IDEC ID AB6E3BV02PTRH Datasheet

ø16mm

X6

Series

Emergency Stop Switches

Excellent safety and design.
The shortest depth behind the

panel in its class.

Actual

Size

Tab terminal can be
wired easily using quick
connects.

Third-generation

Reverse Energy

Structure

IDEC’s unique Reverse Energy Structure, achieved as a result
of in-depth failure analysis of emergency stop switches, has
resulted in this innovative emergency stop switch.
X6 series emergency stop switches provide the highest level of
safety, because the unibody design eliminates the possibility
of the contact bocks falling off the switch (details on page 3).

*1: Based on IDEC research as of August 2012.

Excellent safety

First *1

Smooth

Unparalleled design

The smooth button is ideal for applications that require
utmost cleanliness, such as food processing machines or
semiconductor manufacturing equipment. Also suitable for
applications requiring a sleek design of emergency stop
switches, such as medical equipment.

Smallest

in its

class

The short depth behind the panel re­duces the required mounting space.

Depth: 30% reduction

Volume: 70% reduction
(Compared with conventional emer­gency stop switches)
Thus equipment and control panels
can be made much smaller.

*2

19.5
mm

*2: Solder terminal.
Solder/tab terminal: 23.9mm

Only 19.5 mm

※1

depth behind
the panel *2

Actual

Size

27.9 mm

Conventional emergency
stop switch with short
depth behind the panel

ø30 mm Button

Unmarked

ø30 mm Button

Arrow Marked

ø40 mm Button

Unmarked

ø40 mm Button

Arrow Marked

Clean

Prevents dust
build-up

Clean
surface

ø16mm X6 Series

The smooth and ridge-less button surface
prevents dust built-up, and is also easy to
clean.

Conventional

Operator

Dust
build-up

Variety

two button sizes,
two wiring methods.

The X6 emergency stop switch can be reset either by pulling or turning. The button is available in ø30 mm and ø40 mm sizes.
In addition to a red button, a yellow button is also available as a stop switch. Solder terminals and solder/tab terminals are available.

Two ways to reset Two connection methods

Two ways to reset,

Pull to reset

2

Turn to reset

Solder/Tab Terminal #110Solder Terminal

Third-generation

:N

(machine cannot

Energy Status of Emergency Stop Switches

Reverse Energy

Structure

Highest Safety

IDEC's Unique Reverse Energy Structure

Third

Generation

IDEC's Unique

Reverse Energy Structure

Second

Generation

Compliant with international
safety standards. Even more
consideration has been taken
into account on operator
safety.

Satises the requirements of:



Compliant with international
safety standards.

Satises the requirements of:



2nd Generation (conventional)

Normal

NC contacts:NC contacts:

(machine can

operate)

High

Energy

NC contacts are
always on standby
to turn ON

Low

(HAZARDOUS)

Operator StrokeNormalLatched

ON

Latched

(machine cannot

OFF

operate)

3rd Generation

(Reverse Energy Structure)

Normal Latched

NC contacts

ON

(machine can

operate)

High

Energy

NC contacts are
always on standby
to turn OFF

Low

(SAFE)

Operator StrokeNormal Latched

C contacts:

OFF

operate)

With X series emergency stop switches, the potential energy level of
the latched status is lower than that of normal status. In the event the
switch is damaged due to excessive shocks, the NC contacts will turn
off, thus stopping the machine (patented design).

International Safety Standards Requirements

Red-colored, mushroom actuator, with yellow background.



(IEC 60947-5-5; 4.2, ISO 13850; 4.4, IEC 60204-1; 10.7)

Normally closed contacts with a direct opening action



(IEC 60947-5-5; 5.2, IEC 60947-5-1; Annex K)

The emergency stop function shall be maintained by latching of the



operator until reset manually (IEC 60947-5-5; 6.2, ISO 13850; 4.4)

Developed before the

First

Generation

establishment of international
safety standards.

Satises the requirements of:



High functionality with sleek design

X6 series emergency stop switches for various applications

3

ø16

ø16

ø16

X6 Series Emergency Stop Switches (Unibody)

Third-generation emergency stop switch with Reverse Energy Structure
Smallest in its class

•Two button sizes—ø30mm and ø40mm

•Two button colors—red for emergency stop and yellow for

stop switch

•Two ways of resetting —pulling and turning.

•Solder/tab terminal #110 makes for easy connections.

•UL, c-UL recognized, EN compliant.

•Safety lock mechanism (IEC 60947-5-5; 6.2)

•Direct opening action (IEC 60947-5-5; 5.2, IEC 60947-5-1,

Annex K)

•IP65 degree of protection (IEC 60529)

Standards

Standard Mark

UL508
CSA C22.2 No.14

EN60947-5-1
EN60947-5-5 (Note)

GB14048.5

•Stop switch (yellow button) is EN60947-5-1

Approval Organization/

File No.

UL/c-UL File No.E68961

TÜV SÜD

European Commission's Low
Voltage Directive

CCC No. 2012010305525957
(Stop switch: CCC No.

2012010305525958)

Contact Ratings

Rated Insulation Voltage (Ui) 250V
Rated Thermal Current (Ith) 5A
Rated Operating Voltage (Ue) 30V 125V 250V

Resistive Load

AC
50/60 Hz

Current (Note)

DC

Main Contacts

Rated Operating

•Minimum applicable load: 5V AC/DC, 1 mA (reference value)
(May vary depending on the operating conditions and load)

•Operational current represents the classication by making and
breaking currents (IEC 60947-5-1).

Note:
TÜV/CCC rating: AC-15 0.75A/250V, DC-13 1A/30V
UL rating: Standard Duty AC 0.75A/250V
Standard Duty DC 1A/30V

(AC-12)
Inductive Load

(AC-15)
Resistive Load

(DC-12)
Inductive Load

(DC-13)

– 5A 3A

– 1.5A 0.75A

2A 0.4A 0.2A

1A 0.22A 0.1A

Specifications

IEC 60947-5-1, EN 60947-5-1

Applicable Standards

Operating Temperature –25 to +60°C (no freezing)
Operating Humidity 45 to 85% RH (no condensation)
Storage Temperature –45 to +80°C (no freezing)

Operating Force

Minimum Force
Required for Direct
Opening Action

Minimum Operator
Stroke Required for
Direct Opening Action

Maximum Operator
Stroke

Contact Resistance 50 mΩ maximum (initial value)
Insulation Resistance 100 MΩ minimum (500V DC megger)
Overvoltage Category II
Impulse Withstand

Voltage
Pollution Degree 3
Operation Frequency 900 operations/hour

Shock Resistance

Vibration Resistance

Mechanical Life 100,000 operations minimum
Electrical Life 100,000 operations minimum
Degree of Protection IP65 (IEC 60529)

Short-circuit Protection

Conditional Short­circuit Current

Terminal Style Solder terminal, Solder/tab terminal #110
Recommended Tight-

ening Torque for Lock­ing Ring

Applicable Wire Size 1.25 mm
Terminal Soldering

Condition

Weight (approx.)

Note: Except for stop switch (yellow button)

IEC 60947-5-5 (Note), EN 60947-5-5 (Note)
JIS C8201-5-1, JIS C8201-5-5, UL508
CSA C22.2 No.14, GB14048.5

Push to lock: 10.5N
Pull to reset: 8.8N
Turn to reset: 0.17 N·m

40N

4.5 mm

4.5 mm

2.5 kV

Operation extremes: 150 m/s
Damage limits: 1000 m/s

Operation extremes: 10 to 500 Hz
amplitude 0.35 mm, acceleration 50 m/s
Damage limits: 10 to 500 Hz,
amplitude 0.35 mm, acceleration 50 m/s

250V/10A fuse
(Type aM IEC 60269-1/IEC 60269-2)

1000A

0.88 N·m

2

maximum (AWG16 maximum)

310 to 350°C, within 3 seconds

ø30mm button: 13g
ø40mm button: 16g

2

2

2

2

4

X6 Series Emergency Stop Switches (Unibody)

Unmarked

Pushlock Pull/Turn Reset Switch

Shape Main Contact (NC)

ø30mm Mushroom

1NC AB6E-3BV01PRH AB6E-3BV01PTRH

2NC AB6E-3BV02PRH AB6E-3BV02PTRH

ø40mm Mushroom

1NC AB6E-4BV01PRH AB6E-4BV01PTRH

2NC AB6E-4BV02PRH AB6E-4BV02PTRH

•Pushlock pull/turn reset switches are locked when pressed, and reset when pulled or turned clockwise.

Solder Terminal Solder/tab Terminal #110

Part No.

Arrow Marked

Pushlock Pull/Turn Reset Switch

Shape Main Contact (NC)

ø30mm Mushroom

Solder Terminal Solder/tab Terminal #110

1NC AB6E-3BV01PRM AB6E-3BV01PTRM

Part No.

Package quantity: 1

Package quantity: 1

ø16

2NC AB6E-3BV02PRM AB6E-3BV02PTRM

ø40mm Mushroom

1NC AB6E-4BV01PRM AB6E-4BV01PTRM

2NC AB6E-4BV02PRM AB6E-4BV02PTRM

•Pushlock pull/turn reset switches are locked when pressed, and reset when pulled or turned clockwise.

Stop Switch

Unmarked, Yellow Button, Pushlock Pull/Turn Reset Switch

Shape Operator

ø30mm Mushroom

ø30mm

button

ø40mm

button

•Pushlock pull/turn reset switches are locked when pressed, and reset when pulled or turned clockwise.

•Do not use the stop switch as an emergency stop switch.

Main Contact

(NC)

1NC AB6E-3BV01PY AB6E-3BV01PTY

2NC AB6E-3BV02PY AB6E-3BV02PTY

1NC AB6E-4BV01PY AB6E-4BV01PTY

2NC AB6E-4BV02PY AB6E-4BV02PTY

Solder Terminal Solder/tab Terminal #110

Package quantity: 1

Part No.

5

ø16

+0.2

Y

ø40mm Button

Panel thickness 0.8 to 4.5

Solder/tab terminal #110
(Depth behind the panel: 23.9 mm)

X6 Series Emergency Stop Switches (Unibody)

Dimensions

+0.2

0

0.59.2

0.59.2

ø16.2

+0.2
0

1.7

+0.2

0

17.9

8.0

Anti-rotation projection

ø15.8

Mounting Hole Layout

ø16.2

0

X

ø30 mm Button 40 mm min. 40mm min.
ø40 mm Button 50 mm min. 50mm min.

Accessories

Shape Material Part No. Package Quantity Remarks

Locking Ring Wrench

3.6

15.9

Solder terminal
(Depth behind the panel: 19.5 mm)

The values shown on the left are the
minimum dimensions for mounting
with other ø16 mm pushbuttons. For
other control units of different sizes and
styles, determine the values according to
dimensions, operation, and wiring.

20.6

20.6

X Y

Metal
(nickel-plated brass)

MT-001 1

Mounting Hole Layout

ø30.0

Unmarked

ø40.0

Unmarked

ø30.0

ø30mm Button

Arrow Marked

ø40.0

Arrow Marked

Terminal Arrangement
(Bottom View)

TOP

2

1

1

2

1NC type: Terminals located near

the TOP marking

•Used to tighten the locking ring
when installing the X6 switch onto
a panel.

•Recommended tightening torque:

0.88 N·m maximum

All dimensions in mm.

Locking Ring

Plastic XA9Z-LNPN10 10

•Black

6

X6 Series Emergency Stop Switches (Unibody)

ø16

1.7 0.3

Projection

0.51.7

Projection

ø16

Nameplate (for emergency stop switch)

Description Legend Part No. Material Background Color Legend Color

For ø30mm Button

For ø40mm Button

•Cannot be used with switch guard.

Blank HAAV-0

EMERGENCY STOP HAAV-27

Blank HAAV4-0

EMERGENCY STOP HAAV4-27

Polyamide Yellow Black

SEMI S2 Compliant Switch Guard

Shape Material Part No. Remarks

Switch Guard

•IP65 degree of protection

Polyamide (PA6) XA9Z-KG1

Note:

Switch guards have been designed for applications in semiconductor manufacturing equipment only. Do not use the switch guards with emergency stop
switches which are installed on other machines such as machine tools or food processing machines. Machinery Directive of the European Commission and
IEC 60204-1 require that emergency stop switches be installed in a readily accessible area, and the usage of switch guards is not permitted.

•Color: yellow (Munsell 2.5Y8/10 or equivalent)

•Cannot be used with nameplate.

White Nameplate (for stop switch)

Description Legend Part No. Material Background Color

Package quantity: 1

Package quantity: 1

Package quantity: 1

For ø30mm Button

For ø40mm Button HAAV4-0-W

Blank

HAAV-0-W

Polyamide White (Munsell N9.5)

Dimensions

Nameplate for ø30mm Button
HAAV-*

ø43.5

ø16

•Remove the projection from the nameplate using pliers, otherwise the switch cannot be installed.

•Panel thickness when using a nameplate: 0.5 to 3 mm

Nameplate for ø40mm Button
HAAV4-*

ø60

ø16

Switch Guard
XA9Z-KG1

42
35

36

ø50

•Panel thickness when using a nameplate:

0.5 to 3 mm

23.1

(0.2)

ø57

Gasket

(1.7)

7

Rubber Gaske

Locking Ring

Operator

ø16

Specications and other descriptions in this brochure are subject to change without notice.

www

X6 Series Emergency Stop Switches (Unibody)

Safety Precautions

•Turn off power to the X6 series units before installation, re­moval, wiring, maintenance, and inspection. Failure to turn
power off may cause electrical shocks or re hazard.

Instructions

Panel Mounting

Remove the locking ring from the operator and check that the
rubber gasket is in place. Insert the operator from panel front
into the panel hole. Face the side with the projection upward,
and tighten the locking ring using the locking ring wrench MT-

001.

Projection

t

Notes for Panel Mounting

Using the locking ring wrench MT-001, tighten the locking ring
to a torque of 0.88 N·m. Do not use pliers. Do not apply exces­sive force, otherwise the locking ring will become damaged.

Wiring

1. Applicable wire size is 1.25 mm2 (16 AWG) maximum.

2. Solder the terminals using a soldering iron at 310 to 350°C

for 3 seconds maximum. Do not use ow or dip soldering.
SnAgCu type lead-free solder is recommended. Make sure
that the soldering iron touches the terminals only, not plastic
parts. Do not apply external force such as bending the ter­minals or applying tensile force on the wires.

3. Use a non-corrosive rosin ux. To prevent the ux from en-

tering the switch while soldering, face the terminals down­ward.

Correct Incorrect

•For wiring, use wires of proper size to meet the voltage and
current requirements and solder properly. Improper soldering
may cause overheating and create re hazards.

4. Because the terminal spacing is narrow, use protective

tubes or heat shrinkable tubes to avoid burning the wire
sheath or short circuit.

5. Apply force on the terminals in the vertical direction to the

panel only, otherwise the terminals will be damaged.

Notes for Solder/tab terminal #110

1. Use quick connect of #110 and 0.5mm tab thickness.

2. To prevent short-circuit between different poles, use protec-

tive tubes or heat shrink tubes.

3. Apply force on the terminals in the vertical direction to the

panel only, otherwise the terminals will be damaged.

Contact Bounce

When the button is reset by pulling or turning, the NC contacts
will bounce. When designing a control circuit, take the contact
bounce time into consideration (reference value: 20 ms).
Do not apply any external shock to the emergency stop
switches, otherwise the contact will bounce.

Handling

Do not expose the switch to excessive shock and vibrations,
otherwise the switch may be deformed or damaged, causing
malfunction or operation failure.

IDEC ELEKTROTECHNIK GmbH

Heselstruecken 8, 22453 Hamburg, Germany
Tel: [phone] - 0, Fax: [phone] - 24
E-mail: [e-mail]

IDEC (SHANGHAI) CORPORATION

Room 701-702 Chong Hing Finance Center,
No. 288 Nanjing Road West, Shanghai 200003, PRC
Tel: [phone]
Fax: [phone]
E-mail: [e-mail]

IDEC (BEIJING) CORPORATION

Room 211B, Tower B, The Grand Pacic Building,
8A Guanghua Road, Chaoyang District,
Beijing 100026, PRC
Tel: [phone], Fax: [phone]

IDEC (SHENZHEN) CORPORATION

Unit AB-3B2, Tian Xiang Building, Tian’an Cyber Park,
Fu Tian District, Shenzhen, Guang Dong 518040, PRC
Tel: [phone], Fax: [phone]

.idec.com

IDEC CORPORATION (USA)

1175 Elko Drive, Sunnyvale, CA 94089-2209, USA
Tel: [phone] / (800) 262-IDEC (4332)
Fax: [phone]
E-mail: [e-mail]

IDEC CANADA LIMITED

3155 Pepper Mill Court, Unit 4
Mississauga, Ontario, L5L 4X7, Canada
Tel: [phone], Toll Free: (888) 317-IDEC (4332)
Fax: [phone]
E-mail: [e-mail]

IDEC AUSTRALIA PTY. LTD.

Unit 17, 104 Ferntree Gully Road,
Oakleigh, Victoria 3166, Australia
Tel: [phone], Toll Free: 1800-68-4332
Fax: [phone]
E-mail: [e-mail]

6-64, Nishi-Miyahara 2-Chome, Yodogawa-ku, Osaka 532-0004, Japan
Tel: [phone], Fax: [phone]
E-mail: [e-mail]

IDEC IZUMI (H.K.) CO., LTD.

Unit G & H, 26/F., MG Tower, No. 133 Hoi Bun Road,
Kwun Tong, Kowloon, Hong Kong
Tel: [phone], Fax: [phone]
E-mail: [e-mail]

IDEC TAIWAN CORPORATION

8F-1, No. 79, Hsin Tai Wu Road, Sec. 1,
Hsi-Chih District, 22101 New Taipei City, Taiwan
Tel: [phone], Fax: [phone]
E-mail: [e-mail]

IDEC IZUMI ASIA PTE. LTD.

No. 31, Tannery Lane #05-01,
HB Centre 2, Singapore 347788
Tel: [phone], Fax: [phone]
E-mail: [e-mail]

IDEC ASIA (THAILAND) CO.,LTD.

20th Fl., Sorachai Bldg., No.23/78,
Soi Sukhumvit 63, Sukhumvit Rd.,
Klongton-nua, Wattana, Bangkok 10110
Tel: [phone], Fax: [phone]
E-mail: [e-mail]

Cat. No. EP1425-2 APRIL 2016 PDF