IDEC ID HE2G21SHELL Datasheet

Enabling Switches Grip Style Enabling Switches

What is an enabling switch?

Because operators use teach pendants in hazard ous environments performing teaching, system changeover, and maintenance of robots, they must have protection against unpredictable motion of robots, and therefore teach pendants are equipped with 3-position enabling switches.

An enabling switch is a 3-position (OFF-ON-OFF) switch to allow a machine operation only when the

switch is lightly pressed and held in the mid posi tion (position 2). Because it disables machine operation when released (position 1) or further depressed (position 3) by a panicked operator, the safety of operators using teach pendants or grip style enabling switches in hazardous environments is ensured.

HG2S CC Pendant

Back of the HG2S CC Pendant

Two HE1B Enabling Switches inside

HG1H/1T Small Teaching Pendant

HE1G/HE1G-L/HE2G Grip Style

HE1G/HE1G-L

HE2G

HE9Z-GSH51 Grip Style Enabling Switch

Housing + HE5B Enabling Switch

HG1H HG1T

Operation of enabling switches

operate (failure of

A1 S33 S34 13 23 33

A2 S11

Safety Output

L (+)

24V DC

N (–)

ESC

HR1S-AF Safety Relay Module

Enabling Switch

S12 S21 S22 14 24 34

External Start Condition

The requirement for operation of 3-position enabling switches (according to IEC 60204-1; 9.2.5.8): When an enabling device is provided as a part of a sys tem, it shall be designed to allow motion when actuated in one position only. In any other position motion shall be stopped. – for a three-position type:

• position 1: off-function of the switch (actuator is not operated)

• position 2: enabling function (actuator is operated in its mid position)

• position 3: off-function (actuator is operated past its mid position)

When returning from position 3 to position 2, the function shall be ended.

Disparity detection of two contacts

• A high level of safety—safety category 3 or higher (ISO 13849-

1)—is required when an operator works near a hazard inside a safety guard. When released to position 1, the contacts are opened (turned off) by the force of a released spring. The 3-position enabling switches must be prepared for failures such as contact welding and short-circuits, and a dual circuit is provided. Even if one contact fails, the remaining contact can disable machine operation. Furthermore, a disparity detection circuit is provided so that machine operation is disabled when a disparity between the two circuits is detected using a safety relay module.

International standards on enabling switches

Position 1

Position 2

Position 3

1. Press lightly

3. Press tightly

Terminal Contact Movable Contact

Disparity Detection Circuit for Dual Contacts

2-circuit

input

Enabling Device

Agree

OFF

Both ON

Both OFF

Disagree One ON, the other OFF

2. Release

4. Release

Machine can operate (normal)

Machine cannot operate (normal)

Machine cannot

enabling switch, machine cannot restart)

IEC 60204-1: 1997

9.2.4 Where it is necessary to suspend safeguarding, (e.g.

for set ting or maintenance purposes), a mode selection device or means capable of being secured (e.g. locked) in the desired mode shall be provided so as to prevent automatic operation. In addition, one or more of the following means shall be provided:

- a portable control station (e.g. pendant) with an emergency stop device and, where appropriate, an enabling device. Where a porta ble station is in use, motion may be initiated only from that station.

ISO 12100-2: 2003 Control mode for setting, teaching, process changeover, fault-nding, cleaning or maintenance

4.11.9 Where, for setting, teaching, process changeover, fault-

nd ing, cleaning or maintenance of machinery, a guard has to be dis placed or removed and/or a protective device has to be disabled, and where it is necessary for the purpose of these operations for the machinery or part of the machinery to be put in operation, safety of the operator shall be achieved using a specic control mode which simultaneously:

- permits operation of the hazardous elements only by continuous actuation of an enabling device, a hold-to-run control device or a two-hand control device.

ANSI/RIA R15.06

The pendant or teaching control device shall have an enabling device using a three position switch which, when continuously held in a detented position, permits motion. Release of or compression past the midpoint detent of the device shall stop robot motion using cir cuitry consistent with 4.5.

Note: Tests have shown that human reaction to an emergency may be to

release an object, or hold on tighter, thus compressing an enabling device. Design and installation of the enabling device should consider the ergonom ics issues of sustained activation.

ANSI B11.19, 12.3.1.3

Enabling devices shall be designed and constructed to permit limited and supervised machine motion while personnel are inside a hazard area.

A method of changing an operation mode (auto/ manual) using the HS5B interlock switch and grip style enabling switch (HE1G)

Enabling switch is attached to the interlock switch— machine operates auto matically.

Enabling switch is detached from the interlock switch—machine can be operated only manu ally.

Enabling Switch and Grip Style Enabling Switch Selection Guide

Enabling Switch

Model

Shape

Safety Category

Applicable Standards

HE1B

Side Mounting Top Mounting (w/o rubber boot)

4 4 4 4

IEC/EN 60947-5-8 UL508 (UL recognized), CSA C22.2, No. 14 (c-UL recognized)

(TÜV approval),

HE2B

Rectangular (w/ and w/o rubber boot)

(Monitor Switch)

IEC/EN60947-5-8 (TÜV approval), UL508 (UL recognized), CSA C22.2 No. 14 (c-UL recognized) GB14048.5 (CCC approval) KS C IEC60947-5-8/S1-G-1/S2-W-5 (KOSHA approal)

HE3B ø16mm Round Hole (w/ and w/o rubber boot)

IEC/EN60947-5-8 (TÜV approval), UL508 (UL recognized), CSA C22.2 No. 14 (c-UL recognized) GB14048.5 (CCC approval)

HE5B ø16mm Round Hole (w/ rubber boot)

IEC/EN60947-5-8 (TÜV approval), UL508 (UL recognized), CSA C22.2 No. 14 (c-UL recognized) GB14048.5 (CCC approval)

Standards

Page 7 9 12 14

Enabling Switch Grip Style Three-position Enabling Switch

Model

HE6B

Rectangular (w/ rubber boot)

HE1G

Size: standard Operation force: standard

HE1G-L

Size: standard Operation force: light

HE2G

Size: small Operation force: light

Shape

(Monitor Switch)

IEC60947-5-1 EN60947-5-1 (TÜV approval) JIS C8201-5-1 EN60947-5-8 (TÜV approval) GS-ET-22 (TÜV approval) UL508 (UL recognized) CSA C22.2 No.14 (c-UL recognized) GB14048.5 (CCC approval)KS C KS C IEC60947-5-1/S1-G-1 (KOSHA approal)

Safety Category

Applicable Standards

Standards

4 4 4 4

IEC/EN60947-5-1 IEC/EN60947-5-8 (TÜV approval) GS-ET-22 (TÜV approval) UL508 (UL recgonized) CSA C22.2 No.14 (c-UL recognized) GB14048.5 (CCC approval)

IEC60947-5-1, EN60947-5-1 (TÜV approved), JIS C8201-5-1, EN60947-5-8 (TÜV approved) GS-ET-22 (TÜV approved), UL508 (UL listed), CSA C22.2 No. 14 (c-UL listed)

(Monitor Switch)

IEC60947-5-1 EN60947-5-1 (TÜV approval) JIS C8201-5-1 EN60947-5-8 (TÜV approval) GS-ET-22 (TÜV approval) UL508 (UL listed) CSA C22.2 No. 14 (c-UL listed) GB14048.5 (CCC approval) KS C IEC60947-5-1/S1-G-1 (KOSHA approal)

(Srew terminal)

Page 17 19 22 24

Grip Style Three-position Enabling Switch Actuator with Plastic Holder

HE9Z-GP15

Model

HE9Z-GSH51 + HE5B Housing (Note)

Actuator holder for gripstyle three-position enabling switch

Shape

Safety Category

Applicable Standards

Standards

UL50 EN60529

4 —

—

Page 16 30

Note: HE9Z-GSH51 is housing only. Install the HE5B enabling switch to use as a grip style enabling switch. See page 16 for details.

Enabling Switch and Grip Style Enabling Switch Selection Chart

Enabling Switch Selection Chart According to ISO/IEC Standards

ISO 12100-2: 2003 Control mode for setting, teaching, process changeover, fault-nding, cleaning or main tenance

4.11.9 permits operation of the haz ardous elements only by con tinuous actuation of an enabling device, a hold-to-run control device or a two-hand control device;

IEC 60204-1: 1997

9.2.5.8 When an enabling device is provided as a part of a system, it shall be designed to allow motion when actuated in one position only. In any other position motion shall be stopped.

ANSI/ RIA R15.06

4.7.3 Enabling device The pendant or teaching control device shall have an enabling device using a three position switch, which continuously held in a detented position, per mits motion.

ANSI B11.19

12.3.1.1 Enabling devices shall be designed and constructed to permit lim ited and supervised machine motion while personnel are inside a hazard area.

SEMI S2-0703

20.4 Industrial robots and industrial robot systems should meet the require ments of appropriate national or international standards, e.g., ANSI/RIA R15.06, ISO standards 10218, EN 775.

Panel Top Installation

Panel Side Installation

3-position Switch with 1

Contact

(2 switches are used for

duplication)

For Installation in Equipment

3-position

Switch with

2 Contacts

Installed in Rectangular

(4-nger operation)

Panel Cut-out

For Direct Operation with Hand

Installed in Rectangular

(1- or 2-nger operation)

Panel Cut-out

Installed in ø16mm Round Hole (thumb or 3-nger operation)

Installed in ø16mm Round Hole (thumb operation)

w/o Monitor Switch for Position Detection

w/Monitor Switch for Position Detection

w/o Monitor

Switch

for Position

Detection

w/ Monitor

Switch

for Position

Detection

IP40

IP65

IP40

IP65

IP40

IP65

Model Standards Marks Page

HE1B-M1N

IEC/EN60947-5-8 UL508 CSA C22.2 No. 14

HE1B-M1

IEC/EN60947-5-8 UL508 CSA C22.2 No. 14

HE2B-M200

IEC/EN60947-5-8 UL508 CSA C22.2 No. 14 GB14048.5

HE2B-M200P*

IEC/EN60947-5-8 UL508 CSA C22.2 No. 14 GB14048.5 KS C IEC60947-58/S1-G-1/S2-W-5

HE2B-M211 HE2B-M222

HE2B-M211P* HE2B-M222P*

HE6B-M200

HE6B-M211

IEC/EN60947-5-8 UL508 CSA C22.2 No. 14 GB14048.5

IEC/EN60947-5-8 UL508 GS-ET-22 CSA C22.2 No. 14 GB14048.5 KS C IEC60947-58/S1-G-1/S2-W-5

IEC/EN60947-5-1 IEC/EN60947-5-8 GS-ET-22 UL508 CSA C22.2 No.14 GB14048.5

(Monitor Switch)

(Monitor

Switch)

(Monitor Switch)

HE3B-M2

IEC/EN60947-5-8 UL508 CSA C22.2 No. 14 GB14048.5

HE3B-M2P*

IEC/EN60947-5-8 UL508 CSA C22.2 No. 14 GB14048.5

HE5B-M2P*

IEC/EN60947-5-8 UL508 CSA C22.2 No. 14 GB14048.5

Enabling Switch and Grip Style Enabling Switch Selection Chart

terminal)

Enabling Switch Selection Chart According to ISO/IEC Standards

ISO 12100-2: 2003 Control mode for setting, teaching, process changeover, fault-nding, cleaning or main tenance

4.11.9 permits operation of the haz ardous elements only by con tinuous actuation of an enabling device, a hold-to-run control device or a two-hand control device;

IEC 60204-1: 1997

9.2.5.8 When an enabling device is provided as a part of a system, it shall be designed to allow motion when actuated in one position only. In any other position motion shall be stopped.

Size

For Thumb OperationGrip Style Operation

SmallStandard

Monitor Switch

for Position

Detection

Force

Operation

Additional

Switch

Without

With

(Note 1)

(Note 2)

Emergency

Stop Switch

ANSI/ RIA R15.06

4.7.3 Enabling device The pendant or teaching control device shall have an enabling device using a three position switch, which continuously held in a detented position, per mits motion.

Without

Light LightStandard

Momentary Pushbutton

With

ANSI B11.19

12.3.1.1 Enabling devices shall be designed and constructed to permit lim ited and supervised machine motion while personnel are inside a hazard area.

Momentary Pushbutton

Emergency

Stop Switch

Without

Momentary

SEMI S2-0703

20.4 Industrial robots and industrial robot systems should meet the require ments of appropriate national or international standards, e.g., ANSI/RIA R15.06, ISO standards 10218, EN 775.

With

Pushbutton

Momentary Pushbutton

Note 1: With momentary pushbutton or key selector switch Note 2: With emergency stop switch and monentary pushbutton or key selector switch

Model Standards Marks

HE9Z-GSH51 +HE5B-2P*

HE2G-21S*

HE2G-21S*E

HE1G-L20ME

HE1G-L20MB

HE1G-L21SM

HE1G-L21SMB

HE1G-20ME

HE1G-20MB

HE1G-21SM

HE1G-21SMB

(HE9Z-GSH51) EN60529 UL50

(HE5B-M2P*) IEC/EN60947-5-8 IEC/EN60947-5-1 UL508,

CSA C22.2

No. 14

IEC60947-5-1 EN60947-5-1 JIS C8201-5-1 EN60947-5-8 GS-ET-22, UL508 CSA C22.2 No.14 GB14048.5 KIS C IEC60947-5-1/S1-G

IEC60947-5-1 EN60947-5-1 JIS C8201-5-1 EN60947-5-8 GS-ET-22, UL508 CSA C22.2 No. 14 KIS C IEC60947-5-1/S1-G

IEC60947-5-1 EN60947-5-1 JIS C8201-5-1 EN60947-5-8 GS-ET-22, UL508 CSA C22.2 No. 14

(screw

(screw terminal)

(Monitor Switch)

Page

HE1B

HE1B Basic Three-position Enabling Switches

3-position enabling switch to avoid hazards. Ideal for installing in teach pendants and other enabling devices.

• Ergonomically-designed OFF-ON-OFF.

• Direct opening action mechanism for shifting from position 2 (ON) to position 3 (OFF) (EN 60947-5-1/IEC 60947-5-1, Annex K).

• The switch does not turn ON while being released from position 3 (OFF when pressed) to position 1 (OFF when released) (IEC60204-1,

9.2.5.8).

• Reliable performance in compact and lightweight package.

HE1B

Mounting Style Contact Conguration Part No. Ordering No. Package Quantity

Side Mounting Top Mounting HE1B-M1N HE1B-M1NPN10

•Minimum applicable load (reference value): 3V AC/DC, 5 mA

1 contact (3-position)

HE1B-M1 HE1B-M1PN10

Ratings

Contact Ratings

Rated Insulation Voltage (Ui) 250V Rated Thermal Current (Ith) 5A Rated Voltage (Ue) 30V 125V 250V

AC 50/60 Hz

Rated Current (Ie)

Contact Conguration (3-position switch) 1 contact

•Minimum applicable load (reference value): 3V AC/DC, 5 mA (Applicable range is subject to the operating conditions and load.)

Resistive Load (AC-12) — 3A 1.5A Inductive Load (AC-15) — 1.5A 0.75A Resistive Load (DC-12) 2A 0.4A 0.2A Inductive Load (DC-13) 1A 0.22A 0.1A

Specifications

Applicable Standards

Applicable Standards for Use

Operating Temperature –25 to +60°C (no freezing) Relative Humidity 45 to 85% (no condensation) Storage Temperature –40 to +80°C (no freezing) Pollution Degree 2 Contact Resistance 50 mΩ maximum (initial value) Insulation Resistance 100 MΩ minimum (500V DC megger) Impulse Withstand Voltage 2.5 kV Operating Frequency 1,200 operations per hour

Mechanical Durability

Electrical Durability 100,000 operations minimum

Shock Resistance

Vibration Resistance

Terminal Style Solder terminal Applicable Wire 1 cable, 0.5 mm Terminal Soldering Heat Resistance 310 to 350°C, 3 seconds maximum Terminal Tensile Strength 20N minimum Mounting Screw Recommended Tightening

Torque Degree of Protection IP40, except terminals (IEC 60529) Conditional Short-circuit Current 50A (250V) (Use 250V/10A fast-blow fuse for short-circuit protection.)

Direct Opening Force Operator Strength 250N minimum Weight (approx.) 6g

UL508 (UL recognized), CSA C22.2, No. 14 (c-UL recognized), IEC/EN 60947-5-1, IEC/EN 60947-5-8 (TÜV approval), IEC/EN60947-5-1, UL508 (UL recognized), CSA C22.2 No.14 (c-UL recognized)

ISO 12100-1, -2/EN12100-1, -2, IEC 60204-1 / EN 60204-1 ISO 11161 / prEN 11161, ISO 10218 / EN 775, ANSI/RIA R15.06, ANSI B11.19

Position 1 → 2 → 1: 1,000,000 operations Position 1 → 2 → 3 → 1: 100,000 operations

Operating extremes: 150 m/s Damage limits: 1,000 m/s

Operating extremes: 5 to 55 Hz, amplitude 0.5 mm Damage limits: 16.7 Hz, amplitude 1.5 mm

maximum

HE1B-M1: M3 screw / 0.5 to 0.8 N·m HE1B-M1N: M2.6 screw / 0.4 to 0.6 N·m

30N minimum (position 2 → 3)

HE1B Basic Three-position Enabling Switches

(position 3 to 1)

Position 1 Position 2 Position 3

13.6

4 8

2.8

7.6

Solder Terminal

When pressed to position 3: 2

±0.2

15 min.

ø2.8

9 min.

Insert the nuts supplied with the switch. Screw size: M2.6 × mounting panel thickness + 5 to 6

Mounting Screw Length*:

Mounting panel thickness + 5 to 6

Mounting Panel

Thickness

±0.5

Operation Characteristics

Approx. 15N

Operating Force

(when pressing the center)

: ON (closed)

: OFF (open)

Dimensions

(reference value)

Approx. 3N

Travel (mm)

Pressing

(position 1 to 2 to 3)

Releasing

(position 2 to 1)

Releasing

0 1.4

±0.3

2.2

±0.3

2.7

±0.5

5.0

Mounting Hole Layout

HE1B-M1 (side mounting) HE1B-M1N (top mounting)

•M3 mounting screws must be supplied by the user.

Note: When installed on a mounting panel thicker than 2

mm, the actuator surface is below the panel when the button is pressed to position 3.

* Two M2.6 nuts are supplied. Mounting screws (M2.6)

must be supplied by the user.

All dimensions in mm.

(Monitor Switch)

HE2B

HE2B Double Three-position Enabling Switches

Multi-contact 3-position enabling switches Ideal for installing in large teach pendants

•Ergonomically-designedOFF-ON-OFFoperation.

•Easyrecognitionofposition1to2transitionismadepossiblebya

snapactionswitch.

•Sufcientdifferenceinoperatingforceisprovidedforshiftingfrom

position2to3.

•Lowpressureisrequiredtomaintainposition2,allowingforlongtime

operation.

•Reliableoperationisassuredevenwhentheedgeoftheoperator

buttonispressed.

•TheswitchdoesnotturnONwhilebeingreleasedfromposition3

(OFF)toposition1(OFF)(IEC60204-1,9.2.5.8).

•Someteachpendantsareequippedwithtwo3-positionenabling

switches,andwhenoneswitchispressedtoposition3(OFF),the otherswitchmustnotenablemachineoperationevenwhenpressed toposition2.Enablingofmachineoperationmustresumeafterboth switchesarereleased.Forthispurpose,alsoavailableare3-position enablingswitcheswithmonitoringswitchesforbuttonreturnedto position1andbuttonpressedtoposition3(monitorswitcheshave directopeningactionmechanism).

•Twocontactsareprovidedina3-positionenablingswitchsothat

evenifonecontactfailsduetoweldingorshort-circuit,theother contactcandisablemachineoperation.

•ThewaterproofrubberbootprovidesIP65protection.

HE2B

ContactConguration

Style

WithoutRubberBoot

RubberBoot Material: SiliconRubber Color:

With Rubber Boot

Note:Specifyarubberbootcolorcodeinplaceof∗intheOrderingNo.

B:black Y:yellow



RubberBoot Material: NBR/PVCPolyblend Color:gray

3-position

Switch

2 0 0 HE2B-M200

2 1 1 HE2B-M211

2 2 2 HE2B-M222

2 0 0

2 1 1

2 2 2

2 0 0 HE2B-M200PN1

2 1 1 HE2B-M211PN1

2 2 2 HE2B-M222PN1

Part No. Development

Return

Monitor

Switch

HE2B - M 2 0 0 P

•3-positionSwitch 2:2contacts

•ButtonReturnMonitorSwitch 0:Withoutswitch 1:1contact 2:2contacts

•ButtonDepressMonitor

Switch

Ratings

Contact Ratings

RatedInsulationVoltage(Ui) 250V RatedThermalCurrent(Ith) 3A RatedVoltage(Ue) 30V 125V 250V

3-positionSwitch

RatedCurrent(Ie)

ContactConguration

•Minimumapplicableload(referencevalue):3VAC/DC,5mA(monitorswitch),5VAC/DC,1mA(3-positionswitch) (Applicablerangeissubjecttotheoperationconditionsandload.)

ButtonReturnMonitor Switch ButtonDepressMonitor Switch

0:Withoutswitch 1:1contact 2:2contacts

3-positionSwitch 2contacts ReturnMonitorSwitch 0to2contacts DepressMonitorSwitch 0to2contacts

ResistiveLoad(AC-12) — 1A 0.5A InductiveLoad(AC-15) — 0.7A 0.5A ResistiveLoad(DC-12) 1A 0.2A — InductiveLoad(DC-13) 0.7A 0.1A — ResistiveLoad(AC-12) — 2.5A 1.5A InductiveLoad(AC-15) — 1.5A 0.75A ResistiveLoad(DC-12) 2.5A 1.1A 0.55A InductiveLoad(DC-13) 2.3A 0.55A 0.27A

Depress

Monitor

Switch

PartNo. OrderingNo.

HE2B-M200 1 HE2B-M200PN10 10 HE2B-M211 1 HE2B-M211PN10 10 HE2B-M222 1 HE2B-M222PN10 10

HE2B-M200P∗

HE2B-M211P∗

HE2B-M222P∗

HE2B-M200P∗ HE2B-M200P∗PN10 HE2B-M211P∗ HE2B-M211P∗PN10 HE2B-M222P∗ HE2B-M222P∗PN10

HE2B-M200PN1 1 HE2B-M200PN1PN10 10 HE2B-M211PN1 1 HE2B-M211PN1PN10 10 HE2B-M222PN1 1 HE2B-M222PN1PN10 10

∗

•RubberBootMaterial,Color Blank: Withoutrubberboot Y: Siliconrubber,yellow B: Siliconrubber,black N1: NBR/PVCpolyblend,gray

•RubberBoot Blank: Withoutrubberboot P: Withrubberboot

(somemodelsonly)

Package Quantity

1 10 1 10 1 10

HE2B Double Three-position Enabling Switches

±0.5

Position 1 Position 2 Position 3

Specifications

Applicable Standards

Applicable Standards for Use

Operating Temperature

Relative Humidity 45 to 85% RH (no condensation) Storage Temperature –40 to +80°C (no freezing)

Pollution Degree

Contact Resistance 50 mΩ maximum (initial value)

Insulation Resistance

Impulse Withstand Voltage 2.5 kV Operating Frequency 1,200 operations per hour

Mechanical Durability

Electrical Durability 100,000 operations minimum

Shock Resistance

Vibration Resistance

Terminal Style Solder terminal Applicable Wire 1 cable, 0.5 mm Terminal Soldering Heat Resistance 310 to 350 °C, 3 seconds maximum Terminal Tensile Strength 20N minimum Mounting Screw Recommended Tightening Torque 0.5 to 0.8 N·m

Degree of Protection

Conditional Short-circuit Current 50A (250V) (Use 250V/10A fast-blow fuse for short-circuit protection.) Direct Opening Force 60N minimum (monitor switch) Direct Opening Action Stroke 1.7mm minimum (return monitor switch), 4.7mm minimum (depress monitor switch) Operator Strength 500N minimum (when pressing the entire button surface)

Weight (approx.)

IEC/EN60947-5-8 (TÜV approval), IEC/EN60947-5-1 UL508 (UL recognized), CSA C22.2 No. 14 (c-UL recognized), GB14048.5 (CCC approval)

ISO12100-1, -2/EN12100-1, -2, IEC60204-1/EN60204-1, ISO11161/prEN11161 ISO10218/EN775, ANSI/RIA R15.06, ANSI B11.19

–25 to +60°C (no freezing) (without rubber boot, with silicon rubber boot) –10 to +60°C (no freezing) (with NBR/PVC polyblend rubber boot)

2 (inside panel, terminal side) 3 (outside panel, operator side)

Between live and dead metal parts: 100 MΩ minimum (500V DC megger) Between terminals of different poles: 100 MΩ minimum (500V DC megger)

Position 1 → 2 → 1: 1,000,000 operations minimum Position 1 → 2→ 3 → 1: 100,000 operations minimum

Operating extremes: 150 m/s Damage limits: 1,000 m/s

Operating extremes: 5 to 55 Hz, amplitude 0.5 mm Damage limits: 16.7 Hz, amplitude 1.5 mm

maximum

IP40 (without rubber boot) IP65 (with rubber boot) (IEC 60529)

26g (without rubber boot) 30g (with rubber boot)

Operation Characteristics

Operating Force (reference value)

(without rubber boot, when pressing the center)

: ON (closed)

: OFF (open)

Pressing

(position 1 to 2 to 3)

Releasing

(position 2 to 1)

Releasing

(position 3 to 1)

Notes:

•When a rubber boot is used, the operating force depends on the operating temperature.

•The operating force to shift the switch from position 2 to position 3 can be changed. For details, contact IDEC.

Approx. 30N

Approx. 4N

Travel (mm)

NO1-C1 NO2-C2 11-12 21-22 31-32 41-42

±0.3

±0.5

4.2

±0.5

6.0

1.4

±0.3

2.4

3.0

3.6

HE2B Double Three-position Enabling Switches

IDEC Logo Side

HE2B-M200

IDEC Logo Side

HE2B-M211

IDEC Logo Side

HE2B-M222

M3 nut hole

87 78

66.5

14.27

5.5

13.5

14.2

11.5

14.8

6.5

Mounting Panel Thickness: 6 max.

Mounting Screws

+0.2

12.2

±0.2

2-ø3.2

±0.2

Terminal Arrangement (Bottom View)

•3-position switch (note): 2 contacts, terminal nos. between NO1 – C1, NO2 – C2

•Button return monitor switch: 0 to 2 contacts, terminal nos. between 11 – 12, 21 – 22

•Button depress monitor switch: 0 to 2 contacts, terminal nos. between 31 – 32, 41 – 42

Note: Use NO and C terminals for OFF → ON → OFF 3-position switch (NC terminal is not used).

Dimensions

Without Rubber Boot With Rubber Boot

HE2B

•M3 nuts are supplied with the HE2B enabling switch. •M3 nuts are installed in the rubber boot.

Mounting Hole Layout

Accessories

Replacement Rubber Boot

Material Color Part No. Ordering No. Package Quantity

Silicon Rubber

NBR/PVC Polyblend Gray HE9Z-D2N1 HE9Z-D2N1PN10

Note: Specify a rubber boot color code in place of * in the Ordering No.

•Can be installed on HE2B-M200/M211/M222 (without rubber boot)

Y: yellow B: black

•Mounting screw: Two M3 screws

•Length of mounting screw: Mounting panel thickness + 4 to 5 mm

HE9Z-D2* HE9Z-D2*PN10

All dimensions in mm.

HE3B ø16mm Rectangular Three-position Enabling Switches

Rectangular operator part with ø16 mm mounting for easy installation. 2-contact 3-position enabling switches ideal for installing in small teach pendants.

• Ergonomically-designed OFF-ON-OFF operation.

• Easy recognition of position 1 to 2 transition is made possible by a snap action switch.

• Sufcient difference in operating force is provided for shifting from position 2 to position 3.

• Low pressure is required to maintain in position 2 allowing for longtime operation.

• Reliable operation is assured even when the edge of the opera- tor button is pressed.

• The switch does not turn ON while being released from position 3 (OFF) to position 1 (OFF) (IEC60204-1, 9.2.5.8).

• Two contacts are provided in a 3-position enabling switch so that even one contact fails due to welding or short-circuit, the other contact can disable machine operation.

• The waterproof rubber boot provides IP65 protection.

HE3B

Style

Without Rubber Boot

Rubber Boot Material: Silicon Rubber Color: Y: yellow, B: black

Rubber Boot Material: NBR/PVC Polyblend

With Rubber Boot

Color: gray

Note: Specify a rubber boot color code in place of * in the Ordering No.

Contact

Conguration

2 contacts (3-position

switch)

Part No. Ordering No.

HE3B-M2

HE3B-M2P*

HE3BM2PN1

HE3B-M2 1 HE3B-M2PN10 10

HE3B-M2P*

HE3B-M2P*PN10

HE3B-M2PN1 1

HE3BM2PN1PN10

Package Quantity

Contact Ratings

Rated Insulation Voltage (Ui) 125V Rated Thermal Current (Ith) 3A Rated Voltage (Ue) 30V 125V

Rated Current (Ie)

Contact Conguration (3-position switch) 2 contacts

Minimum applicable load (reference value): 5V AC/DC, 1 mA (Applicable range is subject to the operating conditions and load.)

Resistive Load (AC-12) — 1A

Inductive Load (AC-15) — 0.7A Resistive Load (DC-12) 1A 0.2A

Inductive Load (DC-13) 0.7A 0.1A

Specifications

Applicable Standards

Applicable Standards for Use

Operating Temperature

Relative Humidity 45 to 85% (no condensation) Storage Temperature –40 to +80°C (no freezing)

Pollution Degree

Contact Resistance 50 mΩ maximum (initial value)

Insulation Resistance

Impulse Withstand Voltage 1.5 kV Operating Frequency 1,200 operations per hour

Mechanical Durability

Electrical Durability 100,000 operations minimum

Shock Resistance

Vibration Resistance

Terminal Style Solder terminal Applicable Wire 1 cable, 0.5 mm Terminal Soldering Heat Resistance 310 to 350°C, 3 seconds maximum Terminal Tensile Strength 20N minimum Locking Ring Recommended Tightening

Torque

Degree of Protection

Conditional Short-circuit Current 50A (250V) (Use 250V/10A fast-blow fuse for short-circuit protection.) Operator Strength 500N minimum (pressing the entire operator surface)

Weight (approx.)

IEC/EN60947-5-8 (TÜV approval), IEC/EN60947-5-1 UL508 (UL recognized), CSA C22.2 No. 14 (c-UL recognized), GB14048.5 (CCC approval)

ISO12100-1, -2/EN12100-1, -2, IEC60204-1/EN60204-1 ISO11161/prEN11161, ISO10218/EN775, ANSI/RIA R15.06, ANSI B11.19

–25 to +60°C (no freezing) (without rubber boot, with silicon rubber boot) –10 to +60°C (no freezing) (with NBR/PVC polyblend rubber boot)

2 (inside panel, terminal side) 3 (outside panel, operator side)

Between live and dead metal parts: 100 MΩ minimum (500V DC megger) Between terminals of different poles: 100 MΩ minimum (500V DC megger)

Position 1 → 2 → 1: 1,000,000 operations minimum Position 1 → 2 → 3 → 1: 100,000 operations minimum

Operating extremes: 150 m/s Damage limits: 500 m/s

Operating extremes: 5 to 55 Hz, amplitude 0.5 mm Damage limits: 16.7 Hz, amplitude 1.5 mm

maximum

0.68 to 0.88 N·m

IP40 (without rubber boot) IP65 (with rubber boot) (IEC 60529)

14g (without rubber boot) 18g (with rubber boot)

HE3B ø16mm Rectangular Three-position Enabling Switches

NC1 NC2

NO1

NO2

Locking Ring

Anti-rotation Ring

2.5

Mounting Panel Thickness: 0.5 to 4

Solder Terminal Width 2.8 × 0.5t

13.1

38.1

22.2

8.5

14.5

8.5 24.6

12.3

(33.1)

(51.2)

Anti-rotation Ring

Rubber Boot

2.5

ø3

(39)

11.5

27.5

(34.5)

25.5

15.5

9.5

39.514.5 (54)

20.5

Solder Terminal Width 2.8 × 0.5t

Locking Ring

Mounting Panel Thickness: 0.5 to 4

+0.7

+0.4

Part

(position 3 to 1)

Position 1 Position 2 Position 3

Mounting Panel

Thickness 0.5 to 4

Locking Ring

Anti-rotation Ring

(Note)

Depth: 2.5

(Positioning Hole)

+0.2

ø3.2

+0.2

ø16.2

Locking Ring Wrench

Operation Characteristics

HE3B

Part A

Part A: Approx. 56N Part B: Approx. 14N

Part A: Approx. 50N Part B: Approx. 12N

Operating Force (reference value)

(without rubber boot) (when part A or B is pressed)

: ON (closed)

: OFF (open)

Part A: Approx. 10N

Part B: Approx. 2N

Travel (mm)

Pressing

(position 1 to 2 to 3)

Releasing

(position 2 to 1)

Releasing

NO1-C1 NO2-C2

0Part A 0.8 1.0 1.7 1.9

0Part B 2.3 3.0 4.2 5.0

+0.7 –0.2

+0.7 –0.3

Notes:

•When rubber boot is used, operating force depends on the operating temperature.

•The operating force to shift the switch from position 2 to position 3 can be changed. For details, contact IDEC.

Terminal Arrangement (Bottom View)

•3-position switch (Note) 2 contacts

Terminal No.: between NO1 and C1, between NO2 and C2

Note: Use NO and C terminals for the

3-position switch of OFF → ON → OFF operation (NC terminal is not used).

Mounting Hole Layout

•Recommended tightening torque for locking ring: 0.68 to 0.88 N·m

•Use the locking ring wrench MT001 for tightening.

Note: To maintain waterproof property

of the switch, do not drill through the anti-rotation hole in the mounting panel. When not pro viding a hole, cut off the anti-rotation projection from the rub ber boot. When cutting off the projection, ensure not to make a hole in the rubber boot.

+0.7 –0.2

+0.7 –0.3

+0.7 –0.2

+0.7 –0.3

–0.2

–0.3

Dimensions

Without Rubber Boot With Rubber Boot

Accessories

Replacement Rubber Boot

Silicon Rubber

NBR/PVC Polyblend Gray HE9Z-D3N1 HE9Z-D3N1PN10

•Specify a rubber boot color code in place of * in the Ordering No.

•Can be installed on HE3B-M2 (without rubber boot).

Material Color Part No. Ordering No.

Y: yellow B: black

HE9Z-D3* HE9Z-D3*PN10

Package Quantity

Part No: MT-001 Material: Metal

All dimensions in mm.

HE5B ø16mm Round Three-position Enabling Switches

Round-shaped operator for ø16 mm mounting hole. 3-position enabling switch with two contacts, ideal for installing in small teaching pendants.

• Ergonomically-designed OFF-ON-OFF operation.

• Easy recognition of position 1 to 2 transition is made possible by a snap action switch.

• Sufcient difference in operating force is provided for shifting from posi tion 2 to position 3.

• Low pressure is required to maintain position 2, allowing long- time oper ation.

• Grip style enabling switch housing available.

• The switch does not turn ON when being released from posi- tion 3 (OFF when pressed) to position 1 (OFF when released) (IEC60204-1, 9.2.5.8).

• Two contacts are provided in a 3-position enabling switch so that even if one contact fails due to welding or short-circuit, the other contact can disable machine operation.

• The waterproof rubber boot provides IP65 protection.

HE5B

Style

Silicon Rubber Y: yellow B: black

NBR/PVC HE5B-M2PN1

With Rubber Boot

•Specify a rubber boot color code in place of * in the Ordering No.

Contact

Conguration

2 contacts (3-position switch)

Part No. Ordering No.

HE5B-M2P*

HE5B-M2P*PN10

HE5B-M2PN1 1

HE5B-M2PN1PN10 10

Package Quantity

Contact Ratings

Rated Insulation Voltage (Ui) 125V Rated Thermal Current (Ith) 3A Rated Voltage (Ue) 30V 125V

Resistive Load (AC-12) – 0.5A

Rated Current (Ie)

Contact Conguration (3-position switch) 2 contacts

Minimum applicable load (reference): 3V AC/DC, 1mA (Applicable operation area depends on the operating conditions and load.)

Inductive Load (AC-15) – 0.3A Resistive Load (DC-12) 1A –

Inductive Load (DC-13) 0.7A –

Specifications

Applicable Standards

Applicable Standards for Use

Operating Temperature

Relative Humidity 45 to 85% (no condensation) Storage Temperature –40 to +80°C (no freezing)

Pollution Degree

Contact Resistance 50 mΩ maximum (initial value)

Insulation Resistance

Impulse Withstand Voltage 1.5 kV Operating Frequency 1,200 operations per hour

Mechanical Durability

Electrical Durability 100,000 operations minimum

Shock Resistance

Vibration Resistance

Terminal Style Solder terminal Applicable Wire 0.5 mm Terminal Soldering Heat Resistance 310 to 350°C, 3 seconds maximum Terminal Tensile Strength 20 N minimum Locking Ring Recommended Tightening Torque Degree of Protection IP65 (IEC 60529) Conditional Short-circuit Current 50A (125V) (Use 250V/10A fast-blow fuse for short circuit protection.) Operator Strength 250N minimum (when pressing the entire operator surface) Weight (approx.) 9g

IEC/EN60947-5-8 (TÜV approval), IEC/EN60947-5-1 UL508 (UL recognized), CSA C22.2 No. 14 (c-UL recognized), GB14048.5 (CCC approval)

ISO12100-1, -2/EN12100-1, -2, IEC60204-1/EN60204-1 ISO11161/prEN11161, ISO10218/EN775, ANSI/RIA R15.06, ANSI B11.19

Silicon rubber boot: –25 to 60°C (no freezing) NBR/PVC Polyblend rubber boot: –10 to 60°C (no freezing)

2 (inside panel, terminal side) 3 (outside panel, operator side)

Between live and dead metal parts: 100 MΩminimum (500V DC megger) Between terminals of different pole: 100 MΩminimum (500V DC megger)

Position 1 → 2 → 1: 1,000,000 operations minimum Position 1 → 2 → 3 → 1: 100,000 operations minimum

Operating extremes: 150 m/s Damage limits: 500 m/s

Operating extremes: 5 to 55 Hz, amplitude 0.5 mm Damage limits: 5 to 55 Hz, amplitude 1.5 mm

maximum per line

0.29 to 0.49 N·m

HE5B ø16mm Round Three-position Enabling Switches

±0.5

Position 1 Position 2 Position 3

Operating Force (reference value)

(when pressing the button center)

+0.2

Panel Thickness 0.5 to 4

Anti-rotation Ring

Locking Ring

ø16.0

Panel Thickness 0.5 to 4

2.53

Locking Ring

Anti-rotation Ring

Rubber Boot

5 5

8 15

ø20

Solder Terminal Width 2.8 × 0.5t

Operating Characteristics

Approx. 12N

Approx. 3N

HE5B

Travel (mm)

Pressing

(position 1 to 2 to 3)

Releasing

(position 2 to 1)

Releasing

(position 3 to 1)

0 2.3 3.0 3.6 5.0

NO1-C1 NO2-C2

±0.3 ±0.3 ±0.5

Notes:

•Operating force depends on ambient temperature.

•The operating force to shift the switch from position 2 to position 3 can be changed. For details, consult IDEC.

Terminal Arrangement (Bottom View)

•3-position switch (Note) 2 contacts

Terminal No.: between NO1 and C1,

NO2 and C2

Mounting Hole Layout

•Recommended Tightening Torque for Locking Ring: 0.29 to 0.49 N·m

•Use the MT-001 locking ring wrench for tightening.

Note: For OFF → ON → OFF 3-position

switches, use NO and C terminals (NC terminal is not used).

Dimensions

With Rubber Boot

Accessories

Replacement Rubber Boot

Rubber Boot Material Color Part No. Ordering No.

Silicon Rubber

NBR/PVC Polyblend Gray HE9Z-D5N1 HE9Z-D5N1PN10

•Specify a rubber boot color code in place of * in the Ordering No.

B: black Y: yellow

HE9Z-D5* HE9Z-D5*PN10

Package Quantity

All dimensions in mm.

Locking Ring Wrench

Part No: MT-001 Material: Metal

HE5B ø16mm Round Three-position Enabling Switches

(78)

144

Cable Gland Part No. SKINTOP BS-M16 × 1.5 (LAPP)

HE5B Enabling Switch

(ordered separately)

HE5B Enabling Switch (not supplied with the grip style enabling switch housing)

Locking Ring

Head

Housing

Cable Gland

Material: SUS304 Thickness: 3.0 mm

2-ø5.3

(For M5 mounting screws)

Plastic Coating

Grip Style Enabling Switch Housing

HE5B enabling switches can be installed in the HE9Z-GSH51 grip style enabling switch housing to be used as 3-position grip style enabling switches.

Part No. Ordering No. Package Quantity

HE9Z-GSH51 HE9Z-GSH51 1

Specications

Applicable Standards

Operating Temperature –25 to 60°C (no freezing) Relative Humidity 45 to 85% RH (no condensation) Storage Temperature –40 to 80°C (no freezing) Pollution Degree 3 Shock Resistance Damage limits: 500 m/s Vibration Resistance Damage limits: 5 to 55 Hz, amplitude 0.5 mm Electric Shock Protection Class Applicable Cable Outside diameter ø4.5 to 10 mm

Conduit Port Size

Degree of Protection

Weight (approx.) 65g (grip style enabling switch housing only)

•The above specications are for the grip style enabling switch housing only. For enabling switch, see the HE5B specications on page

14.

•The following switches can be installed on the grip style enabling switch housing to be used as hand-held switches.

•AB6M pushbuttons (IP65, except for AB6M-V)

•AS6M selector switches (IP65)

•AS6M key selector switches (IP65)

IEC/EN 60529 UL50

Class II (when using HE5B-M2P*)

M16 (cable gland is supplied with the grip style enabling switch housing)

IP65 (with HE5B-M2P*) NEMA type 4X indoor use only (with HE5B-M2P*)

Notes:

•The HE9Z-GSH51 grip style enabling switch housing does not include the HE5B enabling switch. The enabling switch must be ordered separately.

•The HE5B enabling switch must be installed and wired to the HE9Z-GSH51 grip style enabling switch housing by the user. For infor mation on wiring, see the instruction sheet supplied with the HE9Z-GSH51.

Dimensions

HE9Z-GSH51

HE9Z-GSH51 + HE5B Construction

Mounting Bracket

Part No: HE9Z-GH1

•Anti-rotation ring is not required when installing the HE5B enabling switch on the HE9Z-GSH51 grip style enabling switch housing. Use the locking ring only.

All dimensions in mm.

(Monitor Switch)

HE6B

HE6B Rectangular Three-position Enabling Switches

3-position enabling switch with monitoring contacts—Smallest in its class.

• Ergonomically-designed OFF-ON-OFF operation.

• The switch does not turn ON while returning from position 3 (OFF) to position 1 (OFF) IEC 60204-1 (2005), 10.9 IEC 60947-5-8 (2006), 7.1.9

• Some teach pendants are equipped with two 3-position en- abling switches, and when one switch is pressed to position 3 (OFF), the other switch must not enable machine operation even when pressed to position 2. Enabling of machine operation must resume after both switches are released. The monitoring switches monitor the OFF status of 3-position enabling switch, whether the button is returned to position 1 or the button is pressed to position 3 (monitor switches have direct opening action mechanism.)

• Two contacts are provided in a 3-position enabling switch so that even if one contact fails due to welding or short circuit, the other contact can disable machine operation.

• The waterproof rubber boot provides IP65 protection.

HE6B

Contact Conguration/No. of Contacts

Style

Rubber Boot Material:

With Rubber Boot

•Specify rubber boot color code in place of * in the Part No.

Silicon Rubber Color:

Y: yellow B: black

3-position

Switch

2 0 0

2 1 1

Return Monitor

Switch

Part No. Development

HE6B - M 2 0 0 *

3-position Switch

2: 2 contacts

Monitor Switch

00: No switch 11: 1 contact of return monitor switch 1 contact of depress monitor switch 20: 2 contacts of return monitor switch 02: 2 contacts of depress monitor switch

(20 and 02 are not standard. Contact IDEC for details.)

Rubber Boot Material, Color

Blank: No rubber boot Y: Silicon rubber, yellow (Note 1) B: Silicon rubber, black (Note 1) [N1]: NBR/PVC polyblend, gray (Not standard. Contact IDEC)

Note 1: Silicon rubber: Can be used in general factories. Remaining exible in cold tempera-

Note 2: NBR/PVC polyblend: Oil-proof. Suitable for environments subjected to machine oil and

Accessories

Depress Monitor

Switch

(Note 2)

tures. Suitable for applications in a wide operating temperature range.

for painting robots where silicon rubber cannot be used.

Part No. Ordering No.

HE6B-M200*

HE6B-M211*

HE6B-M200* HE6B-M200*PN10 HE6B-M211* HE6B-M211*PN10

Package Quantity

Replacement Rubber Boot

Material, Color

Silicon Rubber Y: yellow B: black

•Specify rubber boot color code in place of * in the Ordering No.

Part No.

HE9Z-D6* HE9Z-D6*PN10

Ordering No. Package Quantity

HE6B Rectangular Three-position Enabling Switches

When releasing the operator

When pressing the operator

21-22

(Without rubber boot (When pressing the center of the operator)

Position 1Position 2Position 3

6.6 19 13 3

2-ø3.2

Mounting Screws

IDEC Mark

Specifications

Applicable Standards

Applicable Standards for Use

Operating Temperature –25 to +60°C (no freezing) Relative Humidity 45 to 85% RH (no condensation) Storage Temperature –40 to +80°C (no freezing)

Pollution Degree

Contact Resistance 50 mΩ maximum (initial value)

Insulation Resistance

Impulse Withstand Voltage

Operating Frequency 1200 operations per hour

Mechanical Durability

Electrical Durability

Shock Resistance

Vibration Resistance

Terminal Style Solder terminal Applicable Wire 1 cable, 0.5 mm

Solder Terminal Heat Resistance

Terminal Tensile Strength 20N minimum Locking Ring Recom-

mended Tightening Torque Degree of Protection IP65 (IEC 60529)

Conditional Short-circuit Current

Direct Opening Force 40N minimum (monitor switch) Direct Opening Stroke

(when pressing the entire button surface)

Operator Strength

Weight (approx.) 17g

Dimensions

IEC/EN60947-5-1 IEC/EN60947-5-8 (TÜV approval) GS-ET-22 (TÜV approval) UL508 (UL recgonized) CSA C22.2 No.14 (c-UL recognized) GB14048.5 (CCC approval) ISO12100/EN ISO12100 IEC60204-1/EN60204-1 ISO11161/EN ISO11161 ISO10218-1/EN ISO10218-1 ANSI/RIA/ISO10218-1 ANSI/RIA/R15.06, ANSI B 11.19 ISO13849-1/EN ISO13849-1

2 (inside panel, terminal side) 3 (outside panel, operator side)

Between live and dead metal parts: 100 MΩ minimum (500V DC megger) Between terminals of different poles: 100 MΩ minimum (500V DC megger)

1.5 kV (3 position switch)

2.5 kV (monitor switch)

Position 1→2→1: 1,000,000 operations minimum Position 1→2→3→1: 100,000 operations minimum 100,000 operations minimum (rated load) 1,000,000 operations minimum (24V AC/DC, 100 mA) Operating extremes: 150 m/s Damage limits: 500 m/s Operating extremes: 5 to 55 Hz, amplitude 0.5 mm Damage limits: 16.7 Hz, amplitude 1.5 mm

maximum

310 to 350°C, 3 seconds maximum

0.5 to 0.8 N·m

50A (125V): 3-position switch (Use 120V/10A fast acting type fuse for short circuit protection.) (IEC 60127-1) 50A (250V): monitor switch (Use 250V/10A fast acting type fuse for short circuit protection.) (IEC 60127-1)

0.9 mm minimum (return monitor switch)

4.0 mm minimum (depress monitor switch)

250N minimum (when pressing the entire button surface)

Mounting Hole Layout

±0.2

16.2

47.7

24.6

15.6

Panel Thickness:

6 mm maximum

4.2 6.8

•Mounting screws: M3 screw × 2 (not attached and must be supplied by the user)

4 4

•Mounting screw length: 5 to 6 mm

11.3

10-0.5

11.3

2.5

(panel thickness + gasket)

±0.2

29.4

±0.2

37.4

All dimensions in mm.

Rated Insulation Voltage (Ui) 125V (monitor switch: 250V) Rated Thermal Current (Ith) 3A Rated Voltage (Ue) 30V 125V 250V

Resistive Load (AC-12) — 0.5A —

3-position switch

Return monitor switch

Rated Current (Ie)

Depress monitor switch (NC)

Contact Conguration

Inductive Load (AC-15) — 0.3A — Resistive Load (DC-12) 1A — —

Inductive Load (DC-13) 0.7A — — Resistive Load (AC-12) — 2.5A 1.5A

Inductive Load (AC-15) — 1.5A 0.75A Resistive Load (DC-12) 2.5A 1.1A 0.55A

Inductive Load (DC-13) 2.3A 0.55A 0.27A 3-position switch 2 contacts Return monitor switch 0 to 1 contact Depress monitor switch 0 to 1 contact

•Minimum applicable load (reference value): 3V AC/DC, 5 mA (Applicable operation area depends on the operating conditions and load.)

TÜV ratings:

3 position switch:

AC-12 125V/0.5A DC-12 30V/1A DC-13 30V/0.7A

Monitor Switch:

AC-15 250V/0.75A DC-13 125V/0.22A DC-13 30V/2.3A

UL ratings:

3-position switch:

125V AC/0.5A (Resistive) 30V DC/1A (Resistive) 30V DC/0.7A (Pilot Duty)

Monitor switch:

250V AC/0.5A (General use) 30V DC/1A (General use) 250V AC/0.75A (Pilot Duty) 30V DC/2.3A (Pilot Duty)

Operating Characteristics

HE6B-M211

Approx. 17N

: ON (closed)

: OFF (open)

(reference value)

Travel (mm)

Position

1→2→3

Position

→

Position

→

Notes:

•When a rubber boot is used, the operating force depends on the operating temperature.

•The operating force to move the button from position 2 to position 3 can be changed. For details, contact IDEC.

)

Approx. 4N

NO1-C1

NO2-C2

11-12

21-22

NO1-C1

NO2-C2

11-12

21-22

NO1-C1

NO2-C2

11-12

03.0

0.9

2.3

±0.3

3.6

±0.5

4.0

±0.5

5.0

±0.5

Terminal Arrangement (bottom view)

HE6B-M211

•3-position switch (Note): 2 contacts

•Return monitor switch: 1 contact, terminal nos. 11-12

•Depress monitor switch: 1 contact, terminal nos. 21-22

•There are no terminal nos. 11-22 and 21-22 for HE6B-M200.

Note: Use NO and C terminals for OFF

(NC terminal is not used.)

NC1

NO1

NC2

NO2

→ON→OFF 3-position switch

Ratings

HE1G

HE1G Grip Style Three-position Enabling Switches

Ergonomically designed grip style enabling switch with two 3-position enabling switches.

• Ergonomically-designed OFF-ON-OFF operation.

• Direct opening action mechanism for shifting from position 2 (ON) to position 3 (OFF) (EN 60977-5-1/IEC 60947-5-1, Annex K).

• The switch does not turn ON when being released from posi- tion 3 (OFF when pressed) to position 1 (OFF when released) (IEC60204-1, 9.2.5.8).

• Two contacts are provided so that even if one contact fails due to welding or short-circuit, the other contact can disable machine operation.

• Emergency stop switch and momentary pushbutton versions are available.

• Cable gland supplied.

• HE1G-21SM is IP66 waterproof.

• Can be used for applications required by the ANSI robot stan- dard.

(HE1B embedded)

HE1G

Contact Conguration

3-position Switch Monitor Switch Pushbutton

Without

With (1NC)

2 contacts

Without

Note 1: Silicon rubber: Can be used in general factories. Remains exible at cold temperatures. Suitable to applications in a wide operating temperature range. Note 2: NBR/PVC polyblend: Oil-proof. Suitable for environments subjected to machine oil and painting robot where silicon rubber cannot be used.

Momentary Pushbutton (1NO) (1NO: AB6M-M1PB)

Emergency Stop Switch (2NC) (2NC: HA1E-V2S2R)

Momentary Pushbutton (2NO) (2NO: AB6M-M2PB)

Silicon Rubber / yellow HE1G-21SM NBR/PVC Polyblend / gray HE1G-21SM-1N Silicon Rubber / yellow HE1G-21SMB NBR/PVC Polyblend / gray HE1G-21SMB-1N Silicon Rubber / yellow HE1G-20ME NBR/PVC Polyblend / gray HE1G-20ME-1N Silicon Rubber / yellow HE1G-20MB NBR/PVC Polyblend / gray HE1G-20MB-1N

Rubber Boot Part No.

Package Quantity

Ratings

Contact Ratings

Rated Insulation Voltage (Ui) 250V (momentary pushbutton switch: 125V) Rated Thermal Current (Ith) 3A Rated Voltage (Ue) 30V 125V 250V

Resistive Load (AC-12) — 3A 1.5A

3-position Switch (terminal No. 1-2, 3-4)

Monitor Switch (HE1G-21SM/HE1G-21SMB, terminal No. 5-6)

Rated Current (Ie)

Emergency Stop Switch (HE1G-20ME, terminal No. 5-6, 7-8)

Momentary Pushbutton Switch (HE1G-20M1SMB, terminal No. 7-8, HE1G-20MB, terminal No. 5-6, 7-8)

3-position Switch 2 contacts

Contact Conguration

•Minimum applicable load (reference value): 3V AC/DC, 5 mA

•(Applicable range is subject to the operating conditions and load.)

Monitor Switch 0 or 1 contact Emergency Stop Switch 0 or 2 contacts Momentary Pushbutton Switch 0 to 2 contacts

Inductive Load (AC-15) — 1.5A 0.75A Resistive Load (DC-12) 2A 0.4A 0.2A

Inductive Load (DC-13) 1A 0.22A 0.1A Resistive Load (AC-12) — 2A 1A

Inductive Load (AC-15) — 1A 0.5A Resistive Load (DC-12) 2A 0.4A 0.2A

Inductive Load (DC-13) 1A 0.22A 0.1A Resistive Load (AC-12) — — —

Inductive Load (AC-15) — — 0.5A Resistive Load (DC-12) — — —

Inductive Load (DC-13) — — 0.1A Resistive Load (AC-12) — 0.5A —

Inductive Load (AC-15) — 0.3A — Resistive Load (DC-12) 1A 0.2A —

Inductive Load (DC-13) 0.7A 0.1A —

HE1G Grip Style Three-position Enabling Switches

HE1G-20MB

HE1G-20ME

: contact ON (closed) : contact OFF (open)

Notes:

• 3-position switches operate with direct opening action when shifting from position 2 to position 3.

• For the output of the enabling device, use terminals 1-2 and 3-4.

• The above operation characteristics show when the center of the button is pressed. Pressing the edge of a button turns on one contact

earlier than the other contact, causing a delay in operation.

HE1G-21SM

HE1G-21SMB

1−2

5−6

3−4

1−2

5−6

3−4

1−2

5−6

3−4

Terminal No.

Position 1 Position 2 Position 3

Pressing

(position 1 to 2 to 3)

Releasing

(position 2 to 1)

Releasing

(position 3 to 1)

1−2

3−4

1−2

3−4

Emergency Stop Switch: 2NC contact

(terminal no. 5-6, 7-8)

1−2

3−4

Terminal No.

Position 1 Position 2 Position 3

Pressing

(position 1 to 2 to 3)

Releasing

(position 2 to 1)

Releasing

(position 3 to 1)

1−2

5−6

3−4

1−2

5−6

3−4

1−2

5−6

3−4

Momentary Pushbutton: 1NO contact (terminal no. 7-8)

Terminal No.

Position 1 Position 2 Position 3

Pressing

(position 1 to 2 to 3)

Releasing

(position 2 to 1)

Releasing

(position 3 to 1)

1−2

3−4

Pressing

(position 1 to 2 to 3)

Terminal No.

Position 1 Position 2 Position 3

1−2

3−4

Releasing

(position 2 to 1)

Momentary Pushbutton: 2NO contact (terminal no. 5-6, 7-8)

1−2

3−4

Releasing

(position 3 to 1)

Specifications

Applicable Standards

Applicable Standards for Use

Operating Temperature Relative Humidity 45 to 85% (no condensation)

Storage Temperature –40 to +80°C (no freezing) Pollution Degree 3 Contact Resistance 100 mΩ maximum (initial value)

Insulation Resistance Impulse Withstand Voltage 2.5 kV (momentary pushbuttons: 1.5kV)

Electric Shock Protection Class Class II (IEC 61140) Operating Frequency 1,200 operations per hour

Mechanical Durability

Electrical Durability 100,000 operations minimum Shock Resistance

Vibration Resistance Applicable Wire 0.14 to 1.5 mm

Applicable Cable Outside diameter ø7 to 13 mm Conduit Port Size M20 (cable gland is supplied with the grip style enabling switch) Terminal Tensile Strength 20N minimum Terminal Screw Tightening Torque 0.5 to 0.6 N·m

Degree of Protection Conditional Short-circuit Current 50A (250V) (Use 250V/10A fast-blow fuse for short circuit protection.)

Direct Opening Force 90N minimum (3-position switch and monitor switch) Operator Strength 500N minimum (when pressing the entire button surface)

Weight (approx.)

IEC60947-5-1, EN60947-5-1 (TÜV approved), JIS C8201-5-1, EN60947-5-8 (TÜV approved) GS-ET-22 (TÜV approved), UL508 (UL listed), CSA C22.2 No. 14 (c-UL listed) ISO12100-1, -2/EN12100-1, -2, IEC60204-1/EN60204-1, ISO11161/prEN11161, ISO10218/EN775, ANSI/RIA R15.06, ANSI B11.19 Silicon rubber boot: –25 to 60°C (no freezing) NBR/PVC Polyblend rubber boot: –10 to 60°C (no freezing)

Between live and dead metal parts: 100 MΩminimum (500V DC megger) Between terminals of different pole: 100 MΩminimum (500V DC megger)

Position 1 → 2 → 1: 1,000,000 operations minimum Position 1 → 2 → 3 → 1: 100,000 operations minimum

Operating extremes: 150 m/s Damage limits: 1,000 m/s

Operating extremes: 5 to 55 Hz, amplitude 0.5 mm minimum Damage limits: 16.7 Hz, amplitude 1.5 mm minimum

HE1G-21SM: IP66 (IEC 60529) HE1G-20ME: IP65 (IEC 60529)

(AWG16-25)

HE1G-20MB: IP65 (IEC 60529) HE1G-21SMB: IP65 (IEC 60529)

HE1G-21SM: 210g HE1G-20ME: 250g HE1G-20MB/HE1G-21SMB: 220g

Operating Characteristics

HE1G Grip Style Three-position Enabling Switches

174

(86)

5846

Emergency Stop Switch

174(86)

9174

(86)

Momentary Pushbutton

Material: SUS304 Thickness: 3.0 mm

2-ø5.3

(For M5 mounting screws)

Plastic Coating

Dimensions

HE1G-21SM HE1G-20ME HE1G-20MB / HE1G-21SMB

HE1G

Cable Gland (supplied with grip style enabling switch) Part No.: SKINTOP BS-M20 × 1.5 (LAPP)

Accessories

Mounting Bracket (for hanging grip style enabling switch) Rubber Boot Kit (replacement)

All dimensions in mm.

•Can be used with HE1G/HE1G-L//HE9Z-GSH51 only.

Rubber Boot Material Part No.

Silicon Rubber / yellow HE9Z-GBK1 NBR/PVC Polyblend / gray HE9Z-GBK1-1N

HE1G-L Grip Style Three-position Enabling Switches

(Screw Terminal)

(Monitor Switch)

The distinctive tactile feedback makes it easy to know the current position of the switch. Light operating force ideal for long-hour operation

•Ergonomically-designed OFF-ON-OFF operation.

•The switch does not turn ON when being released from position 3

(OFF when pressed) to position 1 (OFF when released) (IEC 602041, 9.2.5.8).

•Two contacts areprovided so that even if one contac fails due to welding or short-circuit, the other contact can disable machine operation.

•Monitor switch is direct opening action.

•The distinctive tactile feedback when shifting to position 2 (enabling

position) makes it easier to know where the enabling switch is currently positioned—position 1 (OFF), 2 (ON), or 3 (OFF).

•Lighter operating force on position 2 assures more comfortable, stress-free operation when operating long hours.

•Emergency stop switch and momentary pushbutton versions are available.

•Screw terminal and internal connector models can be selected.

•IP66 degree of protection (HE1G-L21SM)

With emergency

stop switch

With momentary

pushbutton

(equipped with HE2B)

(Monitor Switch)

(not all models)

Screw Terminal Internal Connector

HE1G-L

3-position

Switch

2 contacts

Contact Conguration

Monitor Switch Additional Pushbutton Switch

Without

With (1NC)

Momentary Pushbutton Switch (1NO: AB6M-M1PB)

Emergency Stop Switch (2NC: HA1E-V2S2R)

Without

Momentary Pushbutton Switch (2NO: AB6M-M2PB)

Rubber Boot Wiring Style Part No.

Silicon Rubber / yellow (Note 1)

NBR/PVC Polyblend / gray (Note 2)

Silicon Rubber / yellow

NBR/PVC Polyblend / gray

Silicon Rubber / yellow

NBR/PVC Polyblend / gray

Silicon Rubber / yellow

NBR/PVC Polyblend / gray

Terminal Block HE1G-L21SM Internal Connector HE1G-L21SMC Terminal Block HE1G-L21SM-1N Internal Connector HE1G-L21SMC-1N Terminal Block HE1G-L21SMB Internal Connector HE1G-L21SMCB Terminal Block HE1G-L21SMB-1N Internal Connector HE1G-L21SMCB-1N Terminal Block HE1G-L20ME Internal Connector HE1G-L20MCE Terminal Block HE1G-L20ME-1N Internal Connector HE1G-L20MCE-1N Terminal Block HE1G-L20MB Internal Connector HE1G-L20MCB Terminal Block HE1G-L20MB-1N Internal Connector HE1G-L20MCB-1N

Contact Ratings

Rated Insulation Voltage (Ui) 250V (momentary pushbutton: 125V) Rated Thermal Current (lth) 2.5A (Note) Rated Voltage (Ue) 30V 125V 250V

3-position Switch (Terminal No.1-2/A1-B1,3-4/A2-B2)

Monitor Switch (HE1G-L21SM/ HE1G-L21SMB, Terminal No.5-6/A3-B3)

Grip Style Enabling Switch

Emergency Sop Switch (HE1G-L20M, Terminal No. 5-6/A3-B3,

Rated Current (le)

7-8/A4-B4)

Momentary Pushbutton (HE1G-L20M,

Pushbutton

Terminal No.5-6/A3-B3,7-8/A4-B4) (HE1G-L21SM, Terminal No.7-8/A4-B4)

•Minimum applicable load (reference value): 3V AC/DC, 5 mA (Applicable range is subject to the operating conditions and load.)

Note: Operating temp. 40 to up to +50°C (not included): 2A (4 circuits)

50 to +60°C: 1.5A (3 or 4 circuits)

Resistive Load (AC-12) — 1A 0.5A

Inductive Load (AC-15) — 0.7A 0.5A Resistive Load (DC-12) 1A 0.2A —

Inductive Load (DC-13) 0.7A 0.1A — Resistive Load (AC-12) — 2.5A 1.5A

Inductive Load (AC-15) — 1.5A 0.75A Resistive Load (DC-12) 2.5A 1.1A 0.55A

Inductive Load (DC-13) 2.3A 0.55A 0.27A Resistive Load (AC-12) — — —

Inductive Load (AC-15) — — 0.5A Resistive Load (DC-12) — — —

Inductive Load (DC-13) — — 0.1A Resistive Load (AC-12) — 0.5A —

Inductive Load (AC-15) — 0.3A — Resistive Load (DC-12) 1A 0.2A —

Inductive Load (DC-13) 0.7A 0.1A —

HE1G-L Grip Style Three-position Enabling Switches

: contact ON (closed) : contact OFF (open)

Position 1Position 2Position 3

Part No.: SKINTOP BS-M20 × 1.5 (LAPP)

SUS304 t＝3.0mm

HE1G-L

Specifications

IEC60947-5-1, EN60947-5-1 (TÜV approval) JIS C8201-5-1, EN60947-5-8 (TÜV approval)

Applicable Standards

Applicable Standards for Use

Operating Temperature

Relative Humidity 45 to 85% (no condensation) Storage Temperature –40 to +80°C (no freezing) Pollution Degree 3 Contact Resistance 100 mΩ maximum (initial value)

Insulation Resistance

Impulse Withstand Voltage

Electric Shock Protection Class

Operating Frequency 1,200 operations per hour

Mechanical Durability

Electrical Durability

Shock Resistance

Vibration Resistance

Applicable Wire

Applicable Cable Outside diameter ø7 to 13 mm

Conduit Port Size

Terminal Tensile Strength Terminal Screw Tightening Torque

Degree of Protection

Conditional Shortcircuit Current Direct Opening Force

Operator Strength

Weight (approx.)

GS-ET-22 (TÜV approval) UL508 (UL listed) (screw terminal only) CSA C22.2 No. 14 (c-UL listed) (screw terminal only) KS C IEC60947-5-1/S1-G-1 (KOSHA approval) ISO12100-1, -2/EN12100-1, -2 IEC60204-1/EN60204-1, ISO11161/prEN11161 ISO10218/EN775, ANSI/RIA R15.06 ANSI B11.19 Silicon rubber boot: –25 to 60°C (no freezing) NBR/PVC Polyblend rubber boot: –10 to 60°C (no freezing)

Between live and dead metal parts: 100 MΩminimum (500V DC megger) Between terminals of different pole: 100 MΩminimum (500V DC megger) Screw terminal:

2.5 kV (momentary pushbuttons: 1.5 kV) Internal connector: 1.5 kV

Class II (IEC 61140)

Position 1 → 2 → 1: 1,000,000 operations minimum Position 1 → 2 → 3 → 1: 100,000 operations minimum 100,000 operations minimum (rated load) 1,000,000 operations minimum (24V AC/DC, 100 mA) Operating extremes: 150 m/s Damage limits: 1,000 m/s Operating extremes: 5 to 55 Hz, amplitude 0.5 mm minimum Damage limits:

16.7 Hz, amplitude 1.5 mm minimum Screw terminal:

0.14 to 1.5 mm

(AWG16 to 25)

Internal connector:

0.05 to 0.86 mm2 (AWG18 to 30)

M20 (cable gland is supplied with the grip style enabling switch)

20N minimum

0.5 to 0.6 N·m

HE1G-L21SM: IP66 (IEC 60529) HE1G-L20ME: IP65 (IEC 60529) HE1G-L20MB: IP65 (IEC 60529) HE1G-L21SMB: IP65 (IEC 60529) 50A (250V) (Use 250V/10A fast-blow fuse for short circuit protection.)

70N minimum (monitor switch)

500N minimum (when pressing the entire button surface) HE1G-L21SMC: 190g HE1G-L21SM/L21SMCB/L20MCB: 200g HE1G-L21SMB/L20MB: 210g HE1G-L20MCE: 230g HE1G-L20ME: 240g

Operating Characteristics

HE1G-L21SM, HE1G-L21SMC, HE1G-L21SM-1N, HE1G-L21SMC-1N

Terminal No.

Terminal Block/

Internal Connector

Pressing

(Position 1→2→3)

Releasing

(Position 2→1)

Releasing

(Position 3→1)

•Terminals 1-2/A1-B1 and 3-4/A2-B2 are outputs of the 3-position enabling switch.

•Terminals 5-6/A3-B3 are outputs of the monitor switch.

•The above operation characteristics show when the center of the grip style

enabling switch button is pressed. Because two contacts are designed to operate independently, pressing the edge of the button turns on one contact earlier than the other contact, causing a delay in operation. To avoid this, always press the center of the button.

1–2 / A1-B1

5–6 / A3-B3

3–4 / A2-B2

1–2 / A1-B1

5–6 / A3-B3

3–4 / A2-B2

1–2 / A1-B1

5–6 / A3-B3

3–4 / A2-B2

Dimensions

HE1G-L21SM, HE1G-L21SMC, HE1G-L21SM-1N, HE1G-L21SMC-1N

Internal Connector Terminal No.

5846

174

(86)

Connector

Tyco Electronics D-1200D series

•Receptacle housing: 1-1827864-4

•Receptacle contact

1827586-2: AWG28 to 30 (Hand tool: 1762952-1) 1827587-2: AWG22 to 28 (Hand tool: 1762846-1) 1827588-2: AWG22 to 28 (Hand tool: 1762950-1) 1827589-2: AWG18 to 22 (Hand tool: 1762625-1)

Cable Gland (supplied with grip style enabling switch)

B4B3B2B1

A4A3A2A1

Accessory

Mounting Bracket HE9Z-GH1 (for hanging the switch)

2-øM.5

(For M5 mounting screws)

Plastic Coating

Material: SUS304

Thickness: 3.0 mm

Note: Available for HE1G/HE1G-L/HE9Z-GSH51 only.

HE2G Grip Style Three-position Enabling Switches

(Monitor Switch)

Emer Switch

New compact, light-weight grip style enabling switch provides a comfortable hold

• An HE2B enabling switch, compliant with IEC/EN60947-5-8, is installed.

• Equipped with different switches for various use.

• Choice of wire-saving internal connectors or solder terminal connectors.

• The curved grip and small-size makes operation comfortable. The light-weight (approx. 140g, HE2G-21SH) and compact size is suitable for operators with small hands and for use in tight working environments.

• The operating force required to shift from position 1 (contact OFF) to position 2 (contact ON) is reduced by 50% compared with IDEC’s HE1G grip style enabling switch. Less operating force ensures worry-free operation.

• Tactile clicking feedback allows easy recognition of switch operation when shifting from position 1 (contact OFF) to position 2 (contact ON).

• Dual enabling contacts with a separate actuator for each contact is IDEC’s original design. This ensures a higher safety level. Disparity detection of category 4 (ISO 13849-

1) can be achieved by using this switch with a safety relay module or a safety controller.

(not all models)

134mm

Internal Connector Solder Terminal

Emergency stop switch

HG9Z-PS1 Handstrap (optional)

HE2G

Contact Conguration

3-Position

Switch

2 contacts

Note 1: Additional switches installed on the HE2G are as follows:

Note 2: Silicon rubber: Can be used in general factories. Remains exible in cold temperatures. Suitable in applications with a wide operating temperature

Note 3: NBR/PVC polyblend: Oil-proof. Suitable for environments subjected to machine oil and painting robots where silicon rubber cannot be used.

Monitor

Switch

(1NC)

Emergency Stop Switch: XA1E-BV3U02R Momentary Pushbutton: AB6M-M2PLW Key Selector Switch: AS6M-2KT2PA Pilot Light: UP9P-2498G

range.

Emergency

Stop Switch

With (2NC) Without

With

Without

With (2NC)

Additional Switches (Note 1)

Switch (A) Switch (B)

Without

Momentary

Pushbutton

(DPDT)

Pushbutton

(DPDT)

Key Selector

Switch (DPDT)

Pilot Switch

(green) (C)

Without

With Solder Terminal HE2G-21SHE-P-0

Without

Rubber Boot Material

/ Color

Silicon Rubber / (Yellow) (Note 2)

NBR/PVC Polyblend / (Gray) (Note 3)

Silicon Rubber / (Yellow) (Note 2)

Wiring Style Part No.

Solder Terminal HE2G-21SH Internal Connector HE2G-21SC Solder Terminal HE2G-21SH-1N Internal Connector HE2G-21SC-1N Solder Terminal HE2G-21SHE

Solder Terminal HE2G-21SH-L-L Solder Terminal HE2G-21SHE-L-L Internal Connector HE2G-21SCE-L-L Solder Terminal HE2G-21SHE-L-K Internal Connector HE2G-21SCE-L-K

Additional Switch Layout

gency Stop

Emergency Stop Switch

Pilot Light (C)

Control Unit (A)

Control Unit (B)

HE2G Grip Style Three-position Enabling Switches

HE2G

Contact Ratings

250V (momentary

Rated Insulation Voltage (Ui)

Rated Thermal Current (lth)

Rated Voltage (Ue) 30V 125V 250V

Resistive Load (AC-12)

Inductive Load (AC-15)

Resistive Load (DC-12)

Inductive Load (DC-13)

Resistive Load (AC-12)

Inductive Load (AC-15)

Resistive Load (DC-12)

Inductive Load (DC-13)

Resistive Load (AC-12)

Inductive Load (AC-15)

Resistive Load (DC-12)

Inductive Load (DC-13)

Resistive Load (AC-12)

Inductive Load (AC-15)

Resistive Load (DC-12)

Inductive Load (DC-13)

3-position switch (Terminal No. NO1-C1/A1-B1, NO2-C2/A3-B3)

Monitor Switch (NC contact)

Grip Style Enabling Switch

(Terminal No. 31-32/A2-B2)

Emergency Stop Switch XA1E-BV3U02

Rated Current

(Terminal No.1-2/ A1-B1, 1-2/A2-B2)

Momentary Pushbutton Key Selector Switch AB6M-M2PLW, AS6M-2KT2PA

Switch & Pilot Light

(Terminal No.C1/ B1, NO1/B2, NC1/ B3, C2/A1, NO2/ A2, NC2/A3)

UP9 Pilot Light UP9P-2498G (Terminal No. +, –)

Note: Minimum applicable load (reference value): 3V AC/DC, 5 mA (Applicable range is subject to the operating conditions and load.) *Operating temperature for internal connectors: –25°C min., 40°C max. 2.5A (12 to 19 poles), 2A (20 to 22 poles) 40°C min., 50°C max. 2.5A (8 to12 poles), 2A (13 to 22 poles) 50°C min., 60°C max. 2.5A (6, 7 poles), 2A (8 to13 poles), 1.5A (14 to 22

poles)

pushbutton and key selector: 125V) / 30V (with pilot light)

3A (emergency stop switch: 5A)*

— 1A 0.5A

— 0.7A 0.5A

1A 0.2A —

0.7A 0.1A —

— 2.5A 1.5A

— 1.5A 0.75A

2.5A 1.1A 0.55A

2.5A 0.55A 0.27A

— 5A 3A

— 3A 1.5A

2A 0.4A 0.2A

1A 0.22A 0.1A

— 0.5A —

— 0.3A —

1A 0.2A —

0.7A 0.1A —

Rated operating voltage: 24V DC ±10% Rated current: 15mA

Specifications

IEC60947-5-1 EN60947-5-1 (TÜV approval) JIS C8201-5-1

Applicable Standards

Applicable Standards for Use

Operating Temperature

Relative Humidity 45 to 85% (no condensation) Storage Temperature –40 to +80°C (no freezing) Pollution Degree 3 Contact Resistance 50 mΩ maximum (initial value)

Insulation Resistance

Impulse Withstand Voltage

Electric Shock Protection Class

Operating Frequency 1,200 operations per hour

Mechanical Durability

Electrical Durability

Shock Resistance

Vibration Resistance

Applicable Wire

Applicable Wire Size

Applicable Cable Outside diameter: ø4.5 to 10 mm Conduit Port Size M16 (cable gland is supplied) Terminal Tensile

Strength

Degree of Protection

Conditional Shortcircuit Current

Direct Opening Force 60N minimum (monitor switch)

Operator Strength

Free Fall 1.0m 1 fall (IEC 60068-2-32 compliant)

Weight (approx.)

EN60947-5-8(TÜV approval) GS-ET-22(TÜV approval) UL508 (UL recognized) CSA C22.2 No.14 (c-UL recognized) GB14048.5 (CCC approval) KS C IEC60947-5-1/S1-G-1 (KOSHA approval)

ISO12100-1, -2/EN12100-1, -2 IEC60204-1/EN60204-1 ISO11161/prEN11161 ISO10218/EN775 ANSI/RIA R15.06 ANSI B11.19

Silicon rubber boot: –25 to 60°C (no freezing) NBR/PVC Polyblend rubber boot: –10 to 60°C (no freezing)

Between live and dead metal parts: 100 MΩminimum (500V DC megger) Between terminals of different pole: 100 MΩminimum (500V DC megger)

(Solder terminal) Grip style enabling switch/emergency stop switch: 2.5 kV Momentary pushbutton/key selector switch: 1.5 kV Pilot light: 500V AC, 1 minute (between live and dead parts) (Internal connector) Grip style enabling switch/emergency stop switch/momentary pushbutton/key selector switch: 1.5 kV

Class II (IEC 61140) (With pilot light: class III)

Position 1 → 2 → 1: 1,000,000 operations minimum Position 1 → 2 → 3 → 1: 100,000 operations minimum

100,000 operations minimum (rated load) 1,000,000 operations minimum (24V AC/DC, 100 mA)

Operating extremes: 150 m/s Damage limits: 1,000 m/s

Operating extremes: 5 to 55 Hz, amplitude 0.5 mm minimum Damage limits:

16.7 Hz, amplitude 1.5 mm minimum Solder terminal: 0.5 mm

Internal connector: 0.05 to 0.86 mm2 (AWG18 to

30) Solder terminal: 0.5 mm

Internal connector: 0.05 to 0.86 mm2 (AWG18 to

30) (AWG22 between switch and connector)

20N minimum

Without switch/pilot light IP67/66 With switch/pilot light IP65

50A (250V) (Use 250V/10A fast-blow fuse for short circuit protection.)

500N minimum (when pressing the entire button surface)

HE2G-21SH: 140g HE2G-21SH-P-0/-21SC: 145g HE2G-21SHE/-21SC-P-0: 150g HE2G-21SH-L-L/-21SHE-P-0/-21SCE: 155g HE2G-21SH-L-K/-21SCE-P-0: 160g HE2G-21SHE-L-L/-21SC-L-L: 165g HE2G-21SHE-L-K/-21SC-L-K: 170g HE2G-21SCE-L-L: 175g HE2G-21SCE-L-K: 180g

maximum

HE2G Grip Style Three-position Enabling Switches

: contact OFF (open)

Position 1Position 2Position 3

: contact ON (closed)

NC1

NC2

)

Operation Characteristics

Terminal No. Internal Connector/ Solder Terminal

Pressing

(Position 1➞2➞3)

Releasing

(Position 2➞1)

Releasing

(Position 3➞1)

NO1—C1/A1-B1

31—32/A2-B2

NO2—C2/A3-B3

NO1—C1/A1-B1

31—32/A2-B2

NO2—C2/A3-B3

NO1—C1/A1-B1

31—32/A2-B2

NO2—C2/A3-B3

•Terminals NO1-C1/A1-B1, NO2-C2/A3-B3 are outputs of the 3-position enabling switch.

•The above operation characteristics show when the center of the grip style enabling switch button is pressed. Because two contacts are designed to operate independently, pressing the edge of the button turns on one contact earlier than the other contact, causing a delay in operation. To avoid this, always press the center of the button.

Dimensions

HE2G-21SH/HE2G-21SC

Contact Arrangement (Internal Connector)

Internal Connector Pin No.

4-pin

B2B1

A2A1

•Emergency stop switch

-position switch / switch side connector: Tyco Electronics D-1200D Series Tab housing: 1-1903130-2 (4-pin connector) 1-1903130-3 (6-pin connector)

Tab contact: 19303116-2

Terminal Arrangement (TOP VIEW)

•Emergency

stop switch

6-Pin Connector Allotment Table

•Internal Connector

Pin No.

•For signal of the 3-position switch, see “Operation Characteristics”.

•For solder terminal type terminal arrangement of each switch/pilot light,

see each catalog.

6-pin

B3B2B1

A3A2A1

•3-position switch

•Momentary pushbutton

•Key selector switch

NO2

NO1

•Momentary pushbutton

•Key selector switch

•Momentary pushbutton

•Key selector switch

A1 C2 A2 NO2 A3 NC2 B1 C1 B2 NO1 B3 NC1

134

(64)

(94)

Cable Gland (supplied with grip style enabling switch Part No.: SKINTOP BS-M16 × 1.5 (LAPP)

All dimensions in mm.

Internal Connector

Cable side connector: Tyco Electronics D-1200D Series

•Receptacle: 1-1827864-

•Receptacle contact

1827586-2: AWG28 to 30 (Hand tool: 1762952-1) 1827587-2: AWG22 to 28 (Hand tool: 1762846-1) 1827588-2: AWG22 to 28 (Hand tool: 1762950-1) 1827589-2: AWG18 to 22 (Hand tool: 1762625-1)

Specify 2 or 3 in place of . 2: 4-pin connector 3: 6-pin connector The customer needs to purchase the connector separately.

Three-position Enabling Switches/Grip Style Three-position Enabling Switches

Rubber boot embedded

Reinforcing Rib

Sealing Ridge

Rubber boot embedded

Reinforcing Rib

Locking Ring

Anti-rotation Ring

Positioning Projection

Mounting Panel

Head Body

Cable Gland

B C

Safety Precautions

•The enabling switches have been designed for industrial purposes. Use for residential, commercial, or lighting purposes may cause unwanted electromagnetic disturbances in which case the user may be required to take adequate mitigation measures.

•In order to avoid electric shock or re, turn the power off before installation, removal, wiring, maintenance, or inspection of the enabling switch.

•Do not disassemble or modify the enabling switches. Also do not disable the enabling function, otherwise failure or accident will occur.

•Provide sufcient strength to the mounting panel. Insufcient strength of the mounting panel or excessive operating force may damage the enabling switch, resulting in electric shock or re.

Instructions

Installation Instructions

HE2B/HE6B Enabling Switch with Rubber Boot

•The ridge on the bottom of rubber boot serves as a seal, and waterproof characteristics are attained when the ridge is tightly pressed to the mounting panel. When the mounting panel is bent and the ridge cannot be pressed to the panel, add a reinforcing rib to secure the boot to the mounting panel.

•The edge of rubber boot may stick out if excessive force is applied on the rubber boot. When such event is anticipated, it is recom mended to embed the rubber boot in the mounting panel as shown in the gure below.

HE2B

•Use wires of the proper size to meet voltage and current requirements, and solder the wires correctly according to the wiring instruction described below. If soldering is incomplete, the wire may heat during operation, causing a re hazard.

•When using the enabling switch in a safety related part of a control system, use the enabling switch properly in accordance with the safety standards and regulations of the actual machine, system, and application, of the country or region where the enabling switch is used. Also, perform a risk assessment before using the enabling switch.

•Do not disable the safety function of the enabling switch by using tape, elastic band, or by disguring the rubber boot, otherwise the loss of enabling switch function may cause serious accidents.

•Secure the ange part when tight ening the locking ring so that the enabling switch does not rotate. When the enabling switch may rotate during operation, it is rec ommended to embed the switch in the mounting panel as shown below.

HE5B Enabling Switch with Rubber Boot

•If the mounting panel is deformed when mounting an enabling switch with rubber boot, the normal waterproof characteristics can not be assured. Keep sufcient strength on the mounting panel.

•Do not press the rubber boot with excessive pressure in an inap propriate direction, otherwise the waterproof function can be dam aged.

HE6B

HE2B/HE3B/HE5B/HE6B Enabling Switch with Rubber Boot

•When an enabling switch with rubber boot is mounted in a hermet ically-sealed control box, a large change in internal air pressure may cause the rubber boot to inate and deate, affecting the per formance of the enabling switch. Check periodically to make sure that the enabling switch operates correctly.

HE3B Enabling Switch with Rubber Boot

•If the mounting panel is deformed, waterproof characteristics of the enabling switch with rubber boot cannot be achieved. Keep sufcient strength on the mounting panel.

•The rubber boot has a projection for positioning the enabling switch onto the mounting panel. To maintain waterproof character istics of the switch, do not drill through the anti-rotation hole in the mounting panel. When not providing the hole, remove the anti-rotation projection from the rubber boot. When removing the pro jection, ensure not to make a hole in the rubber boot.

Wiring Instructions

HE1B/HE2B/HE3B/HE5B/HE6B Enabling Switch

•Applicable wire size: 0.5 mm2 maximum × 1 pc.

•Solder the terminal at a temperature of 310 to 350°C within 3

sec onds using a soldering iron. Sn-Ag-Cu type is recommended when using lead-free solder. Do not use ow or dip soldering.

•When soldering, take care not to touch the enabling switch with the soldering iron. Also ensure that no tensile force is applied to the terminal. Do not bend the terminal or apply excessive force to the terminal.

•Use non-corrosive liquid rosin as soldering ux.

HE9Z-GSH51 Grip Style Enabling Switch Housing

•Recommended Tightening Torque

Parts for tightening Torque

A Head and body 1.0 ± 0.2 N·m

B Body and cable gland 3.0 ± 0.3 N·m

C Cable gland 3.0 ± 0.3 N·m

Note: The recommended tight ening torques of B and C are for the supplied

cable gland. When using another cable gland, refer to the tightening torque of the cable gland used.

Three-position Enabling Switches/Grip Style Three-position Enabling Switches

Cable Gland

Base

Terminal No.

Rubber Boot Kit

Base

A (M4 Screw × 3)

Rubber Boot Kit

Sheath Strip

Applicable Connector on Cable Side

Rubber Boot Kit

Momentary Pushbutton/

HE1G/HE1G-L Grip Style Enabling Switch

Wire Length inside the Grip Style Enabling Switch

Terminal No. 1–4 Terminal No. 5–8 Wire length L1, L2 (mm) L1 = 40 mm L2 = 27 mm Wire stripping length L3 (mm) L3 = 6 mm

•Applicable Wire Size <Direct wiring>

0.14 to 1.5 mm2 (one wire per terminal) Note: When using stranded wire, make sure that adjoining

terminals are not short-circuited by frayed wires. Also, do

not solder the wires to avoid frayed wires. <Ferrules> Recommended ferrules (Phoenix Contact)

Part No. Applicable Wire

AI 0,5-8 WH 0.34 to 0.5 mm AI 0,75-8 GY AI 1,0-8 RD AI 1,5-8 BK

0.5 to 0.75 mm

0.75 to 1.0 mm

1.0 to 1.5 mm

Crimping tool: CRIMPFOX UD6

Recommended Tightening Torque

Parts for Tightening Torque

Rubber boot and the base

(M4 screw × 3) Connector and grip style enabling switch

B C Connector and connector 4.0 ± 0.3 N·m D Terminal screw (M3 screw × 8) 0.5 to 0.6 N·m E Do not remove screws —

The torque of screws B and C in the table above are values when the recommended connector is used. When using another connec tor, refer to the specications of the connector used.

1.2 ± 0.1 N·m

4.0 ± 0.3 N·m

Recommended Tightening Torque

Parts for Tightening Torque A Base and rubber kit (M4 screw × 3) 1.1 to 1.3 N·m B Cable gland and grip style enabling switch 3.7 to 4.3 N·m C Cable gland 3.7 to 4.3 N·m D Do not touch —

Note: The recommended tightening torques of B and C are for

the supplied cable gland. When using another cable gland, refer to the tightening torque of the cable gland used.

Cable Gland

Base

A (M4 screw × 3)

Base

HE2G (Solder Terminal)

Wire Length inside the Switch

Grip Style Enabling Switch

NO1

Wire stripping length L1 (mm)

Wire stripping length L2 (mm)

C1 11 12 31 32

40 45 50 60 50 60 85 80 120 110 115

NO2C2C

L2=5mm

Sheath

Momentary Pushbutton/ Key Selector Switch

NO NC

Emergency Stop Switch

1 2 + –

Pilot Light

HE1G-L (Internal Connector)

Wire Length inside the Switch

•Applicable Wire Size

•0.05 to 0.86mm2 (AWG18 to 30): Check the compliance with

Note: When using stranded sires, make sure that loose wires do

20 ±2mm

receptacle and contact. Tool: 1762846-1 (manual tool) Observe the requirements of GS-ET-22: 2003, 4.2.6 for wiring.

not cause short circuit. Also, do not solder the terminals to prevent loose wires. Use copper wire of 60°C or 75°C temperature rating in order to comply with UL508. Observe the requirements of GS-ET-22: 2003, 4.2.6 for wiring.

Emergency Stop Switch

Pilot Light

Emergency Stop Switch

Grip Style Enabling Switch

Key Selector Switch

Grip Style Enabling Switch

•Applicable Wire Size in Solder Terminal

0.5mm2 maximum (Observe the requirements of IEC 60204-1 for wiring.)

Three-position Enabling Switches/Grip Style Three-position Enabling Switches

Rubber Boot Kit

Base

D (M3 scew × 2)

Rubber Boot Kit

grip style enabling switch

<Example

Recommended Tightening Torque

Parts for tightening Torque

Base and rubber kit (M4 screw × 4)

Cable gland and grip style enabling

switch

1.1 to 1.3 N·m

2.7 to 3.3 N·m

C Cable gland 2.7 to 3.3 N·m D

HE2B Enabling Switch (M3 screws × 2) *

0.5 to 0.8 N·m

Note: The recommended tightening torques of B and C are for

the supplied cable gland. When using another cable gland, refer to the tightening torque of the cable gland used.

For replacing HE2B enabling switch or rubber boot only

Cable Gland

A (M4 scew × 4)

Base

HE2G (internal connector)

Wire Length inside the Switch

Grip Style

Enabling

Switch

Wire stripping length L1 (mm) 20 60 75

Momentary

Pushbutton/Key

Selector Switch

Emergency

Stop

Switch

Operating Instructions

HE2B/HE3B/HE5B/HE6B/HE1G/HE1G-L/HE2G

•To achieve a high level of safety, connect the two contacts of the 3-position switch to a disparity detection circuit (e.g., safety relay module) (ISO 13849-1, EN 954-1).

•Because two contacts are designed to operate independently, pressing the edge of a button turns on one contact earlier than the other contact, causing a delay in operation. To avoid this, always press the center of the button.

HE1B/HE2B/HE3B/HE5B/HE6B/HE1G/HE1G-L/HE2G

•3-position enabling switches output ON signals in position 2. Sys tems must be designed to enable machine operation when the 3-position enabling switch is in position 2 only.

•Perform a risk assessment in actual applications as strong force may be applied to the switch when depressed to position 3.

•Perform a risk assessment for the shape and structure of the part where the enabling switch is installed, to prevent unintended operation of the enabling switch. For example, an enabling switch protruding from the teach pendant may result in an unintended operation of the enabling switch.

•Strong force may be applied to a 3-position enabling switch when pressed to position 3. Provide sufcient strength to the part where 3-position enabling switches will be installed.

Sheath

Applicable cable gland on cable side

Cable gland for emergency stop switch

Cable gland for momentary pushbutton key selecetor switch

Cable gland for

•Applicable wire size for the cable gland on cable side

•0.05 to 0.86mm2 (AWG18 to 30): Check the compliance with

receptacle and contact. Tool: 1762846-1 (manual tool)

Note: When using stranded sires, make sure that loose wires do

not cause short circuit. Also, do not older the terminals to prevent loose wires. Use copper wire of 60°C or 75°C temperature rating in order to comply with UL508. Observe the requirements of GS-ET-22: 2003, 4.2.6 for wiring.

Actuator with Plastic Holder

HS5E/HS5E-K Interlock Switch

HS5D/HS5B Interlock Switch

Tapping Screw: Steel (supplied)

Screw/Nut: Steel

Tapping Screw: Steel (supplied)

Screw/Nut: Steel

Actuator: Stainless Steel

Plastic Holder: Polyacetal, black

(58)

(46)

(58)

(35)

(86)

(276)

(146)

(86)

(331)

(6.3)

(174)

(40)

(30)

(106) (36.2)

(30)

(91)

(36.2)

31.5

HS5 series interlock switches detect the installation/removal of grip style enabling switches.

• The actuator with plastic holder for the HS5 series inter- lock switches can be installed onto the HE1G/HE1G-L/ HE2G grip style enabling switches easily using the two mounting screws supplied with the actuator.

• Inserting the actuator on the grip style enabling switch into the entry slot of HS5D/HS5B/HS5E/HS5E-K interlock switch, the grip style enabling switch can be retained rmly in position.

• Using with HS5E/HS5E-K interlock switches prevent unauthorized removal of grip style enabling switches.

• Easy switching by removing/installing the grip style enabling switches can be achieved by designing the circuit to initiate automatic or manual operation when the interlock switch is installed or removed, respectively.

Description Part No.

Actuator with plastic holder for HE1G/HE1G-L/HE2G

Note: The HE1G/HE1G-L/HE2G grip style enabling switches and HS5

series interlock switches are ordered separately.

HE9Z-GP15

HS5E Interlock Switch

Specifications

HE1G/HE1G-L/HE2G Grip Style

Applicable Model

Mechanical Durability 10,000 operations Weight (approx.) 30g

Note: Refer to the specications of HE1G/HE1G-L/HE2G grip style

enabling switches and HS5D/HS5B/HS5E/HS5E-K interlock switches.

Enabling Switch HS5D/HS5B/HS5E/HS5E-K Interlock Switch

Actuator with Plastic Holder

HS5B Interlock Switch

Dimensions

When used with an HE1G/HE1G-L and HS5D/HS5B When used with an HE1G/HE1G-L and HS5E/HS5E-K

All dimensions in mm.

Actuator with Plastic Holder

HE1G

HE9Z-GP15

(Bottom View)

Attached Screw 2-M4 Self-tapping Screws

Screws

Grip Style Enabling Switch

HE9Z-GP15

Interlock Switch

Actuator Entry Slot

Actuator

Entry Slot

Correct Incorrect

Mounting Surface for Interlock Switch

DOWN

Correct Incorrect

Mounting Surface for Interlock Switch

Removal/Installation Direction

Close-up View

Plastic Spring

Complete Installation

Incomplete Installation

Gap

No gap

Manual Unlocking

HS5E Interlock Switch

Spiral Part of Connector

HE9Z

Instructions

Mounting

The HE9Z-GP15 and the HE1G/HE1G-L are installed as shown

➀

in the following gure.

Secure the actuator using the attached two screws in the

direction of the arrow as shown in the following gure.

•Using the attached screws (M4 self-tapping screw × 2), secure the HE9Z-GP15 to the grip style enabling switch. Recommended tightening torque: 1.0 ±0.1 N·m Do not use excessive force to tighten the HE9Z-GP15 onto the switch, otherwise the mounting holes will become deformed and the HE9Z-GP15 cannot be secured. Prevent the screws from loosening by applying epoxy. (Recommended: LOCTITE 425, ThreeBond 1401)

Precautions for Installation

•When using the HE9Z-GP15 for safety-related equipment in a con trol system, refer to safety standards and regulations in each coun try and region to make sure of correct operation. Also, perform a risk assessment to ensure safety before starting operation of the machine.

•Read the instruction sheets for both the grip style enabling switch and interlock switch to be used.

•Insert the HE9Z-GP15 in the direction shown in the following gure only. Do not insert from any other direction. Also, do not use the slot plug attached to the interlock switch.

•Do not install the grip style enabling switch and the interlock switch in an area subjected to vibration. Excessive vibration may cause malfunction of the switch contacts of the grip style enabling switch. Also, exposure to vibration for a long period of time can cause scratching and deformation of plastic parts.

•When installing or removing the grip style enabling switch, do not use excessive force in any direction other than shown in the fol lowing gure. Otherwise the HE9Z-GP15 actuator can become deformed or damaged.

•Make sure that the HE9Z-GP15 actuator is inserted completely into the interlock switch. Avoid any foreign objects between the actuator and interlock switch as they may interfere with the plastic spring, resulting in possible damage to the actuator.

•When manually unlocking the HS5E interlock switch attached to the grip style enabling switch, bend the spiral part of the connector slightly to be able to access the manual unlock key.

•See below for vertical installation. Do not install in any other direction. Also, make sure that the mounting surface is provided for the entire area of the grip style enabling switch, so that the switch does not tilt as shown below. Otherwise the HE9Z-GP15 actua tor will be deformed.

•Do not apply excessive shocks to the HE9Z-GP15 when attached to the interlock switch, otherwise the actuator may be removed from the interlock switch. Also excessive shocks may result in damage or failure of the interlock switch.

•When the plastic part of the HE9Z-GP15 or the actuator is damaged or deformed, stop using immediately.

•The HE9Z-GP15 is used for HE1G/HE1G-L/HE2G grip style enabling switch and HS5D/HS5B/HS5E/HS5E-K interlock switches only. Do not use the HE9Z-GP15 for other prod ucts.

•Do not modify or disassemble the HE9Z-GP15.

Head Ofﬁce

6-64, Nishi-Miyahara-2-Chome, Yodogawa-ku, Osaka 532-0004, Japan

USA IDEC Corporation Tel: Germany Singapore IDEC Izumi Asia Pte. Ltd. Tel: +65-6746-1155 Thailand IDEC Asia (Thailand) Co., Ltd Tel: +66-2-392-9765 sales@th.idec.com Australia IDEC Australia Pty. Ltd. Tel: Taiwan IDEC Taiwan Corporation Tel: +886-2-2698-3929 service@tw.idec.com

EP1615-3 MARCH 2017

IDEC Electrotechnik GmbH

+1-408-747-0550

Tel: +49-40-25 30 54 - 0 service@eu.idec.com

+61-3-8523-5900

opencontact@idec.com

info@sg.idec.com

sales@au.idec.com

www.idec.com

Hong Kong IDEC Izumi (H.K.) Co., Ltd. Tel: +852-2803-8989 China/Shanghai China/Shenzhen IDEC (Shenzhen) Corporation China/Beijing IDEC (Beijing) Corporation Tel: +86-10-6581-6131 idec@cn.idec.com Japan IDEC Corporation Tel:

IDEC (Shanghai) Corporation Tel: +86-21-6135-1515

Tel: +86-755-8356-2977 idec@cn.idec.com

+81-6-6398-2527 marketing@idec.co.jp

info@hk.idec.com

idec@cn.idec.com

IDEC ID HE2G21SHELL Datasheet

Specifications and Main Features

Frequently Asked Questions

User Manual

HE1B

HE2B

HE3B

HE5B

HE6B

HE1G

HE1G-L

HE2G

Safety Precautions

Instructions

Actuator with Plastic Holder