IDEC FC6A Series Users Manual

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FC6A SERIES

All-in-One Type

User’s Manual

B-1722(4)

SAFETY PRECAUTIONS

Warning

Caution

• Read the "FC6A Series MicroSmart All-in-One Type User’s Manual" to ensure correct operation before starting installation, wiring, operation,

maintenance, and inspection of the FC6A Series MicroSmart.

• All FC6A Series MicroSmart modules are manufactured under IDEC’s rigorous quality control system, but users must add a backup or failsafe

provision to the control system when using the FC6A Series MicroSmart in applications where heavy damage or personal injury may be caused, in case the FC6A Series MicroSmart should fail.

• In this manual, safety precautions are categorized in order of importance:

Warning notices are used to emphasize that improper operation may cause severe personal injury or death.

• The FC6A Series MicroSmart is not designed for use in applications requiring a high degree of reliability and safety. The FC6A Series MicroSmart

should not be used for such applications.

• When using the FC6A Series MicroSmart in applications (not described above) that require a high degree of reliability in terms of functionality

and precision, appropriate measures such as failsafe mechanisms and redundant mechanisms must be taken for the system containing the FC6A Series MicroSmart. The following are specific examples.

• Emergency stop and interlocking circuits must be configured outside the FC6A Series MicroSmart.

• If relays or transistors in the FC6A Series MicroSmart output circuits should fail, outputs may remain at on or off state. For output signals

which may cause serious accidents, configure monitor circuits outside the FC6A Series MicroSmart.

• The FC6A Series MicroSmart self-diagnostic function may detect internal circuit or program errors, stop programs, and turn outputs off.

Configure circuits so that the system containing the FC6A Series MicroSmart is not jeopardized when outputs turn off.

• Turn off power to the FC6A Series MicroSmart before installation, removal, wiring, maintenance, and inspection of the FC6A Series MicroSmart.

Failure to turn power off may cause electrical shocks or fire hazard.

• Special expertise is required to install, wire, program, and operate the FC6A Series MicroSmart. People without such expertise must not use the

FC6A Series MicroSmart.

• Install the FC6A Series MicroSmart according to the instructions described in the "FC6A Series MicroSmart All-in-One Type User’s Manual".

Improper installation will result in falling, failure, or malfunction of the FC6A Series MicroSmart.

Caution notices are used where inattention might cause personal injury or damage to equipment.

• The FC6A Series MicroSmart is designed for installation in a cabinet. Do not install the FC6A Series MicroSmart outside a cabinet.

• Install the FC6A Series MicroSmart in env ironments described in the "FC6A Series MicroSmart All-in -One Type User ’s Manual". If the FC6A Series

MicroSmart is used in places where the FC6A Series MicroSmart is subjected to high-temperature, high-humidity, condensation, corrosive gases, excessive vibrations, or excessive shocks, then electrical shocks, fire hazard, or malfunction will result.

• The environment for using the FC6A Series MicroSmart is "Pollution degree 2." Use the FC6A Series MicroSmart in environments of pollution

degree 2 (according to IEC 60664-1).

• Prevent the FC6A Series MicroSmart from falling while moving or transporting the FC6A Series MicroSmart, otherwise damage or malfunction of

the FC6A Series MicroSmart will result.

• Wiring must use lead sizes that are appropriate for the applied voltage and current. Terminal screws must be tightened with the prescribed

tightening torque.

• Prevent metal fragments and pieces of wire from dropping inside the FC6A Series MicroSmart housing. Put a cover on the FC6A Series

MicroSmart modules during installation and wiring. Ingress of such fragments and chips may cause fire hazard, damage, or malfunction.

• Use a power supply of the rated value. Use of a wrong power supply may cause fire hazard.

• Use an IEC 60127-approved fuse on the power line outside the FC6A Series MicroSmart. This is required when equipment containing the FC6A

Series MicroSmart is destined for Europe.

• Use an IEC 60127-approved fuse on the output circuit. This is required when equipment containing the FC6A Series MicroSmart is destined for

Europe.

• Use an EU-approved circuit breaker. This is required when equipment containing the FC6A Series MicroSmart is destined for Europe.

• Make sure of safety before starting and stopping the FC6A Series MicroSmart or when operating the FC6A Seri es MicroSmart to force outputs on

or off. Incorrect operation of the FC6A Series MicroSmart may cause machine damage or accidents.

• Do not connect the ground wire directly to the FC6A Series MicroSmart. Connect a protective ground to the cabinet containing the FC6A Series

MicroSmart using an M4 or larger screw. This is required when equipment containing the FC6A Series MicroSmart is destined for Europe.

• Do not disassemble, repair, or modify the FC6A Series MicroSmart modules.

• The FC6A Series MicroSmart contains electronic parts and batteries. When disposing of the FC6A Series

MicroSmart, do so in accordance with national and local regulations.

Preface-1 FC6A S

ERIES MICROSMART ALL-IN-ONE TYPE USER’S MANUAL

FC9Y-B1722

ABOUT THIS MANUAL

This manual describes functions, specifications, installation, and operation basics of the FC6A Series MicroSmart. Also included is information on the powerful communications tools of the FC6A Series MicroSmart, as well as troubleshooting procedures.

Chapter 1: General Information

General information about the FC6A Series MicroSmart functions and system configuration examples.

Chapter 2: Product Specifications

Specifications of the FC6A Series MicroSmart.

Chapter 3: Installation and Wiring

Methods and precautions for installing and wiring the FC6A Series MicroSmart.

Chapter 4: Operation Basics

General information about setting up the basic FC6A Series MicroSmart system for programming, starting and stopping the FC6A Series MicroSmart operation, and simple operating procedures. Everything from creating a user program using WindLDR on a computer to monitoring the FC6A Series MicroSmart operation.

Chapter 5: Functions and Settings

Functions of the FC6A Series MicroSmart and convenient functions that you should know about in using the WindLDR (Windows compatible) PLC programming software.

Chapter 6: Devices

Descriptions of the allocations of devices such as inputs, outputs, internal relays, registers, timers, and counters that are used in the basic and advanced instructions, as well as details about the allocations of special internal relays and special data registers.

Chapter 7: HMI Function

Functions that can be used with the HMI module connected to the CPU module and their operating procedures.

Chapter 8: Instructions Reference

List of basic and advanced instructions to program the FC6A Series MicroSmart and descriptions of their functions.

Chapter 9: Functional Modules

Overview of each module of the functional modules and the maximum number of modules that can be connected.

Chapter 10: Analog Cartridge

Overview of the analog cartridges, their specifications, and also describes analog parameter settings and configuration methods.

Chapter 11: SD Memory Card

Functions that can be used with SD memory card connected to the CPU module and their specifications.

Chapter 12: Expansion Module and Cartridge Settings

Description of the expansion module and cartridge settings that configure the usage of expansion modules and cartridges.

Chapter 13: Troubleshooting

Procedures to determine the cause of trouble and actions to be taken when any trouble occurs while operating the FC6A Series MicroSmart.

Appendix

Additional information about type numbers, system software upgrade, and USB driver installation.

Index

Alphabetical listing of key words.

Publication history

December 2015 First Edition February 2016 Second Edition April 2016 Third Edition March 2017 Fourth Edition

Trademarks

FC6A Series MicroSmart is a trademark of IDEC Corporation.

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FC9Y-B1722 Preface-2

Regarding laws and compatible standards

IMPORTANT INFORMATION

Under no circumstances shall IDEC Corporation be held liable or responsible for indirect or consequential damages resulting from the use of or the application of IDEC PLC components, individually or in combination with other equipment.

All persons using these components must be willing to accept responsibility for choosing the correct component to suit their application and for choosing an application appropriate for the component, individually or in combination with other equipment.

All diagrams and examples in this manual are for illustrative purposes only. In no way does including these diagrams and examples in this manual constitute a guarantee as to their suitability for any specific application. To test and approve all programs, prior to installation, is the responsibility of the end user.

This product adheres to the laws and compatible standards of all countries involved, as shown below.

European laws and standards

This product complies with the following EU directives.

• Low Voltage Directive

• EMC Directive

To comply with these directives, this product has been designed and evaluated on the basis of the following international and European standard.

• IEC/EN 61131-2: 2007

For details on the compatible standards and EU Directives, contact the distributor from which you purchased this product or visit our web site.

North America laws and standards

This product complies with the following standards.

• UL508

• CSA C22.2 No.142

• ANSI/ISA 12,12,01

• CAN/CSA C22.2 No.213

*1 Certain FC6A Series MicroSmart models are not compatible. For details, please contact IDEC Corporation.

For details on compatible standards and EU directives, please contact the dealer where purchased or check the IDEC website.

Preface-3 FC6A S

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FC9Y-B1722

RELATED MANUALS

The following manuals related to the FC6A Series MicroSmart are available. Refer to them in conjunction with this manual.

Type No. Manual Name Description

Describes product specifications, installation and wiring instructions, instructions for basic programming operations and special functions, device and instruction lists, communication functions, and troubleshooting procedures for the FC6A Series MicroSmart series.

Describes basic operations for programming with ladders on the FC6A Series MicroSmart, monitoring methods, device and instruction lists, and details of each instruction.

Describes specifications related to FC6A Series MicroSmart communication, descriptions of functions, configuration methods, and usage examples.

Describes PID module specifications and functions.

Describes usage instructions for WindLDR, programming software for the FC6A Series MicroSmart series.

FC9Y-B1722

FC9Y-B1726

FC9Y-B1730

FC9Y-B1734

WindLDR Help

FC6A Series MicroSmart All-in-One Type User’s Manual (this manual)

FC6A Series MicroSmart LAD Programming Manual

FC6A Series MicroSmart All-in-One Type Communication Manual

FC6A Series MicroSmart PID Module User's Manual

FC6A S

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FC9Y-B1722 Preface-4

NAMES AND ABBREVIATIONS USED IN THIS MANUAL

Model Names

Name Used in This Manual Type Number, Part Code, or Official Name

FC6A Series MicroSmart FC6A Series MICROSmart

FC6A-C16R1AE, FC6A-C16R1CE, FC6A-C16K1CE, FC6A-C16P1CE,

All-in-One Type

CAN J1939 All-in-One Type

16-I/O type

24-I/O type

40-I/O type

CPU module

AC power type FC6A-C16R1AE, FC6A-C24R1AE, FC6A-C40R1AE, FC6A-C40R1AEJ

24V DC power type

DC power type

12V DC power type

Relay output type

Transistor sink output

Transistor output type

Expansion module Expansion I/O module, functional module

Expansion I/O module Input module, output module, mixed I/O module

Functional module Analog module, PID module

Analog module

Option module

Cartridge Analog cartridge, communication cartridge

WindLDR WindLDR application software

USB cable

type

Transistor protection source output type

FC6A-C24R1AE, FC6A-C24R1CE, FC6A-C24K1CE, FC6A-C24P1CE, FC6A-C40R1AE, FC6A-C40R1CE, FC6A-C40K1CE, FC6A-C40P1CE, FC6A-C40R1DE, FC6A-C40R1DE, FC6A-C40K1DE, FC6A-C40P1DE

FC6A-C40R1AEJ, FC6A-C40R1CEJ, FC6A-C40K1CEJ, FC6A-C40P1CEJ, FC6A-C40R1DEJ, FC6A-C40K1DEJ, FC6A-C40P1DEJ

The general term for the model with 16 I/O points (FC6A-C16R1AE, FC6A-C16R1CE, FC6A-C16K1CE, FC6A-C16P1CE)

The general term for the model with 24 I/O points (FC6A-C24R1AE, FC6A-C24R1CE, FC6A-C24K1CE, FC6A-C24P1CE)

The general term for the model with 40 I/O points (FC6A-C40R1AE, FC6A-C40R1CE, FC6A-C40K1CE, FC6A-C40P1CE, FC6A-C40R1DE, FC6A-C40R1DE, FC6A-C40K1DE, FC6A-C40P1DE, FC6A-C40R1AEJ, FC6A-C40R1CEJ, FC6A-C40K1CEJ, FC6A-C40P1CEJ, FC6A-C40R1DEJ, FC6A-C40K1DEJ, FC6A-C40P1DEJ)

FC6A-C16R1CE, FC6A-C24R1CE, FC6A-C40R1CE, FC6A-C16K1CE, FC6A-C24K1CE, FC6A-C40K1CE, FC6A-C16P1CE, FC6A-C24P1CE, FC6A-C40P1CE, FC6A-C40R1CEJ, FC6A-C40K1CEJ, FC6A-C40P1CEJ

FC6A-C40R1DE, FC6A-C40K1DE, FC6A-C40P1DE, FC6A-C40R1DEJ, FC6A-C40K1DEJ, FC6A-C40P1DEJ

FC6A-C16R1AE, FC6A-C16R1CE, FC6A-C24R1AE, FC6A-C24R1CE, FC6A-C40R1AE, FC6A-C40R1CE, FC6A-C40R1DE, FC6A-C40R1AEJ, FC6A-C40R1CEJ, FC6A-C40R1DEJ

FC6A-C16K1CE, FC6A-C24K1CE, FC6A-C40K1CE, FC6A-C40K1DE, FC6A-C40K1CEJ, FC6A-C40K1DEJ

FC6A-C16P1CE, FC6A-C24P1CE, FC6A-C40P1CE, FC6A-C40P1DE, FC6A-C40P1CEJ, FC6A-C40P1DEJ

Analog input module, analog output module, mixed analog I/O module

HMI module, expansion interface module, analog cartridge, communication cartridge

USB maintenance cable (HG9Z-XCM42), USB Mini-B extension cable (HG9Z-XCE21)

Name Used in this Manual WindLDR Operating Procedure

Function area settings Configuration tab > Function Area Settings group

Monitors Select Online > Monitor > Start Monitor.

PLC status Select Online > PLC > Status.

Communication settings Select Online > Communication > Set Up.

On the Configuration tab, in Function Area Settings, click Communication Ports, and in the

Modbus master request table

Application button

Preface-5 FC6A S

displayed Function Area Settings dialog box, for Communication Mode under Communication Ports, select Modbus RTU Master or Modbus TCP Client

The button displayed on the left side of the menu bar. Click to display the menu with New, Save, and

Save As, recent projects, WindLDR Options, and Exit WindLDR.

ERIES MICROSMART ALL-IN-ONE TYPE USER’S MANUAL

FC9Y-B1722

ABLE OF

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1: General Information

2: Product Specifications

ONTENTS

Safety Precautions............................................................................................................................. Preface-1

About This Manual............................................................................................................................. Preface-2

Related Manuals................................................................................................................................ Preface-4

Names and Abbreviations Used in this Manual ..................................................................................... Preface-5

About the FC6A Series MicroSmart................................................................................................................ 1-1

Features ..................................................................................................................................................... 1-7

Special Functions......................................................................................................................................... 1-8

Communication Functions .......................................................................................................................... 1-11

Maintenance Communication...................................................................................................................... 1-13

User Communication.................................................................................................................................. 1-14

Modbus Communication ............................................................................................................................. 1-14

Data Link System ...................................................................................................................................... 1-15

Ethernet Communication............................................................................................................................ 1-16

Operator Interface Connectivity .................................................................................................................. 1-17

Using J1939 Communication ...................................................................................................................... 1-17

Normal Operating Conditions........................................................................................................................ 2-1

CPU Module ................................................................................................................................................ 2-2

Expansion I/O Modules .............................................................................................................................. 2-37

Functional module ..................................................................................................................................... 2-63

Option module .......................................................................................................................................... 2-85

Dimensions ............................................................................................................................................... 2-97

HAPTER

3: Installation and Wiring

Installation Location .................................................................................................................................... 3-1

Assembly Methods....................................................................................................................................... 3-4

Mounting on DIN Rail .................................................................................................................................. 3-9

Input/Output Wiring .................................................................................................................................. 3-14

Power Supply and Power Supply Wiring ...................................................................................................... 3-16

Using the Ports ......................................................................................................................................... 3-19

Using an SD Memory Card ......................................................................................................................... 3-24

Replacing the Backup Battery ..................................................................................................................... 3-27

Connection Restrictions for Expansion Modules and Option Modules.............................................................. 3-29

Terminal Connection.................................................................................................................................. 3-33

Wiring the CAN J1939 Bus ......................................................................................................................... 3-37

4: Operation Basics

Start WindLDR ............................................................................................................................................ 4-1

PLC Selection ..............................................................................................................................................4-2

Create Program...........................................................................................................................................4-3

Save Project................................................................................................................................................ 4-8

Simulate Operation ...................................................................................................................................... 4-9

Download Program .................................................................................................................................... 4-10

Monitor Operation ..................................................................................................................................... 4-12

Exit WindLDR ............................................................................................................................................ 4-12

Checking the WindLDR Version Number ...................................................................................................... 4-13

Ladder Program Operation ......................................................................................................................... 4-14

Start/Stop Operation.................................................................................................................................. 4-15

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5: Functions and Settings

Function List ............................................................................................................................................... 5-1

Function Area Settings ................................................................................................................................. 5-3

Stop Input and Reset Input .......................................................................................................................... 5-5

Run/Stop Selection at Keep Data Error.......................................................................................................... 5-7

Run/Stop Selection at Power Up ................................................................................................................... 5-8

Function Switch Configuration ...................................................................................................................... 5-9

Memory Backup ........................................................................................................................................ 5-11

FC6A S

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FC9Y-B1722 Preface-6

ABLE OF CONTENTS

HAPTER

6: Devices

High-Speed Counter ...................................................................................................................................5-13

Catch Input ...............................................................................................................................................5-31

Interrupt Input ..........................................................................................................................................5-33

Frequency Measurement ............................................................................................................................5-35

Input Filter ................................................................................................................................................5-37

Analog Voltage Input .................................................................................................................................5-39

Analog Potentiometer.................................................................................................................................5-41

Timer Interrupt..........................................................................................................................................5-43

Forced I/O function....................................................................................................................................5-45

External Memory Devices............................................................................................................................5-48

32-bit Data Storage Setting ........................................................................................................................5-49

User Program Protection.............................................................................................................................5-51

Watchdog Timer Setting .............................................................................................................................5-53

Constant Scan Time ...................................................................................................................................5-54

Daylight Savings Time ................................................................................................................................5-55

Clock Function ...........................................................................................................................................5-56

Battery Monitor..........................................................................................................................................5-59

USB Boot...................................................................................................................................................5-60

User Program Capacity ...............................................................................................................................5-62

Online Edit ................................................................................................................................................5-63

Device Addresses ........................................................................................................................................ 6-1

Special Internal Relay.................................................................................................................................. 6-3

Special Data Register .................................................................................................................................6-13

HAPTER

7: HMI Function

HMI Function Overview ............................................................................................................................... 7-1

LCD Settings............................................................................................................................................... 7-3

About the Menu Screen ............................................................................................................................... 7-5

Basic Operations ......................................................................................................................................... 7-6

Switching run/stop ...................................................................................................................................... 7-9

Editing Programs .......................................................................................................................................7-10

FC6A Series MicroSmart Environment Settings .............................................................................................7-12

Monitoring the FC6A Series MicroSmart .......................................................................................................7-32

Checking/Clearing Error Information............................................................................................................7-37

Displaying Arbitrary Messages .....................................................................................................................7-39

Maintaining the SD Memory Card ................................................................................................................7-40

Reading and Writing Recipe Files ................................................................................................................7-42

Uploading/Downloading the User Program ...................................................................................................7-44

System Menu Hierarchy Diagram ................................................................................................................7-46

Communication Functions ...........................................................................................................................7-47

8: Instructions Reference

Basic Instruction List ................................................................................................................................... 8-1

Advanced Instruction List ............................................................................................................................ 8-3

9: Functional Modules

Analog Module............................................................................................................................................ 9-1

Analog Module Overview ............................................................................................................................. 9-1

Analog Module Parameter Settings ............................................................................................................... 9-3

Device Allocation .......................................................................................................................................9-13

PID Module ...............................................................................................................................................9-19

HAPTER

Preface-7 FC6A S

10: Analog Cartridge

Analog Cartridge Overview .........................................................................................................................10-1

Analog Cartridge Specifications ...................................................................................................................10-2

Analog Parameter Settings..........................................................................................................................10-4

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FC9Y-B1722

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PPENDIX

11: SD Memory Card

SD Memory Card Overview......................................................................................................................... 11-1

Save Log Data........................................................................................................................................... 11-6

Recipe Function......................................................................................................................................... 11-7

Downloads and Uploads using the SD Memory Card ................................................................................... 11-20

SD Memory Card Maintenance with Data File Manager ............................................................................... 11-38

12: Expansion Module and Cartridge Settings

Expansion Module and Cartridge Settings Overview ..................................................................................... 12-1

Basic Module Configuration Editor Operations .............................................................................................. 12-3

13: Troubleshooting

Reading Error Data .................................................................................................................................... 13-1

Special Data Registers for Error Information ................................................................................................ 13-3

General Error Codes .................................................................................................................................. 13-3

FC6A Series MicroSmart Operating Status, Output, and ERR LED during Errors .............................................. 13-4

Error Causes and Actions ........................................................................................................................... 13-4

User Program Execution Error .................................................................................................................... 13-6

Troubleshooting Diagrams ......................................................................................................................... 13-7

Type List.....................................................................................................................................................A-1

System Software .........................................................................................................................................A-6

USB Driver Installation Procedure .................................................................................................................A-9

Fonts........................................................................................................................................................ A-11

Cables ...................................................................................................................................................... A-13

HMI Screen Transition Diagram .................................................................................................................. A-15

ABLE OF CONTENTS

NDEX

FC6A S

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FC9Y-B1722 Preface-8

ABLE OF CONTENTS

Preface-9 FC6A S

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FC9Y-B1722

1: G

FC6A - C 40 R 1 A E J

CAN J1939 function

J: CAN J1939 function None: No CAN J1939 function

Ethernet port

E: Ethernet port None: No Ethernet port

Power supply A: AC power type

C: 24V DC power type D: 12V DC power type

Terminal specification

1: Pluggable terminal block

Output type

R: Relay output K: Transistor sink output P: Transistor protection source output

I/O points

16: 16 I/O points 24: 24 I/O points 40: 40 I/O points

Module type

C: All-in-One Type

ENERAL INFORMATION

Introduction

This chapter describes FC6A Series MicroSmart functions and system configuration examples.

About the FC6A Series MicroSmart

The FC6A Series MicroSmart is a small, All-in-One Type programmable controller with excellent expandability and a variety of communication functions. The CPU modules are equipped with 16-, 24-, and 40-I/Os and support either 100 to 240V AC, 24V DC, or 12V DC power supplies.

Expansion I/O modules, analog cartridges, communication cartridges, HMI modules, and other modules can be connected to the CPU module. Inputs, outputs, and communication ports can be expanded according to application.

The FC6A Series MicroSmart can also be linked to various types of external devices with communication functions that include maintenance communication, user communication, and Modbus communication. The FC6A Series MicroSmart is also equipped with functions for high-speed counters, pulses, flow calculation, and data logging functions.

Programs used on the FC6A Series MicroSmart are created with WindLDR, easy-to-use, Windows-compatible ladder programming software. This ladder programming software also supports the FC4A Series and the FC5A Series, so you can use your existing ladder program resources.

Type Numbers

The notation for FC6A Series MicroSmart part numbers is as follows.

CPU module

Note: For details on the product specifications, see "Product Specifications" on page 2-1.

FC6A S

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FC9Y-B1722 1-1

1: G

FC6A -

M08BR1

Output type

R: Relay output (Mixed I/O module only) K: Transistor sink output P: Transistor protection source output None: No output

Input type

A1: 120V AC B: 24V DC None: No input

Terminal specification

1: Pluggable terminal block 3: MIL connector

I/O points

08: 8 I/O points 16: 16 I/O points 24: 24 I/O points 32: 32 I/O points

Module type

N: Input module R: Output module (Relay output) T: Output module (Transistor output) M: Mixed I/O module

ENERAL INFORMATION

HMI module

FC6A -

Expansion I/O module

PH 1

Interface specification

1: Communication connector

Module type

PH: HMI module

Analog module

FC6A -

1-2 FC6A S

J4CN1

ERIES MICROSMART ALL-IN-ONE TYPE USER’S MANUAL

Terminal specification

1: Pluggable terminal block

Input type

None: Voltage/current input N: Voltage/current/resistance temperature detector input U: Thermistor/thermocouple input

Maximum resolution

A: 12 bits C: 16 bits

I/O points

2: 2 I/O points 4: 4 I/O points 8: 8 I/O points 03: 3 I/O points 06: 6 I/O points

Module type

J: Analog input module K: Analog output module L: Mixed analog I/O module

FC9Y-B1722

PID module

FC6A -

PK2A V

Input type (Analog cartridge only)

None: Voltage/current input P: Resistance temperature detector/thermocouple input

I/O points (For an analog cartridge)

2: 2 I/O points

Maximum resolution (Analog cartridge only)

A: 12 bits C: 16 bits

Output type (Analog cartridge only)

V: Voltage output W: Current output

Module type

PJ: Analog input cartridge PK : Analog output cartridge

FC6A -

PC1

Communication/terminal specifications (for a communication cartridge)

1: RS232C communication/terminal block 3: RS485 communication/terminal block

Module type

PC : Communication cartridge

1: G

ENERAL INFORMATION

FC6A -

Expansion interface module

FC6A -

Analog cartridge

F2MR1

EXM 2

Terminal specification

1: Pluggable terminal block

Output type

None: Voltage/current input R: Relay output

Input type

M: Multi input

Control loop points

2: 2 points

Module type

F: PID module

Module configuration

2: Integrated

Module type

EXM: Expansion interface module

Communication cartridge

FC6A S

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FC9Y-B1722 1-3

1: G

FC9Z -

H0 A2050

Input type

A: Shielded straight cable B: Non-shielded straight cable

Number of pins

20: 20

Cable length

050: 0.5 m 100: 1 m 200: 2 m 300: 3 m

Cable classification

H: Flat cable

ENERAL INFORMATION

Connector

FC6A -

PM 08PN05TA

Quantity per pack

02: 2 05: 5

Sale configuration

PN: 1 pack

Number of pins

03: 3 05: 5 08: 8 09: 9 10: 10 11: 11 12: 12 13: 13 17: 17

Terminal specification

A: 5.08 mm pitch, screw connection B: 5.08 mm pitch, front screw connection C: 3.81 mm pitch, front connection D: 5.08 mm pitch, screw connection (dedicated for use with the CPU module power supply terminal) E: Front screw connection with screw flange (dedicated for use with CAN communication) None: MIL connector

Wiring connection configuration

T: Screw fastened type (no silk printing: for FC6A) S: Spring clamp type (no silk printing: for FC6A) TS: Screw fastened type (with source output silk printing: for FC4A/FC5A) TK: Screw fastened type (with sink output silk printing: for FC4A/FC5A) C: MIL connector

Product classification

PM: Connector

Cable

1-4 FC6A S

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FC9Y-B1722

Battery holder

FC6A -

BH N021P

Sale configuration

PN : 1 pack

Quantity per pack

02: 2 05: 5

Type 2

1: Standard product

Product classification

BH: Battery holder

1: G

ENERAL INFORMATION

FC6A S

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FC9Y-B1722 1-5

1: G

USB Maintenance Cable

HG9Z-XCM42

Panel Mount USB Extension Cable

HG9Z-XCE21

External Device/O/I Communication Cable

FC6A-KC1C

O/I Communication Cable

FC6A-KC2C

ENERAL INFORMATION

CPU Module Type Numbers and Functions List

Type numbers and functions

Type Number Power Supply

FC6A-C16R1AE

FC6A-C24R1AE 24 (504)

FC6A-C40R1AE 40 (520) 2

FC6A-C16R1CE

FC6A-C16K1CE

FC6A-C16P1CE

FC6A-C24R1CE

FC6A-C24P1CE

FC6A-C40R1CE

FC6A-C40K1CE

FC6A-C40P1CE

FC6A-C40R1DE

FC6A-C40P1DE

FC6A-C40R1AEJ 100 to 240V AC

FC6A-C40R1CEJ

FC6A-C40P1CEJ

FC6A-C40R1DEJ

FC6A-C40P1DEJ

*1 The value in parentheses ( ) is the number of inputs and outputs when using the expansion interface module and the maximum number of

expansion modules are connected.

100 to 240V AC

24V DC

12V DCFC6A-C40K1DE

24V DCFC6A-C40K1CEJ

12V DCFC6A-C40K1DEJ

Inputs and

Outputs

16 (496)

24 (504)FC6A-C24K1CE

40 (520) 2

USB

Ethernet

Port

Port 1

Yes Yes

Number of

Cartridge

Slots

CAN Port

Serial

Port 1

—Yes

Yes — —

SD Memory

Card Slot

Yes

Analog Input/

Volume

Yes (1 ea ch )

Options

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ENERAL INFORMATION

Features

This section describes the features of the FC6A Series MicroSmart.

High-speed Instruction Processing

The FC6A Series MicroSmart is capable of high-speed arithmetic processing of basic instructions (LOD) in 0.042 μs and advanced instructions (MOV) in 0.120 μs. This improves real time performance during program execution.

Abundant Program Capacity

The program capacity of the FC6A Series MicroSmart is a maximum of 384,000 bytes (approximately 48,000 steps) for the All-inOne Type. The CAN J1939 All-in-One Type also has a maximum of 640,000 bytes (approximately 80,000 steps). The FC6A Series MicroSmart can be incorporated into a wide variety of systems thanks to the large program capacity.

If the user program Online Edit function is used, the program capacity is restricted to 72,000 bytes (approximately 9,000 steps).

Online Edit

User programs can be overwritten (run-time programming) and tests can be written while the ladder program is being executed.

Various Communication Functions

The FC6A Series MicroSmart supports maintenance communication, user communication, Modbus communication, and data link communication. It also supports the SNTP function, web server function, and send email function using Ethernet to meet demands for remote monitoring and maintenance. The FC6A Series MicroSmart is equipped with RS232C, RS485, an Ethernet port, and a USB port as communication interfaces, which allows it to be connected to various devices including computers, operator interfaces, and printers. The CAN J1939 All-in-One Type is also equipped with a CAN port that supports J1939 communication.

SD Memory Card

The FC6A Series MicroSmart is equipped with an SD memory card slot. The log data of device values, configuration data, user programs, and system software can be saved to a commercially available SD memory card (32 GB maximum).

Powerful HMI Functions

Device values can be checked and modified on the HMI module's LCD. The LCD can also display the current time, bar charts, messages, and text. The HMI module is equipped with fonts in the following nine languages and can display messages and text in those languages. The HMI module can be operated using the operation buttons. Operations such as switching what is shown on the LCD can be performed using the operation buttons.

Setting Name Character Set Supported Languages

European ISO 8859-1 (Latin-1) English, German, Italian, Spanish, Dutch (Note), French (Note)

Japanese Shift-JIS Japanese (level 1)

Chinese GB2312 Chinese (simplified)

Cyrillic ANSI 1251 Russian

Note: Some of the characters cannot be input.

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ENERAL INFORMATION

Special Functions

This section describes the functions of the FC6A Series MicroSmart.

I/O Related Functions

Catch Input

The catch input receives short input pulses from sensors without regard to the scan time. A maximum of 6 catch inputs can be used.

Input Filter

The input filter can be adjusted, according to the width of input signals, to reject input noises. Selectable input filter values to pass input signals are 0 ms, and 3 through 15 ms in 1 ms increments. The input filter rejects inputs shorter than the selected input filter value minus 2 ms. This function is useful for eliminating input noises and bounce in limit switches.

Interrupt Input

The interrupt input can be used to call an interrupt program to respond to an external input that requires a response faster than the ladder program scan time. A maximum of six interrupt inputs can be used.

Stop and Reset Inputs

The stop input is a function to stop ladder program execution. The reset input is a function to stop ladder program operation and clear device values. Any input terminal on the FC6A Series MicroSmart can be designated as a stop or reset input to control the FC6A Series MicroSmart operation.

Built-in Analog Input Function

This function acquires 0 to 10V DC analog input as a 0 to 1,000 digital value in a special data register. There is one built-in analog input.

Analog Potentiometer Function

This function acquires volume input as a 0 to 1,000 digital value in a special data register according to the position of the volume. There is one analog potentiometer.

Forced I/O

The inputs and outputs of the FC6A Series MicroSmart can be forced on or off. This function can be used to check the I/O wiring or the user program operation.

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Pulse Motor

High-speed Pulse Input

Two-phase Pulses

Rotary

Encoder

FC6A Series MicroSmart

Steady pulse frequency

Initial pulse frequency

ENERAL INFORMATION

High-speed I/O Functions

High-speed Counter

This function counts high-speed pulse inputs that cannot be measured in normal user program processing.

Use this function for applications such as positioning control with a rotary encoder or motor control. The FC6A Series MicroSmart can use single-phase high-speed counters and two-phase high-speed counters. A maximum of six single-phase high-speed counters and a maximum of two two-phase high-speed counters can be used simultaneously.

Example: Controlling a motor by counting two-phase pulse input with a high-speed counter

Positioning Control

The FC6A Series MicroSmart can perform positioning control with pulse outputs. The FC6A Series MicroSmart features the PULS instructions that can generate pulse outputs with configured frequency at the fixed pulse width ratio, JOG instructions, pulse-width modulation (PWM) instructions that can generate pulse outputs with configured pulse width ratio at a fixed frequency, RAMP instructions for trapezoidal control, ZRN instructions for zero return operation, and ARAMP instructions that can generate pulse outputs according to a table in which the changes of the frequency are configured.

The FC6A Series MicroSmart also manages coordinates internally and can increment or decrement coordinates according to the number of pulses that were output and the direction.

After confirming the origin using the ZRN instruction, the target position can also be specified by absolute position.

Example: Pulse output by the RAMP instruction

Frequency Measurement

This function measures the frequency of pulses input to an input terminal. The frequencies of a maximum of six inputs can be measured.

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ENERAL INFORMATION

Convenient Functions

Calendar/Clock

The FC6A Series MicroSmart features a real-time clock on-board. Using the calendar and clock function, the FC6A Series MicroSmart can operate according to the current date and time. These functions can be used to control a time schedule for lighting or air conditioning equipments.

The FC6A Series MicroSmart also supports daylight savings time and the date and time of the switch can be freely set to allow for use in any region.

User Program Read/Write Protection

The user program in the FC6A Series MicroSmart can be protected against reading and/or writing by including a password in the user program. This function is effective for security of user programs.

“Keep” or “Clear” Designation of FC6A Series MicroSmart Data

This function specifies whether or not to keep FC6A Series MicroSmart device values when there is a power interruption.

Devices that can be specified as kept are internal relays, shift registers, counter current values, and data registers.

RUN/STOP Selection at Startup when “Keep” Data is Lost

When the backup battery is dead, all data to be kept are lost. The user can select whether the FC6A Series MicroSmart starts to run or not to prevent undesirable operation at the startup.

Log Data

Device values of the FC6A Series MicroSmart can be saved as CSV files on the SD memory card. The DLOG instruction saves device values to the SD memory card. The TRACE instruction accumulates device values at each scan and saves them to the SD memory card at the desired timing.

Constant Scan Time

The variations in scan time that occur when the user program is running can be made constant.

Timer Interrupt

The timer interrupt can be used to call an interrupt program at a predetermined interval of time without being affected by the scan time.

Script Function

This function allows programming complicated processing with conditional branching, logical operations, arithmetic operations, and functions as text. Devices can also be read and written. Execute scripts using the SCRPT instruction.

Recipe Function

This function allows the values of device settings to be written to a CSV file to create a recipe file. The values of device settings can be read from a recipe file and reflected in the FC6A Series MicroSmart devices.

Applicable devices are word devices such as timers, counters, and data registers.

SNTP Function

The current time can be acquired from an SNTP server.

USB Boot Function

This function starts the FC6A Series MicroSmart with power supplied from the USB cable.

This allows the user program and system software to be updated.

During USB boot, USB communication and the SD memory card can be used.

PID Control Function

PID control performs temperature control and other types of control using a PID (proportional-integral-derivative) calculation algorithm. The FC6A Series MicroSmart can perform PID control by automatically calculating the optimal PID value using the auto tuning function.

Function Switch

The FC6A Series MicroSmart is equipped with a function switch which can be used to run or stop the user program. The button can be used for any desired purpose by using the on/off status of the function switch stored in the special internal relay.

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ENERAL INFORMATION

Communication Functions

The FC6A Series MicroSmart can perform RS232C and RS485 communication using serial port 1. The communication ports can be expanded by using communication cartridges to allow for multiple instances of RS232C and RS485 communication. The Ethernet port is standard equipment to enable communication using Ethernet. The CAN J1939 All-in-One Type is equipped with a CAN port to enable J1939 communication.

Communication Functions

Maintenance communication enables you to check the operating status and I/O status of the FC6A Series

Maintenance Communication

User Communication

Modbus Communication

Data Link Communication

J1939 Communication

For details on communication functions, see the "FC6A Series MicroSmart All-in-One Type Communication Manual".

Communication Ports

MicroSmart, to display and change device values, and download and upload user programs using a computer or operator interface.

Data can be sent and received by creating commands for external devices (computers, printers, barcode readers, and other devices).

Data can be sent and received between communication device that conforms to the Modbus protocol and the FC6A Series MicroSmart.

Data can be sent and received between a master station and slave stations by connecting a maximum of 31 MicroSmarts (slave station) to a MicroSmart (master station).

The CAN J1939 All-in-One Type can send and receive data with communication device that conforms to the SAE-J1939 standard.

USB Port

Ethernet Port 1

HMI-Ethernet Port

Serial Port 1

Communication Cartridge (option module)

CAN port The CAN J1939 All-in-One Type is capable of J1939 communication using this port.

Maintenance communication can be performed by connecting the FC6A Series MicroSmart to a computer using this port.

The FC6A Series MicroSmart can communicate with Ethernet communication-compatible external devices such as computers and operator interfaces using this port. Maintenance communication, user communication, and Modbus TCP communication are possible.

This port connects the HMI module to the CPU module and allows the HMI module to be used. The FC6A Series MicroSmart can communicate with Ethernet communication-compatible external devices such as computers and operator interfaces using this port. Maintenance communication is possible.

The FC6A Series MicroSmart can communicate with RS232C/RS485 communication-compatible external devices such as computers, operator interfaces, and printers using this port. Maintenance communication, user communication, Modbus RTU communication, and data link communication are possible.

The FC6A Series MicroSmart is capable of maintenance communication, user communication, Modbus RTU communication, and data link communication using this port.

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ENERAL INFORMATION

Communication Ports, Serial Port 1, Communication Cartridge 1 and 2 Corresponding Table

The communication ports that are used in serial communication support the following communication interfaces.

Type No.

Port 1 Port 2 Port 3

Serial Port

FC6A-C16R1AE

FC6A-C16R1CE

FC6A-C16K1CE

FC6A-C16P1CE

FC6A-C24R1AE

No supported communication interface

FC6A-C24R1CE

FC6A-C24K1CE

FC6A-C24P1CE

Serial Port 1

FC6A-C40R1AE

FC6A-C40R1CE

FC6A-C40K1CE

FC6A-C40P1CE

Cartridge Slot 1 communication cartridge*2

FC6A-C40R1DE

FC6A-C40K1DE

FC6A-C40P1DE

FC6A-C40R1AEJ

Cartridge Slot 2 communication cartridge*3

FC6A-C40R1CEJ

FC6A-C40K1CEJ

FC6A-C40P1CEJ

FC6A-C40R1DEJ

No supported communication interface

FC6A-C40K1DEJ

FC6A-C40P1DEJ

*1 Can be used as port 1 for RS232C communication or RS485 communication.

To use, configure the interface under Communication Port in Function Area Settings. *2 Can be used as port 2 by installing the RS232C communication cartridge (FC6A-PC1) or the RS485 communication cartridge (FC6A-PC3). *3 Can be used as port 3 by installing the RS232C communication cartridge (FC6A-PC1) or the RS485 communication cartridge (FC6A-PC3). *4 Cannot be set to "Data Bits: 7 bits" and "Parity: None".

Notes:

• For the locations of serial port 1, cartridge slot 1, and cartridge slot 2, see "Part Names and Functions" on page 2-2.

• For serial port 1 wiring, see "Other Inputs and Ports" on page 2-35. For communication cartridge wiring, see "Terminal Arrangement and

Wiring Examples" on page 2-96.

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FC6A Series MicroSmart

Windows Computer

USB Port

(USB 2.0 Mini-B Connector)

HG9Z-XCM42 USB Maintenance Cable

Type A Plug Mini-B Plug

USB Port

Windows Computer

FC6A Series MicroSmart FC6A Series MicroSmart FC6A Series MicroSmart

Ethernet Hub

Ethernet Port 1 Ethernet Port 1Ethernet Port 1

ENERAL INFORMATION

Maintenance Communication

The maintenance communication of the FC6A Series MicroSmart enables you to check the operating status and I/O status of the FC6A Series MicroSmart, monitor and change device values, and download and upload user programs with the PLC programming software WindLDR installed on a computer. For details on maintenance communication, see the "FC6A Series MicroSmart All-inOne Type Communication Manual".

Supported ports

USB Port Serial Port 1

Yes Yes Yes Yes No

*1 Depending on the port that will be used, there are restrictions on the maintenance communication methods that can be used. For details on the

restrictions, see the "FC6A Series MicroSmart All-in-One Type Communication Manual".

*2 Only maintenance communication can be used with the HMI-Ethernet port.

Ethernet Port 1 and

HMI-Ethernet Port

Communication

Cartridge

CAN Port

■ 1:1 Maintenance Communication System

This example shows a 1:1 maintenance communication system in which a FC6A Series MicroSmart and a computer are connected with USB. The USB maintenance cable (HG9Z-XCM42) is used.

■ 1:N Maintenance Communication System

This example shows a 1:N maintenance communication system in which three FC6A Series MicroSmart and a computer are connected over Ethernet. The Ethernet cables are connected to the Ethernet port 1 of three FC6A Series MicroSmart, and those FC6A Series MicroSmart are connected to the computer via an Ethernet hub.

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Serial Port 1 (Port 1)

Barcode Reader

FC6A Series MicroSmart

INVERTER

RUN RVS ALM COM

Temperature Controller

Inverter

Serial Port 1 (Port 1)

FC6A Series MicroSmart

ENERAL INFORMATION

User Communication

The user communication of the FC6A Series MicroSmart enables you to control external devices such as computers, printers, and barcode readers. For details on user communication, see the "FC6A Series MicroSmart All-in-One Type Communication Manual".

Supported ports

USB Port Serial Port 1 Ethernet Port 1

Communication

Cartridge

CAN Port

No Yes Yes Yes No

■ User Communication Using Serial Port 1

This example shows a system in which a FC6A Series MicroSmart receives the data read by a barcode reader. A barcode reader is connected to port 1 of the FC6A Series MicroSmart.

Modbus Communication

The FC6A Series MicroSmart is compliant with Modbus RTU protocol and can be used as either a Modbus communication master or slave. With Modbus communication, the FC6A Series MicroSmart can monitor and modify the data of inverters and temperature controllers.

For details on Modbus communication, see the "FC6A Series MicroSmart All-in-One Type Communication Manual".

Supported ports

USB Port Serial Port 1 Ethernet Port 1

Communication

Cartridge

CAN Port

No Yes Yes Yes No

■ Modbus RTU Communication Using Serial Port 1

This example shows a system in which a FC6A Series MicroSmart is communicating with a temperature controller and an inverter that support Modbus RTU. The A temperature controller is connected to port 1 of the FC6A Series MicroSmart.

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FC6A Series MicroSmart (Slave Station 1)

FC6A Series MicroSmart (Slave Station 31)

Serial Port 1 (Port 1)

FC6A Series MicroSmart (Master Station)

ENERAL INFORMATION

Data Link System

The FC6A Series MicroSmart supports data link communication, and it can share data between CPU modules using serial port 1 and cartridge slots. The FC6A Series MicroSmart can also share data with FC5A Series and FC4A Series CPU modules. Configure the settings in WindLDR to enable distributed control of a maximum of 31 CPU modules.

For details about the data link communication, see the "FC6A Series MicroSmart All-in-One Type Communication Manual".

Supported ports

USB Port Serial Port 1 Ethernet Port 1

No Yes No Yes No

Communication

Cartridge

CAN Port

■ Data Link Communication Using Serial Port 1

This example shows communication between multiple CPU modules with the FC6A Series MicroSmart as the master station. A slave station CPU module is connected to Serial Port 1 of the FC6A Series MicroSmart.

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Ethernet Port 1

Operator Interface

Windows Computer

FC6A Series MicroSmart

Ethernet Hub Ethernet Hub

Ethernet

Barcode Reader

ENERAL INFORMATION

Ethernet Communication

The FC6A Series MicroSmart can be connected to the Ethernet network using Ethernet port 1 and communicate with network devices over Ethernet.

The FC6A Series MicroSmart has eight TCP/IP connections that can be used for Ethernet communication functions. Each of these connections can simultaneously be used for a different communication protocol. Each connection can be configured for maintenance communication, user communication, or Modbus TCP communication.

Supported ports

USB Port Serial Port 1 Ethernet Port 1

No No Yes No No

Communication

Cartridge

CAN Port

■ Ethernet Communication Example

This example shows Ethernet communication between the FC6A Series MicroSmart equipped with Ethernet port 1, an operator interface, and a computer. Among the three connections the FC6A Series MicroSmart has, Connection

1 is configured as

maintenance communication for the computer to communicate with the FC6A Series MicroSmart. Connection 2 is configured as Modbus TCP server for the operator interface to communicate with the FC6A Series MicroSmart. Connection 3 communicates with the barcode reader as user communication. Connection 4 to connection 8 are not used.

Notes:

• When accessing the FC6A Series MicroSmart over the Internet, adequate security measures for the network to prevent unauthorized access

are required. Be sure to consult your network administrator or Internet service provider. IDEC bears no responsibility for damages or problems caused due to security in Ethernet communication.

• Restrict the access to FC6A Series MicroSmart with IP addresses and ports by using appropriate measures such as the firewall.

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O/I Communication Cable: FC6A-KC2C

(D-sub 9-pin connector style, cable length: 5 m)

Operator Interface

FC6A Series MicroSmart

Serial Communication Port (RS232C)

Serial Port 1 (Port 1)

Engine

FC6A Series MicroSmart (CAN J1939 All-in-One Type)

CAN Port

CAN

ENERAL INFORMATION

Operator Interface Connectivity

The FC6A Series MicroSmart can perform maintenance communication with IDEC operator interfaces using Ethernet port 1, serial port 1, and communication cartridge. FC6A Series MicroSmart device values can be monitored and modified by the connected operator interface. An Ethernet cable or an O/I communication cable operator interface.

For details on the communication settings, see the "WindO/I-NV2 User's Manual", the "WindO/I-NV3 User's Manual", and the "WindO/I-NV4 User's Manual".

Supported ports

is used to connect the FC6A Series MicroSmart and the

USB Port Serial Port 1 Ethernet Port 1

No Yes Yes Yes No

Communication

Cartridge

CAN Port

■ 1:1 Maintenance Communication Example with an IDEC Operator Interface Using Serial Port 1

This example shows maintenance communication between the FC6A Series MicroSmart and an operator interface, as well as monitoring and changing FC6A Series MicroSmart device values using the operator interface. An IDEC operator interface is connected to serial port 1 of the FC6A Series MicroSmart.

*1 For details on O/I communication cables, see "Cables" on page A-13.

Using J1939 Communication

The CAN J1939 All-in-One Type can be connected to a J1939 communication network using the CAN port and it can communicate with other J1939 communication-compatible devices. Messages that conform to the SAE J1939 standard can be sent and received.

For details on J1939 communication, see the "FC6A Series MicroSmart All-in-One Type Communication Manual".

Supported ports

■ CAN Port Usage Example

This example shows the FC6A Series MicroSmart communicating with a J1939-compatible engine. The CAN port of the CAN J1939 All-in-One Type is connected to the engine.

USB Port Serial Port 1 Ethernet Port 1

No No No No Yes

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Cartridge

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This chapter describes the part names and specifications of the modules that make up the FC6A Series MicroSmart.

Various types of modules are available for the FC6A Series MicroSmart, including CPU modules (All-in-One Type, CAN J1939 All-inOne Type), expansion I/O modules (input modules, output modules, mixed I/O modules), functional modules (analog modules, PID modules), and option modules (expansion interface module, HMI module, analog cartridges, communication cartridges).

RODUCT

PECIFICATIONS

Normal Operating Conditions

The normal operating conditions common to the modules are as follows.

Ambient Operating Temperature -10 to+55°C

Ambient Storage Temperature -25 to+70°C (no freezing)

Relative Humidity 10 to 95%, no condensation

Storage Humidity 10 to 95%, no condensation

Pollution Degree 2 (IEC60664-1)

Degree of Protection IP20 (IEC60529)

Atmosphere No corrosive gas

Altitude or Air Pressure

Installation Location Inside cabinet

Device Class Open equipment

Overvoltage Category II

Vibration Resistance

Shock Resistance 147 m/s2 (15 G), 11 ms, XYZ, 3 axes, 6 directions, 3 times each (IEC 61131-2)

EMC Immunity IEC/EN61131-2, Zone B compatibility

*1 The HMI module (FC6A-PH1) is 0 to 55°C.

DIN Rail Mounted

Panel Mounted

1,013 to 795 hPa (0 to 2,000 m) during operation

1,013 to 701 hPa (0 to 3,000 m) during transport

5 to 8.4 Hz half amplitude 3.5 mm, 8.4 to 150 Hz, acceleration 9.8 m/s2 (1 G), each direction XYZ, 2 hours (IEC/EN 61131-2)

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(23) Communication Connector

(24) Function Switch

(25) Analog Input

(2) Cartridge Slot 1

(22) SD Memory Card Slot

(21) USB Port

(20) Power Supply Terminals

(17) Ethernet Port 1

(19) LINK LED

(18) ACT LED

(16) Serial Port1

(15) Output Terminals

(4) Input Terminals

(1) Sensor Power Terminals

(Not used with DC power

supply types.)

(6) Expansion Connector

(5) Battery Holder

(26) Analog Potentiometer

(3) Cartridge Slot 2

Top

Right SideLeft Side

(7) Input LEDs [IN] (8) Output LEDs [OUT] (9) Power LED [PWR] (10) Run LED [RUN] (11) Error LED [ERR] (12) SD Memory Card Status LED [SD] (13) Battery Status LED [BAT] (14) Status LED [STAT]

(29) Dummy Cartridges

(34) USB Port Cover

(33) Power Supply Terminals Cover

(31) Serial Port 1 Cover

(32) Ethernet Port 1 Cover

Right SideLeft Side

(35) Communication Connector Protection Sticker

(30) Expansion Connector Protection Sticker

(27) SD Memory Card Cover (28) Analog Port Cover

RODUCT SPECIFICATIONS

CPU Module

All-in-One Type

The All-in-One Type CPU module is available in two types: the All-in-One Type equipped with analog input and serial ports (RS232C/RS-485) and the CAN J1939 All-in-One Type equipped with a CAN port.

Part Names and Functions

■ All-in-One Type

Example: FC6A-C40R1AE

The content in brackets is the LED indicator name on the FC6A Series MicroSmart.

LED Indicators

16-I/O Type 24-I/O Type 40-I/O Type

01234567

(7)

0123456

OUT

(8)

(9)

(14)

(13)(12)(11)(10)

01234567

(7)

01234567

(8)

10 11 1213 1415

10 11

OUT

(9)

(14)

(13)(12)(11)(10)

01234567

10 11 1213 1415 16 17

01234567

(7)

20 21 2223 2425 26 27

10 11 1213 1415 16 17

OUT

(8)

(9)

(14)

(13)(12)(11)(10)

PWR

RUN

ERRSDBAT

STAT

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PWR

RUN

ERRSDBAT

PWR

RUN

ERRSDBAT

STAT

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RODUCT SPECIFICATIONS

(1) Sensor power terminals (AC power type)

These terminals supply DC power (24V DC, 250 mA) for a sensor (can also be used as a power supply for inputs).

The DC power type does not use these terminals.

(2) Cartridge Slot 1

This slot is used for installing an analog cartridge or communication cartridge.

(3) Cartridge Slot 2 (40-I/O type only)

This slot is used for installing an analog cartridge or communication cartridge.

The 16-I/O and 24-I/O types do not have this slot.

(4) Input Terminals

These terminals connect input devices such as push buttons and limit switches. DC inputs are both sinks and sources.

(5) Battery Holder

This holder is for installing the backup battery.

(6) Expansion Connector

This connector is used to connect expansion modules.

(7) Input LEDs [IN]

These LEDs turn on when an input is on. The LED with the corresponding number turns on.

(8) Output LEDs [OUT]

These LEDs turn on when an output is on. The LED with the corresponding number turns on.

(9) Power LED [PWR]

This LED turns on when power is supplied to the CPU module.

(10) Run LED [RUN]

This LED turns on while the CPU module is running the user program.

This LED flashes when using certain functions while the user program is running.

LED Status

ON • While the CPU module is running the user program

Slow flashing (1 s cycle)

Quick flashing (100 ms cycle)

• While the CPU module is in USB boot

• When executing the forced I/O function while the user program is running

• When updating the user program or system software while the CPU module is in USB boot

• When executing the forced I/O function while the user program is stopped

(11) Error LED [ERR]

This LED turns on when an error occurs in the CPU module.

(12) SD Memory Card Status LED [SD]

This LED turns on or flashes when the SD memory card is being read or written.

LED Status

• When the SD memory card is not inserted

OFF

ON • The standby state where the SD memory card can be written or read

Slow flashing (1 s cycle)

Quick flashing (100 ms cycle) • Reading or writing the SD memory card

• When an unsupported or unformatted SD memory card was inserted

• When access to the SD memory card was stopped by the SD memory card access stop flag (M8076)

• When the FC6A Series MicroSmart power is off

• When the FC6A Series MicroSmart is recognizing the SD memory card

• When the FC6A Series MicroSmart is stopping access due to the SD memory card access stop flag (M8076) turning on (slow flashing, then off)

(13) Battery Status LED [BAT]

This LED turns on or flashes when the backup battery level is low.

LED Condition Battery Status

Off Battery voltage 2,300 < (D8056) Normal Sufficient battery level.

Flashing (1 s cycle) 2,300 ≥ battery voltage 2,000 < (D8056) Warning Low battery level.

On 2,000 ≥ battery voltage (D8056) Dead battery The battery is almost dead. Or no battery.

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(14) Status LED [STAT]

This LED can be turned on or off in the user program.

(15) Output Terminals

These terminals connect output devices such as electromagnetic switches and solenoid valves. The CPU module is available in the relay output type (240V AC: 2 A, 30V DC: 2 A), the transistor sink output type (0.5 A), and the transistor protection source output type (0.5 A).

(16) Serial Port 1

This port allows serial communication with connected devices that are equipped with a serial interface (RS-232C or RS-485).

(17) Ethernet Port 1

This port allows Ethernet communication with connected devices that are equipped with an Ethernet interface.

(18) ACT LED

This LED flashes when sending or receiving data while the LINK LED is on.

(19) LINK LED

This LED is on when a network-compatible device is connected to Ethernet Port 1.

(20) Power Supply Terminals

These terminals are used to supply power to the CPU module. The AC power type uses an AC power supply (100 to 240 V). The DC power type is available as the 24V DC power type and the 12V DC power type.

(21) USB Port

A mini-B type USB 2.0 connector. A USB cable can be attached to the FC6A Series MicroSmart and connected to a PC to download and upload user programs using WindLDR.

(22) SD Memory Card Slot

This slot is for inserting the SD memory card. The SD memory card allows for data logs using the DLOG/TRACE instructions, reading and writing device data, downloads from the SD memory card (user program, system software, web page), and uploads to the SD memory card.

(23) Communication Connector

This connector is used to connect the HMI module.

(24) Function Switch

This switch turns M8073 on or off (default setting: 0 (off)).

You can run or stop the CPU module with this switch by enabling Run/Stop PLC by Function Switch in WindLDR (default setting: enabled).

For details on the function switch, see Chapter 5 "Function Switch Configuration" on page 5-9.

(25) Analog Input

The connector for the analog input.

(26) Analog Potentiometer

A volume for setting a timer or other device. This allows an analog value used in the user program to be set without the use of an external device.

(27) SD Memory Card Cover

An openable cover that protects the SD memory card and function switch. Open the SD memory card cover when inserting or ejecting the SD memory card and when using the function switch.

(28) Analog Port Cover

A removable cover that protects the analog input and analog potentiometer. When using these, remove the analog port cover.

(29) Dummy Cartridges

Removable dummy cartridges that protect the cartridge slots. Remove the dummy cartridge when connecting an analog cartridge or communication cartridge.

(30) Expansion Connector Protection Sticker

This sticker protects the expansion connector. Remove the expansion connector protection sticker when connecting an expansion module.

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(31) Serial Port 1 Cover

A removable cover that protects Serial Port 1. When using the serial port, remove the Serial Port 1 cover.

(32) Ethernet Port 1 Cover

A removable cover that protects Ethernet Port 1. When using the Ethernet port, remove the Ethernet Port 1 cover.

(33) Power Supply Terminals Cover

An openable cover that protects the power supply terminals. Open the power supply terminals cover when removing and attaching the power supply terminals.

(34) USB Port Cover

An openable cover that protects the USB port. When using the USB port, open the USB port cover.

(35) Communication Connector Protection Sticker

This sticker protects the communication connector. Remove the communication connector protection sticker when connecting the HMI module.

■ CAN J1939 All-in-One Type

Example: FC6A-C40R1AEJ

(1) Sensor Power Terminals

(Not used with DC power

(24) Function Switch

(23) Communication Connector

(22) SD Memory Card Slot

(21) USB Port

(20) Power Supply Terminals

(25) SD Memory Card Cover

(31) Communication Connector Protection Sticker

supply types.)

(19) LINK LED

(2) Cartridge Slot 1

(3) Cartridge Slot 2

(16) CAN Ports

(17) Ethernet Port 1

(18) ACT LED

(4) Input Terminals

(15) Output Terminals

(26) Dummy Cartridges

(5) Battery Holder

Top

(6) Expansion Connector

Right SideLeft Side

(7) Input LEDs [IN] (8) Output LEDs [OUT] (9) Power LED [PWR] (10) Run LED [RUN] (11) Error LED [ERR] (12) SD Memory Card Status LED [SD] (13) Battery Status LED [BAT] (14) Status LED [STAT]

(27) Expansion Connector Protection Sticker

(30) USB Port Cover

(29) Power Supply Terminals Cover

(28) Ethernet Port 1 Cover

The content in brackets is the LED indicator name on the FC6A Series MicroSmart.

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LED Indicators

01234567

10 11 1213 1415 16 17

(7)

20 21 2223 2425 26 27

01234567

10 11 1213 1415 16 17

OUT

(8)

(9)

PWR

RUN

(13)(12)(11)(10)

ERRSDBAT

(14)

STAT

(1) Sensor power terminals (AC power type)

These terminals supply DC power (24V DC, 250 mA) for a sensor (can also be used as a power supply for inputs).

The DC power type does not use these terminals.

(2) Cartridge Slot 1

This slot is used for installing an analog cartridge or communication cartridge.

(3) Cartridge Slot 2

This slot is used for installing an analog cartridge or communication cartridge.

(4) Input Terminals

These terminals connect input devices such as push buttons and limit switches. DC inputs are both sinks and sources.

(5) Battery Holder

This holder is for installing the backup battery.

(6) Expansion Connector

This connector is used to connect expansion modules.

(7) Input LEDs [IN]

These LEDs turn on when an input is on. The LED with the corresponding number turns on.

(8) Output LEDs [OUT]

These LEDs turn on when an output is on. The LED with the corresponding number turns on.

(9) Power LED [PWR]

This LED turns on when power is supplied to the CPU module.

(10) Run LED [RUN]

This LED turns on while the CPU module is running the user program. This LED flashes when using certain functions while the user program is running.

LED Status

ON • While the CPU module is running the user program

Slow flashing (1 s cycle)

Quick flashing (100 ms cycle)

• While the CPU module is in USB boot

• When executing the forced I/O function while the user program is running

• When updating the user program or system software while the CPU module is in USB boot

• When executing the forced I/O function while the user program is stopped

(11) Error LED [ERR]

This LED turns on when an error occurs in the CPU module.

(12) SD Memory Card Status LED [SD]

This LED turns on or flashes when the SD memory card is being read or written.

LED Status

• When the SD memory card is not inserted

OFF

ON • The standby state where the SD memory card can be written or read

Slow flashing (1 s cycle)

Quick flashing (100 ms cycle) • Reading or writing the SD memory card

• When an unsupported or unformatted SD memory card was inserted

• When access to the SD memory card was stopped by the SD memory card access stop flag (M8076)

• When the FC6A Series MicroSmart power is off

• When the FC6A Series MicroSmart is recognizing the SD memory card

• When the FC6A Series MicroSmart is stopping access due to the SD memory card access stop flag (M8076) turning on (slow flashing, then off)

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(13) Battery Status LED [BAT]

This LED turns on or flashes when the remaining voltage in the backup battery is low.

LED Condition Battery Status

Off Battery voltage (D8449) > 2,300 Normal Sufficient battery level.

Flashing (1 s cycle) 2,300 ≥ battery voltage (D8449) > 2,000 Warning Low battery level.

On 2,000 ≥ battery voltage (D8449) Dead battery The battery is almost dead. Or no battery.

(14) Status LED [STAT]

This LED can be turned on or off in the user program.

(15) Output Terminals

(16) CAN Ports

These ports allow J1939 communication.

(17) Ethernet Port 1

This port allows Ethernet communication with connected devices that are equipped with an Ethernet interface.

(18) ACT LED

This LED flashes when sending or receiving data while the LINK LED is on.

(19) LINK LED

This LED is on when a network-compatible device is connected to Ethernet Port 1.

(20) Power Supply Terminals

These terminals are used to supply power to the CPU module.

The AC power type uses an AC power supply (100 to 240 V).

The DC power type is available as the 24V DC power type and the 12V DC power type.

(21) USB Port

A mini-B type USB 2.0 connector. A USB cable can be attached to the FC6A Series MicroSmart and connected to a PC to download and upload user programs using WindLDR.

(22) SD Memory Card Slot

This slot is for inserting the SD memory card. This slot is for inserting the SD memory card. The SD memory card allows for data logs using the DLOG/TRACE instructions, reading and writing device data, downloads from the SD memory card (user program, system software, web page), and uploads to the SD memory card.

(23) Communication connector

This connector is used to connect the HMI module.

(24) Function Switch

This switch turns M8073 on or off (default setting: 0 (off)).

You can run or stop the CPU module with this switch by enabling Run/Stop PLC by Function Switch in WindLDR (default setting: enabled).

For details on the function switch, see Chapter 5 "Function Switch Configuration" on page 5-9.

(25) SD Memory Card Cover

An openable cover that protects the SD memory card and function switch. Open the SD memory card cover when inserting or ejecting the SD memory card and when using the function switch.

(26) Dummy Cartridges

Removable dummy cartridges that protect the cartridge slots. Remove the dummy cartridge when connecting an analog cartridge or communication cartridge.

(27) Expansion Connector Protection Sticker

This sticker protects the expansion connector. Remove the expansion connector protection sticker when connecting an expansion module.

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(28) Ethernet Port 1 Cover

A removable cover that protects Ethernet Port 1. When using the Ethernet port, remove the Ethernet Port 1 cover.

(29) Power Supply Terminals Cover

An openable cover that protects the power supply terminals. Open the power supply terminals cover when removing and attaching the power supply terminals.

(30) USB Port Cover

An openable cover that protects the USB port. When using the USB port, open the USB port cover.

(31) Communication Connector Protection Sticker

This sticker protects the communication connector. Remove the communication connector protection sticker when connecting the HMI module.

Power Supply Specifications

■ AC Power Type

Type No. FC6A-C16R1AE, FC6A-C24R1AE, FC6A-C40R1AE, FC6A-C40R1AEJ

Rated Operating Voltage 100 to 240V AC

Voltage Fluctuation Range 85 to 264V AC

Rated Power Frequency 50/60 Hz (47 to 63 Hz)

Maximum Power Consumption Standalone When Maximum Load is Connected

FC6A-C16R1AE 33 VA 54 VA

FC6A-C24R1AE 35 VA 61 VA

FC6A-C40R1AE 41 VA 74 VA

FC6A-C40R1AEJ 37 VA 74 VA

Allowable Momentary Power Interruption

Withstand Voltage

Insulation Resistance

Inrush Current 40 A maximum

Isolation Between power terminal and internal circuit: Transformer isolated

Ground D-type ground (Class 3 ground)

Grounding Wire See "Recommended Ferrule List" on page 3-34

Power Supply Wire See "Recommended Ferrule List" on page 3-34

Effect of Improper Power Supply Connection

FC6A-C16R1AE 370 g

Weight

FC6A-C24R1AE 420 g

FC6A-C40R1AE 560 g

FC6A-C40R1AEJ 560 g

10 ms or longer (when rated power supply voltage)

Between power and PE terminals: 1,500V AC, 1 minute

Between input and PE terminals: 1,500V AC, 1 minute

Between relay output and PE terminals: 2,300V AC, 1 minute

Between power and input terminals: 1,500V AC, 1 minute

Between power and relay output terminals: 2,300V AC, 1 minute

Between input and relay output terminals: 2,300V AC, 1 minute

Between power and PE terminals: 100 MΩ or higher (500V DC insulation resistance tester)

Between input and PE terminals: 100 MΩ or higher (500V DC insulation resistance tester)

Between relay output and PE terminals: 100 MΩ or higher (500V DC insulation resistance tester)

Between power and input terminals: 100 MΩ or higher (500V DC insulation resistance tester)

Between power and relay output terminals: 100 MΩ or higher (500V DC insulation resistance tester)

Between input and relay output terminals: 100 MΩ or higher (500V DC insulation resistance tester)

Reverse polarity: Normal operation

Improper voltage or frequency: Permanent damage may be caused

Improper lead connection: Permanent damage may be caused

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■ 24V DC Power Type

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RODUCT SPECIFICATIONS

Type No.

Rated Power Voltage 24V DC

Voltage Fluctuation Range 20.4 to 28.8V DC (including ripple)

Maximum Power Consumption Standalone When Maximum Load is Connected

FC6A-C16R1CE 3.36 W (24V DC) 13.44 W (24V DC)

FC6A-C16K1CE 4.56 W (24V DC) 13.44 W (24V DC)

FC6A-C16P1CE 4.56 W (24V DC) 13.44 W (24V DC)

FC6A-C24R1CE 3.72 W (24V DC) 16.32 W (24V DC)

FC6A-C24K1CE 4.8 W (24V DC) 16.32 W (24V DC)

FC6A-C24P1CE 4.8 W (24V DC) 16.32 W (24V DC)

FC6A-C40R1CE 4.68 W (24V DC) 21.84 W (24V DC)

FC6A-C40K1CE 4.92 W (24V DC) 21.84 W (24V DC)

FC6A-C40P1CE 4.92 W (24V DC) 21.84 W (24V DC)

FC6A-C40R1CEJ 4.92 W (24V DC) 21.84 W (24V DC)

FC6A-C40K1CEJ 4.2 W (24V DC) 21.84 W (24V DC)

FC6A-C40P1CEJ 4.2 W (24V DC) 21.84 W (24V DC)

Allowable Momentary Power Interruption

Withstand Voltage

Insulation Resistance

Inrush Current 35 A maximum

Isolation Between power terminal and internal circuit: Transformer isolated

Ground D-type ground (Class 3 ground)

Grounding Wire See "Recommended Ferrule List" on page 3-34

Power Supply Wire See "Recommended Ferrule List" on page 3-34

Effect of Improper Power Supply Connection

FC6A-C16R1CE, FC6A-C16K1CE, FC6A-C16P1CE, FC6A-C24R1CE, FC6A-C24K1CE, FC6A-C24P1CE, FC6A-C40R1CE, FC6A-C40K1CE, FC6A-C40P1CE, FC6A-C40R1CEJ, FC6A-C40K1CEJ, FC6A-C40P1CEJ

10 ms or longer (when rated power supply voltage)

Between power and FE terminals: 500V AC, 1 minute

Between input and FE terminals: 500V AC, 1 minute

Between transistor output and FE terminals: 500V AC, 1 minute

Between relay output and FE terminals: 2,300V AC, 1 minute

Between power and input terminals: 500V AC, 1 minute

Between power and transistor output terminals: 500V AC, 1 minute

Between power and relay output terminals: 2,300V AC, 1 minute

Between input and transistor output terminals: 500V AC, 1 minute

Between input and relay output terminals: 2,300V AC, 1 minute

Between power and FE terminals: 100 MΩ or higher (500V DC insulation resistance tester)

Between input and FE terminals: 100 MΩ or higher (500V DC insulation resistance tester)

Between transistor output and FE terminals: 100 MΩ or higher (500V DC insulation resistance tester)

Between relay output and FE terminals: 100 MΩ or higher (500V DC insulation resistance tester)

Between power and input terminals: 100 MΩ or higher (500V DC insulation resistance tester)

Between power and transistor output terminals: 100 MΩ or higher (500V DC insulation resistance tester)

Between power and relay output terminals: 100 MΩ or higher (500V DC insulation resistance tester)

Between input and transistor output terminals: 100 MΩ or higher (500V DC insulation resistance tester)

Between input and relay output terminals: 100 MΩ or higher (500V DC insulation resistance tester)

Reverse polarity: Normal operation

Improper voltage or frequency: Permanent damage may be caused

Improper lead connection: Permanent damage may be caused

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FC6A-C16R1CE 350 g

FC6A-C16K1CE 340 g

FC6A-C16P1CE 340 g

FC6A-C24R1CE 400 g

FC6A-C24K1CE 380 g

Weight

FC6A-C24P1CE 380 g

FC6A-C40R1CE 530 g

FC6A-C40K1CE 480 g

FC6A-C40P1CE 480 g

FC6A-C40R1CEJ 530 g

FC6A-C40K1CEJ 480 g

FC6A-C40P1CEJ 480 g

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■ 12V DC Power Type

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RODUCT SPECIFICATIONS

Type No.

Rated Power Voltage 12V DC

Voltage Fluctuation Range 10.2 to 18V DC (including ripple)

Maximum Power Consumption Standalone When Maximum Load is Connected

FC6A-C40R1DE 4.14 W (12V DC) 23.28 W (12V DC)

FC6A-C40K1DE 3.12 W (12V DC) 23.28 W (12V DC)

FC6A-C40P1DE 3.12 W (12V DC) 23.28 W (12V DC)

FC6A-C40R1DEJ 4.08 W (12V DC) 23.28 W (12V DC)

FC6A-C40K1DEJ 3.84 W (12V DC) 23.28 W (12V DC)

FC6A-C40P1DEJ 3.84 W (12V DC) 23.28 W (12V DC)

Allowable Momentary Power Interruption

Withstand Voltage

Insulation Resistance

Inrush Current 35 A maximum

Isolation Between power terminal and internal circuit: Transformer isolated

Ground D-type ground (Class 3 ground)

Grounding Wire See "Recommended Ferrule List" on page 3-34

Power Supply Wire See "Recommended Ferrule List" on page 3-34

Effect of Improper Power Supply Connection

FC6A-C40R1DE 560 g

FC6A-C40K1DE 530 g

Weight

FC6A-C40P1DE 530 g

FC6A-C40R1DEJ 560 g

FC6A-C40K1DEJ 530 g

FC6A-C40P1DEJ 530 g