Hydac OF5F, OF5L Operating And Maintenance Instructions Manual

Page 1
Filtromat
OF5F / OF5L
Operating and Maintenance Instructions
Document No.: 3160337e
Page 2
OF5F / OF5L Trademarks
r

Trademarks

The trademarks of other companies are exclusively used for the products of those companies.

Copyright © 2011 by HYDAC FILTER SYSTEMS GMBH all rights reserved

All rights reserved. This manual may not be reproduced in part or whole without the express written consent of HYDAC FILTER SYSTEMS GMBH. Contraventions are liable to compensation.

Exclusion of Liability

Wir haben unser Möglichstes getan, die Richtigkeit des Inhalts dieses Dokuments zu gewährleisten, dennoch können Fehler nicht ausgeschlossen werden. Consequently, we accept no liability for such errors as may exist nor for any damage or loss whatsoever which may arise as a result of such errors. The content of the manual is checked regularly. Any corrections required will be incorporated in future editions. We welcome any suggestions for improvements.
All details are subject to technical modifications.
Technical specifications are subject to change without notice.
HYDAC FILTER SYSTEMS GMBH Postfach 12 51
66273 Sulzbach / Saa
Germany

Documentation Representative

Mr. Günter Harge
c/o HYDAC International GmbH, Industriegebiet, 66280 Sulzbach / Saar
Telephone: ++49 (0)6897 509 1511
Telefax: ++49 (0)6897 509 1394
E-mail: guenter.harge@hydac.com
HYDAC FILTER SYSTEMS GMBH
BeWa OF5 F_L 3160337e en-us 2011-01-17.doc 2011-01-17
en(us)
Page 2 / 36
Page 3
OF5F / OF5L Content

Content

Trademarks ...............................................................................................................2
Documentation Representative...............................................................................2
Content...................................................................................................................... 3
Preface ......................................................................................................................5
Customer Service ................................................................................................... 6
Modifications to the Product ...................................................................................6
Warranty ................................................................................................................. 6
Using the Documentation .......................................................................................7
Safety Information and Instructions....................................................................... 8
Obligations and Liability.......................................................................................... 8
Explanation of Symbols and Warnings, etc. ........................................................... 9
Proper/Designated Use ..........................................................................................9
Improper Use ........................................................................................................10
Informal Safety Precautions.................................................................................. 10
Structural modifications to the unit........................................................................ 10
Training and Instruction of Personnel ...................................................................11
Electrical Hazards................................................................................................. 11
Transporting the OF5............................................................................................. 12
Storing the OF5 ......................................................................................................12
Checking the Scope of Delivery............................................................................ 13
OF5 features ...........................................................................................................14
Items supplied....................................................................................................... 14
OF5 F.................................................................................................................... 14
OF5 L.................................................................................................................... 14
OF5 components/dimensions ............................................................................... 15
Hydraulic diagram ..................................................................................................16
OF5 L.................................................................................................................... 16
OF5F..................................................................................................................... 16
Preparing the OF5 for operation ........................................................................... 17
Inserting the filter element ....................................................................................17
Hanging / connecting the suction hose................................................................. 17
Hanging / connecting the pressure hose .............................................................. 17
Electrical connection of the OF5........................................................................... 18
Checking the direction of rotation ......................................................................... 18
Switching on the OF 5............................................................................................ 19
HYDAC FILTER SYSTEMS GMBH
BeWa OF5 F_L 3160337e en-us 2011-01-17.doc 2011-01-17
en(us)
Page 3 / 36
Page 4
OF5F / OF5L Content
Switchover mode.................................................................................................... 20
OF5 L.................................................................................................................... 20
OF5 F.................................................................................................................... 20
Setting the circulation pumping operating mode ...............................................21
Operating mode – circulation pumping and filtration......................................... 22
Performing Maintenance .......................................................................................23
Cleaningthe Suction Screen.................................................................................. 24
Changing the Filter Element.................................................................................. 26
Errors and Troubleshooting.................................................................................. 30
Spare Parts List ...................................................................................................... 31
Disposing of the OF5 .............................................................................................32
Technical data ........................................................................................................33
Model Code ............................................................................................................. 34
EC declaration of conformity ................................................................................ 35
HYDAC FILTER SYSTEMS GMBH
BeWa OF5 F_L 3160337e en-us 2011-01-17.doc 2011-01-17
en(us)
Page 4 / 36
Page 5
OF5F / OF5L Preface

Preface

For you, as the owner of a product manufactured by us, we have produced this manual, comprising the most important instructions for its operation and maintenance.
It will acquaint you with the product and assist you in using it as intended in an optimal manner.
Keep it in the vicinity of the product so it is always available.
Note that the information on the unit's engineering contained in the documentation was that available at the time of publication.There may be deviations in technical details, figures, and dimensions as a result.
If you discover errors while reading the documentation or have additional comments or suggestions, contact us at:
HYDAC FILTER SYSTEMS GMBH Technische Dokumentation Postfach 12 51
66273 Sulzbach / Saar
Germany
We look forward to receiving your input.
“Putting experience into practice”
HYDAC FILTER SYSTEMS GMBH
BeWa OF5 F_L 3160337e en-us 2011-01-17.doc 2011-01-17
en(us)
Page 5 / 36
Page 6
OF5F / OF5L Preface

Customer Service

Contact our technical sales department if you have any questions on our product. When contacting us, please always include the model/type designation, serial no. and part-no. of the product:
Fax: ++49 (0) 6897 / 509 – 846
E-mail: filtersystems@hydac.com

Modifications to the Product

We would like to point out that changes to the product (e.g. purchasing additional options, etc.) may mean that the information in the operating instructions is no longer applicable or adequate.
After modification or repair work that affects the safety of the product has been carried out on components, the product may not be returned to operation until it has been checked and released by a HYDAC technician.
Please notify us immediately of any modifications made to the product whether by you or a third party.

Warranty

For the warranty provided by us, please refer to the General Terms of Sale and Delivery of HYDAC Filter Systems GmbH.
Refer to these at www.hydac.com General terms and conditions.
HYDAC FILTER SYSTEMS GMBH
BeWa OF5 F_L 3160337e en-us 2011-01-17.doc 2011-01-17
en(us)
Page 6 / 36
Page 7
OF5F / OF5L Preface

Using the Documentation

Note that the method described for locating specific information does not release you from your responsibility of carefully reading these instructions prior to starting the unit up for the first time and at regular intervals in the future.
What do I want to know?
I determine which topic I am looking for.
Where can I find the information I’m looking for?
The documentation has a table of contents at the beginning. There, I select the chapter I'm looking for and the corresponding page number.
Chapter description
Page number
Edition date
Documentation no.
with index/
file name
Document language
The documentation number with its index enables you to order another copy of the operating an
d maintenance instructions. The index is incremented every time the
manual is revised or changed.
HYDAC FILTER SYSTEMS GMBH
BeWa OF5 F_L 3160337e en-us 2011-01-17.doc 2011-01-17
en(us)
Page 7 / 36
Page 8
OF5F / OF5L Safety Information and Instructions

Safety Information and Instructions

These operating instructions contain the most important information for operating the OF in a proper, safe manner.

Obligations and Liability

The basic prerequisite for the safe and proper handling and operation of the unit is knowledge of the basic safety instructions and safety regulations.
These operating instructions in general, and the safety instructions in particular, are to be adhered by all those who work with the unit.
Adherence is to be maintained to pertinent accident prevention regulations applicable at the site where the product is used.
The safety instructions listed here are restricted to use of the unit.
The OF has been designed and constructed in accordance with the current state of the art and recognized safety regulations. Nevertheless, hazards may be posed to the life and limb of the individual using the product or to third parties. Risk of damage may be posed to the product or other equipment and property.
Ensure that the unit is used:
solely for its designated use
only when in a safe, perfect condition
Immediately remedy any malfunctions that might impair safety.
Our General Terms and Conditions apply. They are made available to the owner upon concluding purchase of the unit at the latest. Any and all warranty and liability claims for personal injuries and damage to property shall be excluded in the event they are attributable to one or more of the following causes:
improper use of the unit or use deviating from its designated use
improper assembly/installation, start up, operation and maintenance of the unit
operating the OF when the system equipment or systems are defective
modifications made by the user or purchaser
Improper monitoring of unit components that are subject to wear and tear
improperly performed repair work
HYDAC FILTER SYSTEMS GMBH
BeWa OF5 F_L 3160337e en-us 2011-01-17.doc 2011-01-17
en(us)
Page 8 / 36
Page 9
OF5F / OF5L Safety Information and Instructions

Explanation of Symbols and Warnings, etc.

The following designations and symbols are used in this manual to designate hazards, etc.:
DANGER denotes situations which can lead to death if
DANGER
WARNING
CAUTION
NOTICE
safety precautions are not observed.
WARNING denotes situations which can lead to death if safety precautions are not observed.
CAUTION denotes situations which can lead to severe injuries if safety precautions are not observed.
NOTICE denotes situations which can lead to property damage if safety precautions are not observed.

Proper/Designated Use

The unit is a mobile filter unit used for simultaneously circulating and filtering oil.
Any other use shall be deemed to be improper and not in keeping with the product's designated use.
The manufacturer will not assume any liability for any damage resulting from such use.
Proper or designated use of the product extends to the following:
Maintaining adherence to all the instructions contained herein.
Performing requisite inspection and maintenance work.
HYDAC FILTER SYSTEMS GMBH
BeWa OF5 F_L 3160337e en-us 2011-01-17.doc 2011-01-17
en(us)
Page 9 / 36
Page 10
OF5F / OF5L Safety Information and Instructions

Improper Use

Any use deviating from the proper/designated use described above is prohibited.
Improper use may result in hazard to life and limb.
Example of improper use:
Commissioning without a suction strainer
Operation with non-approved fluids

Informal Safety Precautions

Make sure to always keep the operating instructions in the vicinity of the unit.
Apart from the operating instructions, any and all general and local regulations pertaining to accident prevention and environmental protection are to be made available and observance is to be maintained to them.
Make sure to keep the safety and hazard symbols and warnings on the product in a legible condition.

Structural modifications to the unit

Do not make any modifications (design modifications, extensions) to the OF without the approval of the manufacturer.
Immediately replace any unit components which are not in perfect condition.
Only use original (OEM) spare parts and consumables. When using non-OEM components it cannot be ensured that they have been designed and manufactured so as to comply with loading and safety requirements.
HYDAC FILTER SYSTEMS GMBH
BeWa OF5 F_L 3160337e en-us 2011-01-17.doc 2011-01-17
en(us)
Page 10 / 36
Page 11
OF5F / OF5L Safety Information and Instructions
I
di
id
l
ith

Training and Instruction of Personnel

The OF may only be operated by properly trained and instructed personnel. The areas of responsibility of your staff must be established in a clear-cut manner.
Staff undergoing training may not use the OF unless supervised by an experienced staff member.
s w ua v
undergoing training
n
technical training/
engineering
background
Electrician
Supervisor with the
appropriate authority
Activity
Individuals
Individuals
Packing / transportation
Commissioning
Operation
Troubleshooting/ locating the source of malfunction
Remedying of mechanical faults
Remedying of electrical faults
Maintenance
Repair work
Decommissioning / Storage

Electrical Hazards

X X X
X X X
X X X X
X X X
X X
X X
X X X X
X
X X X X
DANGER
Electric shock
Danger of fatal injury
Pull power plug before performing any work.
HYDAC FILTER SYSTEMS GMBH
BeWa OF5 F_L 3160337e en-us 2011-01-17.doc 2011-01-17
en(us)
Page 11 / 36
Page 12
OF5F / OF5L Transporting the OF5

Transporting the OF5

Transport the unit upright on the built-in wheels or by rolling it.

Storing the OF5

Remove the filter element and drain the unit completely before putting it into storage.
Pull out the power plug to the unit and wind up the power cord.
Wind up the suction and pressure hoses and secure them to the unit.
Store the unit upright in a clean, dry place.
HYDAC FILTER SYSTEMS GMBH
BeWa OF5 F_L 3160337e en-us 2011-01-17.doc 2011-01-17
en(us)
Page 12 / 36
Page 13
OF5F / OF5L Checking the Scope of Delivery

Checking the Scope of Delivery

The filtration unit is supplied ready for connection and immediate operation with hoses and a mains connection.
Check the unit for damage upon delivery. A unit may only be put into operation if it shows no signs of damage. Report any damage in transit to the forwarding agent or responsible party.
The following items are supplied:
Item Qty. Description
1 1 OF5 with power cable, suction hose and pressure hose
2 1 Filter element
- 1 Operating and Maintenance Instructions
1
2
HYDAC FILTER SYSTEMS GMBH
BeWa OF5 F_L 3160337e en-us 2011-01-17.doc 2011-01-17
en(us)
Page 13 / 36
Page 14
OF5F / OF5L OF5 features

OF5 features

The filtration unit OF 5 mobile is designed for the filling of hydraulic tanks, whilst simultaneously filtering the fluid. It also provides offline filtration and can be used for draining hydraulic tanks as well as for pumping out hydraulic and lubrication oils without filtration.

Items supplied

NOTICE
Impermissible operating media
The unit will be damaged
The unit is only to be used with mineral oils or mineral oil-based raffinates.

OF5 F

OF5 L

HYDAC FILTER SYSTEMS GMBH
BeWa OF5 F_L 3160337e en-us 2011-01-17.doc 2011-01-17
en(us)
Page 14 / 36
Page 15
OF5F / OF5L OF5 components/dimensions

OF5 components/dimensions

7 8
6
Item Designation
10
12
9
11
45
2
1
3
1 Filter housing
2 Filter cover
3 Draining
4 Suction hose
5 Pressure hose
6 Floor plate with oil pan
7 Manometer
8 Star knob
9 Power cable
10 Lever
11 Switchover via three-way ball valve (OF 5 F only)
12 Motor Protection Switch
HYDAC FILTER SYSTEMS GMBH
BeWa OF5 F_L 3160337e en-us 2011-01-17.doc 2011-01-17
en(us)
Page 15 / 36
Page 16
OF5F / OF5L Hydraulic diagram

Hydraulic diagram

OF5 L

OF5F

HYDAC FILTER SYSTEMS GMBH
BeWa OF5 F_L 3160337e en-us 2011-01-17.doc 2011-01-17
en(us)
Page 16 / 36
Page 17
OF5F / OF5L Preparing the OF5 for operation

Preparing the OF5 for operation

Consult and observe the following chapter in order to prepare the OF5 for operation.

Inserting the filter element

The unit has no filter element installed upon delivery from the factory. Prior to start up, check to see whether a filter element is contained in the filter housing.
Information on changing a filter element can be found on page 26.

Hanging / connecting the suction hose

NOTICE
Severe contamination
The unit will be destroyed
Do not prime directly at the bottom of the tank (in the sump).
The greatest contamination is found on the bottom of the tank. All impurities and other particles are deposited on the bottom of the tank.
Pull the suction hose (thick hose) with lance out of the mounting in the floor plate.
Put the suction hose with lance, without tension and or twist, into the appropriate container and secure it.

Hanging / connecting the pressure hose

Pull out the pressure hose (thin hose) with lance from the mounting in the floor plate and insert it in the appropriate receptacle.
Put the pressure hose with lance, without tension and or twist, into the appropriate container and secure it.
To prevent air from entering the medium, make sure that the pressure hose with lance is always below the oil level in operation.
HYDAC FILTER SYSTEMS GMBH
BeWa OF5 F_L 3160337e en-us 2011-01-17.doc 2011-01-17
en(us)
Page 17 / 36
Page 18
OF5F / OF5L Preparing the OF5 for operation

Electrical connection of the OF5

Check or compare the local mains voltage and frequency specifications with the specifications on the type label of the unit.
Plug the power plug of the OF5 into a suitable power outlet.
The unit has a motor protection switch in the on / off switch. If the nominal current is exceeded, the motor protection switch trips.

Checking the direction of rotation

Check the direction of rotation of the motor by switching it on briefly (jog mode). An arrow on the fan cover shows the correct direction of rotation for the unit.
If the direction of rotation is opposite to the direction of the arrow, correct it using the phase inverter contained in the connection plug, as shown in the diagram below.
HYDAC FILTER SYSTEMS GMBH
BeWa OF5 F_L 3160337e en-us 2011-01-17.doc 2011-01-17
en(us)
Page 18 / 36
Page 19
OF5F / OF5L Switching on the OF 5

Switching on the OF 5

After switching on the OF5, monitor the suction action via the transparent suction hose.
If the unit is not feeding medium after several minutes of operation, the pump must be pre-filled. Switch the motor off and fill the pump via the suction hose.
The special element receptacle renders it unnecessary to vent the filter housing.
Pay particular attention to the clogging indicator during operation. As soon as the clogging indicator enters the red zone, the filter element must be changed immediately.
The pressure relief valve in the pump returns the medium to the suction side if the maximum operating pressure is exceeded.
The motor protection switch contained in the main switch permanently monitors the nominal current and switches the unit off in case of overload.
HYDAC FILTER SYSTEMS GMBH
BeWa OF5 F_L 3160337e en-us 2011-01-17.doc 2011-01-17
en(us)
Page 19 / 36
Page 20
OF5F / OF5L Switchover mode

Switchover mode

OF5 L

The oil service unit OF 5 L has no facility for switching between operating modes. Operate this unit in the circulation pumping and filtration mode.

OF5 F

The oil service unit OF 5 F has the following two modes.
- Transfer by Pumping
- Circulation pumping and filtration
You can switch between the different operating modes via the internal and external switchovers.
Internal switchover:
Unlock the change-over valve by pulling on the locking pin (x).
External switchover:
HYDAC FILTER SYSTEMS GMBH
BeWa OF5 F_L 3160337e en-us 2011-01-17.doc 2011-01-17
en(us)
Page 20 / 36
Page 21
OF5F / OF5L Switchover mode

Setting the circulation pumping operating mode

For the circulation pumping operating mode, the switchovers must be set as follows:
Internal switchover:
External switchover:
HYDAC FILTER SYSTEMS GMBH
BeWa OF5 F_L 3160337e en-us 2011-01-17.doc 2011-01-17
en(us)
Page 21 / 36
Page 22
OF5F / OF5L Switchover mode

Operating mode – circulation pumping and filtration

For the circulation pumping and filtration operating mode, the switchovers must be set as follows:
Internal switchover:
External switchover:
HYDAC FILTER SYSTEMS GMBH
BeWa OF5 F_L 3160337e en-us 2011-01-17.doc 2011-01-17
en(us)
Page 22 / 36
Page 23
OF5F / OF5L Performing Maintenance

Performing Maintenance

WARNING
The unit is pressurized
Danger of bodily injury
Depressurize the system before performing any
work on it.
DANGER
Electric shock
Danger of fatal injury
Disconnect the power plug before performing
any work on the unit.
HYDAC FILTER SYSTEMS GMBH
BeWa OF5 F_L 3160337e en-us 2011-01-17.doc 2011-01-17
en(us)
Page 23 / 36
Page 24
OF5F / OF5L Cleaningthe Suction Screen

Cleaningthe Suction Screen

NOTICE
Operation without a suction screen
The unit will be destroyed
Never operate the filtration unit without a suction screen.
Clean the suction screen regularly.
To protect the pump from coarse contamination or foreign bodies, a suction screen is installed in the suction lance. Clean the suction screen regularly and check it immediately in the event of insufficient suction or delivery action.
6
5
Item Description
1
2
3
4
5
6
Hose
Suction lance
O-ring
Suction screen
Protection pipe
Suction strainer set
1
2
3
4
HYDAC FILTER SYSTEMS GMBH
BeWa OF5 F_L 3160337e en-us 2011-01-17.doc 2011-01-17
en(us)
Page 24 / 36
Page 25
OF5F / OF5L Cleaningthe Suction Screen
To clean the suction screen, proceed as follows:
6
1
2
3
4
5
1. Rotate the protection pipe (5) away from the suction lance (2) in a clockwise direction.
2. Remove the suction screen (4) from the protection pipe.
3. Clean the suction screen (4) by washing it out and then blowing it dry with compressed air.
4. Insert the suction screen (4) into the protection pipe (5) with the tip facing forwards.
5. Screw the protection pipe (5) on to the suction lance (2) in a counterclockwise direction.
HYDAC FILTER SYSTEMS GMBH
BeWa OF5 F_L 3160337e en-us 2011-01-17.doc 2011-01-17
en(us)
Page 25 / 36
Page 26
OF5F / OF5L Changing the Filter Element

Changing the Filter Element

NOTICE
Unsuitable/incorrect filter element
The medium is not filtered
Use only filter elements with the type code suffix -KB
(for example: 1300 R 003 BN4HC /-KB)
Depending on the version, the unit has an optical back-pressure indicator (2) (red/green) or a scale in the filter cover. The version with switchover may have an optional differential pressure gauge (1).
Change the filter element as soon as the back-pressure indicator or differential pressure gauge is in the red area.
HYDAC FILTER SYSTEMS GMBH
BeWa OF5 F_L 3160337e en-us 2011-01-17.doc 2011-01-17
en(us)
Page 26 / 36
Page 27
OF5F / OF5L Changing the Filter Element
To change the filter, proceed as follows:
1. Switch the unit off.
2. Depressurize the filter housing. Remove the air bleed plug (1) in the filter cover for this purpose.
The residual oil is drained through the drain ball valve (2) into a suitable container.
3. Loosen the four screws on the cover counterclockwise.
4. Fold the screws down and press them against the filter housing.
This pushes the cover of the filter housing up.
5. Take the cover off and remove the filter element.
HYDAC FILTER SYSTEMS GMBH
BeWa OF5 F_L 3160337e en-us 2011-01-17.doc 2011-01-17
en(us)
Page 27 / 36
Page 28
OF5F / OF5L Changing the Filter Element
6. Clean:
the inside of the filter bowl of
coarse dirt
the sealing surfaces on the filter
head and on the cover.
7.
For easier installation of the filter element, wet the O-ring on the filter element with the operating medium.
8. Press the new filter element down into the filter mount by turning it slightly.
Do not use excessive force or a
hammer, etc.
9. Check the O-ring on the cover for damage and replace it if necessary.
Lightly wet the O-ring on the cover with medium.
HYDAC FILTER SYSTEMS GMBH
BeWa OF5 F_L 3160337e en-us 2011-01-17.doc 2011-01-17
en(us)
Page 28 / 36
Page 29
OF5F / OF5L Changing the Filter Element
10. Put the cover on.
Observe correct placement of the O-ring on the filter cover while doing so. It must not be damaged.
11. Fold the four screws up and turn them clockwise evenly crosswise.
12. Close the drain valve.
13. Switch the unit on.
14. Check the unit for any leaks.
15. The unit is ready for operation.
HYDAC FILTER SYSTEMS GMBH
BeWa OF5 F_L 3160337e en-us 2011-01-17.doc 2011-01-17
en(us)
Page 29 / 36
Page 30
OF5F / OF5L Errors and Troubleshooting

Errors and Troubleshooting

Error Cause(s) Remedy
Differential pressure > 2.5 bar
The fluid is heavily contaminated.
The contamination retention capacity of the filter element has been reached.
The viscosity of the fluid is too high.
No flow
The pump is conveying in the wrong direction.
The suction hose is positioned above the fluid.
No function No electrical connection.
No voltage available.
Replace the filter element.
Replace the filter element.
Warm the oil.
Check the direction of rotation of the motor. If necessary, rotate the phases using the phase inverter in the connection plug.
Sufficiently immerse the suction hose in the medium.
Check the electrical connection; plug, cable and socket.
HYDAC FILTER SYSTEMS GMBH
BeWa OF5 F_L 3160337e en-us 2011-01-17.doc 2011-01-17
en(us)
Page 30 / 36
Page 31
OF5F / OF5L Spare Parts List

Spare Parts List

Description Part no.
Suction strainer set for suction lance
Suction screen for suction lance
Filter element 0330 R 003 BN4HC/-V-KB
Filter element 0330 R 003 BN4HC/-KB
Filter element 0330 R 005 BN4HC/-KB
Filter element 0330 R 005 BN4HC/-V-KB
FFiilltteerr eelleemmeenntt
00333300 RR 001100 BBNN44HHCC//--KKBB
Filter element 0330 R 010 BN4HC/-V-KB
Filter element 0330 R 020 BN4HC/-KB
Filter element 0330 R 020 BN4HC/-V-KB
Filter element 0330 R 040 AM/-KB
Filter element 0330 R 040 AM/-KB
Filter element 0330 R 003 BN/AM/-KB
Filter element 0330 R 003 BN/AM/-V-KB
349759
250 µm 380385
3 µm NBR 1262999
3 µm FPM 1263640
5 µm NBR 1263000
5 µm FPM 1263641
1100 µµmm
NNBBRR
1263001
10 µm FPM 1263642
20 µm NBR 1263002
20 µm FPM 1263643
40 µm NBR 1272067
40 µm FPM 1266563
3 µm NBR 1272069
3 µm FPM 1276690
Filter element 0330 R 010 BN/AM/-KB
Filter element 0330 R 010 BN/AM/-V-KB
Filter element 1300 R 003 BN4HC/-KB
Filter element 1300 R 003 BN4HC/-V-KB
Filter element 1300 R 005 BN4HC/-KB
Filter element 1300 R 005 BN4HC/-V-KB
Filter element 1300 R 010 BN4HC/-KB
Filter element 1300 R 010 BN4HC/-V-KB
Filter element 1300 R 020 BN4HC/-KB
Filter element 1300 R 020 BN4HC/-V-KB
Filter element 1300 R 040 AM/-KB
Electric motor 230V / 50Hz, 1 Ph
Electric motor 400V / 50Hz, 3 Ph
10 µm NBR 1272068
10 µm FPM 301227
3 µm NBR 1263059
3 µm FPM 1263760
5 µm NBR 1263060
5 µm FPM 1263761
10 µm NBR 1263061
10 µm FPM 1263762
20 µm NBR 1263062
20 µm FPM 1263763
40 µm NBR 1267699
3041675
3038709
Vane pump 80/20
NBR 721206
HYDAC FILTER SYSTEMS GMBH
BeWa OF5 F_L 3160337e en-us 2011-01-17.doc 2011-01-17
en(us)
Page 31 / 36
Page 32
OF5F / OF5L Disposing of the OF5
Description Part no.
Vane pump
Vane pump
Vane pump
Pressure hose
Pressure hose
Pressure hose
Suction hose
Suction hose
Dynamic pressure gauge
Dynamic pressure gauge
Differential pressure gauge - version 1
Differential pressure gauge - version 1
Differential pressure gauge - version 2
Differential pressure gauge - version 2
90/30 FPM 721207
80/20 NBR 721317
90/30 FPM 721281
L= 3 m 381465
L= 5 m 349004
L= 10 m 91061
L= 3 m 381464
L= 5 m 349070
Green/red 36198
0 - 16 bar 39173
VM 2 B.1 NBR 303191
VM 2 B.1 FPM 303197
VM 2 C.0 NBR 311645
VM 2 C.0 FPM 304632
Differential pressure gauge - version 3 (230V)
Differential pressure gauge - version 3 (230V)
Differential pressure gauge - version 3 (24V)
Differential pressure gauge - version 3 (24V)

Disposing of the OF5

When decommissioning and/or disposing of the unit, observe all local guidelines and regulations pertaining to occupational safety and environmental protection. This applies in particular to the oil contained in the unit, to components coated in oil and to electronic components.
After disassembling the unit and separating the various materials, reuse them or dispose of them properly in accordance with local regulations.
VM 2 D.0 NBR 307847
VM 2 D.0 FPM 304651
VM 2 D.0 NBR 312682
VM 2 D.0 FPM 316556
HYDAC FILTER SYSTEMS GMBH
BeWa OF5 F_L 3160337e en-us 2011-01-17.doc 2011-01-17
en(us)
Page 32 / 36
Page 33
OF5F / OF5L Technical data

Technical data

Power supply voltage
Power consumption
Maximum flow rate
Pump types
Operating pressure
Permissible suction pressure at suction port
Viscosity range
Fluid temperature
Ambient temperature
Seals, gaskets
1x 230V, 50 Hz
3x 380 / 420V, 50 Hz
3x 500 / 600V, 50 / 60 Hz
0.75 kW
1.5 kW
30 l/min
40 l/min
Vane pump
4.5 bar max.
-0.4 – +0.6 bar
15 … 250 mm²/s 15 … 800 mm²/s
-10 … +80°C
-10 … +40°C
NBR / FPM
IP class
Power cable, length
Length of suction / pressure hose
Hose connections
Weight
Filter element type
Filter element size
Clogging indicator
IP 54
6 m
3 m (standard)
Suction hose NW30 with lance
Pressure hose NW 25 with lance
~ 75 kg
Betamicron (BN4HC)
Aquamicron (BN/AM)(AM)
0330 / 1300
Differential pressure gauge
HYDAC FILTER SYSTEMS GMBH
BeWa OF5 F_L 3160337e en-us 2011-01-17.doc 2011-01-17
en(us)
Page 33 / 36
Page 34
OF5F / OF5L Model Code

Model Code

OF5 F 10 P 6 N 2 B 05 E
Basic type
OF 5
Version
F = Mobile with switchover L = Mobile without switchover
Type code
10 = Standard
Special models on request
Sealing material
P = NBR (Perbunan) V = FPM (Viton)
Motor-pump group
3 = 30 l/min / to max. 250 mm²/s / 0.5 kW 4 = 40 l/min / to max. 800 mm²/s / 1.5 kW
Electromotor voltage
M = 230 V / 50 Hz (1 Ph + PE) N = 380 - 420 V / 50 Hz (3 Ph + PE)
440 - 480 V / 60 Hz (3 Ph + PE)
S = 500 - 600 V / 50 Hz (3 Ph + PE)
500 - 600 V / 60 Hz (3 Ph + PE)
X = other voltage
Filter size
1 = Filter size 0330 2 = Filter size 1300
Filter material of element
B = Betamicron (BN4HC) A = Aquamircon (BN/AM), (AM)
Filtration rating
03 = 3 µm BN4HC, BN/AM 05 = 5 µm BN4HC, BN 10 = 10 µm BN4HC, BN/AM 20 = 20 µm BN4HC, BN 40 = 40 µm, AM
Clogging indicator
E = Standard, pressure gauge B = Differential pressure indicator - visual (VM2B.1) C = Differential pressure indicator - electrical (VM2C.0) D = Differential pressure indicator, visual/electrical (VM2D.0) B, C and D not available for version "L"
HYDAC FILTER SYSTEMS GMBH
BeWa OF5 F_L 3160337e en-us 2011-01-17.doc 2011-01-17
en(us)
Page 34 / 36
Page 35
OF5F / OF5L EC declaration of conformity

EC declaration of conformity

HYDAC FILTER SYSTEMS GMBH
Postfach 12 51 66273 Sulzbach / Saar Germany
Industriegebiet 66280 Sulzbach / Saar Germany
Telefon: ++49 (0) 6897 509 01 Internet: www.hydac.com
EC declaration of conformity FS / 37 / 09
No.
We hereby declare that the following designated product, on the basis of its design and construction, and in the version which we have brought to market, corresponds to the fundamental safety and health requirements contained in the standards listed below.
Any modification of this product that is not coordinated with us in writing will cause this declaration to lose its validity.
Designation Filter aggregate
Type OF 5 mobile series
Part no. -
Serial-no. -
EU Machinery Directive 2006/42/EC
EU Electrical Equipment Regulations 2006/95/EC
EMC Guideline 2004/108/EC
Safety of machinery and devices EN 12100-1/2
2009-12-22 Dr. Andreas Schunk
Date Name (CE-authorized person)
Executive director: Documentation Representative:
Mathias Dieter, Dipl.Kfm. Wolfgang Haering Mr. Günter Harge
Registered seat of company: 66280 Sulzbach / Saar - Germany c/o HYDAC International GmbH, Industriegebiet , 66280 Sulzbach / Saar
Registry Court: Saarbrücken, HRB 17216 Telephone: ++49 (0) 6897 509 1511
Value added tax identification number : DE 815001609 Fax: ++49 (0) 6897 509 1394
Tax number : 040/110/50773 E-mail: guenter.harge@hydac .com
Page 1 / 1
HYDAC FILTER SYSTEMS GMBH
BeWa OF5 F_L 3160337e en-us 2011-01-17.doc 2011-01-17
en(us)
Page 35 / 36
Page 36
HYDAC FILTER SYSTEMS GMBH Industriegebiet Postfach 1251 66280 Sulzbach/Saar 66273 Sulzbach/Saar Germany Germany
Phone: +49 (0) 6897 509 01 Central Fax: +49 (0) 6897 509 846 (Technical Department) Fax: +49 (0) 6897 509 577 (Sales Department)
Internet: www.hydac.com E-Mail: filtersystems@hydac.com
Loading...