IDEC ID HS1LDQ44KMSRG Datasheet

Page 1
HS1L Interlock Switches with Solenoid
3000N locking strength (largest in class)! * Suitable for large and heavy doors.
•Same actuator as HS1E (actuator retention force 3000N)
•Six contacts in a compact housing (same size as HS1E)
•Same dimensions and mounting hole layouts as HS1E
(Size: 35 × 104 × 129 mm)
•Door open, closed, and locked statuses can be monitored for various applications.
•Energy efficient new solenoid unit. 32% less solenoid current consumption compared with HS1E.
•Manual unlock key and LED indicator are standard.
•Manual unlock key allows for manual unlocking in the event
of power failure or maintenance.
•Indicator has an independent circuit, and can be used for various purposes.
•Two locking mechanisms to choose from—spring lock (unlocked with energized solenoid) or solenoid lock (locked with energized solenoid).
•M3 terminal screws for wiring.
•Wide operating temperature range (–20 to +55°C).
LED Indicator
Manual Unlock Key
Straight Actuator (3000N) (SUS304)
(Zinc Diecast)
* As of December 2011, according to IDEC research of
plastic interlock switches with solenoid.
Angle Adjustable (vertical) Actuator (3000N) (SUS304)
L-shaped Actuator (3000N) (SUS304)
Ratings
Contact Ratings
Rated Insulation Voltage (Ui) Rated Operating Current (Ith) Rated Operating Voltage (Ue)
Resistive Load (AC-12)
Rated Operating Current (Ie)
• Minimum applicable load (reference value): 3V AC/DC, 5mA (Applicable range may vary with operating conditions and load types.)
• TÜV rating: AC-15 3A/250V, DC-13 4A/30V UL, c-UL rating: A300 Pilot duty: AC 3A/250V Pilot duty: DC 4A/30V
• CCC rating: AC 15 3A/250V, DC-13 4A/30V
AC
Inductive Load (AC-15) Resistive Load (DC-12)
DC
Inductive Load (DC-13)
30V 125V 250V 10A 10A 6A 10A 5A 3A
Solenoid Unit and LED Indicator
Lock Mechanism
Rated Operating Voltage
Rated Current 200 mA (initial value) Coil Resistance 120Ω (at 20°C)
Solenoid
LED
Pickup Voltage Rated voltage × 85% max. (at 20°C) Dropout Voltage Rated voltage × 10% max. (at 20°C)
Maximum Continuous Applicable Voltage
Maximum Continuous Applicable Time
Insulation Class Class F Rated Operating
Voltage Rated Current 10 mA
Light Source LED Illumination Color Green (G), Red (R)
Spring Lock Solenoid Lock
24V DC (100% duty cycle)
Rated voltage × 110%
Continuous
24V DC
300V
10A
8A 2.2A 1.1A 4A 1.1A 0.6A
Specifications
ISO14119 IEC60947-5-1 EN60947-5-1 (TÜV approved) GS-ET-19 (TÜV approved)
Applicable Standard
Operating Temperature −20 to +55°C (no freezing) Relative Humidity 45 to 85% (no condensation) Storage Temperature –40 to +80°C (no freezing) Pollution Degree 3 Overvoltage Category III Impulse Withstand
Voltage Contact Resistance 50 mΩ maximum (initial value)
Insulation Resistance
Electric Shock Protection
Degree of Protection IP67 (IEC 60529) Shock Resistance Damage limits: 1000 m/s
Vibration Resistance
Actuator Operating Speed
Direct Opening Travel 11 mm minimum Direct Opening Force 50N minimum Actuator Retention
Force when Locked Operating Frequency 900 operations per hour Mechanical Durability 1,000,000 operations minimum (GS-ET-19)
Electrical Durability
Conditional Short-circuit Current
Weight (approx.) 450g (HS1L-DQ44)
UL508 (UL listed) CSA C22.2 No. 14 (c-UL listed) GB14048.5 (CCC approved)
IEC60204-1/EN60204-1 (applicable standards for use)
4.0 kV (between LED, solenoid and ground: 1.5 kV)
Between live and dead metal parts:
100 MΩ minimum (500V DC megger)
Between terminals of different poles:
100 MΩ minimum (500V DC megger)
Class II (IEC 61140)
2
Operating extremes: 10 to 55 Hz, amplitude 0.35 mm Damage limits: 30 Hz, amplitude 1.5 mm
0.05 to 1.0 m/s
3000N minimum (GS-ET-19) See page 87 for dimensions.
100,000 operations minimum (AC-15 3A/250V) 1,000,000 operations minimum (24V AC/DC, 100mA) (operating frequency 900 operations per hour)
100A (250V) (Use 250V/10A fast acting type fuse for short-circuit protection.)
84
Page 2
Parts and Functions
(Zinc Diecast)
Conduit Port
LED Indicator
Straight Actuator (3000N) (SUS304)
HS1L
HS1L Interlock Switches with Solenoid
Contact Mechanism (M3)
Locking Ring
Terminal Block (M3)
Manual Unlock Key
Angle Adjustable (vertical) Actuator (3000N) (SUS304)
Part No. Development
HS1L-DQ44KMSRP-R
Circuit Code Main Circuit Monitor Circuit
R: 1NC+1NC 1NC/1NO, 2NC DQ: 1NC+1NC/ 1NO, 1NO
1NC+1NC DT: 1NC+1NC/ 1NC, 1NC
1NC+1NC
Solenoid Unit Voltage/ Lock Mechanism
4: 24V DC/Spring Lock 7Y: 24V DC/Solenoid Lock
LED Rated Voltage
4: 24V DC
L-shaped Actuator (3000N) (SUS304)
LED Color
G: Green R: Red
Conduit Port Size
Blank: 1/2 P: PG13.5 M: M20
Housing Color
R: Red and Black
Locking Strength
MS: 3000N
Manual Unlocking Key
K: With key
Locking Ring
Two Actuator Entry Slots
Terminal Numbers
X1
X2
A2
A1
31/33
21
11
61/63
32/34
22
12
11-42: Main circuit 21: Main circuit or monitor circuit (door monitor) 22: Monitor circuit (door monitor)
62/64
52
51
41
42
31/33: Monitor circuit (door monitor) 32/34: Monitor circuit (door monitor) 51: Monitor circuit (lock monitor) 52: Main circuit or monitor circuit (lock monitor) 61/63: Monitor circuit (lock monitor) 62/64: Monitor circuit (lock monitor) A1: Solenoid (–) A2: Solenoid (+) X1: LED (–) X2: LED (+)
* There is no wiring between 22-51 with circuit code R.
85
Page 3
HS1L Interlock Switches with Solenoid
Monitor circuit Monitor circuit Monitor circuit Monitor circuit:
41 421211
61 62
Main circuit
Main circuit
Main circuit:
Monitor circuit Monitor circuit
41 421211
41 421211
52
61 62
Main circuit
Main circuit:
Monitor circuit Monitor circuit:
(+) X2
Door Monitor
Lock Monitor
)
Monitor circuit Monitor circuit Monitor circuit Monitor circuit:
41 421211
52 62
Main circuit
Main circuit
Main circuit:
Monitor circuit Monitor circuit:
41 421211
41 421211
52
61 62
Main circuit
Main circuit:
Monitor circuit Monitor circuit:
X2
Door Monitor
Lock Monitor
(Solenoid OFF)
Interlock Switch
Lock
Mechanism
Circuit
Code
R
Contact Configuration
(Actuator Inserted)
LED
(+)
(–) X1
Main: 1NC+1NC Door monitor: 1NO/1NC Lock monitor: 2NC
:
: :
33 34
:
2221
(+)A2(–)
51 52
A1
Conduit
Port Size
G1/2
PG13.5
M20
LED
Indicator
Manual
Unlocking
Key
Part No.
HS1L-R44KMSR-
HS1L-R44KMSRP-
HS1L-R44KMSRM-
Spring Lock
Solenoid Lock
DQ
DT
R
DQ
Main: 1NC+1NC Door monitor: 1NO
1NC+1NC Lock monitor: 1NO
2221
2221 3231
2221
2221
51 52
63 64
51
(Solenoid ON
(+)A2(–)
A1
51 61
51 52
63 64
:
:
33 34
:
Main: 1NC+1NC Door monitor: 1NC
1NC+1NC Lock monitor: 1NC
:
:
(Actuator Inserted)
LED
(–)
X1
Main: 1NC+1NC Door monitor: 1NO/1NC Lock monitor: 2NC
:
: :
33 34
:
Main: 1NC+1NC Door monitor: 1NO
1NC+1NC Lock monitor: 1NO
:
:
33 34
Main: 1NC+1NC Door monitor: 1NC
1NC+1NC Lock monitor: 1NC
G1/2
PG13.5
M20
G1/2
PG13.5
M20
G1/2
PG13.5
M20
G1/2
PG13.5
M20
G1/2
With With
HS1L-DQ44KMSR-
HS1L-DQ44KMSRP-
HS1L-DQ44KMSRM-
HS1L-DT44KMSR-
HS1L-DT44KMSRP-
HS1L-DT44KMSRM-
HS1L-R7Y4KMSR-
HS1L-R7Y4KMSRP-
HS1L-R7Y4KMSRM-
HS1L-DQ7Y4KMSR-
With With
HS1L-DQ7Y4KMSRP-
HS1L-DQ7Y4KMSRM-
HS1L-DT7Y4KMSR-
DT
2221
:
:
51
3231
PG13.5
M20
• Specify an LED indicator color code in place of in the Part No. G: green, R: red
• The contact configuration shows the status when the actuator is inserted and the switch is locked.
• Actuators are not supplied with the interlock switch and must be ordered separately.
Actuator
Description Part No. Straight Actuator L-shaped Actuator Angle Adjustable (vertical) Actuator (for hinged door)
HS9Z-A1S
HS9Z-A2S
HS9Z-A3S
• Package quantity: 1
Accessories
Description Part No. Key Wrench for TORX Screw (L-shaped) Conduit Port Plug (Size: G1/2 only)
• Package quantity: 1
• Key Wrench for TORX Screw is supplied with the interlock switch.
86
HS9Z-T1
HS9Z-P1
HS1L-DT7Y4KMSRP-
HS1L-DT7Y4KMSRM-
Page 4
HS1L Interlock Switches with Solenoid
89
Interlock Switch Mounting Hole Layout
104
5.
Actuator
49.39
Mounting Hole
(45.1)
2-M5 Screws
Actuator mounting reference position
18
Actuator Stop
Actuator
Interlock
Interlock
Actuator
Actuator
Dimensions and Mounting Hole Layouts
HS1L
Interlock switch when using straight actuator (HS9Z-A1S)
45.4
10
±0.5
(3.5
)
55.8
Actuator mounting reference position
Slot Plug (supplied with the switch) (Note)
)
±0.5
(8)
(7.0
Actuator mounting
reference position
Actuator Entry Slot (Vertical to mounting panel)
Actuator Entry Slot (Horizontal to mounting panel)
51
49.5
70.3
40
4
3.7
10
2
4
7.5
5
1.5
35
5 4
88
33
19.2
21
44.7 61
36
22
Rubber Bushing
89
Interlock switch when using L-shaped actuator (HS9Z-A2S)
26
129
23.5
121
12.3
Actuator Cover HS9Z-A1S
45
5
63
(51.3)
17.5
11.5
±0.5
21
(65.8)
Actuator mounting
reference position
±0.5
4-M5 Screws
When using the actuator entry slot
vertical to the mounting panel.
Note: Plug the unused actuator entry slot using the slot plug supplied with the interlock switch.
Install the interlock switch using four mounting screws when using the actuator entry slot vertical to the mounting panel, and three mounting screws when using the actuator entry slot horizontal to the mounting panel.
Actuator Cover
HS9Z-A2S Actuator
Rubber Bushing
23.5 26 33.5
Straight Actuator (HS9Z-A1S) L-shaped Actuator (HS9Z-A2S)
2-M5 Screws
22
Actuator
Layout
ø15.0
40
22
3
When
mounted (8)
ø5.1
18.5
0.8
17.6
Actuator Cover (gray) (Note)
5.1
20.5
11.5
ø15
43
22
Actuator Mounting
Hole Layout
22
ø5.1
When mounted (8)
Angle Adjustable (vertical) Actuator
30
Note: The actuator cover and the actuator stop film are supplied with
the actuator and used when adjusting the actuator position. Remove them after the actuator position is determined.
17.6
R3.2
20°
3
445872
2
Door Hinge
58
2-M6 Screws
Actuator Mounting
Hole Layout
Interlock Switch
Acuator Cover
HS9Z-A1S
Door Stop
Door Stop Acuator Cover
(HS9Z-A3S)
Film (supplied with the actuator)
5
(21)
33 max.
12
20
Angle Adjustment Screw
(M3 hexagon sockethead bolt)
Actuator Mounting Reference Position
As shown in the figure on the right, the mounting reference position of the actuator when inserted in the interlock switch is where the actuator stop placed on the actuator lightly touches the interlock switch. Note: After mounting the actuator, remove the actuator cover and
the actuator stop film.
42.6
11.5
0.8
40
3
90°
All dimensions in mm.
Switch
HS9Z-A2S
17.6
Actuator Cover (gray) (Note)
5.1
43
Switch
Actuator Stop Film
HS9Z-A3S
87
Page 5
HS1L Interlock Switches with Solenoid
Unlock position
)
A1
33
21
11
)
A1
)
A1
34 63 64
33
21
11
)
A1
34
63 64
33
21
11
)
A1
33
21
11
(–)
A1
Door Monitor
Lock Monitor
Monitor Circuit:
Monitor Circuit:
Main Circuit
Main Circuit
Unlock position
)
A1
33
21
11
)
A1
33
21
11
)
A1
34 63 64
33
21
11
)
A1
34
63 64
33
21
11
)
A1
(–) A1
Lock Monitor
Monitor Circuit:
Monitor Circuit:
Main Circuit
Main Circuit
Door Monitor
0 (Actuator insertion position)
Door Monitor Circuit (Door closed,NC
Lock Monitor Circuit (Locked, NC)
Door Monitor Circuit (Door open, NO
Main Circuit
Lock Monitor Circuit (Unlocked, NO
Contacts ON (closed)
Contacts OFF (open)
Circuit Diagrams and Operating Characteristics
Spring Lock
Status 1 Status 2 Status 3 Status 4 Manual Unlock
Interlock Switch Status
•Door Closed
•Machine ready to
operate
•Solenoid de-energized
•Door Closed
•Machine cannot be
operated
•Solenoid energized
•Door Open
•Machine cannot be
operated
•Solenoid energized
•Door Open
•Machine cannot be
operated
•Solenoid de-energized
•Door Closed
•Machine cannot be
operated
•Solenoid de-energized
Door Status
Circuit Diagram (HS1L-DQ4)
Door
HS1L-DQ4
(Actuator inserted)
(+)
A2
11 12 4241
2221 3433
(Solenoid
OFF)
63 64
LED
(+)
(–)
X2
X1
: :
Contact Configuration
Solenoid Power A1-A2
Solenoid Lock
Interlock Switch Status
Main Circuit
Main Circuit
Door Monitor
(Door Open)
5251
Lock Monitor
(unlocked) 63-64
11–42
21–52
Circuit
33–34
Circuit
(–
(+) A2
12 4241
22
34 63 64
(–
5251
(+) A2
11 12 4241
2221
34 63 64
33
(–
(–
5251
(+) A2
12 4241
22
5251
(+) A2
12 4241
22
51
52
Closed (locked) Closed (unlocked) Open Open Closed (unlocked)
ON (closed) OFF (open) OFF (open) OFF (open) OFF (open)
ON (closed) OFF (open) OFF (open) OFF (open) OFF (open)
OFF (open) OFF (open) ON (closed) ON (closed) OFF (open)
OFF (open) ON (closed) ON (closed) ON (closed) ON (closed)
OFF (de-energized) ON (energized) ON (energized) OFF (de-energized) OFF (de-energized)
Status 1 Status 2 Status 3 Status 4 Manual Unlock
•Door Closed
•Machine ready to
operate
•Solenoid energized
•Door Closed
•Machine cannot be
operated
•Solenoid de-energized
•Door Open
•Machine cannot be
operated
•Solenoid de-energized
•Door Open
•Machine cannot be
operated
•Solenoid energized
• Door Closed
• Machine cannot be
operated
• Solenoid de-energized to energized
UNLOCK
(+) A2
12 4241
22
34 63 64
(–
5251
Door Status
Circuit Diagram (HS1L-DQ7Y)
Door
HS1L-DQ7Y
LED
(+)X2(–)
Contact Configuration
Solenoid Power A1-A2
Note 1: Do not attempt manual unlocking while the solenoid is energized. Note 2: Do not energize the solenoid for a long period of time while the door is open or while the door is unlocked manually.
Operation Characteristics (reference)
88
(Solenoid
(Actuator
inserted)
X1
11 12 4241
: :
ON)
(+) A2
2221
5251
3433
63 64
)
)
)
Main Circuit
11–42
Main Circuit
21–52
Door Monitor
Circuit
(Door Open)
33–34
Lock Monitor
Circuit
(unlocked) 63-64
4.2 (Locked position)
10.0
7.0
UNLOCK
(–
(+) A2
12 4241
22
34 63 64
(–
(–
12 4241
5251
22
34 63 64
(–
(+) A2
5251
(+) A2
12 4241
22
5251
(+) A2
12 4241
22
(+) A2
52
11 12 4241
2221
34 63 64
33
5251
51
Closed (locked) Closed (unlocked) Open Open Closed (unlocked)
ON (closed) OFF (open) OFF (open) OFF (open) OFF (open)
ON (closed) OFF (open) OFF (open) OFF (open) OFF (open)
OFF (open) OFF (open) ON (closed) ON (closed) OFF (open)
OFF (open) ON (closed) ON (closed) ON (closed) ON (closed)
ON (energized) OFF (de-energized) OFF (de-energized)
30.0
(Approx. travel in mm)
• The operation characteristics show the contact status when the actuator enters into the center of the entry slot.
ON (energized)
(Note 2)
OFF to ON
(Note 1) (Note 2)
• The circuit No. 12-41 and 22-51 are interconnected. Use circuits 11-42 and 21-52 for safety circuits (In HS1L-R model, circuit 12-41 is interconnected.)
(–
Page 6
Safety Precautions
Door Hinge
HS1L
HS1L Interlock Switches with Solenoid
•In order to avoid electric shock or fire, turn power off before installation, removal, wire connection, maintenance, or in­spection of the interlock switch.
•If relays are used in the circuit between the interlock switch and the load, consider the danger and use safety relays, since welded or sticking contacts of standard relays may invalidate the functions of the interlock switch. Perform a risk assessment and establish a safety circuit which satisfies the requirement of the safety category.
•Do not place a PLC in the circuit between the interlock switch and the load. Safety security can be endangered in the event of a malfunction of the PLC.
•Do not disassemble or modify the interlock switch, otherwise a breakdown or an accident may occur.
Instructions
•Regardless of door types, do not use the interlock switch as a door stop. Install a mechanical door stop at the end of the door to protect the interlock switch against excessive force.
•Make sure that no force is applied on the actuator, otherwise the actuator may not be unlocked properly.
•Do not apply excessive shock to the interlock switch when opening or closing the door. A shock to the interlock switch exceeding 1,000 m/s switch.
•If the operating atmosphere is contaminated, use a protective cover to prevent the entry of foreign objects into the interlock switch through the actuator entry slots. Entry of foreign ob­jects into the interlock switch may affect the mechanism of the interlock switch and cause a breakdown.
•Plug the unused actuator entry slot using the slot plug sup­plied with the interlock switch.
•Do not store the interlock switches in a dusty, humid, or organic-gas atmosphere, or the switches are subject to direct sunlight.
•Use proprietary actuators only. When other actuators are used, the interlock switch may be damaged.
•Do not modify the actuator, otherwse it will damage the inter­lock switch.
•The actuator retention force is 3000N. Do not apply a load higher than the rated value. When a higher load is expected, provide an additional system consisting of other interlock switch without lock (such as the HS5D interlock switch) or a sensor to detect door opening and stop the machine.
•Regardless of door types, do not use the interlock switch as a door lock. Install a separate lock using a latch or other mea­sures.
•While the solenoid is energized, the interlock switch tempera­ture rises approximately 40°C above the ambient temperature (to approximately 95°C while the ambient temperature is 55°C). To prevent burns, do not touch. If cables come into contact with the interlock switch, use heat-resistant cables.
•Solenoid has polarity. Be sure of the correct polarity when wiring. Do not apply overvoltage, otherwise the solenoid will be burnt.
2
may cause damage to the interlock
•Do not install the actuator in a location where the human body may come in contact. Otherwise injury may occur.
•Install the actuator where it does not touch human body when the door is opened/closed. Otherwise injury may occur.
•Solenoid lock is locked when energized, and unlocked when de-energized. When energization is interrupted due to wire disconnection or other failures, the interlock switch may be unlocked causing possible danger to the operators. Solenoid lock must not be used in applications where locking is strictly required for safety. Perform a risk assessment and determine whether solenoid lock is appropriate.
•In order to prevent the interlock switch and actuator from being removed without authorization, it is recommended to install an one-way screw or a screw that needs a special tool for removal. Welding or rivet is also recommended.
Minimum Radius of Hinged Door
When using the interlock switch for a hinged door, refer to the minimum radius of doors shown below. For the doors with small minimum radius, use angle adjustable actuators (HS9Z­A3S).
Note: The following values apply when the actuator does not interfere
with the interlock switch when opening and closing the door. Because deviation or dislocation of hinged door may occur in actual applications, make sure of the correct operation before installation.
When using HS9Z-A2S Actuator
•When the door hinge is on the extension line of the interlock switch surface:
Minimum
Minimum
Radius
270 mm
Door Hinge
•When the door hinge is on the extension line of the actuator mounting surface:
Minimum
Radius
510 mm
Door Hinge
When using HS9Z-A3S Actuator
•When the door hinge is on the extension line of the interlock switch surface: 50 mm
•When the door hinge is on the extension line of the actuator mounting surface: 80 mm
Minimum
Radius
50 mm
Door Hinge
Radius
450 mm
Minimum
Radius
840 mm
Door Hinge
Minimum
Radius
80 mm
Door Hinge
Actuator Angle Adjustment
•Using the angle adjustment screw, the actuator angle can be adjusted (refer to the dimensional drawing on page 87). Adjustable angle: 0 to 20°
•The larger the adjusted angle of the actuator, the smaller the applicable radius of the door opening. After installing the actuator, open the door. Then adjust the actuator so that its edge can be inserted properly into the actuator entry slot of the interlock switch.
•After adjusting the actuator angle, apply Loctite to the adjust­ment screw so that the screw will not move.
89
Page 7
HS1L Interlock Switches with Solenoid
Door Stop
HS9Z-A1S
Manual Unlocking Position
Normal Position
Manual unlocking key
)
HS9Z-T1
)
Lid
6.4 max.
Instructions
Mounting Examples
Install the interlock switch and actuator referring to the figures below.
Application on Sliding Doors
Door
Interlock Switch
HS9Z-A1S
Latch
Application on Hinged Doors
Door
Interlock Switch
HS9Z-A2S
Latch
For Manual Unlocking
Spring lock
The HS1L allows manual unlocking of the actuator to pre­check proper door movement before wiring or turning power on, as well as for emergency use such as a power failure.
Solenoid lock
The solenoid lock interlock switch normally does not need the manual unlock. However, only when the interlock switch would not release the actuator even though the solenoid is de-energized, the interlock switch can be unlocked manually. Unlock the interlock switch manually only when the solenoid is de-energized. Do not unlock the interlock switch manually when the solenoid is energized.
Using manual unlock key
•When locking or unlocking the interlock switch manually, turn the key fully using the manual unlock key supplied with the interlock switch.
•Using the interlock switch with the key not fully turned (less than 90°) may cause damage to the interlock switch or opera­tion failures. When manually unlocked, the interlock switch will keep the main circuit disconnected and the door unlocked. Main circuit and lock monitor circuit remain open.
•Do not leave the manual unlock key attached to the interlock switch during operation. This is dangerous and does not satisfy the requirement by safety standards, because the interlock switch can always be unlocked while the machine is in operation.
Safety Precautions
Before manually unlocking the interlock switch, make sure that the machine has come to a complete stop. Manual unlocking during operation may unlock the interlock switch before the machine stops, and the function of interlock switch with sole­noid is lost. On the solenoid lock, manual unlocking is provided for the situation where the switch cannot be unlocked even though the solenoid has turned off. Do not attempt manual unlocking while the solenoid is energized.
Precautions for Opening and Closing the Lid
•When opening the lid before wiring, make sure to open only the lid shown the following figure. Removing unnecessary screws may cause a failure of the interlock switch.
•Use HS9Z-T1 key wrench for TORX screw when removing and installing the lid.
•Make sure that no foreign objects such as dust, water, or oil enter the interlock switch when wiring.
L-shaped wrench (supplied with the switch
T20
60
Applicable Crimping Terminal
3.2 min.
ø
4.2 min.
Insulation Tube
•Use an insulation tube on the crimping terminal.
•When using stranded wires, make sure that loose wires do
not cause short circuit. Also, do not solder the terminal to prevent loose wires.
Applicable Crimping Terminal Applicable Wire
N0.5-3 / FN0.5 (JST) 0.2 to 0.5 mm N1.25-MS3 (JST) 0.25 to 1.65 mm V1.25-YS3A (JST) 0.25 to 1.65 mm
Wire
Approx. 4 mm
Applicable Crimping Terminal
2
2
2
Applicable Wire Size
•0.5 to 1.5 mm
2
UNLOCK
UNLOCK
(supplied with the switch
Unlocking from the back of interlock switch
Insert the tip of a small screwdriver into the oblong hole on the back of the interlock switch, and tilt toward the center of the switch until the actuator is unlocked. Note: Provide a hole on the mounting panel for unlocking from
the back. When making a hole in the panel, take water­proof characteristics into consideration.
2.6
90
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Instructions
1.27
62/64
Switch
Connector
HS1L
HS1L Interlock Switches with Solenoid
Applicable Cable Glands
Use IP67 cable glands.
G1/2, PG13.5, M20
9 mm max.
When Using Flexible Conduit (Example)
Flexible conduit example: VF-03 (Nihon Flex)
Conduit Port Size Plastic Cable Gland Metal Cable Gland
G1/2 RLC-103 (Nihon Flex)
PG13.5 RBC-103PG13.5 (Nihon Flex)
M20 RLC-103EC20 (Nihon Flex)
When Using Multi-core Cables (Example)
Flexible conduit example: VF-03 (Nihon Flex)
Conduit Port Size Plastic Cable Gland Metal Cable Gland
G1/2
PG13.5
M20
• Different cable glands are used depending on the cable sheath out­side diameter. When purchasing a cable gland, confirm that the cable gland is applicable to the cable sheath outside diameter.
Note: When using the ST-M20X1.5 cable gland, use together with a
gasket (Part No.: GPM20, K-MECS).
SCS-10
(Seiwa Electric)
ST13.5
(K-MECS)
ST-M20X1.5
(K-MECS) (Note)
.
30 mm
max
ALS-16
(Nihon Flex)
ABS-PG13.5
(Nihon Flex)
ALS-EC20
(Nihon Flex)
Conduit Port Opening
•Make an opening for wire connection by breaking one of the conduit-port knockouts on the interlock switch housing using a screwdriver.
•Before opening the conduit port, remove the locking ring for cable gland inside the interlock switch.
•When breaking the conduit port, take care not to damage the contact block or other parts inside the interlock switch. Also, take care not to damage the internal wiring. Cut wires cause operation failure.
•Cracks or burrs on the conduit entry may deteriorate protection against water.
•When changing to another conduit port, close the unused opening with an optional plug (Part No.: HS9Z-P1)
Recommended Tightening Torque
•HS1L interlock switch: 3.2 to 3.8 N·m (four M5 screws) (Note)
•Lid: 0.9 to 1.1 N·m (M4 screws)
•Terminal: 0.6 to 0.8 N·m (M3 screws)
•Cable gland: 2.7 to 3.3 N·m
•Actuators
HS9Z-A1S/A2S: 2.7 to 3.3 N·m (two M5 screws) (Note) HS9Z-A3S: 4.5 to 5.5 N·m (two M6 screws) (Note)
Note: The above recommended tightening torque of the mounting
screws are the values with hex socket head bolts. When other screws are used and tightened to a smaller torque, make sure that the screws do not become loose after mounting.
Wire Length Inside the Interlock Switch
Screw
Terminal No.
Wire Length L1 (mm)
Wire Stripping Length: L2 (mm) 7 ± 1
X1
X2
31/33
21
11
11 95 ± 2 45 ± 2 21 85 ± 2 35 ± 2 22 60 ± 2 70 ± 2
31/33 75 ± 2 35 ± 2 32/34 50 ± 2 60 ± 2
42 65 ± 2 95 ± 2 51 45 ± 2 70 ± 2 52 55 ± 2 85 ± 2
61/63 35 ± 2 60 ± 2 62/64 45 ± 2 75 ± 2
A1 50 ± 2 45 ± 2 A2 60 ± 2 40 ± 2 X1 70 ± 2 35 ± 2 X2 80 ± 2 35 ± 2
A2
A1
61/63 32/34
51
41
22
12
Through Conduit Port
52
42
Interlock
L1L2
Plug (HS9Z-P1)
Note:
HS1L-R
Do not remove the wire between terminals 12-41, because these terminals are interconnected for safety circuit input. Use terminals 11-42 for safety circuit inputs. (GS-ET-19)
ø26
HS1L-DQ and HS1L-DT
Do not remove the wires between terminals 12-41 and 22-51, be-
G1/2
cause these terminals are interconnected for safety circuit inputs. Use terminals 11-42 and 21-52 for safety circuit inputs. (GS-ET-19)
91
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