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DHY12000SEV2
User Manual
28 pgs1.63 Mb0

Hyundai DHY12000SEV2 User Manual

DIESEL GENERATOR
Model DHY12000SEV2
User Manual
Page 2
CONTENTS
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o’s
3 - 7
7 - 10
11 - 14
15 - 16
16 - 17
17 - 18
18 - 21
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1. SAFETY.
1.1. The operator of the machine is;
1.1.1. Responsible for and has a duty of care in making sure that the machine is operated
safely and in accordance with the instructions in this user manual.
1.1.2. Should never be left it in a condition which would allow an untrained or
unauthorised person/s to operate this machine.
1.1.3. All due care and diligence should be taken by the operator for the safety of and with
regard to those around whilst using the machine, to include but not limited to;
1.1.3.1. Elderly, children, pets, livestock and property.
1.2. Some or all of the following PPE, Warning Signs and symbols may appear throughout this
manual and you must adhere to their warning/s. Failure to do so may result in personal injury.
Warning Signs and Symbols
Personal Protective clothing (PPE)
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1.3. Carbon Monoxide
1.3.1. Carbon monoxide is a colourless and odourless gas breathing in this gas can cause
death as well as serious long term health problems such as brain damage.
1.3.2. The symptoms of Carbon monoxide poisoning can include the following;
1.3.2.1. Headaches, Dizziness, Nausea, Breathlessness, Collapsing or Loss of
consciousness.
1.3.2.2. Carbon monoxide symptoms are similar to flu, food poisoning, viral infections
and simply tiredness. That’s why it’s quite common for people to mistake this very dangerous poisoning for something else.
1.3.3. To avoid Carbon monoxide poisoning DO NOT Use Petrol/Diesel powered equipment
inside a home or garage even if doors and windows are open.
1.3.4. If you think you or someone around you has been affected by carbon monoxide
poisoning;
1.3.4.1. Get fresh air immediately.
1.3.4.2. Open doors and windows, turn off machine and leave the affected area.
1.3.4.3. See your doctor immediately or go to hospital - let them know that you
suspect carbon monoxide poisoning.
1.3.5. DO NOT use in an enclosed area or a moving vehicle.
1.4. General fuel safety.
1.4.1. Fuel Safety additional information can be obtained from the Health and Safety
Executive (HSE) document SR16.
1.4.2. All fuels are Flammable.
1.4.3. Keep away from all ignition sources i.e. Heaters, Lamps, sparks from Grinding or
welding.
1.4.4. Hot work on tanks that have contained fuel is extremely dangerous and should not
be carried out.
1.4.5. Keep work area clean and tidy.
1.4.6. Clean up all spills promptly using correct methods i.e. absorbent granules and a
lidded bin.
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1.4.7. Dispose of waste fuels correctly.
1.4.8. Diesel safety.
1.4.8.1. Always fuel and defuel in well-ventilated area.
1.4.8.2. Always wear correct, suitable and fit for purpose Personal Protective
Equipment (PPE), suggested items are as follows, but are not limited too.
1.4.8.3. Hand protection.
1.4.8.4. Protective clothing.
1.4.8.5. Respiratory protective equipment should be used when in an
unventilated area.
1.4.8.6. When defueling always use a propriety fuel retriever.
1.4.8.7. Always carry fuel in the correct and clearly marked container.
1.4.9. Petrol safety.
1.4.9.1. Always fuel and defuel in well-ventilated area.
1.4.9.2. Always wear correct, suitable and fit for purpose Personal Protective
Equipment (PPE), suggested items are as follows, but are not limited too.
1.4.9.3. Hand protection.
1.4.9.4. Protective clothing.
1.4.9.5. Respiratory protective equipment should be used when in an
unventilated area.
1.4.9.6. When defueling always use a propriety fuel retriever.
1.4.9.7. Always carry fuel in the correct and clearly marked container.
1.4.10. Electrical Safety.
1.4.10.1. Electricity can kill - never work on LIVE/ENERGISED equipment.
1.4.10.2. Identify electrical isolation method and always isolate all electrical supplies,
prior to carrying out any maintenance work.
1.4.10.3. Prior to use and with all electrical supplies isolated check all electrical cables,
plugs and connections for the following.
1.4.10.3.1. Are intact and have no signs of damage, to include but not limited to
bare wires, chaffing, cuts and loose wiring. If there are any signs of damage, the damaged item should be taken out of service until the damage has been repaired by an electrically competent person.
1.4.10.4. All trailing cables should be routed so as not to cause any kind of trip hazard.
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1.4.10.5. Never work on or near electricity with wet hands, wet clothing, and wet
gloves.
1.4.10.6. Batteries present a risk if they become damage by the
possible leaking of electrolyte. This electrolyte is an acid and can cause serious injuries. Care should be taken when working on or near them.
1.4.10.6.1. Should you come into contact with acid you should;
1.4.10.6.1.1. Remove all clothing contaminated with acid.
1.4.10.6.1.2. Get medical assistance as soon as possible.
1.4.10.6.1.3. Use fresh running water to wash off excess acid, continue this
until medical assistance arrives.
1.4.10.6.1.4. If acid come into contact with Eyes the acid needs to be
immediately washed away. Make sure that you do not wash the acid to another part of the face or body.
1.4.10.6.1.5. Gasses from charging batteries are highly flammable and great
care should be taken to charge in well ventilated areas.
1.5. Additional Safety guidelines’
1.5.1. To prevent fire.
1.5.1.1. Never add fuel to the fuel tank whilst the engine is running. Wipe away any
spilt fuel or oil with a clean cloth before operating. Keep explosives and any other flammable products away from the machine at all times.
1.5.1.2. To prevent fire and to provide adequate ventilation, keep the generator at
least one metre away from buildings and other equipment during operation.
1.5.1.3. Operate the generator on level ground. - Do not place the generator indoors
whilst the engine is still hot.
1.5.2. To prevent inhaling exhaust fumes.
1.5.2.1. Exhaust gas contains poisonous carbon monoxide which is harmful to health
and can kill.
1.5.2.2. For this reason, never use the generator in a closed area or areas with poor
ventilation.
1.5.3. To prevent burns.
1.5.3.1. The muffler and the engine body becomes very hot whilst the engine is
running or just after running.
1.5.3.2. To prevent any burns, do not touch these parts during these times.
1.5.4. Electric Shocks, Short Circuits.
1.5.4.1. To avoid electric shocks or short circuits, do not touch the generator if your
hands are wet.
1.5.4.2. This generator is not waterproof and should not be used in an area which is
exposed to rain, snow or water sprays.
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1.5.4.3. The use of this generator in a wet place can cause short circuits and electric
shocks during operation.
1.5.4.4. The generator should be grounded to prevent electric shocks from faulty
appliances.
1.5.4.5. Connect a length of heavy cable between the generator's ground terminal
and an external ground source.
1.5.4.6. Do not connect tools or other appliances to the generator before it has been
started.
1.5.4.7. If equipment is connected starting the generator may cause sudden
movements of the equipment, resulting in accidents or injuries. It may also damage the alternator.
DO NOT Connect the generator to Mains AC sockets in your building
– commonly known as ‘back feeding’ it is extremely dangerous and
illegal.
Most electric motors require up to 3 times the rated wattage to
start.
Do not exceed the specified current limit of any socket.
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2. MACHINE LAYOUT
2.1. Main Unit.
2.2. Inside Main Unit.
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2.3. Main Control Panel.
2.4. Control Module.
2.4.1. The Control Module only becomes active when the Module switch on the Control
panel is turned ON.
2.4.2. It can (where present) display the following faults;
2.4.2.1. Low Oil pressure,
2.4.2.2. High Temperature,
2.4.2.3. Over-Speed,
2.4.2.4. Engine Fault,
2.4.2.5. High/Low Volts and
2.4.2.6. Emergency STOP button activated.
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