HYDAC HDA 5500-0-2-DC-006 User Manual

Digital Display Unit HDA 5500 for Oil Condition Sensor HLB 1000 and Contamination Sensor CS 1000

User Manual

HDA 5500-0-2-AC-006 (CM1k) HDA 5500-0-2-DC-006 (CM1k)

Status: 25.06.2008 Part No. 669731

HDA 5500 for HLB 1000 and CS 1000

CONTENTS

1 Introduction 3

1.1 European standards compatibility 3

2 Safety instructions 3

3 Functions 3

4 Operating keys 4

5 Selecting and displaying the unit of measurement 4

6 Installation and commissioning 5

6.1 Mechanical installation 5

6.2 Electrical connection 5

6.3 Supply voltage 6

7 Programming 7

7.1 Adjusting the basic settings 7

7.2 Overview of basic settings menu 8

8 Connecting the Oil Condition Sensor HLB 1000 / Contamination Sensor

CS 1000

8.1 HDA 5500 and Oil Condition Sensor HLB 1000 17

8.2 HDA 5500 and Contamination Sensor CS 1000 17

9 Digital display 18

9.1 Standard display 18

9.2 Special display 18

9.3 Sequential analogue output of the HLB 1000 19

9.4 Sequential analogue output of the CS 1000 20

10 Output response 21

10.1 Analogue output 21

10.1.1 Analogue output set to 4 .. 20 mA 21

10.1.2 Analogue output set to 0 .. 10 V 21

10.2 Switching outputs 22

10.2.1 Switching mode 22

10.2.1a) Switch point and hysteresis (SP) 22

10.2.1b) Switching window (Win) 22

10.3 Connection of up to four switching outputs 23

11 Adjusting switch points and hystereses 24

11.1 Switching outputs 24

11.2 Switching window 24

12 Programming enable 25

12.1 Altering the operating programming enable 25

12.2 Altering the main programming enable 26

13 Technical specifications 27

14 Model code HDA 5500 28

15 Unit dimensions 29

16 Electrical connections 30

17 Error messages 31

18 HYDAC Service 31

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HDA 5500 for HLB 1000 and CS 1000

1 Introduction

The individual components and the final assembly of the Digital Display Unit HDA 5500 are subject to strict quality controls. Each HDA 5500 is individually calibrated and subjected to a final test. In this way we can guarantee that the unit is fault-free on despatch and conforms to the given specifications. However, if there is a cause for complaint, please return the unit to us outlining the fault. The HDA 5500 digital display unit is maintenance-free and operates perfectly when used according to the specifications. If faults do nonetheless arise, please contact HYDAC Service. Incorrect installation or interference by anybody other than HYDAC personnel will invalidate all warranty claims.

1.1 European standards compatibility

The HDA 5500 digital display unit carries the approval requirements currently applicable in Germany and to the European standards for operating these units. The applicable directives on electromagnetic compatibility and the safety regulations according to the low voltage directive are therefore guaranteed. This product complies with the regulations of the following European Directive:

EN 61000–6–1 / 2 / 3 / 4

We reserve the right to make technical modifications.

- mark and therefore corresponds to the

2 Safety instructions

The HDA 5500 digital display unit can be operated safely provided it is used in accordance with its proper, designated use. However, in order to avoid any risk to the operator or any damage due to incorrect handling of the unit, please adhere strictly to the following safety instructions:

• The HDA 5500 must not be put into service if any known defects, either electrical or

mechanical, are apparent.

• The unit must be installed exactly according to the instructions.

• Read the information on the type code label.

• Fault investigation and repairs must only be carried out by HYDAC Service.

• All relevant and generally recognised safety requirements must be adhered to.

3 Functions

The HDA 5500 for Condition Monitoring sensors is specifically designed for use with the Oil Condition Sensor HLB 1000 or the Contamination Sensor CS 1000; it has the following functions:

• Display of the lowest or peak value (slave pointer function)

• Display of the pre-set switch point

• Switching outputs via relay switching contacts

• Analogue output 4..20 mA or 0..10 V can be selected

• Programming functions can be disabled to prevent subsequent unauthorised adjustment

of the settings

• RS 232 serial interface

Specifically for HLB 1000

• Display of the temperature and the relative humidity as absolute values

• Display of the relative change in viscosity and dielectric constant in %

• Display of the status signal of the HYDACLab ® (See Point 9.3)

Specifically for CS 1000

• Display of the particle contamination in ISO, SAE or NAS cleanliness codes

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HDA 5500 for HLB 1000 and CS 1000

MODE



4 Operating keys

LED display

f active

o switc hing points

Relais

4-digit

igital display

Sensor

1 2 3

HDA5500

Keys for adjusting the switching points, switch-back points and the menu functions

LED display of active sensor

isplay of

D unit of measurement sensor 1, 2, 3 or 4

5 Selection and display of the unit of measurement

The operator can select the appropriate unit label from a printed sheet and this is then displayed with background lighting. The label can be changed at any time. Procedure:

• Disconnect the unit from supply voltage.

• Remove the front frame of the unit by hand.

• Loosen the 4 front plate screws.

• Press lightly on the back panel of the unit to push out the front side (display section) by a

few millimetres.

• Cut the label with the required unit from the sheet supplied.

• Insert the label into the slot on the side.

• Press lightly on the front panel to push it back on.

• Screw the front plate back in place.

• Put the front frame back on.

Indication of unit (of measurement) using label from sheet

Front frame

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HDA 5500 for HLB 1000 and CS 1000

6 Installation and commissioning

6.1 Mechanical installation

The HDA 5500 is a control panel unit with a standard mounting housing 96 x 48 mm and requires a control panel cut-out: 92 x 45 mm

• Control panel thickness: at least 1.25 mm

• Mounting depth: at least 150 mm

Panel clips

Panel thickness

Clamping guides

6.2 Electrical connection

The electrical connection must be carried out by a qualified electrician in accordance with relevant regulations in the country concerned (in Germany: VDE 0100).

Important

In order to fulfil the relevant EMC standards, subject to the ambient conditions, the screening effect of the control box must comply with the EMC standard.

Additional installation notes which, from experience, reduce the effect of electromagnetic interference:

• Make line connections as short as possible.

• Use screened lines (e.g. LIYCY 4 x 0.5 mm²).

• The cable screening must be fitted by qualified personnel subject to the ambient

conditions and with the aim of suppressing interference.

• Direct proximity to interference must be avoided as far as possible.

If inductive loads are to be switched using the relays, varistors or regenerative diodes must be used on the load to prevent high switch-off surges.

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HDA 5500 for HLB 1000 and CS 1000

12..32 VDC

85..265 VAC 50 / 60 Hz

6.3 Supply voltage

The supply voltage is connected to terminal X1.

HDA 5500–0–2–DC–XXX (see type code label)

HDA 5500–0–2–AC–XXX (see type code label)

After switching on the supply voltage, the unit displays HdA for approximately 2 s. Then the number of the sensor set as the primary display is shown. After a further 2 s (approx.) the actual value is displayed.

2 s

Important:

Before sensors are connected, the HDA 5500 must be set appropriately.

If there is no input signal, or during the reference phase (up to 2 minutes), then, depending on the type of signal, the following will be displayed:

• Starting value of the measuring range - flashing

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HDA 5500 for HLB 1000 and CS 1000



7 Programming

In order to adapt the unit to a particular application, the HDA 5500 is programmed by varying the basic settings. The basic settings are combined in a menu.

Important:

When the menu is activated, no switching functions are carried out.

7.1 Adjusting the basic settings

To change the basic settings, the menu must be activated. Procedure for activating the menu:

• During normal operation, press the MODE key and hold down for at least 5 s.

• MEnu (Menu) is displayed.

• After approximately 2 s the display changes and the first menu point is displayed.

• Press MODE again until the required menu point appears in the display.

• After approximately 2 s the display changes and the actual setting is displayed.

• Use or

• Press MODE again until the next required menu point appears in the display.

to change the setting.

mode

Press Mode key and hold down until Menu appears

Procedure for accepting and storing changes and to close the menu:

• Press MODE until the menu point End is displayed.

• After approximately 2 s the display changes and No is displayed.

• Use

• Confirm with MODE.

If the basic settings have been changed and the menu has been closed with Yes, then for approximately 2 s ProG (Programming) is displayed when leaving the menu. The changed settings are then saved in the HDA 5500. Afterwards the display returns to normal operation.

Important:

If no key is pressed for approximately 25 s, then the menu automatically closes down. Any changes which may have been made will not be accepted or saved.

Menu is displayed Release mode key

to change the setting to Yes.

mode

Press mode key until the required menu point is displayed

Use

the setting, then select the next menu point

to change

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HDA 5500 for HLB 1000 and CS 1000

7.2 Overview of basic settings menu

Menu point Setting Setting range Default setting

Device:

Device selected to display the values measured by the HLB 1000 connected

Device selected to display the values measured by the CS 1000 connected

When HLB 1000 is selected

HLB, CS

HLB

Allocation switching output 1 (S.S.1)

Switching output 1 allocated to the signal

of rel. change in viscosity

Switching output 1 allocated to the signal

of rel. change in dielectric constant

Switching output 1 allocated to the signal

of rel. humidity

Switching output 1 allocated to the signal

of temperature

Switching function switching output 1 (S.M.1)

Switching output 1 set to switch point and hysteresis mode

Switching output 1 set to switching window mode

Switching direction switching output 1 (S.d.1)

Relay activated

r.ViS. r.diE. r.HuM. TEMP.

SP Win

on oFF

r.ViS.

Relay deactivated

Switch on delay switching output 1 (T.on1)

Time, in seconds, which must elapse once the particular switch point has been reached or exceeded in order for a switching function to occur.

Switch-off delay switching output 1 (T.oF1)

Time, in seconds, which must elapse once the value has fallen below the particular switch-back point in order for a switching function to occur.

Switching function switching output 2 (S.S.2)

Similar to switching output 1 (see above), and likewise for:

• Switching mode (S.M.2)

• Switching direction (S.d.2)

• Switch-on delay (T.on.2)

• Switch-off delay (T.oF.2)

0..99.99 s

r.ViS. r.diE. r.HuM. TEMP. SP Win on oFF

0..99.99 s

r.ViS. SP on 0 0

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HDA 5500 for HLB 1000 and CS 1000

Menu point Setting Setting range Default setting

Switching function switching output 3 (S.S.3)

Similar to switching output 1 (see above), and likewise for:

• Switching mode (S.M.3)

• Switching direction (S.d.3)

• Switch-on delay (T.on.3)

• Switch-off delay (T.oF.3)

Switching function switching output 4 (S.S.4)

Similar to switching output 1 (see above), and likewise for:

• Switching mode (S.M.4)

• Switching direction (S.d.4)

• Switch-on delay (T.on.4)

• Switch-off delay (T.oF.4)

Primary display (PriM)

Value which is displayed permanently:

Measured value of rel. change in viscosity

Lowest value of rel. change in viscosity

r.ViS. r.diE. r.HuM. TEMP. SP Win on oFF

0..99.99 s

0..99.99 s r.ViS.

r.diE. r.HuM. TEMP. SP Win on oFF

0..99.99 s

r.ViS. Min.V. ToP.V.

r.ViS. SP on 0 0

r.ViS.

Peak value of rel. change in viscosity

Meas. value of rel. change in dielectric constant

Lowest value of rel. change in dielectric constant

Peak value of rel. change in dielectric constant

Measured value of rel. humidity

Lowest value of rel. humidity

Peak value of rel. humidity

Measured value of temperature

Lowest value of temperature

r.diE. Min.d. ToP.d.

r.HuM. Min.H. ToP.H.

TEMP. Min.T. ToP.T.

Peak value of temperature

Status of the HYDACLab (see Point 9.3)

Reset time (r.TiM)

Indicates how long in seconds the last peak / lowest value is displayed for

STAT.

0 .. 3.600 s

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HDA 5500 for HLB 1000 and CS 1000

Menu point Setting Setting range Default setting

Decimal place for display of rel. change in viscosity (dEc.V.)

Decimal place(s) when displaying measured values of rel. change in viscosity

0 .. 0.000

0.0

Lower display range of rel. change in viscosity (LOr.V.)

Lower limit of the display range of rel. change in viscosity

Upper display range of rel. change in viscosity (Hir.V.)

Upper limit of the display range of rel. change in viscosity

Background lighting for the unit label for rel. change in viscosity (uni.V.)

Lighting behind unit label is switched on

Decimal place for display of rel. change in dielectric constant (dEc.d.)

Decimal place(s) when displaying measured values of rel. change in dielectric constant

Lower display range of rel. change in dielectric constant (LOr.d.)

Lower limit of the display range of rel. change in dielectric constant

Upper display range of rel. change in dielectric constant (Hir.d.)

Upper limit of the display range of rel. change in dielectric constant

-999..9899

-899..9999

on oFF

0 .. 0.000

-999..9899

-899..9999

-30.0

30.0

0.0

-30.0

30.0

Background lighting for the unit label for rel. change in dielectric constant (uni.d.)

Lighting behind unit label is switched on

Decimal place for display of rel. humidity (dEc.H.)

Decimal place(s) when displaying measured values of the rel. humidity

Lower display range of rel. humidity (LOr.H.)

Lower limit of the display range of rel. humidity

Upper display range of rel. humidity (Hir.H.)

Upper limit of the display range of rel. humidity

Background lighting for the unit label for rel. humidity (uni.H.)

Lighting behind unit label is switched on

on oFF

0 .. 0.000

-999..9899

-899..9999

on oFF

0.0

100.0

Lighting behind unit label is switched on

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