Short types (nut affixing types)[Slim Small ROBO Cylinders] RN5N
Short types (tapped-hole mounting types) [Slim Small ROBO Cylinders] RP5N
Single guide types, [Slim Small ROBO Cylinders] GS5N
Double guide types, [Slim Small ROBO Cylinders] GD5N
Slide unit types, [Slim Small ROBO Cylinders] SD5N
IAI America, Inc.
Please Read Before Use
Thank you for purchasing our product.
This Operation Manual describes all necessary information to operate this product safely such as the
operation procedure, structure and maintenance procedure.
Before operation, read this manual carefully and fully understand it to operate this product safely. The
enclosed CD or DVD in this product package includes the Operation Manual for this product.
For the operation of this product, print out the necessary sections in the Operation Manual or display them
using the personal computer.
After reading through this manual, keep this Operation Manual at hand so that the operator of this
product can read it whenever necessary.
[Important]
x This Operating Manual is original.
x The product cannot be operated in any way unless expressly specified in this Operation Manual.
IAI shall assume no responsibility for the outcome of any operation not specified herein.
x Information contained in this Operation Manual is subject to change without notice for thepurpose of
product improvement.
x If you have any question or comment regarding the content of this manual, please contact theIAI
sales office near you.
x Using or copying all or part of this Operation Manual without permission is prohibited.
x The company names, names of products and trademarks of each company shown in thesentences
“Safety Guide” has been written to use the machine safely and so prevent personal injury or property damage
beforehand. Make sure to read it before the operation of this product.
Safety Precautions for Our Products
The common safety precautions for the use of any of our robots in each operation.
No.
1 Model Selection Ɣ This product has not been planned and designed for the application where high
Operation
Description
level of safety is required, so the guarantee of the protection of human life is
impossible. Accordingly, do not use it in any of the following applications.
1) Medical equipment used to maintain, control or otherwise affect human life or
physical health.
2) Mechanisms and machinery designed for the purpose of moving or transporting
people (For vehicle, railway facility or air navigation facility)
3) Important safety parts of machinery (Safety device, etc.)
Ɣ Do not use the product outside the specifications. Failure to do so may
considerably shorten the life of the product.
Ɣ Do not use it in any of the following environments.
1) Location where there is any inflammable gas, inflammable object or explosive
2) Place with potential exposure to radiation
3) Location with the ambient temperature or relative humidity exceeding the
specification range
4) Location where radiant heat is added from direct sunlight or other large heat
source
5) Location where condensation occurs due to abrupt temperature changes
6) Location where there is any corrosive gas (sulfuric acid or hydrochloric acid)
7) Location exposed to significant amount of dust, salt or iron powder
8) Location subject to direct vibration or impact
Ɣ For an actuator used in vertical orientation, select a model which is equipped with a
brake. If selecting a model with no brake, the moving part may drop when the
power is turned OFF and may cause an accident such as an injury or damage on
the work piece.
Description
-1-
No.
Operation
Description
Description
2 Transportation Ɣ When carrying a heavy object, do the work with two or more persons or utilize
equipment such as crane.
Ɣ When the work is carried out with 2 or more persons, make it clear who is to be the
leader and who to be the follower(s) and communicate well with each other to
ensure the safety of the workers.
Ɣ When in transportation, consider well about the positions to hold, weight and weight
balance and pay special attention to the carried object so it would not get hit or
dropped.
Ɣ Transport it using an appropriate transportation measure.
The actuators available for transportation with a crane have eyebolts attached or
there are tapped holes to attach bolts. Follow the instructions in the operation
manual for each model.
Ɣ Do not step or sit on the package.
Ɣ Do not put any heavy thing that can deform the package, on it.
Ɣ When using a crane capable of 1t or more of weight, have an operator who has
qualifications for crane operation and sling work.
Ɣ When using a crane or equivalent equipments, make sure not to hang a load that
weighs more than the equipment’s capability limit.
Ɣ Use a hook that is suitable for the load. Consider the safety factor of the hook in
such factors as shear strength.
Ɣ Do not get on the load that is hung on a crane.
Ɣ Do not leave a load hung up with a crane.
Ɣ Do not stand under the load that is hung up with a crane.
3 Storage and
Preservation
Ɣ The storage and preservation environment conforms to the installation
environment. However, especially give consideration to the prevention of
condensation.
Ɣ Store the products with a consideration not to fall them over or drop due to an act of
God such as earthquake.
4 Installation and
Start
(1) Installation of Robot Main Body and Controller, etc.
Ɣ Make sure to securely hold and fix the product (including the work part). A fall, drop
or abnormal motion of the product may cause a damage or injury.
Also, be equipped for a fall-over or drop due to an act of God such as earthquake.
Ɣ Do not get on or put anything on the product. Failure to do so may cause an
accidental fall, injury or damage to the product due to a drop of anything,
malfunction of the product, performance degradation, or shortening of its life.
Ɣ When using the product in any of the places specified below, provide a sufficient
shield.
1) Location where electric noise is generated
2) Location where high electrical or magnetic field is present
3) Location with the mains or power lines passing nearby
4) Location where the product may come in contact with water, oil or chemical
droplets
-2-
No.
Operation
Description
4 Installation and
Start
4 Installation and
Start
Description
(2) Cable Wiring
Ɣ Use our company’s genuine cables for connecting between the actuator and
controller, and for the teaching tool.
Ɣ Do not scratch on the cable. Do not bend it forcibly. Do not pull it. Do not coil it
around. Do not insert it. Do not put any heavy thing on it. Failure to do so may
cause a fire, electric shock or malfunction due to leakage or continuity error.
Ɣ Perform the wiring for the product, after turning OFF the power to the unit, so that
there is no wiring error.
Ɣ When the direct current power (+24V) is connected, take the great care of the
directions of positive and negative poles. If the connection direction is not correct, it
might cause a fire, product breakdown or malfunction.
Ɣ Connect the cable connector securely so that there is no disconnection or
looseness. Failure to do so may cause a fire, electric shock or malfunction of the
product.
Ɣ Never cut and/or reconnect the cables supplied with the product for the purpose of
extending or shortening the cable length. Failure to do so may cause the product to
malfunction or cause fire.
(3) Grounding
Ɣ The grounding operation should be performed to prevent an electric shock or
electrostatic charge, enhance the noise-resistance ability and control the
unnecessary electromagnetic radiation.
Ɣ For the ground terminal on the AC power cable of the controller and the grounding
plate in the control panel, make sure to use a twisted pair cable with wire thickness
0.5mm
2
(AWG20 or equivalent) or more for grounding work. For security grounding,
it is necessary to select an appropriate wire thickness suitable for the load. Perform
wiring that satisfies the specifications (electrical equipment technical standards).
Ɣ Perform Class D Grounding (former Class 3 Grounding with ground resistance
100: or below).
(4) Safety Measures
Ɣ When the work is carried out with 2 or more persons, make it clear who is to be the
leader and who to be the follower(s) and communicate well with each other to
ensure the safety of the workers.
Ɣ When the product is under operation or in the ready mode, take the safety
measures (such as the installation of safety and protection fence) so that nobody
can enter the area within the robot’s movable range. When the robot under
operation is touched, it may result in death or serious injury.
Ɣ Make sure to install the emergency stop circuit so that the unit can be stopped
immediately in an emergency during the unit operation.
Ɣ Take the safety measure not to start up the unit only with the power turning ON.
Failure to do so may start up the machine suddenly and cause an injury or damage
to the product.
Ɣ Take the safety measure not to start up the machine only with the emergency stop
cancellation or recovery after the power failure. Failure to do so may result in an
electric shock or injury due to unexpected power input.
Ɣ When the installation or adjustment operation is to be performed, give clear
warnings such as “Under Operation; Do not turn ON the power!” etc. Sudden power
input may cause an electric shock or injury.
Ɣ Take the measure so that the work part is not dropped in power failure or
emergency stop.
Ɣ Wear protection gloves, goggle or safety shoes, as necessary, to secure safety.
Ɣ Do not insert a finger or object in the openings in the product. Failure to do so may
cause an injury, electric shock, damage to the product or fire.
Ɣ When releasing the brake on a vertically oriented actuator, exercise precaution not
to pinch your hand or damage the work parts with the actuator dropped by gravity.
-3-
No.
Operation
Description
Description
5 Teaching Ɣ When the work is carried out with 2 or more persons, make it clear who is to be the
leader and who to be the follower(s) and communicate well with each other to
ensure the safety of the workers.
Ɣ Perform the teaching operation from outside the safety protection fence, if possible.
In the case that the operation is to be performed unavoidably inside the safety
protection fence, prepare the “Stipulations for the Operation” and make sure that all
the workers acknowledge and understand them well.
Ɣ When the operation is to be performed inside the safety protection fence, the
worker should have an emergency stop switch at hand with him so that the unit can
be stopped any time in an emergency.
Ɣ When the operation is to be performed inside the safety protection fence, in
addition to the workers, arrange a watchman so that the machine can be stopped
any time in an emergency. Also, keep watch on the operation so that any third
person can not operate the switches carelessly.
Ɣ Place a sign “Under Operation” at the position easy to see.
Ɣ When releasing the brake on a vertically oriented actuator, exercise precaution not
to pinch your hand or damage the work parts with the actuator dropped by gravity.
* Safety protection Fence : In the case that there is no safety protection fence, the
movable range should be indicated.
6 Trial Operation Ɣ When the work is carried out with 2 or more persons, make it clear who is to be the
leader and who to be the follower(s) and communicate well with each other to
ensure the safety of the workers.
Ɣ After the teaching or programming operation, perform the check operation one step
by one step and then shift to the automatic operation.
Ɣ When the check operation is to be performed inside the safety protection fence,
perform the check operation using the previously specified work procedure like the
teaching operation.
Ɣ Make sure to perform the programmed operation check at the safety speed. Failure
to do so may result in an accident due to unexpected motion caused by a program
error, etc.
Ɣ Do not touch the terminal block or any of the various setting switches in the power
ON mode. Failure to do so may result in an electric shock or malfunction.
7 Automatic
Operation
Ɣ Check before starting the automatic operation or rebooting after operation stop that
there is nobody in the safety protection fence.
Ɣ Before starting automatic operation, make sure that all peripheral equipment is in
an automatic-operation-ready state and there is no alarm indication.
Ɣ Make sure to operate automatic operation start from outside of the safety protection
fence.
Ɣ In the case that there is any abnormal heating, smoke, offensive smell, or abnormal
noise in the product, immediately stop the machine and turn OFF the power switch.
Failure to do so may result in a fire or damage to the product.
Ɣ When a power failure occurs, turn OFF the power switch. Failure to do so may
cause an injury or damage to the product, due to a sudden motion of the product in
the recovery operation from the power failure.
-4-
No.
Operation
Description
8 Maintenance and
Inspection
Ɣ When the work is carried out with 2 or more persons, make it clear who is to be the
leader and who to be the follower(s) and communicate well with each other to
Description
ensure the safety of the workers.
Ɣ Perform the work out of the safety protection fence, if possible. In the case that the
operation is to be performed unavoidably inside the safety protection fence, prepare
the “Stipulations for the Operation” and make sure that all the workers acknowledge
and understand them well.
Ɣ When the work is to be performed inside the safety protection fence, basically turn
OFF the power switch.
Ɣ When the operation is to be performed inside the safety protection fence, the
worker should have an emergency stop switch at hand with him so that the unit can
be stopped any time in an emergency.
Ɣ When the operation is to be performed inside the safety protection fence, in
addition to the workers, arrange a watchman so that the machine can be stopped
any time in an emergency. Also, keep watch on the operation so that any third
person can not operate the switches carelessly.
Ɣ Place a sign “Under Operation” at the position easy to see.
Ɣ For the grease for the guide or ball screw, use appropriate grease according to the
Operation Manual for each model.
Ɣ Do not perform the dielectric strength test. Failure to do so may result in a damage
to the product.
Ɣ When releasing the brake on a vertically oriented actuator, exercise precaution not
to pinch your hand or damage the work parts with the actuator dropped by gravity.
Ɣ The slider or rod may get misaligned OFF the stop position if the servo is turned
OFF. Be careful not to get injured or damaged due to an unnecessary operation.
Ɣ Pay attention not to lose the cover or untightened screws, and make sure to put the
product back to the original condition after maintenance and inspection works.
Use in incomplete condition may cause damage to the product or an injury.
* Safety protection Fence : In the case that there is no safety protection fence, the
movable range should be indicated.
9 Modification and
Dismantle
Ɣ Do not modify, disassemble, assemble or use of maintenance parts not specified
based at your own discretion.
10 Disposal Ɣ When the product becomes no longer usable or necessary, dispose of it properly as
an industrial waste.
Ɣ When removing the actuator for disposal, pay attention to drop of components
when detaching screws.
Ɣ Do not put the product in a fire when disposing of it.
The product may burst or generate toxic gases.
11 Other Ɣ Do not come close to the product or the harnesses if you are a person who requires
a support of medical devices such as a pacemaker. Doing so may affect the
performance of your medical device.
Ɣ See Overseas Specifications Compliance Manual to check whether complies if
necessary.
Ɣ For the handling of actuators and controllers, follow the dedicated operation manual
of each unit to ensure the safety.
-5-
Alert Indication
The safety precautions are divided into “Danger”, “Warning”, “Caution” and “Notice” according to the warning
level, as follows, and described in the Operation Manual for each model.
Level Degree of Danger and Damage Symbol
Danger
Warning
Caution
Notice
This indicates an imminently hazardous situation which, if the product is
not handled correctly, will result in death or serious injury.
This indicates a potentially hazardous situation which, if the product is not
handled correctly, could result in death or serious injury.
This indicates a potentially hazardous situation which, if the product is not
handled correctly, may result in minor injury or property damage.
This indicates lower possibility for the injury, but should be kept to use this
product properly.
Danger
Warning
Caution
Notice
-6-
Handling Precautions
1. Do not set a speed or acceleration/deceleration exceeding the applicable rating.
Do not set a speed or acceleration/deceleration exceeding the applicable rating. Doing so may result in vibration,
failure or shorter life. If an acceleration/deceleration exceeding the rating is set, creep may occur or the coupling
may slip.
2. Oil film of grease may run out if short-distance reciprocating operation is
performed.
When performing continuous reciprocating operation of a distance of 20 mm or shorter, oil film of grease may
run out. To recover oil film, perform approximately five cycles of a distance of 50 mm or longer, every 5,000 to
10,000 cycles, as a guideline
3. Do not hit the spiral cover with tools or similar or squeeze with fingers.
The spiral cover is a thin panel rolled in spirals. Exercise caution because it is deformed if you hit the spiral cover
with tools or squeeze with fingers.
Spiral cover
4. Do not apply external force on the rod from directions other than the rod traveling
direction.
Do not apply external force (radial load) on the rod from directions other than the rod traveling direction. If force
in the perpendicular or rotating direction is applied on the rod, the actuator may be damaged or malfunction.
If external force from directions other than the traveling direction is applied, mount an actuator with guide or
external guide.
5. Do not leave the product for a long time with the work piece attached on.
6. The slider for the actuator of Lead 10 may move when the servo is OFF even if
there is no load applied on it.
7. The operation noise may get loud in some conditions of use.
-7-
8. With short (RP5N/RN5N) actuators, do not directly move the actuator rod back and
forth without using a guide.
If the rod is moved back and forth directly without using a guide, the feed screw will receive an uneven load and
may bend or cause damage to the internal mechanism.
Warning: Do not directly move the actuator rod back and forth without using a guide. The feed screw will
receive an uneven load and may cause damage to the actuator.
9. With a low-lead type (lead: 2.5 mm), do not move the actuator back and forth by
forcibly pushing or pulling the rod side.
With a low-lead type, moving the actuator from the rod side generates strong resistance.
If the actuator is forcibly moved, the load applied to the feed screw may cause malfunction or damage. Use a
rotational tool (optional), etc., from the back side to turn the rotary shaft.
-8-
International Standards Compliances
This actuator complies with the following overseas standard.
Refer to Overseas Standard Compliance Manual (ME0287) for more detailed information.
CE Marking
Optional
-9-
Part Names
The names of the actuator parts are indicated below.
In this manual, the right and left are determined by viewing the actuator from the top and from the motor side.
Front refers to the side opposite the motor.
Short Types (Nut Affixing Types)
RN5N
Right
Front side
Rod end
bracket
* Refer to 11.1, “External Dimensions” for details.
Rear side
Left
Connector cover
Cable
Actuator (aluminum frame)
-10-
Short Types (Tapped-hole Mounting Types)
RP5N
Right
Front side
Rod end
bracket
Actuator (aluminum frame)
* Refer to 11.1, “External Dimensions” for details.
Single Guide Types
GS5N
Rear side
Left
Connector cover
Cable
Front side
Guide
bracket
Actuator (aluminum frame)
* Refer to 11.1, “External Dimensions” for details.
Right
Rear side
Left
Connector cover
Cable
-11-
r
Double Guide Types
GD5N
Guide
bracket
Actuator (aluminum frame)
* Refer to 11.1, “External Dimensions” for details.
Right
Rear side Front side
Left
Connector cover
Cable
Slide Unit Types
SD5N
Front side
Guide bracket
Cable
Right
Left
Connector cove
Rear side
Guide bracket
* Refer to 11.1, “External Dimensions” for details.
-12-
1. Checking the Product
If based on a standard configuration, this product consists of the items listed below.
Caution: Check the packed items against the packing specification. Should you find a wrong model
number or any missing item, please contact your IAI dealer or IAI.
K1: Cable exit from the left
K2: Cable exit from the front
K3: Cable exit from the right
CE: CE Marking
<Cable length>
N: None
P: 1 m
S: 3 m
M: 5 m
X: Specified length
R: Robot cable
<Applicable controller>
T2: SCON
SSEL
XSEL-P/Q
<Encoder type>
I: Incremental
<Motor type>
60 : 60W
<Stroke>
<Lead>
2.5/5.0/10.0
*1 This code may be included due to manufacturing reasons.
(It does not indicate the manufactured model number.)
(Note) With the SD5N, the standard cable exit direction is front (K2). The cable cannot exit from the rear.
-15-
2. Specifications
(1) Maximum speed
The maximum speed of the actuator is limited to prevent resonance of the ball screw shaft and also by the motor
speed limit.
Be sure to observe the applicable maximum speed shown in the table below.
Type
2. Specicationst
RN5N
RP5N
GS5N
GD5N
SD5N
(2) Maximum acceleration and payload capacity
Type
RN5N
RP5N
GS5N
GD5N
SD5N
Motor output
(W)
60
Motor output
(W)
60
Strokes and maximum speed limits (Unit: mm/s)
Lead (mm)
2.5
5.0
10.0
Lead (mm)Maximum acceleration (G)
2.5
5.0
10.0
Horizontal 0.2 20
Vertical 0.2 6
Horizontal 0.3 10
Vertical 0.2 3
Horizontal 0.3 5
Vertical 0.2 1.5
Horizontal/
Vertical
Horizontal 125 125
Vertical 125 125
Horizontal 250 250
Vertical 230 250
Horizontal 280 380
Vertical 230 330
Maximum speed
50 75
Maximum payload capacity
(kg)
(Note 1) For RN5N and RP5N, the values are those under the condition that the unit is equipped with a guide to
avoid the radial load and moment load applied on the tip.
The life for GS5N, GD5N and SD5N may differ depending on the radial load applied on the tip.
[Refer to 3. Life]
-16-
(3) Driving method
Type
Motor output
(W)
Lead (mm)Encoder pulses
*1
Ball screw specification
RN5N
2.5
RP5N
GS5N
60
5.0
1600 Rolled
GD5N
SD5N
10.0
(4) Common specifications
Item Specifications
Positioning repeatability
*1
r0.02 mm
Backlash*1 0.1 mm or less
Backlash*1 0.05 mm or less
*1 Initial value
8 mm
C10
*1. Number of pulses input to the controller.
2. Specications
-17-
3. Life
3.1 RN5N, RP5N
As a rough guide, the table below shows the life of each actuator type when operated at the maximum payload
capacity and maximum acceleration/deceleration.
It is the product life under an assumption that a guide is attached on the product so there is no radial load or
moment load applied on the rod.
3. Life
Stroke Life
50mm 5,000km or 50,000,000 times of back and forth operations
75mm 5,000km or 50,000,000 times of back and forth operations
3.2 GS5N, GD5N, SD5N
There difference for operation under the maximum acceleration and deceleration speeds may differ depending
on the radial load applied on the tip. However, the reference for the product life is as shown in the table below
even at the maximum.
Stroke Life
50mm 5,000km or 50,000,000 times of back and forth operations
75mm 5,000km or 50,000,000 times of back and forth operations
The relation between the radial load and the product life is as shown in the graph below:
[GS5N]
25
20
15
10
Radial load (N)
5
0
100100010000
Operated distance (Km)
-18-
50st
75st
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