Hyundai HDF15-5, HDF18-5 User Manual

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1,500 kg(3,000 lb)

■

1,750 kg(3,500 lb)

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Photo may include optional equipment.

NEW

Tier IIEngine

HDF15_18-5_taal_en 28-09-2005 12:53 Pagina 1

The

HDF 5

Series

Designed with a durable frame and built to offer excellent stability and smooth ride, HDF 5 Series trucks are real workhorses.

From external / internal loading and unloading of trucks and containers to yard work for the construction industry, whatever requirement arise, you can trust an HDF 5 Series truck to lift your business to greater heights.

■

Photo may include optional equipment.

KUBOTA V2203-M ENGINE

43.1 ps / 2,400 rpm

KUBOTA V2203-M ENGINE

43.1 ps / 2,400 rpm

Powerful engine

Equipped with power (43.1ps/2,400rpm) and durability of the latest Kubota engine, Hyundai’s forklifts have the extra power necessary for heavy loading on steep and rugged sites.

Low noise / Low emission engine

This engine meets Tier II emissions regulations. The compact engine size offers easy accessibility and serviceability.

• EU / EPA Tier II certified

• UL certified

HDF15_18-5_taal_en 28-09-2005 12:53 Pagina 2

Superior Power & High Performance

Smooth running, efficient and ergonomically designed, HDF15/18-5 series are made to meet your needs.

Concentrated instrument panel

      



 쐅 쐈 쐉 씈

Water temperature gauge Hour meter Directional indicators Fuel gauge Parking lamp(Option) Fuel warning lamp Engine oil warning lamp

Transmission oil temperature warning lamp Battery charging warning lamp Air cleaner filter warning light Headlight indicator Working light indicator Pre-heater indicator

Increased mast tilting angle

Utilizing the mast tilting angle of 6 degrees forward and 10 degrees backward gives the operator a safe and rapid platform for loading and unloading jobs.

Faster travel speed & gradeability

The powerful high-output engine provides greater acceleration, better gradeability and faster travel speed on any tough terrain or slope.

Clean and reliable brakes

The adoption of DUO-SERVO type drum brake improves braking performance. A self - adjusting function maintains proper brake performance to compensate for lining wear.

Travel speed(MAX)

HDF15-5 20,0 (12,4) km/h (mph) HDF18-5 20,0 (12,4) km/h (mph)

HDF15-5 32,9% HDF18-5 29,5%

Gradeability(MAX)

Fork safety features

When the forks are lowered, a down-control valve controls the speed. The down-safety valve prevents any sudden fork drop due to damage of the hydraulic line. Both features contribute to safe operation.

State-of-the-art hydraulic system

The latest large-capacity hydraulic system reacts quickly during operation, and a low noise control valve increases both efficiency and durability.

Tilt cylinder Control lever

Control

valve

Priority

valve

Hydraulic

pump

Down safety

valve

Power

steering unit

Steering cylinder

Tank

Filter

Lift cylinder

Down control

valve

HDF15_18-5_taal_en 27-01-2006 13:47 Pagina 3

Comfortable Operation

A design based on human engineering relieves fatigue and increases operator’s efficiency.

Prompt response of operating control levers

Only minimal operator’s effort is required for precise, safe and productive control.

Easy control transmission lever

The forward and reverse control switch enables one finger operation. The operator’s other hand can remain on the steering wheel, minimizing arm fatigue.

Multi-functional Switch

Integrated multi-functional switch lever enable the driver to operate various functions conveniently.

Parking brake

Toggle type parking brake requires less effort from the operator to set.

Easily adjustable suspension seat

An attractive and adjustable seat, based on a human engineering design, provides great comfort, safety and durability.

Adjustable steering wheel

The steering wheel can be adjusted by a lever on the right-hand side to improve operator’s comfortability.

Strong overhead guard

The safety overhead guard meets EEC and ANSI regulations and protects the operator during hazardous work.

Cup holder & consol box

Additional storage possibilities are located inside the operating space.

Optimum pedal position & non-slip mat

Based on human engineering, the accelerator, brake and inching pedals are optimally positioned for operator’s convenience.

New high visibility for safe operation

The operator is able to work with increased safety and accuracy due to a wider view mast.

HSC

Hydraulic Suspension Cab

The latest anti-vibration and shock absorbing system

The state-of-the-art hydraulic suspension cab system, with integral anti-vibration rubber, is installed between the head guard and engine mount to reduce the source of vibration and noise while driving. It increases safety and reduces operator’s fatigue.

PLATE RUBBER BOSS

CASE

CUP

BRACKET

OIL

RIVETER

HDF15_18-5_taal_en 28-09-2005 12:53 Pagina 4

Easy on/off access

Low integral steps on both sides of the truck and a contoured, rubber-coated grip ensure easy access to the operator’s seat.

Perfect Fit

An ergonomically designed operator’s compartment enables the driver to select the most comfortable working position for increased productivity.

HDF15_18-5_taal_en 28-09-2005 12:53 Pagina 5

High Durability &

Easy Maintenance

An ideal arrangement of components ensures

easy access and convenience for maintenance.

Expansion bellows

The expansion bellows absorbs vibration and reduces noise generated from the exhaust gas system and also extends the life time of the exhaust gas system.

Master switch option

A master switch prevents theft or electrical accident while servicing the machine.

Smooth steering

Large site ports make it possible to measure and adjust the steering pressure.

Large footboard

Wide“open”steps offer convenience and safety when accessing the truck.

Rear safety lamp

Rear combination lamps with directional indicators, rear lights and brake lights are positioned for high visibility to ensure safety.

Highly durable electric shift -power transmission

Heavy duty single unit frame

Powershift transmission provides superb performance and quick cycle times under rated operating conditions.

Heavy duty single unit type frame, designed on the basis of accurate structural analysis, guarantees durability and safety.

HDF15_18-5_taal_en 28-09-2005 12:53 Pagina 6

Large engine hood for easy access

Full opening engine hood with self-locking gas spring enables easy access for repair and maintenance. Easy starter and air cleaner access.

Large air cleaner filter Easy-to-access reservoir tank

and water separator

A concentrated fuse box for easy inspection

Easy-to-change radiator High intensive headlight and

rear light

Maintenance free battery

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HDF15-5 HDF18-5

mm(in) mm(in) mm(in) mm(in) mm(in)

HDF15-5

HDF18-5

kg(lb) kg(lb)

V250

V270

V300

V330

V350

V370

V400

V450

V500

V550

TF370

TF400

TF430

TF450

TF470

TF500

TF550

TF600

TF650

TF700

2500

2700

3000

3300

3500

3700

4000

4500

5000

5500

3700

4000

4300

4500

4700

5000

5500

6000

6500

7000

(98.4)

(106.3)

(118.1)

(129.9)

(137.8)

(145.7)

(157.4)

(177.2)

(196.9)

(216.5)

(145.7)

(157.4)

(169.3)

(177.2)

(185.0)

(196.9)

(216.5)

(236.2)

(255.9)

(275.6)

1755

1855

2005

2155

2255

2355

2505

2855

3105

3355

1805

1905

2005

2105

2155

2255

2455

2655

2855

3055

(69.1)

(73.0)

(78.9)

(84.8)

(88.7)

(92.7)

(98.6)

(112.4)

(122.2)

(132.1)

(71.1)

(75.0)

(78.9)

(82.8)

(84.8)

(88.7)

(96.6)

(104.5)

(112.4)

(120.3)

3031

3231

3531

3831

4031

4231

4531

5031

5531

6031

4276

4576

4876

5076

5276

5576

6076

6576

7076

7576

(119.3)

(127.2)

(139.0)

(150.8)

(158.7)

(166.6)

(178.4)

(198.1)

(217.7)

(237.4)

(168.3)

(180.1)

(191.9)

(199.8)

(207.7)

(219.5)

(239.2)

(258.9)

(278.6)

(298.2)

3532

3732

4032

4332

4532

4732

5032

5532

6032

6532

4742

5042

5342

5542

5742

6042

6542

7042

7542

8042

(139.0)

(146.9)

(158.7)

(170.5)

(178.4)

(186.3)

(198.1)

(217.8)

(237.5)

(257.2)

(186.7)

(198.5)

(210.3)

(218.2)

(226.0)

(237.9)

(257.5)

(277.2)

(296.9)

(316.6)

145

1299

1399

1499

1599

1649

1749

1949

2149

2349

2549

(5.7)

(51.1)

(55.1)

(59.0)

(62.9)

(64.9)

(68.8)

(76.7)

(84.6)

(92.5)

(100.3)

145

798

898

998

1098

1148

1248

1448

1648

1848

2048

(5.7)

(31.4)

(35.3)

(39.3)

(43.2)

(45.2)

(49.1)

(57.0)

(64.9)

(72.7)

(80.6)

1500

1475

1400

1275

1000

1450

1400

1350

1325

1300

1250

1000

750

480

250

(3000)

(2900)

(2700)

(2100)

(2950)

(2850)

(2800)

(2750)

(2700)

(2650)

(2050)

(1600)

(1000)

(500)

1750

1700

1650

1600

1475

950

1650

1600

1550

1500

1450

1400

1100

800

520

270

(3500)

(3400)

(3250)

(3100)

(2000)

(3350)

(3300)

(3200)

(3150)

(3050)

(3000)

(2400)

(1650)

(1150)

(600)

500

500 700 900 1,100 1,300 1,500

750

1,000

1,250

1,500

500

500 700 900 1,100 1,300 1,500

750

1,000

1,250

1,500

Mast Specification

Load Capacity

TYPE

MAST

Maximum

Fork

Height

Overall Height(mm) Free Lift(mm)

Tilt

Angle

Load Capacity at 600 mm(24 in)LC

Fwd

deg deg

Bwd

W/O Load

Backrest

W/Std Load

Backrest

Lowered

Extended

W/O Load

Backrest

W/Std Load

Backrest

Load kg

Load Center(mm) Load Center(mm)

Load kg

2.5~3.7 m MAST

4.0~4.5 m MAST

5.0~5.5 m MAST

2.5~3.5 m MAST

3.7~4.5 m MAST

5.0~5.5 m MAST

HDF15_18-5_taal_en 28-09-2005 12:53 Pagina 8

CC'

HDF15-5 HDF18-5

A B

C C’

D E F G H

L M N

1500(3000)

500(24) 620(122) 650(128) 510(100)

460(91)

900 x 100 x 35(35.4 x 4 x 1.4)

20.0(12.4)

32.9(18.2) 1,890(74.4) 2,325(91.5)

2,818(6,212)

3,300(130)

145(5.7)

4332(170) 2,155(84.8) 1940(76.3) 2,170(85.4) 1,090(42.9) 2,110(83.1)

120(4.5) 145(5.7)

1,360(53.5)

912(35.9) 912(35.9) 385(15.2) 423(16.7)

KUBOTA V2203-M

43.1(31.7)/2,400

14.4(104.8)/1,600 2,197(134)

39(10.3/8.6)

6.50-10-12PR

5.00-8-8PR

1750(3500)

500(24) 620(122) 650(128) 510(100)

460(91)

900 x 100 x 35(35.4 x 4 x 1.4)

20.0(12.4)

29.5(16.4) 1,920(75.6) 2,335(92.7)

2,998(6,609)

3,300(130)

14.5(5.7) 6

4332(170)

2,155(84.8)

1970(77.5) 2,200(86.6) 1,090(42.9) 2,110(83.1)

120(4.5) 145(5.7)

1,360(53.5)

912(35.9) 912(35.9) 385(15.2) 453(17.8)

KUBOTA V2203-M

43.1(31.7)/2,400

14.4(104.8)/1,600 2,197(134)

39(10.3/8.6)

6.50-10-12PR

5.00-8-8PR

Dimension

Specification

PERFORMANCE

Description Unit

ENGINE

TIRE

Load Capacity Load Center

Load Unload Load

Unload L x W x T Travel Speed (Unloaded) Gradeability 90° Intersection 90° Staking

Weight (Unloaded) Max. Lifting Height Free Lifting Height Tilting (Forward) Tilting (Backward)

Max. Height Min. Height

Outside Turning Radius Min. Overall Length to fork face Overall Width

Overhead Guard Height

At the lowest point

Center of wheel base Wheel Base Wheel Tread - Front Wheel Tread - Rear Overhang-front Overhang-rear

Model Rated rpm Max. Engine Torque

Displacement Fuel Tank Front - Drive Rear - Load

kg (lb)

mm (in) mm/sec(fpm) mm/sec(fpm) mm/sec(fpm) mm/sec(fpm)

mm (in)

km/hr (mph)

%(deg)

mm (in)

kg(lb) mm (in) mm (in)

deg

deg mm (in) mm (in) mm (in) mm (in) mm (in)

mm (in) mm (in) mm (in) mm (in) mm (in) mm (in)

mm (in) mm (in)

ps/rpm(kW/rpm) kgf m/rpm(lbf ft/rpm)

cc(cu-in)

l (US/UK gal)

Ground

Clearance

DIMENSION

Lifting

Speed

Body

Lowering

Speed

Fork

HDF15_18-5_taal_en 28-09-2005 12:53 Pagina 9

Notes

...................................................................................................................................................................................................................................................................................................

HDF15_18-5_taal_en 28-09-2005 12:53 Pagina 10

Notes

HDF15_18-5_taal_en 28-09-2005 12:53 Pagina 11

Environmentally - Friendly

Forklift Trucks

Quick parts supply

Easy maintenance

Global network

CERES SYSTEM

CERES(Construction Equipment Resource Support) is

HHI’s new information system on all Hyundai construction equipment

for our overseas dealers and branch offices.

http://ceres.hhi.co.kr

PLEASE CONTACT

* Optional items :

• Cabin & Heater

• Electronic Beacon

• Hazard Switch

• Emergency Warning

•Tire

Non-marking Single Solid Single

• Seat

Seat Belt Arm rest Hip Restraint

• MCV : 4 Spool

• Master Switch

• Rear Work Lamp

• Hose - reel

• Fork

900, 1050, 1200, 1350, 1500 mm

• Over Shoes

1300, 1500, 1700 mm

• Various Attachment

Load Stabilizer, Push Pull, Hinged Fork, Hinged Bucket, Load Extender, Fork Positioner, Bale Clamp, Carton Clamp, Pallet Invert, Drum Clamp, Rotating Roll Clamp, Rotating Fork, Side Shift

* Hyundai is continuously upgrading and improving its

products. It therefore reserves the right to supply products, which may differ slightly from description and illustration in this catalog. For further information on options, consult with Hyundai's dealer. Specifications are subject to change without notice.

www.hyundai-ce.com EN - 2004. 07 Rev 0.

HDF15_18-5_taal_en 28-09-2005 12:53 Pagina 12

Hyundai HDF15-5, HDF18-5 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual