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FAM 10-P
FAM 10/15-P
FluidAqua Mobil
Operating and Maintenance Instructions
English (translation of original operating instructions)
Document No.: 4052078
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Imprint
Publisher and responsible for the content:
HYDAC FILTER SYSTEMS GMBH
Postfach 1251
66273 Sulzbach / Saarland
Germany
Telephone: +49 (0) 6897 509 01
Fax: +49 (0) 6897 509 9046
E-Mail: filtersystems@hydac.com
Homepage: www.hydac.com
Court of Registration: Saarbrücken, HRB 17216
Imprint
Executive director: Mathias Dieter, Dipl.Kfm. Wolfgang
Haering
Documentation Representative
Mr. Günter Harge
c/o HYDAC International GmbH, Industriegebiet, 66280 Sulzbach / Saar
Telephone: +49 (0) 6897 509 1511
Fax: +49 (0) 6897 509 1394
E-Mail: guenter.harge@hydac.com
© HYDAC FILTER SYSTEMS GMBH
All rights reserved. No part of this work may be reproduced in any form (print,
photocopy or by other means) or processed, duplicated or distributed using
electronic systems without the written consent of the publisher.
These documents have been created and inspected with the greatest care.
However, errors cannot be ruled out completely.
All details are subject to technical modifications. Technical specifications are
subject to change without notice.
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Contents
Imprint............................................................................................................2
Documentation Representative ...................................................................2
Contents ........................................................................................................3
Preface...........................................................................................................7
Technical Support........................................................................................7
Modifications to the Product ........................................................................7
Warranty ......................................................................................................7
Using the documentation .............................................................................8
Safety Information ........................................................................................9
Hazard symbols...........................................................................................9
Signal words and their meaning in the safety information and
instructions ................................................................................................10
Contents
Structure of the safety information and instructions...................................11
Observe regulatory information .................................................................11
Proper/Designated Use .............................................................................12
Improper Use or Use Deviating from Intended Use ...................................13
Qualifications of personnel / target group ..................................................14
Wear suitable clothing ...............................................................................15
Stoppage in an emergency (EMERGENCY STOP)...................................15
Unpacking the FAM ....................................................................................15
Transporting the FAM.................................................................................16
Fork lift.......................................................................................................16
Crane.........................................................................................................17
Rail / Truck ................................................................................................17
Decoding the model code label .................................................................18
Checking the scope of delivery .................................................................20
FAM Description .........................................................................................21
FAM Versions ............................................................................................21
Technical specifications.............................................................................22
FAM system components ..........................................................................23
Dimensions..................................................................................................25
Stationary version......................................................................................25
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Mobile version ...........................................................................................26
Hydraulic diagram.......................................................................................27
Function description ..................................................................................29
Possible Applications of the FAM ..............................................................31
Cleaning in Bypass Flow ...........................................................................31
Purifying and transferring by pumping .......................................................31
FAM Set-up and Connection......................................................................32
Setting up the FAM....................................................................................32
Connection overview .................................................................................33
Notes on pipes / hosing
.............................................................................34
Connecting the inlet (IN).........................................................................36
Connect outlet (OUT) .............................................................................36
Preparing the Vacuum Pump.....................................................................37
Filling rotary vane vacuum pump ........................................................38
Check the fill level on the condensate separator.................................38
Electrical connection of the FAM ...............................................................39
Check direction of rotation......................................................................40
Operating Elements on the FAM................................................................41
Starting up the FAM....................................................................................42
Switching on the FAM................................................................................43
Setting the pressure in the vacuum column...............................................44
Shutting off the FAM...................................................................................46
Control panel basic (SIMATIC PANEL) .....................................................47
Overview of operating modes and abbreviations.......................................48
Overview of menu structure.......................................................................49
Changing / entering values ........................................................................51
Menu1
........................................................................................................52
Start screen............................................................................................53
RH+P (relative humidity + pressure) ......................................................54
T (Temperature) .....................................................................................55
Selection Contamination (CONT.) ..........................................................56
Operating Mode - OM................................................................................57
Operating modes - Brief overview / Brief description..............................58
Operating mode - Dewater to / Filter to......................................................61
Operating mode – MANU ..........................................................................62
Operating mode - MANU – OPERATOR (MANU1) ................................62
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Operating mode - MANU - OPERATOR (MANU2).................................63
Operating mode - MANU - OPERATOR (MANU3).................................63
Operating mode - MANU - OPERATOR (MANU4).................................64
Operating mode - SETTINGS (SET) .........................................................65
Set units .................................................................................................65
Set temperature......................................................................................66
Set pressure...........................................................................................66
Menu2........................................................................................................67
Set (repeat testing interval) times
Read oper
ating-hours counter................................................................68
...........................................................68
Reset safety thermostat on the heater.......................................................69
Performing Maintenance ............................................................................70
Function testing of the fault indicator lamp ................................................73
Change Air filter.........................................................................................73
Checking the AquaSensor .........................................................................73
Change the active carbon filter cartridge ...................................................74
Performing maintenance on the condensate separator .............................75
Changing the filter element on the condensate separator ......................76
Checking the fill level on the condensate separator ...............................76
Filling the condensate separator ............................................................76
Cleaning the suction strainer .....................................................................77
Rotary vane vacuum pump components ...................................................78
Performing an oil change .......................................................................79
Replacing the Air De-oiling Element.......................................................80
Replacing the filter element on the fluid filter .............................................81
Testing the Float Switch in the Oil Pan ......................................................86
Checking the settings on the heater (optional)
Error messages / Troubleshooting
............................................................87
..........................................86
1. CS+pump switched off. CS fault. Start 10 new attempts with
Reset! ........................................................................................................88
2. Flow at FAM inlet has been too low for 5 minutes. Check the
FAM inlet. ..................................................................................................89
3. FAM outlet is blocked ............................................................................90
4. Error, float switch of rotary vane vacuum pump at fill level Min. /
fill level Overflow........................................................................................91
5. / 6. Error, float switch of vacuum column at fill level Max and/or
fill level Overflow........................................................................................92
11. / 12. / 14. / 15. Cable break .................................................................93
16. No defined value from CS....................................................................95
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17. No measured value from CS. Check for flow.......................................96
18. / 19. / 20. / 21. / 22. Motor protection switch Qx has tripped................97
23. Oil filter contaminated -> replace oil filter.............................................99
24. Oil tank of rotary vane vacuum pump is empty -> refill oil .................100
25. Oil tank of rotary vane vacuum pump is too full -> drain oil ...............101
26. Heater safety thermostat triggered ....................................................102
27. Fuse F2 has tripped...........................................................................104
28. Heater fuse has tripped .....................................................................105
29. Check phase sequence
30. Malfunction CS flow too low
.....................................................................107
...............................................................109
31. Fault, CS device error........................................................................109
32. Dry-running Evacuation Pump...........................................................110
33. Vacuum column overflow -> drain vacuum column and
troubleshoot cause ..................................................................................111
34. Oil pan too full -> drain oil pan and seal leak.....................................113
37. Saturation oil >= 90%. Measurement with CS 1xxx not
possible! ..................................................................................................114
Spare parts ................................................................................................115
FAM.........................................................................................................115
Fluid filter (OLF 5)....................................................................................115
Vacuum pump .........................................................................................115
Active carbon filter ...................................................................................115
Condensate separator .............................................................................115
Contact / Service.......................................................................................116
Taking the unit out of operation ..............................................................117
Disposing of the unit ................................................................................117
Technical details .......................................................................................118
Model Code................................................................................................119
EU Declaration of Conformity..................................................................120
Index ..........................................................................................................120
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Preface
These operating instructions were made to the best of our knowledge.
Nevertheless and despite the greatest care, it cannot be excluded that
mistakes could have crept in. Therefore please understand that in the
absence of any provisions to the contrary hereinafter our warranty and
liability – for any legal reasons whatsoever – are excluded in respect of the
information in these operating instructions. In particular, we shall not be liable
for lost profit or other financial loss. This exclusion of liability does not apply
in cases of intent and gross negligence. Moreover, it does not apply to
defects which have been deceitfully concealed or whose absence has been
guaranteed, nor in cases of culpable harm to life, physical injury and damage
to health. If we negligently breach any material contractual obligation, our
liability shall be limited to foreseeable damage. Claims due to Product
Liability shall remain unaffected.
Technical Support
Preface
If you have any questions, suggestions, or encounter any problems of a
technical nature, please don't hesitate to contact us. When contacting us,
please always include the model/type designation and article no. of the
product:
Fax: +49 (0) 6897 / 509 - 9046
E-Mail: filtersystems@hydac.com
Modifications to the Product
We would like to point out that changes to the product (e.g. purchasing
options, etc.) may result in the information in the operating instructions no
longer being completely accurate or sufficient.
When making modifications or performing repair work to components
affecting the safety of the product, the product may not be put back into
operation until it has been examined and released by a HYDAC
representative.
Please notify us immediately of any modifications made to the product
whether by you or a third party.
Warranty
For the warranty provided by us, please refer to the General Terms of Sale
and Delivery of HYDAC FILTER SYSTEMS GmbH.
You'll find this under www.hydac.com -> General terms and conditions.
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