IDEC has been a global leader in industrial
automation for over half a century. Our
customers know that they can trust IDEC to
provide high quality products, from simple
ON/OFF controls to complex HMIs, and to
maintain each product line with responsive
support and innovative design.
IDEC is committed to maintaining the same
excellence in products and services that we
have been known for since 1945.
“We value uptime. Our
machinery has to work for
Our promise is our performance
Micro-controllers play an increasingly central
role in today’s industrial applications. You
have many controllers to choose from, but
the one you turn to most often is the one
that fits best, physically and practically. You’ll
find IDEC PLCs in various applications from
water treatment plants to HVAC to printing
press operations and more. They’re always
dependable, easy to program and almost as
smart as you are.
at least 10-15 years, and we
want to invest in a versatile
controller that will really
last. The MicroSmart Pentra
is the answer for us.”
Machine Engineer
Packaging Manufacturer
2
Page 3
The world is moving into the
SPEEDPOWERPRECISION
future at an accelerated
pace, and the micro controller
market is no exception. Now
IDEC is bringing you controllers
so powerful that the only
limitation in your designs will
be the physical abilities of
your machines.
33
www. i d e c .com
Page 4
R
64
$
MicroSmart — One Controller Does it All
IDEC brought some of the first micro-PLCs to the market, and has been
meeting your changing control automation needs for decades. Our
controllers meet the highest standards for safety, flexibility and value.
International approvals
All MicroSmart controllers have regulatory
agency certifications for the worldwide
market including being cULus Listed for
Class 1 Division 2 Hazardous Locations, TUV
approved, and certified for marine use by
Lloyd’s Registry.
Rugged, compact, modular design
Every CPU module comes equipped with
embedded I/O points, and you can conveniently
add snap-on expansion modules for up to 512
I/Os based on your system requirements. All
MicroSmart controllers are DIN-rail and panel
mountable.
Write and run your programs now
Relax. Programming MicroSmart is fast and
straightforward. Use IDEC’s WindLDR Software to
configure, modify and monitor your MicroSmart
programs with ease. This powerful and intuitive
software makes it simple to get your system up
and running. See page 16-17 for more.
Upgrade without downtime
For added convenience, the same expansion I/O
modules and accessories can be used on both the
MicroSmart and MicroSmart Pentra controllers. In
fact, both controllers share the same architecture,
instruction set and programming software. The use
of a single platform for all IDEC PLCs means you
won’t have to reprogram or learn a new system to
move from one to another.
Make your choices
Feel the freedom. The ability to customize for the
functions you need allows you to create the perfect
system for your applications. Add an HMI module,
a RS232C/RS485 communications port, a Real Time
clock module or even an optional EEPROM module.
4
Page 5
StandardSValueFlexibility
Applications:
• Food and Beverage Equipment
• Packaging Machinery
• Textile Machinery
• Printing Press Equipment
• HVAC
• Conveyer Systems
• Car Wash Systems
• Doors/Gate Controls
• Environmental Rooms and Chambers
• Woodworking Machinery
• Water Pump Systems
• Water Treatment Plants & Systems
• Marine Industry
• Mail Sorting Equipment
• Oil & Gas Refinery Equipment
• Semiconductor Industry
• Building Management
www. i d e c .com
55
Page 6
MicroSmart Pentra — The New Standard for Micro Controllers
MicroSmart Pentra CPUs are the most full-featured
controllers in the IDEC family of PLCs. How many
different ways could you put them to use?
MicroSmart Pentra Speed Comparison
MicroSmart Pentra
LOD instructions
MOV instructions
Leading Competiors Controller
LOD instructions
MOV instructions
The Fastest Processing Speed
MicroSmart Pentra is the fastest micro
controller available in its class. The
overall processing speed of the new Logic
Engine CPU is 16 times faster than our
competitor’s average controller for simple
instruction execution, and more than 14
times faster when executing advanced
instruction sets.
Don’t wait for your old PLC to catch up to
today’s demands. Get faster scan times
and better throughput today.
6
0.056 μsec
0.167 μsec
0.9 μsec
Supports Double Word and
Floating Point Math
From billions to one-millionth, get the
numbers you need with 32-bit data
processing. MicroSmart Pentra supports
double-word and floating point math
operations, capturing and storing large
values, and returning computed results
accurate to seven decimal places. It’s
faster, it requires less maintenance and
gives you more precise data.
2.4 μsec
Built-in Modbus Master and
Slave
IDEC supports standard communication
protocols for industrial electronic devices.
See page 10 for more.
Field-Upgradeable Firmware
Extend the life of your PLC—upgrade your
unit’s firmware on-site as new functions
and versions become available.
Page 7
Maximum 512 I/O
fastaccurate reliable
Choose from 23 different snap-on expansion
modules to create the perfect system.
100 kHz Counters and Outputs
MicroSmart has built-in high-speed inputs
with a maximum frequency of 100 kHz and
32-bit data processing capability, and can
configure up to three high-speed outputs.
Up to 56 Analog I/Os
Your options include 0-10V, 4-20mA, RTD,
thermocouple, thermistor inputs and ±10V
output.
Expanded Memory
• 48,000 Data Registers
• 2048 Internal Relays
• 256 Timers
• 256 Counters
• 62.4 K Programming Capacity
More MicroSmart Features
• Available in traditional brick style and
slimmer, space-saving book style
• Embedded I/O: each base model CPU is
equipped with built-in I/O configurations
of 10, 16, 20, 24, 32 and 40 I/O points.
• 100-240V AC or 24V DC power
• Optional memory cartridge for program
backup and transport
• Optional HMI module to easily monitor
and change your controller parameters
• Optional real-time clock cartridge for
time-based applications
• Built-in analog trim potentiometers
• Built-in 1-pt analog input
56 PID Loops with Auto-Tuning
Using MicroSmart in conjunction with PID
brings unparalleled accuracy and stability to
your process. See page 9 for more.
7 Communication Ports
RS232C is built in to every MicroSmart
CPU. If you need other ports, add one of the
available adapters or expansion modules;
MicroSmart Pentra models can accommodate
up to a total of seven communication ports.
Plug in bar code readers, printers or any
compatible devices, and go.
7
www. i d e c .com
Page 8
More Control — Pentra Gives You More Features
IDEC products live up to your exacting standards for motion control and control in motion.
The success of your system might
be dependent on a few millimeters.
Most micro controllers lack the
necessary tools for accuracy at any
speed, much less at the very high
speeds modern applications require.
MicroSmart has always had the
capability to operate high speed
inputs and outputs, but MicroSmart
Pentra can go even faster, up to 100
kHz – and so can your productivity.
High speed counters
• Four high-speed inputs with
maximum frequency of 100 kHz
• Supports single or dual phase
counters
• 32-bit counting range up to
4,294,967,295 pulses
• Integrated Functions
- Execute Interrupt Programs
- Frequency Measurement
- High Speed Counter Refresh
- Multi Stage Comparison
High speed outputs
Configure as many as three high
speed pulse outputs, up to 100 kHz,
and get the simple position control
you want for stepper or servo motors.
8
8
Page 9
COMPACT EFFECTIVE ADVANCED
MicroSmart gives you all the benefits of PID quickly and easily—with none
of the drawbacks. No extra components required.
PID Implementations
Water level control
Environmental room
and chamber control
Flow Controls
Oven Controls
Speed Controls
PID creates a constant water level by
manipulating control valves
PID algorithm controls the temperature
PID is used to control the amount of air flow
through an air duct in a heating application.
PID is utilized to control the natural gas
burner for an oven system.
PID is used to maintain the speed of the motor
at a constant level.
PID (Proportional Integral Derivative) is
a common industrial control component
that uses loop feedback methods to
maintain a set process variable, such
as temperature or pressure control. This
loop allows accurate maintenance and
stabilization of the set point, adjusting
the control outputs based on history, or
rate of change on an error signal.
When you want the kind of stability PID
loops offer, but don’t have the kind of time or
experience that PID programming requires,
turn to IDEC. These powerful but simple to
use PID algorithms are included with the
MicroSmart controllers. You can select from
various control modes including Auto-tuning,
Advanced Auto-tuning or Manual. A wide
variety of alarms and conversion tools are
provided as well, and the software dialog
box is one of the easiest ways to implement
PID quickly.
• Program up to 56 loops with Pentra, up to
14 with MicroSmart
• PID dialog box walks you through algorithm
customization
• Advanced auto-tuning feature makes
programming PID instructions easy, even for
people with minimal algorithm experience
• Pre-defined parameters (such as time,
temperature or volume); avoid spending
extra time entering them manually
www. i d e c .com
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Page 10
Networking Tools — Putting Everything Together is Easy With IDEC
PLCs don’t operate alone. Strong communication tools make everything in
your network work together.
RS485 Datalink
IDEC PLCs can create a master-slave system of
other IDEC controllers with up to 31 slave stations
over RS485, using the available communication
ports and RS485 modules. Plug in, attach two
simple wires, and you are on the way to an
effective, seamless network that can be extended
up to 200 meters.
All MicroSmart modules, as well as older IDEC
PLCs, support RS485 communication, so you can
include your existing IDEC controllers in a new,
more robust monitoring system.
10
10
Temperature Controllers
Modbus Master/Slave
Truly open standard, across devices and ideal
for wireless communication, Modbus messaging
protocol is a must-have for industrial networking.
If you need to establish communication between
multiple instruments from multiple manufacturers,
monitor remote devices through a PC or HMI, or
simply want to employ the most widely used
network protocol, you’re using Modbus.
Inverters
With something this necessary, you should expect
it to be standard in all controllers. And with
MicroSmart Pentra, it is. IDEC offers support for
Modbus RTU and ASCII, allowing the MicroSmart to
be master or slave on any Modbus network. That’s
it. Don’t buy another converter when you can buy a
controller that does it all.
Page 11
If you link 32 MicroSmart Pentras,
COMMUNICATE EXPAND LINK
maxed out with expansion modules
and 512 I/Os per system, you can
create a daisy-chain of 16,384 I/O
points. Imagine what you could do
with all those inputs and outputs!
AS-interface master module
P/N FC4A-AS62M
AS-interface Networking
The Actuator Sensor-interface (AS-interface) is the
simplest and most cost-effective of the PLC-based,
industrial-networking protocols. This type of field
bus is primarily intended to be used to control
sensors and actuators at distances of up to 100
meters. IDEC supports this open technology, which
is in devices installed in automation systems
worldwide.
IDEC offers a plug-in AS-interface master module
(FC4A-AS62M) that is easy to configure; it can also
connect to up to 64 slaves. With this module, you’ll
reduce the amount of engineering needed, employ
simpler wiring and enhance your operations since
it requires less maintenance. With an average cost
savings of 15 to 40 percent compared with traditional
cabling methods, using an IDEC AS-interface module
is the easy choice.
www. i d e c .com
11
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Page 12
Ethernet Networking — Be in Control Wherever You Are
The ability to communicate over an Ethernet network is no longer an option for
most industrial systems, it’s a must.
Ethernet is the fastest growing
segment of industrial networking,
allowing access-from-anywhere
capability and easy remote-data
archiving. It makes sense: You can’t
always be in the same location
as your machinery, but with IDEC
Web Server, you don’t need to be.
Monitor status in real-time, at a
lower cost than with any other
open standard or proprietary bus
network.
• Remote maintenance
Allows you to use IDEC software
(WindLDR or WindSRV) to
remotely monitor, download and
upload any ladder program.
Web monitoring
•
Lets you use Internet Explorer
or Netscape NavigatorTM to
monitor or update your PLC with
a custom, built-in, monitor dialog
box.
TM
Web Server Module
P/N FC4A-ENET
• Alarm messaging
You can send up to 32 customized
messages from the Web Server
Module to a maximum of 64 e-mail
addresses or cell phones. You can be
notified immediately of any error or
processing condition that arises.
• Data exchange
Enables communication between
several IDEC MicroSmart PLCs over an
Ethernet network.
Ethernet
• O/I connectivity
IDEC touchscreens and IDEC MicroSmart
PLCs can communicate even when
located in completely separate areas.
Analog and Digital Options — Choose Your Expansion Needs
Wiring and programming analog signals could not be any
easier. With IDEC, it takes just three steps.
Wire your device to the snap-on
1
expansion module.
Analog Controls
For heightened precision and accuracy,
you need analog controls, and IDEC
can deliver. We offer a wide range of
solutions, including 0-10V, 4-20mA, RTD,
Thermocouple, Thermistor input modules
and ± 10V output modules; there are
8 different modules to choose from, with
12-bit or 16-bit resolution.
The expansion units snap on easily to the
MicroSmart CPU. Then configure the analog
signal using the built-in macro instructions
from the WindLDR programming software.
The range of values in the analog signals
can be combined with the PID algorithm to
manage the desired response and outcome.
Select the device type in WindLDR.
2
Analog Controls in Action
To control pressure, time, and temperature
cycles in an industrial autoclave, multiple
analog sensors feed input to the PLC. With
analog expansion modules, these values are
registered and translated into data accessible
by the MicroSmart and, in many cases, sent
through the built-in PID algorithm. Using a
feedback loop, the PLC can control various
elements that maintain the target values,
and keep the entire process running at peak
performance with no interruptions.
You’re up and running!
3
Digital Controls
To incorporate your sensors, switches,
pushbuttons and other digital controls,
IDEC offers an array of digital expansion
modules with DC inputs, AC inputs, relay
outputs and transistor outputs. Like all
MicroSmart expansion modules, they snap
on to the CPU with no extra cables.
Analog Expansion Modules
Part NumberDescription
FC4A-L03A12-pt 0-10V, 4-20mA in; 1-pt 0-10V out
FC4A-L03AP1
FC4A-J2A1
FC4A-K1A1
FC4A-J4BN1
FC4A-J8B1
FC4A-J8BT1
FC4A-K2B1
14
2-pt RTD, Thermocouple in/ 1-pt 0-10V out
2-pt 0-10V, 4-20mA in
1-pt 0-10V out
4-pt 0-10V, 4-20mA, RTD, Thermocouple in
8-pt 0-10V, 4-20mA in
8-pt thermistor in
2-pt ± 10V out
Digital Expansion Modules*
Part NumberDescription
FC4A-N08A118-pt AC input module
FC4A-N08B1
FC4A-N16B1
FC4A-R081
FC4A-R161
FC4A-M08BR1
FC4A-T08K1
FC4A-T08S1
* Other modules also available
8-pt DC input module
16-pt DC input module
8-pt Relay output module
16-pt Relay output module
4-pt DC input, 4-pt Relay output
8-pt Sink output
8-pt Source output
Page 15
“There’s no uncertainty with
MONITOR CONTROL RESPOND
IDEC products. We always
get the right product, and if
we need help I know we’ll
be able to get answers from
the right people, too.”
Business Manager
Water Treatment
Systems Manufacturer
www. i d e c .com
15
15
Page 16
WindLDR Software — Ladder Programming Made Easy
Don’t lose valuable hours programming your PLC when IDEC’s WindLDR®
software for Windows can get you up and running in no time!
Time is money. An IDEC PLC will save you both.
All IDEC micro controllers are programmable with
WindLDR ladder logic software. This icon-driven
programming tool combines logic and intuition
with an incredibly easy-to-use interface to allow
you to take advantage of every MicroSmart feature.
Even without ladder program experience, you can
use the built-in editors, shortcuts and debuggers
to configure programs. Lose the extra costs of
engineering, installation and maintenance and get
right to work!
WindLDR is an excellent, long-term investment for
your control solutions. It programs every IDEC PLC,
so it’s adaptable to whatever hardware you need
today and down the road. Software upgrades are
always free for registered users.
WindLDR 5 runs on Windows 95, 98, 2000, NT
and XP and is available in five languages: English,
Japanese, Spanish, German and Chinese.
Online editing and programming
Shutting down for minor changes can be a major
hassle, so WindLDR allows you to edit and download
programs while the PLC is still in Run mode. You’ll be
able to write new values to counters, timers and registers at any time without switching between editor
mode (for programming) and monitor mode.
Simulation mode
Test your program in WindLDR to guarantee that it
works the way you expected, rather than downloading
it to your PLC for a test run.
Custom monitor dialog box
Compile and enter a list of parameters you want to
monitor, then save it and access it again and again,
instead of re-entering your data every time.
16
16
Page 17
Simple-to-use editors
MONITOR RESPOND CONTROL
Use the tag editor to access and edit coil
data. Edit comments and rung comments.
Comment download
When you transfer your program to the
PLC, you have the option to include
any accompanying comments too. User
programs can be downloaded with the
comments attached to operands and
rungs; the documentation is stored in the
processor. With comment data, you can
review programming codes for clarification
and streamlined maintenance.
Verify Program
This great debugging tool allows you to run
a comparison without uploading the whole
program from the PLC back to your PC. If
there’s a chance your program has been
corrupted or tampered with, that’s a chance
you don’t want to take.
User-friendly interfaces
Icon-based toolbars and drag-and-drop
functionality make basic ladder programming
accessible to anyone. But WindLDR also
shows you how to display parameters and
settings and how to input your parameters,
and the built-in shortcuts and tutorials will
keep you on the right track.
Part Number Description
FC9Y-LP2CDW WindLDR PLC Programming Software
“Building an entirely new production
line from the ground up is challenging,
especially on a budget. I like IDEC
controllers because I know they’ll
work and I know I’ll be able to program
them myself.”
Electrical Engineering Manager
Material Handling Equipment
17
www. i d e c .com
Page 18
HG Family HMIs — Control at Your Fingertips
Get the whole picture with an IDEC HMI. Now available in special
package deals with the MicroSmart Pentra!
18
Operator Interfaces
In today’s market, effective monitoring and
control of your manufacturing environment
is critical to your bottom line. In order to
stay ahead of the competition, you need to
constantly look for new ways to increase
productivity and lower your costs, while
maintaining quality control and safety. A
typical manufacturing control panel has an
overwhelming array of buttons, switches,
relays and other devices that make it
cumbersome and hard to manage. Change
all that with a simple solution: connect an
operator interface to your MicroSmart PLC.
Full color, monochrome, text-only,
high-resolution, large, small... there’s an
interface that can help you control your
production and let your workers manage
any situation quickly and safely.
• HG4F 12” TFT touchscreens
• HG3F 10” TFT touchscreens
• HG2F 5.7” STN color or monochrome touchscreens
• HG1F 4.6” monochrome touchscreen
• HG1X text message displays
More information online at:
www.idec.com/usa/smarttouch
IDEC touchscreens are programmable
with WindO/I-NV2 software, which helps
you create the right graphic interfaces
to visualize operating conditions. Use
the intuitive drag and drop programming
with built-in set-up wizards, or script your
processes in “C” to reduce the amount
of time spent programming connected
controllers.
Page 19
Starter Kits
BRIGHTSIMPLE QUALITY
Get your MicroSmart Pentra today, and
take your applications to the next level
with this fantastic micro controller. We’ll
send you everything that’s necessary to
integrate a new PLC into your systems: the
MicroSmart Pentra, a programming cable
and WindLDR software.
Starter Kit Packages
Part NumbersController TypeSoftwareCable
MM-PENTRA-1616 I/Os Slim CPU FC5A-D16RS1WindLDRProgramming
MM-PENTRA-24
24 I/Os All-in-One CPU FC5A-C24R2WindLDRProgramming
Solution Packages
Whether you’re new to IDEC or looking for
a quick way to put together a new system,
you’ll find a great deal in our solution
packages. Each package includes an IDEC
operator interface, a MicroSmart Pentra
slim CPU, a 24VDC slim power supply,
cables and software. It’s all you need in
just one step!
Solution Packages
Part NumbersController Type O/I TouchscreenSoftwarePower Supply Cables
16 I/Os Slim CPU
FC5A-D16RS1
16 I/Os Slim CPU
FC5A-D16RS1
16 I/Os Slim CPU
FC5A-D16RS1
16 I/Os Slim CPU
FC5A-D16RS1
24 I/Os Brick CPU
FC5A-C24R2
24 I/Os Brick CPU
FC5A-C24R2
24 I/Os Brick CPU
FC5A-C24R2
24 I/Os Brick CPU
FC5A-C24R2
MM-PENTRA-16-HG1F
MM-PENTRA-16-HG2F-C
MM-PENTRA-16-HG3F
MM-PENTRA-16-HG4F
MM-PENTRA-24-HG1F
MM-PENTRA-24-HG2F-C
MM-PENTRA-24-HG3F
MM-PENTRA-24-HG4F
4.6” Monochrome HG1F
5.7” STN Color HG2F
10.2” TFT Color HG3F
12.1” TFT Color HG4F
4.6” Monochrome HG1F
5.7” STN Color HG2F
10.2” TFT Color HG3F
12.1” TFT Color HG4F
www. i d e c .com
WindLDR &
WindO/I-NV2
WindLDR &
WindO/I-NV2
WindLDR &
WindO/I-NV2
WindLDR &
WindO/I-NV2
WindLDR &
WindO/I-NV2
WindLDR &
WindO/I-NV2
WindLDR &
WindO/I-NV2
WindLDR &
WindO/I-NV2
30W PS5R Slim
30W PS5R Slim
30W PS5R Slim
30W PS5R Slim
30W PS5R Slim
30W PS5R Slim
30W PS5R Slim
30W PS5R Slim
Programming &
Interface
Programming &
Interface
Programming &
Interface
Programming &
Interface
Programming &
Interface
Programming &
Interface
Programming &
Interface
Programming &
Interface
19
Page 20
Product Information
IDEC MicroSmart family:
www.idec.com/usa/microsmart
WindLDR software:
www.idec.com/software
Software demos, upgrades, manuals and documentation:
www.idec.com/manuals
Touchscreens/Operator Interfaces:
www.idec.com/oi
IDEC has made a commitment to provide you with top-notch customer service
at every step of your experience. This means you can get the support you need
from installation and setup to programming your system. Get help or extra
documentation online, on the phone or by email. Whatever you need, just ask
and IDEC can help!
Product Support
Technical support:
support@idec.com
Sales support:
sales@idec.com
USA
IDEC Corporation
Tel: (408) 747-0550
opencontact@idec.com
Canada
IDEC Canada Ltd.
Tel: (905) 890-8561
sales@idec.com
Australia
IDEC Australia Pty. Ltd.
Tel: +61-3-9763-3244
sales@au.idec.com
PLC Training:
www.idec.com/usa/training
Want more MicroSmart and WindLDR experience? Get hands-on guidance from
IDEC’s expert technical staff. These intensive, two-day sessions cover PLC and
touchscreen programming, setup, troubleshooting and more. Classes are held
throughout the year at various locations in the US and Canada. For the latest
schedule of upcoming classes, visit our web site.
Find your local IDEC Representative or Distributor
www.idec.com/usa/locator
800-262-IDEC
Think Automation and beyond...
www.idec.com
Japan
IDEC Corporation
Tel: +81-6-6398-2571
products@idec.co.jp
United Kingdom
IDEC Electronics Ltd.
Tel: +44-1256-321000
sales@uk.idec.com
Specifications and other descriptions in this catalog are subject to change without notice.