Hydac FAM 15 ATEX, FAM 30 ATEX, FAM 50 ATEX, FAM 70 ATEX Operating And Maintenance Instructions Manual
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FluidAqua Mobil
FAM 15/30/50/70 ATEX
II 2G IIB3 T4 (+10°C<Ta<40°C)
Operating and Maintenance Instructions
)
EEnngglliisshh ((ttrraannssllaattiioonn ooff oorriiggiinnaall iinnssttrruuccttiioonnss)
Documentation no.: 3193049h
Page 2
Imprint
Publisher and responsible for the content:
HYDAC FILTER SYSTEMS GMBH
Postfach 1251
66273 Sulzbach / Saarland
Germany
Telephone: +49 (0)6897 509 01
Fax: +49 (0)6897 509 846
E-mail: filtersystems@hydac.com
Homepage: www.hydac.com
Court of Registration: Saarbrücken, HRB 17216
Executive director: Mathias Dieter,
Imprint
Dipl.Kfm. Wolfgang Haering
Documentation Representative
Mr. Günter Harge
c/o HYDAC International GmbH, Industriegebiet, 66280 Sulzbach / Saar
Telephone: ++49 (0)6897 509 1511
Fax: ++49 (0)6897 509 1394
E-mail: guenter.harge@hydac.com
© HYDAC FILTER SYSTEMS GMBH
All rights reserved. No part of this work may be reproduced in any form (print,
photocopy or by other means) or processed, duplicated or distributed using
electronic systems without the written consent of the publisher.
These documents have been created and inspected with the greatest care.
However, errors cannot be ruled out completely.
All details are subject to technical modifications. Technical specifications are
subject to change without notice.
The trademarks of other companies are exclusively used for the products of
those companies.
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Content
Imprint............................................................................................................2
Documentation Representative ...................................................................2
Content ..........................................................................................................3
Preface...........................................................................................................6
Changes to the manual ................................................................................9
Preface.........................................................................................................10
Content
Customer service.........................................................................................7
Modifications to the Product ........................................................................7
Warranty......................................................................................................7
Using the Documentation ............................................................................8
Technical Support......................................................................................11
Modifications to the Product ......................................................................11
Warranty....................................................................................................11
Using the Documentation ..........................................................................12
Safety Information and Instructions..........................................................13
Hazard symbols.........................................................................................13
Signal words and their meaning in the safety information and
instructions ................................................................................................15
Structure of the safety information and instructions...................................16
Observe regulatory information
.................................................................16
Proper/Designated Use .............................................................................17
Explosion protection as per ATEX 95
........................................................19
Improper Use or Use Deviating from Intended Use ...................................20
Qualifications of personnel / target group ..................................................21
Wear suitable clothing ...............................................................................22
Stoppage in an emergency (EMERGENCY STOP)...................................22
Transporting the FAM.................................................................................23
Fork lift.......................................................................................................23
Crane.........................................................................................................24
Train/truck..................................................................................................24
Checking the scope of delivery
.................................................................25
FAM Description .........................................................................................26
Performance features ................................................................................26
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Content
FAM overview..............................................................................................27
FAM components ......................................................................................29
Description of function...............................................................................30
Hydraulic diagram.......................................................................................31
Possible Applications of the FAM .............................................................33
Cleaning in Bypass Flow ...........................................................................33
Purifying and transferring by pumping .......................................................33
FAM Set-up and Connection......................................................................34
Setting up the unit......................................................................................34
Connecting the FAM..................................................................................35
Notes on pipes and hoses .........................................................................36
Connecting suction port (IN)...................................................................38
Connecting the pressure port / return-flow line.......................................39
Electrical Connection of the FAM ..............................................................40
Check direction of rotation......................................................................41
Preparing the rotary vane vacuum pump...................................................42
Filling the seal chamber of the evacuation pump ....................................43
Operating Elements on the unit.................................................................44
Starting up the unit .....................................................................................45
Setting the vacuum pressure.....................................................................45
Venting the filter housing ...........................................................................46
Shut off FAM..............................................................................................47
FAM in manual operation...........................................................................47
Error messages / troubleshooting.............................................................48
[H5] If the vacuum column is overfilled, .....................................................50
[H6] Inlet (IN) clogged................................................................................51
[H7] Outlet (OUT) clogged.........................................................................52
[H8] V-pump temperature
..........................................................................53
[H9] Wrong phase sequence .....................................................................54
[H10] Change fluid filter .............................................................................55
[H11] Float switch ......................................................................................56
[H12] E/V/R pump motor protection...........................................................57
[H13] Dry-running, E-pump........................................................................58
[H14] Level switch 01/02(02/03) ................................................................59
[H15] V-pump pressure..............................................................................60
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Content
Performing maintenance / inspection .......................................................61
Visual checks.............................................................................................62
Overview of maintenance intervals............................................................63
Electrical inspection...................................................................................66
Filling the seal chamber of the evacuation pump.......................................67
Lubricating lock on the electrical cabinet ...................................................68
Replacing the filter element on the fluid filter.............................................69
Checking the fault indicator lamp...............................................................74
Clean the suction strainer..........................................................................75
Changing the air filter element...................................................................76
Vacuum pump maintenance
Vacuum pump components
Changing the oil and oil filter of the vacuum pump
Replacing the air de-oiling element of the vac
......................................................................76
....................................................................77
.................................79
uum pump.......................80
Test vacuum column level sensor .............................................................81
Switching Status - Level Sensor Vacuum Column/SPS.............................82
Testing the Float Switch in the Oil Pan......................................................83
Replacing filter element on the oil mist separator ......................................84
Replacing the filter element on the oil mist separator.............................85
Replacement Parts and Accessories List.................................................86
Customer Service .......................................................................................87
Storing the FAM/Taking it out of Operation..............................................88
Disposing of the FAM .................................................................................88
Technical Data.............................................................................................89
Index ............................................................................................................90
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Preface
For you as the owner of a product manufactured by us, we have produced
this manual, comprising the most important instructions for its operation and
maintenance.
It will acquaint you with the product and assist you in obtaining maximum
benefit in the applications for which it is designed.
You should keep it in the vicinity of the product so it is always at your
fingertips.
Note that the information on the unit's engineering contained in the
documentation was that available at the time of publication.There may be
deviations in technical details, figures, and dimensions as a result.
Preface
If you discover errors while reading the documentation or have suggestions
or other useful information, please don’t hesitate to contact us:
HYDAC FILTER SYSTEMS GMBH
Technische Dokumentation
Postfach 12 51
66273 Sulzbach / Saar
Germany
We look forward to receiving your input.
“Putting experience into practice”
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Customer service
Contact our technical sales department if you have any questions on our
product. When contacting us, please always include the model/type
designation, serial no. and part-no. of the product:
Fax: +49 (0) 6897 / 509 - 846
E-mail: filtersystems@hydac.com
Modifications to the Product
We would like to point out that changes to the product (e.g. purchasing
options, etc.) may result in the information in the operating instructions no
longer being completely accurate or sufficient.
After modification or repair work that affects the safety of the product has
been carried out on components, the product may not be returned to
operation until it has been checked and released by a HYDAC technician.
Preface
Please notify us immediately of any modifications made to the product
whether by you or a third party.
Warranty
For the warranty provided by us, please refer to the General Terms of Sale
and Delivery of HYDAC Filter Systems GmbH.
You'll find this under www.hydac.com -> Legal information
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