Hydac OF5F, OF5L Operating And Maintenance Instructions Manual
Filtromat
OF5F / OF5L
Operating and Maintenance Instructions
English (translation of original instructions)
Document No.: 3160337e
OF5F / OF5L Trademarks
r
Trademarks
The trademarks of other companies are exclusively used for the products of those
companies.
Copyright © 2011 by HYDAC FILTER SYSTEMS GMBH all rights reserved
All rights reserved. This manual may not be reproduced in part or whole without the
express written consent of HYDAC FILTER SYSTEMS GMBH. Contraventions are
liable to compensation.
Exclusion of Liability
Wir haben unser Möglichstes getan, die Richtigkeit des Inhalts dieses Dokuments
zu gewährleisten, dennoch können Fehler nicht ausgeschlossen werden.
Consequently, we accept no liability for such errors as may exist nor for any damage
or loss whatsoever which may arise as a result of such errors. The content of the
manual is checked regularly. Any corrections required will be incorporated in future
editions. We welcome any suggestions for improvements.
All details are subject to technical modifications.
Technical specifications are subject to change without notice.
HYDAC FILTER SYSTEMS GMBH
Postfach 12 51
66273 Sulzbach / Saa
Germany
Documentation Representative
Mr. Günter Harge
c/o HYDAC International GmbH, Industriegebiet, 66280 Sulzbach / Saar
Telephone: ++49 (0)6897 509 1511
Telefax: ++49 (0)6897 509 1394
E-mail: guenter.harge@hydac.com
HYDAC FILTER SYSTEMS GMBH
BeWa OF5 F_L 3160337e en-us 2011-01-17.doc 2011-01-17
en(us)
Page 2 / 36
OF5F / OF5L Content
Content
Trademarks ...............................................................................................................2
Documentation Representative...............................................................................2
Content...................................................................................................................... 3
Preface ......................................................................................................................5
Customer Service ................................................................................................... 6
Modifications to the Product ...................................................................................6
Warranty ................................................................................................................. 6
Using the Documentation .......................................................................................7
Safety Information and Instructions....................................................................... 8
Obligations and Liability.......................................................................................... 8
Explanation of Symbols and Warnings, etc. ........................................................... 9
Proper/Designated Use ..........................................................................................9
Improper Use ........................................................................................................10
Informal Safety Precautions.................................................................................. 10
Structural modifications to the unit........................................................................ 10
Training and Instruction of Personnel ...................................................................11
Electrical Hazards................................................................................................. 11
Transporting the OF5............................................................................................. 12
Storing the OF5 ......................................................................................................12
Checking the Scope of Delivery............................................................................ 13
OF5 features ...........................................................................................................14
Items supplied....................................................................................................... 14
OF5 F.................................................................................................................... 14
OF5 L.................................................................................................................... 14
OF5 components/dimensions ............................................................................... 15
Hydraulic diagram ..................................................................................................16
OF5 L.................................................................................................................... 16
OF5F..................................................................................................................... 16
Preparing the OF5 for operation ........................................................................... 17
Inserting the filter element ....................................................................................17
Hanging / connecting the suction hose................................................................. 17
Hanging / connecting the pressure hose .............................................................. 17
Electrical connection of the OF5........................................................................... 18
Checking the direction of rotation ......................................................................... 18
Switching on the OF 5............................................................................................ 19
HYDAC FILTER SYSTEMS GMBH
BeWa OF5 F_L 3160337e en-us 2011-01-17.doc 2011-01-17
en(us)
Page 3 / 36
OF5F / OF5L Content
Switchover mode.................................................................................................... 20
OF5 L.................................................................................................................... 20
OF5 F.................................................................................................................... 20
Setting the circulation pumping operating mode ...............................................21
Operating mode – circulation pumping and filtration......................................... 22
Performing Maintenance .......................................................................................23
Cleaningthe Suction Screen.................................................................................. 24
Changing the Filter Element.................................................................................. 26
Errors and Troubleshooting.................................................................................. 30
Spare Parts List ...................................................................................................... 31
Disposing of the OF5 .............................................................................................32
Technical data ........................................................................................................33
Model Code ............................................................................................................. 34
EC declaration of conformity ................................................................................ 35
HYDAC FILTER SYSTEMS GMBH
BeWa OF5 F_L 3160337e en-us 2011-01-17.doc 2011-01-17
en(us)
Page 4 / 36
OF5F / OF5L Preface
Preface
For you, as the owner of a product manufactured by us, we have produced this
manual, comprising the most important instructions for its operation and
maintenance.
It will acquaint you with the product and assist you in using it as intended in an
optimal manner.
Keep it in the vicinity of the product so it is always available.
Note that the information on the unit's engineering contained in the documentation
was that available at the time of publication.There may be deviations in technical
details, figures, and dimensions as a result.
If you discover errors while reading the documentation or have additional comments
or suggestions, contact us at:
HYDAC FILTER SYSTEMS GMBH
Technische Dokumentation
Postfach 12 51
66273 Sulzbach / Saar
Germany
We look forward to receiving your input.
“Putting experience into practice”
HYDAC FILTER SYSTEMS GMBH
BeWa OF5 F_L 3160337e en-us 2011-01-17.doc 2011-01-17
en(us)
Page 5 / 36
OF5F / OF5L Preface
Customer Service
Contact our technical sales department if you have any questions on our product.
When contacting us, please always include the model/type designation, serial no.
and part-no. of the product:
Fax: ++49 (0) 6897 / 509 – 846
E-mail: filtersystems@hydac.com
Modifications to the Product
We would like to point out that changes to the product (e.g. purchasing additional
options, etc.) may mean that the information in the operating instructions is no
longer applicable or adequate.
After modification or repair work that affects the safety of the product has been
carried out on components, the product may not be returned to operation until it has
been checked and released by a HYDAC technician.
Please notify us immediately of any modifications made to the product whether by
you or a third party.
Warranty
For the warranty provided by us, please refer to the General Terms of Sale and
Delivery of HYDAC Filter Systems GmbH.
Refer to these at www.hydac.com General terms and conditions.
HYDAC FILTER SYSTEMS GMBH
BeWa OF5 F_L 3160337e en-us 2011-01-17.doc 2011-01-17
en(us)
Page 6 / 36
OF5F / OF5L Preface
Using the Documentation
Note that the method described for locating specific information does
not release you from your responsibility of carefully reading these
instructions prior to starting the unit up for the first time and at regular
intervals in the future.
What do I want to know?
I determine which topic I am looking for.
Where can I find the information I’m looking for?
The documentation has a table of contents at the beginning. There, I select
the chapter I'm looking for and the corresponding page number.
Chapter description
Page number
Edition date
Documentation no.
with index/
file name
Document language
The documentation number with its index enables you to order another copy of the
operating an
d maintenance instructions. The index is incremented every time the
manual is revised or changed.
HYDAC FILTER SYSTEMS GMBH
BeWa OF5 F_L 3160337e en-us 2011-01-17.doc 2011-01-17
en(us)
Page 7 / 36
OF5F / OF5L Safety Information and Instructions
Safety Information and Instructions
These operating instructions contain the most important information for operating
the OF in a proper, safe manner.
Obligations and Liability
The basic prerequisite for the safe and proper handling and operation of the unit is
knowledge of the basic safety instructions and safety regulations.
These operating instructions in general, and the safety instructions in particular, are
to be adhered by all those who work with the unit.
Adherence is to be maintained to pertinent accident prevention regulations
applicable at the site where the product is used.
The safety instructions listed here are restricted to use of the unit.
The OF has been designed and constructed in accordance with the current state of
the art and recognized safety regulations. Nevertheless, hazards may be posed to
the life and limb of the individual using the product or to third parties. Risk of
damage may be posed to the product or other equipment and property.
Ensure that the unit is used:
solely for its designated use
only when in a safe, perfect condition
Immediately remedy any malfunctions that might impair safety.
Our General Terms and Conditions apply. They are made available to the owner
upon concluding purchase of the unit at the latest. Any and all warranty and liability
claims for personal injuries and damage to property shall be excluded in the event
they are attributable to one or more of the following causes:
improper use of the unit or use deviating from its designated use
improper assembly/installation, start up, operation and maintenance of the unit
operating the OF when the system equipment or systems are defective
modifications made by the user or purchaser
Improper monitoring of unit components that are subject to wear and tear
improperly performed repair work
HYDAC FILTER SYSTEMS GMBH
BeWa OF5 F_L 3160337e en-us 2011-01-17.doc 2011-01-17
en(us)
Page 8 / 36
OF5F / OF5L Safety Information and Instructions
Explanation of Symbols and Warnings, etc.
The following designations and symbols are used in this manual to designate
hazards, etc.:
DANGER denotes situations
which can lead to death if
DANGER
WARNING
CAUTION
NOTICE
safety precautions are not
observed.
WARNING denotes situations
which can lead to death if
safety precautions are not
observed.
CAUTION denotes situations
which can lead to severe
injuries if safety precautions
are not observed.
NOTICE denotes situations
which can lead to property
damage if safety precautions
are not observed.
Proper/Designated Use
The unit is a mobile filter unit used for simultaneously circulating and filtering oil.
Any other use shall be deemed to be improper and not in keeping with the product's
designated use.
The manufacturer will not assume any liability for any damage resulting from such
use.
Proper or designated use of the product extends to the following:
Maintaining adherence to all the instructions contained herein.
Performing requisite inspection and maintenance work.
HYDAC FILTER SYSTEMS GMBH
BeWa OF5 F_L 3160337e en-us 2011-01-17.doc 2011-01-17
en(us)
Page 9 / 36
OF5F / OF5L Safety Information and Instructions
Improper Use
Any use deviating from the proper/designated use described above is prohibited.
Improper use may result in hazard to life and limb.
Example of improper use:
Commissioning without a suction strainer
Operation with non-approved fluids
Informal Safety Precautions
Make sure to always keep the operating instructions in the vicinity of the unit.
Apart from the operating instructions, any and all general and local regulations
pertaining to accident prevention and environmental protection are to be made
available and observance is to be maintained to them.
Make sure to keep the safety and hazard symbols and warnings on the product in a
legible condition.
Structural modifications to the unit
Do not make any modifications (design modifications, extensions) to the OF without
the approval of the manufacturer.
Immediately replace any unit components which are not in perfect condition.
Only use original (OEM) spare parts and consumables. When using non-OEM
components it cannot be ensured that they have been designed and manufactured
so as to comply with loading and safety requirements.
HYDAC FILTER SYSTEMS GMBH
BeWa OF5 F_L 3160337e en-us 2011-01-17.doc 2011-01-17
en(us)
Page 10 / 36
OF5F / OF5L Safety Information and Instructions
I
di
id
l
ith
Training and Instruction of Personnel
The OF may only be operated by properly trained and instructed personnel. The
areas of responsibility of your staff must be established in a clear-cut manner.
Staff undergoing training may not use the OF unless supervised by an experienced
staff member.
s w
ua
v
undergoing training
n
technical training/
engineering
background
Electrician
Supervisor with the
appropriate authority
Activity
Individuals
Individuals
Packing / transportation
Commissioning
Operation
Troubleshooting/
locating the source of malfunction
Remedying of mechanical faults
Remedying of electrical faults
Maintenance
Repair work
Decommissioning / Storage
Electrical Hazards
X X X
X X X
X X X X
X X X
X X
X X
X X X X
X
X X X X
DANGER
Electric shock
Danger of fatal injury
► Pull power plug before performing any work.
HYDAC FILTER SYSTEMS GMBH
BeWa OF5 F_L 3160337e en-us 2011-01-17.doc 2011-01-17
en(us)
Page 11 / 36
Loading...