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FluidAqua Mobil
FAM 15/30 ATEX
II 2G IIB+H2 T4 (+10°C<Ta<40°C)
II 2G IIB+H2 160°C (+10°C<Ta<40°C)
Operating and Maintenance Instructions
English (translation of original instructions)
Documentation no.: 3197970c
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FAM 15/30 ATEX Imprint
Imprint
Publisher and responsible for the content:
HYDAC FILTER SYSTEMS GMBH
Postfach 1251
66273 Sulzbach / Saarland
Germany
Telephone: +49 (0)6897 509 01
Telefax:
E-Mail: filtersystems@hydac.com
Homepage: www.hydac.com
Court of Registration: Saarbrücken, HRB 17216
Executive director: Mathias Dieter,
Documentation Representative
Mr. Günter Harge
c/o HYDAC International GmbH, Industriegebiet, 66280 Sulzbach / Saar
Telephone: ++49 (0)6897 509 1511
Telefax:
E-Mail: guenter.harge@hydac.com
++49 (0)6897 509 1394
+49 (0)6897 509 846
Dipl.Kfm. Wolfgang Haering
© HYDAC FILTER SYSTEMS GMBH
All rights reserved. No part of this work may be reproduced in any form (print,
photocopy or by other means) or processed, duplicated or distributed using
electronic systems without the written consent of the publisher.
These documents have been created and inspected with the greatest care.
However, errors cannot be ruled out completely.
All details are subject to technical modifications. Technical specifications are subject
to change without notice.
The trademarks of other companies are exclusively used for the products of those
companies.
HYDAC FILTER SYSTEMS GMBH
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FAM 15/30 ATEX Content
Content
Imprint .......................................................................................................................2
Documentation Representative...............................................................................2
Content......................................................................................................................3
Preface ......................................................................................................................6
Customer Service ...................................................................................................7
Modifications to the Product ...................................................................................7
Warranty .................................................................................................................7
Using the documentation ........................................................................................ 8
Changes to the manual............................................................................................9
Preface ....................................................................................................................10
Technical Support.................................................................................................11
Modifications to the Product .................................................................................11
Warranty ...............................................................................................................11
Using the documentation ...................................................................................... 12
Safety information and instructions.....................................................................13
Obligations and liability .........................................................................................13
Explanation of Symbols and Warnings, etc. .........................................................14
General Safety Precautions..................................................................................14
Proper/Designated Use ........................................................................................15
Improper Use ........................................................................................................15
Safety Devices......................................................................................................16
Informal Safety Precautions.................................................................................. 16
How to behave in case of emergency................................................................... 17
Electrical Hazards.................................................................................................17
Training and Instruction of Personnel ................................................................... 18
Maintenance, Servicing and Troubleshooting....................................................... 18
Modifications to the FluidAqua Mobil ....................................................................19
Transporting the FAM ............................................................................................20
Forklift ................................................................................................................... 20
Crane .................................................................................................................... 21
Train/truck.............................................................................................................21
Checking the scope of delivery ............................................................................22
FAM Description.....................................................................................................23
Performance features ...........................................................................................23
Restrictions pertaining to use ...............................................................................24
FAM components ...................................................................................................25
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FAM 15/30 ATEX Content
FAM components ...................................................................................................26
Description of function ..........................................................................................27
Hydraulic diagram ..................................................................................................28
Using the FAM ........................................................................................................29
Bypass purification................................................................................................29
Transfer by pumping.............................................................................................29
Explosion protection as per ATEX 95...................................................................30
Setting up the FAM................................................................................................. 31
Connecting the FAM ..............................................................................................32
Notes on pipes and hoses ....................................................................................33
Connecting the suction port ..............................................................................34
Connecting the pressure port / return-flow line .................................................34
Electrical connection of the FAM ..........................................................................35
Preparing the rotary vane vacuum pump..............................................................36
Filling the vacuum pump.......................................................................................36
Filling the seal chamber of the evacuation pump ...............................................37
Operating Elements on the control panel ............................................................38
Starting up the FAM ...............................................................................................39
Setting the vacuum pressure ................................................................................39
Venting the filter housing ......................................................................................40
Shut off FAM.........................................................................................................41
FAM in manual operation...................................................................................... 41
Error messages / troubleshooting........................................................................ 42
[H5] Vacuum chamber overfilled........................................................................... 44
[H6] Inlet (IN) clogged...........................................................................................45
[H7] Outlet (OUT) clogged ....................................................................................46
[H8] V-pump temperature .....................................................................................47
[H9] Wrong phase sequence ................................................................................48
[H10] Change fluid filter ........................................................................................49
[H11] Float switch .................................................................................................50
[H12] E/V/R pump motor protection......................................................................51
[H13] Dry-running, E-pump...................................................................................52
[H14] Level switch 01/02(02/03) ...........................................................................53
[H15] V-pump pressure......................................................................................... 54
Performing maintenance / inspection ..................................................................55
Visual checks........................................................................................................56
Overview of maintenance intervals.......................................................................57
Electrical inspection .............................................................................................. 60
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FAM 15/30 ATEX Content
Filling the seal chamber of the evacuation pump .................................................61
Replacing the filter element on the fluid filter........................................................62
Replacing the filter element on the fluid filter ....................................................63
Checking the fault indicator lamp.......................................................................... 67
Clean the suction strainer. .................................................................................... 68
Changing the air filter element..............................................................................69
Vacuum pump maintenance .................................................................................70
Filling the vacuum pump.......................................................................................72
Additional maintenance instructions .....................................................................72
Testing the level sensor of the vacuum chamber .................................................73
Switching Status - Level Sensor Vacuum Column/SPS .......................................74
Checking the float switch of the oil pan ................................................................74
Replacing filter element on the oil mist separator.................................................75
Replacing the filter element on the oil mist separator .......................................76
Replacement Parts and Accessories List ............................................................77
Customer Service...................................................................................................79
Storing the FAM/Taking it out of Operation ......................................................... 80
Disposing of the FAM ............................................................................................80
Technical data ........................................................................................................81
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FAM 15/30 ATEX Preface
Preface
For you, as the owner of a product manufactured by us, we have produced this
manual, comprising the most important instructions for its operation and
maintenance.
It is intended to help you become acquainted with the ins and outs of the product
and use it properly.
You should keep it in the vicinity of the product so it is always at your fingertips.
Note that the information on the unit's engineering contained in the documentation
was that available at the time of publication.Consequently, there might be deviations
in technical details, illustrations and dimensions.
If you discover errors while reading the documentation or have suggestions or other
useful information, please don’t hesitate to contact us:
HYDAC FILTER SYSTEMS GMBH
Technische Dokumentation
Postfach 12 51
66273 Sulzbach / Saar
Germany
We look forward to receiving your input.
“Putting experience into practice”
HYDAC FILTER SYSTEMS GMBH
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FAM 15/30 ATEX Preface
Customer Service
If you have any questions, suggestions, or encounter any problems of a technical
nature, please don't hesitate to contact us. When contacting us, please always
include the model/type designation and article no. of the product:
Fax: +49 (0) 6897 / 509 - 846
E-Mail: filtersystems@hydac.com
Modifications to the Product
We would like to point out that changes to the product (e.g. purchasing options, etc.)
may result in the information in the operating instructions no longer being completely
accurate or sufficient.
When making modifications or performing repair work to components affecting the
safety of the product, the product may not be put back into operation until it has
been examined and released by a HYDAC representative.
Please notify us immediately of any modifications made to the product whether by
you or a third party.
Warranty
For the warranty provided by us, please refer to the General Terms of Sale and
Delivery of HYDAC Filter Systems GmbH.
You'll find this under www.hydac.com -> Legal information
HYDAC FILTER SYSTEMS GMBH
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