ICP PYPA60HA2, PYPA60HA1, PYPA48HA2, PYPA48HA1, PYPA48GA1 Owner’s Manual

...

Installation Instructions

I DIRECT DRIVE BLOWER

PH55/PYPA SERIES

U SINGLE PACKAGE HEAT

PUMPS c_

ELECTRIC HEAT

(OPTIONAL)

TABLEOFCONTENTS

1, SAFETYLABELINGANDSIGNALWORDS .................... 2

2. UNITDIMENSIONS ...................................... 2

3, SAFEINSTALLATIONREQUIREMENTS....................... 2

4. LOCATINGTHE UNIT .................................... 2

5, UNITELECTRICALWIRING................................ 4

6,WIRINGDIAGRAMS ..................................... 8

7, ELECTRICNEATINSTALLATIONGENERALINFORMATION ...... 10

8. INSTALLINGELECTRICHEATACESSORY................... 10

9. HEATERELECTRICALWIRING ........................... 11

10.RAIN SHIELDINSTALLATION............................ 15

11,AIR DISTRIBUTIONSYSTEM............................. 15

12.START-UPPROCEDURES.............................. 15

13.SEQUENCEOFOPERATION ............................ 17

14.OPERATION ......................................... 18

Printed in U.S.A. LP-1 1/23/03 427 01 1004 01

1. Safety Labelinq and Siqnal Words

Danger, Warning and Caution

The signal words DANGER, WARNING and CAUTION are used to identi- fy levels of hazard seriousness. The signal word DANGER is only used on product labels to signify an immediate hazard. The signal words WARN- ING and CAUTION will be used on product labels and throughout this

manual and other manuals that may apply to the product.

2. Dimensions

NOTE: DUCT COLLARS ATTACHED TO SUPPLY AND RETURN MUST BE REVERSED AT INSTALLATION. SEEINSTRUCTIONS ON PAGE 2.

ALL DIMENSIONS IN INCHES

ROUND FLANGE

WILL 3/8 DIA HOLE** ACCOMMODATE

COIL

ACCESS

" tl_ I

PANEL

PRESSURE

26 3/4

<i PORTS

* ELECTRICAL ACCESS FOR LINE VOLTAGE POWER SUPPLY-ONE FOR UNIT, ONE FOR HEATER ** FOR LOW VOLTAGE WIRING

81 \

CONDENSATE DRAIN

CONNECTION

14" DIA. RETURN DUCT

m___

10 9

3 11/2 I-1 1/2

41 1/2

ROUND SHAPED FLANGE WILL ACCOMMODATE 12" DiA SUPPLY DUCT

. 1 1/4 DIA.* / 1 1/4 DIA.*

3. Safe Installation Requirements 4. Locating The Unit

The unit is designed for outdoor installation only. Place the unit on a plat- form at ground level. The unit may be installed on a concrete slab of 48"

Installation or repairs made by unqualified persons can result

in hazards to you and others. Installation MUST conform with local building codes or, in the absence of local codes, with the

National Electrical Code NFPA70-1990 or current edition.

The information contained in this manual is intended for use by a qualified service technician familiar with safety proce- dures and equipped with the proper tools and test instru-

ments.

Failure to carefully read and follow all instructions in this

manual can result in unit malfunction, property damage, per- sonal injury and/or death.

• Seal supply and return air ducts.

• Check to see that filters are installed correctly and are the proper type and size.

NOTE: It is the personal responsibility and obligation of the customer to contact a qualified installer to ensure that the installation is adequate and conforms to governing codes and ordinances.

CAUTION

Do NOT operate unit in a corrosive atmosphere containing chlorine,

fluorine, or any other corrosive chemicals.

(1219mm) x 48" (1219mm) dimensions. Cement blocks on a 3" sand footing will also work. The slab or blocks SHOULD NOT be in contact with any part ofthe structure. Check local codes covering zoning, noise, plat- forms, etc..

If practical avoid locating next to fresh air intakes, vent or bedroom win- dows. Noise may carry into the openings and disturb people inside.

Avoid installations under roof overhangs without guttering. Water draining from the roof onto the unit could produce excessive noise, and may cause

ice to build up on coil or fan. Placement ofthe unit should be in a well drained area or the unit MUST be

supported high enough so runoff will not enter the unit. Do not locate unit where heat, lint or exhaust fumes will be discharged on

unit (as from dryer vents.)

Clearances

Minimum clearances, as specified in FIGURE 1, MUST be maintained from adjacent structures to provide adequate air circulation and room for service personnel.

While minimum clearances are acceptable for safety reasons, they may not allow adequate air circulation around the unit for proper operation.

Whenever possible, itis desirable to allowadditional clearance, especially around the condenser inlet and discharge openings.

Do NOT install the unit in a recessed or confined area that will permit dis- charged air from the condenser to recirculate to the condenser inlet.

2 427 01 1004 01

Minimum Clearances to Combustible Construction

SERVICE ACCESS CLEARANCES

Blower Access Panel Side .......................... 30" (762mm)

Electrical Access Panel Side ........................ 30" (762mm)

OPERATIONAL CLEARANCES Combustible Base

(Wood or Class A, B or C

roof covering material) ......................... 0"

Supply and Return Air Ducts ................................. 0"

Duct Connection Side

............................................. 0 !_

Clearance between Overhang

Clearance around Condenser Coil area to wall or shrubs ........ 10"

FIGURE i Minimum Clearances and Access Panels

Evaporator 48" Minimum Overhang Clearance

Access Panel

and Top of Unit ..................... 48" (1219mm)

Overhang

10"around

f condenser

coil area

Installing Duct Collars

Duct collars are supplied with the unit and are attached to the supply and return openings with the flanges tothe inside and must be reversed before

unit's installation.

Blower/Electrical Access Panel

,,_ Cover Plate

Installation

CAUTION

The unit must be installed with a slope no greater than 1/8" per foot

(10mm per meter), For side to side leveling, the condensate drain

side side MUST always be lower.

The unit MUST be situated in such a way as to provide safe access for servicing.

The platform may be made of either concrete or pressure treated wood and MUST be level and strong enough to support the unit's weight.

1.Remove the screws from the collars and reverse them so the flange is to the outside.

2.Make sure when pushing the collars into place that the "V" flange of the collars seats into the supply and return holes securely.

3.Re-install screw in each collar so it goes through both of the holes in the collar end. It does not matter how the ends of the collar overlap

in order to accomplish this.

FIGURE ;3 I Duct Collar Installation

Position platform separate from the building's foundation.

Install in a well-drained area, with the top surface of the platform

above grade level and above the average winter snow levels to

prevent coil blockage.

Platform MUST be high enough to allow for proper condensate

drainage.

3 427 01 1004 01

Condensate Drain

The condensate drain outlet is a 3/4" (19.1 mm) threaded female PVC con- nection located at the bottom ofthe unit to the left of the evaporator access

panel. The circulating blower and the condenser fan create a negative pressure

on the condensate drain line that will prevent the condensate from drain- ing properly without a trap. To combat this negative pressure, a field sup- plied condensate trap that will allow a standing column of water of at least

2" (50.8mm) MUST be installed. The outlet of the trap must be at least 1" below the unit drain connection. Install the trap as near to the unit as possible for proper drainage.

A 3/4" (19.1 mm) drain line MUST be installed ifrequired by local codes or if location of unit requires it. Run the drain line to an open drain or other suit- able disposal point.

FIGURE 4 J Condensate Drain information*

3/4" (19,1mm)

Threaded Female PVC Fitting

1,, I

(25.4mm)

3/4" (19.1mm) Drain Line

All exposed line voltage connections MUST be made through liquid tight conduit to prevent water from entering the unit through the electrical ac-

cess..

Ground Connections

A ground lug is installed on the control plate (or electric heat mounting plate) for the ground connection. Use a copper conductor of the appropri-

ate size from the unit to a grounded connection in the electrical service panel or to a properly driven and electrically grounded ground rod. See warning on this page.

Line Voltage Wiring

Do NOT complete line voltage connections until unit is permanently grounded. All line voltage connections and the ground connection MUST

be made with copper wire. Connections for line voltage are made on the unit electrical control plate

(see FIGURE 6). For access, remove the Blower/Electrical access panel. Refer to applicable wiring diagram in this Manual. Complete the line ser-

vice connections to the contactor 'U terminals on the electrical control plate. Check all screw terminals to ensure they are tight.

NOTE: If an Electric Heat Accessory is installed, refer to the Electric Heat Accessory section of this manual to determine line voltage connections. The Electric HeatAccessory mounts inside the unit in the heater box. Field supplied line voltage wires for the Electric Heat Accessory (separate from the field supplied line voltage wires to the unit) connect to the appropriate

circuit breaker (if used) in the Electric Heat Accessory.

* Condensate trap MUST be installed.

5. Unit Electrical Wiring

Electrical shock hazard.

Disconnect power at fuse box or service panel before making

any electrical connections.

Unit MUST be grounded to electrical service panel.

Failure to follow this warning can result in property damage,

personal injury, and/or death.

NOTE: All electrical work MUST conform with the requirements of local

codes and ordinances and in the United States with National Electrical CodeANSI/NFPA 70-1990 (orcurrent edition). Providelinevoltage pow-

er supply from a separate fused circuit with a disconnect switch (when re- quired) located within sight of the unit. Supply voltage, amperage, fuse

and disconnect switch sizes MUST conform with local codes and ordi- nances.

Wiring MUST be protected from possible mechanical damage and MUST

NOT interfere with removal of access panels, filters, etc.

Converting 230V Units to 208V

To convert 230V units to 208V:

1.Turn electric power OFF.

2.Remove the blower/electrical access panel.

3. Locate the 24V control transformer.

4. Remove wire from the terminal labeled "240V" on the 24V control transformer and reconnect it to the 208V terminal of the 24V control

transformer.

5. Replace the electrical/compressor access panel.

Low Voltage Wiring

For access, remove the electrical control/blower access panel.

Referto theconnectionwiringdiagramfor the applicablemodeland tothe

instructions included with the thermostat.

Route low voltage wires through the port located on the rear panel and up

to the control box. NOTE: Ifan Electric Heat Accessory is installed, see the Electric Heat Ac-

cessory Installation Section of this manual for low voltage connections.

Thermostat Connections

The location of the thermostat has an important effect on the operation of the unit. See the thermostat instructions for proper connection. See FIGURE 5 for Low Voltage Wire Harness Connections

4 427 01 1004 01

FIGURE5 I HarnessElectr°niCconnectionTherm°statDiagramL°WVoltage Wi ri ng

_NOT Typical Thermostat SubbaseES: 1 Common maybe "B" or "X" on some T-stats.

[c]1

I i

I I I I I I I I /

A A A A

I I I I I

[Blue] [Green] [F_ed] [Yellow] [W_hite]

Corn Fan 24V Comp Elect. (when Cool Heat

used) Acces.

FIGURE 6 I Control Box Configuration

2 "W" may be "W2" on some T-stats.

[?] [,R] [O]

I I I I I I I I

Unit Low Voltage Wiring Harness.

i (wher],used)

',, [Orange] "_,Xk When outdoor \

thermostat is \ used, route this. I

valve

Reversing

(energized in cooling)

Field Installed Equipment

Wiring to be done in the field between the unit and other devices, or be- tween separate devices which are field installed and located, MUST NOT exceed the temperature limitations for type T wire and MUST be installed

according to the manufacturer's instructions for the devices.

Final Electrical Check

Make a final wiring check to be sure system is correctly wired. Inspect field installed wiring and the routing to ensure that rubbing or chafing due to

vibration will not occur. NOTE: Wiring MUST be installed so itis protected from possible mechani-

cal damage.

Low Volt Wire Entrance

Capacitor_

Ground lug%__ _oJ Component Wire

Contaotor Opening

Blower J___ _ //

Sequencer __;_ /_

Transformer\ ____. F //

oooooox

,neVo,We n,anoe

5 427 01 1004 01

6. Wire Diagrams

DANGER: ELECTRICAL SHOCK HAZARD DISCONNECT POWER BEFORE SERVICING

DUAL CAP

2-31/2 Ton Models

CONNECTION WIRING DIAGRAM

USE COPPER CONDUCTORS ONLY

208/230V 60HZ 1PH

_ CONT

B ND

LUG

PRt

TRANS

SEC

I...........R I

I IFMC

Ltc 3b

BK I

ELECT. HEAT PACKAGE

(WHEN USED)

I I

L _ J

FAN

R-RV

DEFROST

CONTROL

DEC

R C

O Y W

I I I

I I Lw+_ (w) DEFROST HEAT I

I L y (y) COMPRESSOR

L O -------e--(O) HEAT/COOL

BL .... -e-- (C) COMMON

R e- (R) 24 VAC

tF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THE APPLIANCE MUST BE REPLACED, IT MUST BE REPLACED WITH TYPE AWM-105 C OR ITS EQUIVALENT.

* SEE INSTALLATION INSTRUCTIONS FOR PROPER HEATING AND COOLING CONNECTIONS FOR YOUR UNIT

LINE VOLTAGE FACTORY COLOR CODE : BLACK BK GREEN G

/ LINE VOLTAGE FIELD BLUE BL ORANGE O

LOW VOLTAGE FACTORY BROWN BR RED R

= i i LOW VOLTAGE FIELD GRAY GY VIOLET V

...............................................................................................G •

Yr&---i

LOC OR

L_P___!

y •

(G) FAN

I I

WHITE W YELLOW Y

6 427 01 1004 01

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