section
Step 1: Locate the SIM card slot. See Figure 3-2.
Figure 3-2: SIM Card Slot Locations
Step 2: Insert a SIM card into the slot.

3.6 Mounting the System

5.1.1 for details.
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To mount the system onto a DIN rail, please follow the steps below.
Step 1: Attach the DIN rail mounting bracket to the bottom panel of the AVL-3000.
Secure the bracket to the AVL-3000 with the supplied retention screws ( 3-3).
75Figure
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