Operating Temperature −20 to +55°C (no freezing)
Relative Humidity45 to 85% (no condensation)
Storage Temperature–40 to +80°C (no freezing)
Pollution Degree3
Overvoltage CategoryIII
Impulse Withstand
Voltage
Contact Resistance50 mΩ maximum (initial value)
Insulation Resistance
Electric Shock
Protection
Degree of ProtectionIP67 (IEC 60529)
Shock ResistanceDamage limits: 1000 m/s
Vibration Resistance
Actuator Operating
Speed
Direct Opening Travel11 mm minimum
Direct Opening Force50N minimum
Actuator Retention
Force when Locked
Operating Frequency900 operations per hour
Mechanical Durability1,000,000 operations minimum (GS-ET-19)
DescriptionPart No.
Key Wrench for TORX Screw (L-shaped)
Conduit Port Plug (Size: G1/2 only)
• Package quantity: 1
• Key Wrench for TORX Screw is supplied with the interlock switch.
86
HS9Z-T1
HS9Z-P1
HS1L-DT7Y4KMSRP-➁
HS1L-DT7Y4KMSRM-➁
Page 4
HS1L Interlock Switches with Solenoid
89
Interlock Switch Mounting Hole Layout
104
5.
Actuator
49.39
Mounting Hole
(45.1)
2-M5 Screws
Actuator mounting
reference position
18
Actuator Stop
Actuator
Interlock
Interlock
Actuator
Actuator
Dimensions and Mounting Hole Layouts
HS1L
Interlock switch when using
straight actuator (HS9Z-A1S)
45.4
10
±0.5
(3.5
)∗
55.8
Actuator mounting
reference position
Slot Plug
(supplied with the switch)
(Note)
)∗
±0.5
(8)
(7.0
Actuator mounting
reference position
Actuator Entry Slot
(Vertical to mounting panel)
Actuator Entry Slot
(Horizontal to
mounting panel)
51
49.5
70.3
40
4
3.7
10
2
4
7.5
5
1.5
35
54
88
33
19.2
21
44.7
61
36
22
Rubber Bushing
89
Interlock switch when using
L-shaped actuator (HS9Z-A2S)
26
129
23.5
121
12.3
Actuator Cover
HS9Z-A1S
45
5
63
(51.3)
17.5
11.5
±0.5∗
21
(65.8)
Actuator mounting
reference position
±0.5∗
4-M5 Screws
When using the actuator entry slot
✩
vertical to the mounting panel.
Note: Plug the unused actuator entry slot using the slot plug supplied with the interlock switch.
• Install the interlock switch using four mounting screws when using the actuator entry slot vertical to the mounting panel,
and three mounting screws when using the actuator entry slot horizontal to the mounting panel.
Note: The actuator cover and the actuator stop film are supplied with
the actuator and used when adjusting the actuator position.
Remove them after the actuator position is determined.
17.6
R3.2
20°
3
445872
2
Door Hinge
58
2-M6 Screws
Actuator Mounting
Hole Layout
Interlock
Switch
Acuator
Cover
HS9Z-A1S
Door Stop
Door StopAcuator Cover
(HS9Z-A3S)
Film (supplied
with the actuator)
5
(21)
33 max.
12
20
Angle Adjustment Screw
(M3 hexagon sockethead bolt)
Actuator Mounting Reference Position
As shown in the figure on the right, the mounting reference
position of the actuator when inserted in the interlock switch is
where the actuator stop placed on the actuator lightly touches the
interlock switch.
Note: After mounting the actuator, remove the actuator cover and
ON (closed)OFF (open)OFF (open)OFF (open)OFF (open)
ON (closed)OFF (open)OFF (open)OFF (open)OFF (open)
OFF (open)OFF (open)ON (closed)ON (closed)OFF (open)
OFF (open)ON (closed)ON (closed)ON (closed)ON (closed)
OFF (de-energized)ON (energized)ON (energized)OFF (de-energized)OFF (de-energized)
Status 1Status 2Status 3Status 4Manual Unlock
•Door Closed
•Machine ready to
operate
•Solenoid energized
•Door Closed
•Machine cannot be
operated
•Solenoid de-energized
•Door Open
•Machine cannot be
operated
•Solenoid de-energized
•Door Open
•Machine cannot be
operated
•Solenoid energized
• Door Closed
• Machine cannot be
operated
• Solenoid de-energized
to energized
UNLOCK
(+)
A2
124241
22
346364
(–
5251
Door Status
Circuit Diagram (HS1L-DQ7Y)
Door
HS1L-DQ7Y
LED
(+)X2(–)
Contact Configuration
Solenoid Power A1-A2
Note 1: Do not attempt manual unlocking while the solenoid is energized.
Note 2: Do not energize the solenoid for a long period of time while the door is open or while the door is unlocked manually.
ON (closed)OFF (open)OFF (open)OFF (open)OFF (open)
ON (closed)OFF (open)OFF (open)OFF (open)OFF (open)
OFF (open)OFF (open)ON (closed)ON (closed)OFF (open)
OFF (open)ON (closed)ON (closed)ON (closed)ON (closed)
ON (energized)OFF (de-energized) OFF (de-energized)
30.0
(Approx. travel in mm)
• The operation characteristics show the contact status when the
actuator enters into the center of the entry slot.
ON (energized)
(Note 2)
OFF to ON
(Note 1) (Note 2)
• The circuit No. 12-41 and 22-51 are interconnected. Use circuits
11-42 and 21-52 for safety circuits (In HS1L-R model, circuit 12-41 is
interconnected.)
(–
Page 6
Safety Precautions
Door Hinge
HS1L
HS1L Interlock Switches with Solenoid
•In order to avoid electric shock or fire, turn power off before
installation, removal, wire connection, maintenance, or inspection of the interlock switch.
•If relays are used in the circuit between the interlock switch
and the load, consider the danger and use safety relays,
since welded or sticking contacts of standard relays may
invalidate the functions of the interlock switch. Perform a risk
assessment and establish a safety circuit which satisfies the
requirement of the safety category.
•Do not place a PLC in the circuit between the interlock switch
and the load. Safety security can be endangered in the event
of a malfunction of the PLC.
•Do not disassemble or modify the interlock switch, otherwise
a breakdown or an accident may occur.
Instructions
•Regardless of door types, do not use the interlock switch as
a door stop. Install a mechanical door stop at the end of the
door to protect the interlock switch against excessive force.
•Make sure that no force is applied on the actuator, otherwise
the actuator may not be unlocked properly.
•Do not apply excessive shock to the interlock switch when
opening or closing the door. A shock to the interlock switch
exceeding 1,000 m/s
switch.
•If the operating atmosphere is contaminated, use a protective
cover to prevent the entry of foreign objects into the interlock
switch through the actuator entry slots. Entry of foreign objects into the interlock switch may affect the mechanism of the
interlock switch and cause a breakdown.
•Plug the unused actuator entry slot using the slot plug supplied with the interlock switch.
•Do not store the interlock switches in a dusty, humid, or
organic-gas atmosphere, or the switches are subject to direct
sunlight.
•Use proprietary actuators only. When other actuators are
used, the interlock switch may be damaged.
•Do not modify the actuator, otherwse it will damage the interlock switch.
•The actuator retention force is 3000N. Do not apply a load
higher than the rated value. When a higher load is expected,
provide an additional system consisting of other interlock
switch without lock (such as the HS5D interlock switch) or a
sensor to detect door opening and stop the machine.
•Regardless of door types, do not use the interlock switch as a
door lock. Install a separate lock using a latch or other measures.
•While the solenoid is energized, the interlock switch temperature rises approximately 40°C above the ambient temperature
(to approximately 95°C while the ambient temperature is
55°C). To prevent burns, do not touch. If cables come into
contact with the interlock switch, use heat-resistant cables.
•Solenoid has polarity. Be sure of the correct polarity when
wiring. Do not apply overvoltage, otherwise the solenoid will
be burnt.
2
may cause damage to the interlock
•Do not install the actuator in a location where the human body
may come in contact. Otherwise injury may occur.
•Install the actuator where it does not touch human body when
the door is opened/closed. Otherwise injury may occur.
•Solenoid lock is locked when energized, and unlocked when
de-energized. When energization is interrupted due to wire
disconnection or other failures, the interlock switch may be
unlocked causing possible danger to the operators. Solenoid
lock must not be used in applications where locking is strictly
required for safety. Perform a risk assessment and determine
whether solenoid lock is appropriate.
•In order to prevent the interlock switch and actuator from
being removed without authorization, it is recommended to
install an one-way screw or a screw that needs a special tool
for removal. Welding or rivet is also recommended.
Minimum Radius of Hinged Door
When using the interlock switch for a hinged door, refer to
the minimum radius of doors shown below. For the doors with
small minimum radius, use angle adjustable actuators (HS9ZA3S).
Note: The following values apply when the actuator does not interfere
with the interlock switch when opening and closing the door.
Because deviation or dislocation of hinged door may occur in actual
applications, make sure of the correct operation before installation.
When using HS9Z-A2S Actuator
•When the door hinge is on the extension line of the interlock
switch surface:
Minimum
Minimum
Radius
270 mm
Door Hinge
•When the door hinge is on the extension line of the actuator
mounting surface:
Minimum
Radius
510 mm
Door Hinge
When using HS9Z-A3S Actuator
•When the door hinge is on the extension line of the interlock
switch surface: 50 mm
•When the door hinge is on the extension line of the actuator
mounting surface: 80 mm
Minimum
Radius
50 mm
Door Hinge
Radius
450 mm
Minimum
Radius
840 mm
Door Hinge
Minimum
Radius
80 mm
Door Hinge
Actuator Angle Adjustment
•Using the angle adjustment screw, the actuator angle can be
adjusted (refer to the dimensional drawing on page 87).
Adjustable angle: 0 to 20°
•The larger the adjusted angle of the actuator, the smaller
the applicable radius of the door opening. After installing the
actuator, open the door. Then adjust the actuator so that its
edge can be inserted properly into the actuator entry slot of
the interlock switch.
•After adjusting the actuator angle, apply Loctite to the adjustment screw so that the screw will not move.
89
Page 7
HS1L Interlock Switches with Solenoid
Door Stop
HS9Z-A1S
Manual Unlocking Position
Normal Position
Manual unlocking key
)
HS9Z-T1
)
Lid
6.4 max.
Instructions
Mounting Examples
Install the interlock switch and actuator referring to the figures
below.
Application on Sliding Doors
Door
Interlock Switch
HS9Z-A1S
Latch
Application on Hinged Doors
Door
Interlock Switch
HS9Z-A2S
Latch
For Manual Unlocking
Spring lock
The HS1L allows manual unlocking of the actuator to precheck proper door movement before wiring or turning power
on, as well as for emergency use such as a power failure.
Solenoid lock
The solenoid lock interlock switch normally does not need
the manual unlock. However, only when the interlock switch
would not release the actuator even though the solenoid is
de-energized, the interlock switch can be unlocked manually.
Unlock the interlock switch manually only when the solenoid
is de-energized. Do not unlock the interlock switch manually
when the solenoid is energized.
Using manual unlock key
•When locking or unlocking the interlock switch manually, turn
the key fully using the manual unlock key supplied with the
interlock switch.
•Using the interlock switch with the key not fully turned (less
than 90°) may cause damage to the interlock switch or operation failures. When manually unlocked, the interlock switch will
keep the main circuit disconnected and the door unlocked.
Main circuit and lock monitor circuit remain open.
•Do not leave the manual unlock key attached to the interlock
switch during operation. This is dangerous and does not
satisfy the requirement by safety standards, because the
interlock switch can always be unlocked while the machine is
in operation.
Safety Precautions
Before manually unlocking the interlock switch, make sure that
the machine has come to a complete stop. Manual unlocking
during operation may unlock the interlock switch before the
machine stops, and the function of interlock switch with solenoid is lost.
On the solenoid lock, manual unlocking is provided for the
situation where the switch cannot be unlocked even though the
solenoid has turned off. Do not attempt manual unlocking while
the solenoid is energized.
Precautions for Opening and Closing the Lid
•When opening the lid before wiring, make sure to open only
the lid shown the following figure. Removing unnecessary
screws may cause a failure of the interlock switch.
•Use HS9Z-T1 key wrench for TORX screw when removing
and installing the lid.
•Make sure that no foreign objects such as dust, water, or oil
enter the interlock switch when wiring.
L-shaped wrench
(supplied with the switch
T20
60
Applicable Crimping Terminal
3.2 min.
ø
4.2 min.
Insulation Tube
•Use an insulation tube on the crimping terminal.
•When using stranded wires, make sure that loose wires do
not cause short circuit. Also, do not solder the terminal to
prevent loose wires.
Applicable Crimping TerminalApplicable Wire
N0.5-3 / FN0.5 (JST)0.2 to 0.5 mm
N1.25-MS3 (JST)0.25 to 1.65 mm
V1.25-YS3A (JST)0.25 to 1.65 mm
Wire
Approx.
4 mm
Applicable
Crimping
Terminal
2
2
2
Applicable Wire Size
•0.5 to 1.5 mm
2
UNLOCK
UNLOCK
(supplied with the switch
Unlocking from the back of interlock switch
Insert the tip of a small screwdriver into the oblong hole on the
back of the interlock switch, and tilt toward the center of the
switch until the actuator is unlocked.
Note: Provide a hole on the mounting panel for unlocking from
the back. When making a hole in the panel, take waterproof characteristics into consideration.
2.6
90
Page 8
Instructions
1.27
62/64
➀
➁
Switch
Connector
HS1L
HS1L Interlock Switches with Solenoid
Applicable Cable Glands
Use IP67 cable glands.
G1/2, PG13.5, M20
9 mm max.
When Using Flexible Conduit (Example)
Flexible conduit example: VF-03 (Nihon Flex)
Conduit Port Size Plastic Cable GlandMetal Cable Gland
G1/2–RLC-103 (Nihon Flex)
PG13.5–RBC-103PG13.5 (Nihon Flex)
M20–RLC-103EC20 (Nihon Flex)
When Using Multi-core Cables (Example)
Flexible conduit example: VF-03 (Nihon Flex)
Conduit Port SizePlastic Cable GlandMetal Cable Gland
G1/2
PG13.5
M20
• Different cable glands are used depending on the cable sheath outside diameter. When purchasing a cable gland, confirm that the cable
gland is applicable to the cable sheath outside diameter.
Note: When using the ST-M20X1.5 cable gland, use together with a
gasket (Part No.: GPM20, K-MECS).
SCS-10
(Seiwa Electric)
ST13.5
(K-MECS)
ST-M20X1.5
(K-MECS) (Note)
.
30 mm
max
ALS-16
(Nihon Flex)
ABS-PG13.5
(Nihon Flex)
ALS-EC20
(Nihon Flex)
Conduit Port Opening
•Make an opening for wire connection by breaking one of the
conduit-port knockouts on the interlock switch housing using
a screwdriver.
•Before opening the conduit port, remove the locking ring for
cable gland inside the interlock switch.
•When breaking the conduit port, take care not to damage the
contact block or other parts inside the interlock switch. Also,
take care not to damage the internal wiring. Cut wires cause
operation failure.
•Cracks or burrs on the conduit entry may deteriorate
protection against water.
•When changing to another conduit port, close the unused
opening with an optional plug (Part No.: HS9Z-P1)
HS9Z-A1S/A2S: 2.7 to 3.3 N·m (two M5 screws) (Note)
HS9Z-A3S: 4.5 to 5.5 N·m (two M6 screws) (Note)
Note: The above recommended tightening torque of the mounting
screws are the values with hex socket head bolts. When other
screws are used and tightened to a smaller torque, make sure that
the screws do not become loose after mounting.
Do not remove the wire between terminals 12-41, because these
terminals are interconnected for safety circuit input. Use terminals
11-42 for safety circuit inputs. (GS-ET-19)
ø26
HS1L-DQ and HS1L-DT
Do not remove the wires between terminals 12-41 and 22-51, be-
G1/2
cause these terminals are interconnected for safety circuit inputs.
Use terminals 11-42 and 21-52 for safety circuit inputs. (GS-ET-19)
91
Loading...
+ hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.