Hydac CSI-C-11 Operating Instruction

CSI-C-11

ConditionSensor Interface

Operating Instruction

English • (translation of original instructions)

Document No. : 4191469a • 3/19/2019

Follow these instructions for proper and safe use.

Keep for future reference.

Valid from firmware versions up V 2.30

Table of Contents

HYDAC FILTER SYSTEMS GMBH

Table of Contents

1 General ..................................................................................................................... 4

1.1 Imprint ..............................................................................................................4

1.2 Documentation Representative........................................................................ 4

1.3 Purpose of this manual .................................................................................... 5

1.4 Target group of the manual.............................................................................. 5

1.5 Target group - Required qualifications/training ................................................ 6

1.6 Illustrations in the manual ................................................................................ 7

1.6.1 Illustration on the title page.................................................................. 7

1.6.2 Representation of requirements .......................................................... 8

1.6.3 Representation of procedural instructions ........................................... 8

1.6.4 Representation of intermediate results/results .................................... 9

1.6.5 Representation of warning/general safety information ...................... 10

1.6.6 Signal words and their meaning in the safety information and instruc-

tions ................................................................................................... 11

1.7 Representation/explanation of pictograms..................................................... 12

1.8 Supplementary symbols................................................................................. 13

1.9 Exclusion of liability/warranty ......................................................................... 13

1.10 Notes on copyright ......................................................................................... 14

1.11 Validity of this manual .................................................................................... 14

2 General safety information ...................................................................................... 15

3 Product overview..................................................................................................... 17

3.1 Scope of delivery............................................................................................ 18

3.2 Dimensions .................................................................................................... 19

3.3 Proper/Designated Use.................................................................................. 20

3.4 Improper Use or Use Deviating from Intended Use ....................................... 21

3.5 Technical Data ............................................................................................... 22

3.6 Decoding the model code label...................................................................... 24

3.6.1 Model code ........................................................................................ 25

4 Storage and transport ............................................................................................. 26

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HYDAC FILTER SYSTEMS GMBH Table of Contents

5 Assembly, installation and commissioning.............................................................. 27

5.1 Assembling the CSI........................................................................................ 27

5.2 Connection overview...................................................................................... 29

5.2.1 Pin assignment – DC IN / HSI............................................................ 30

5.2.2 Pin assignment – Sensor 1 IN ........................................................... 30

5.2.3 Pin assignment – Sensor 2 IN ........................................................... 31

5.2.4 Pin assignment - LAN........................................................................ 31

5.2.5 Connection examples ........................................................................ 32

5.3 Commissioning............................................................................................... 34

5.3.1 Parametrizing the CSI ....................................................................... 34

5.3.2 Parameterizing the CSI via FluMoS mobile (Android) ....................... 34

6 Factory settings....................................................................................................... 35

6.1 Description of the factory settings .................................................................. 35

6.2 Overview of the factory settings ..................................................................... 37

7 Operation ................................................................................................................ 39

7.1 Evaluating/reading measurement protocols/values ....................................... 40

7.1.1 Evaluating/reading measurement reports/values with FluMoS ......... 40

7.1.2 Reading measurement protocols/values via Modbus........................ 41

7.1.2.1 Mapping - new format ............................................................... 42

7.1.2.2 Mapping -old format.................................................................. 44

7.1.2.3 Example with CS1000 / AS1000............................................... 46

7.1.3 Reading measurement protocols/values via FluMoT ........................ 47

8 Maintenance............................................................................................................ 48

9 Troubleshooting/fault rectification ........................................................................... 49

10 Removing / Disposal ............................................................................................... 51

11 Appendix ................................................................................................................. 52

11.1 Accessories.................................................................................................... 52

Glossary .................................................................................................................. 58

Index ....................................................................................................................... 60

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1 | General HYDAC FILTER SYSTEMS GMBH

1 General

In this chapter, you will find helpful notes on handling these in­structions.

1.1 Imprint

Manufacturer / publisher and responsible for the content:

Address of the manufacturer Contact address

HYDAC FILTER SYSTEMS
GMBH
Industriegebiet
66280 Sulzbach / Saar

Germany Germany

E-mail: [email protected]

Homepage: www.hydac.com

Court of Registration: Saarbrücken , HRB 17216

Executive director: Mathias Dieter ,

Tab.1:

Impressum

HYDAC FILTER SYSTEMS
GMBH
Justus-von-Liebig-Str., Werk
20
66280 Sulzbach / Saar

Dipl.Kfm. Wolfgang Haering

1.2 Documentation Representative

The contact data of the person authorized with the documenta­tion is:

Mr. Günter Harge

c/o HYDAC International GmbH, Industriegebiet, 66280
Sulzbach / Saar

Germany

Phone: [phone]

Fax: [phone]

E-mail: [email protected]

Tab.2:

Documentation Representative

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HYDAC FILTER SYSTEMS GMBH General | 1

1.3 Purpose of this manual

Before you use this product for the first time or if you have
been asked to carry out other work on the product, please read
this manual.

The use and the handling of the product described in the fol­lowing, as well as its use, are not self-explanatory and are de­scribed in detail in this manual and the associated technical
documentation.

This manual will help you to use the product as intended, prop­erly, effectively, and safely. Therefore, you are requested to
read the following chapters attentively and carefully. Please re­fer to it every time you require decisive details.

This manual informs and warns you of risks, against which the
risk reduction through the design and protective measures may
not be effective or not fully effective.

1.4 Target group of the manual

This manual was created for the following target group.

Target group Tasks

Owner This manual and the associated docu-

ments must be kept accessible at the in­stallation location and also for later use.

Ask the employees to read and follow the
manual and the associated documents, in
particular, the safety and warning instruc­tions.

Observe the additional product-related in­structions and requirements.

Specialist person­nel

Read, observe and follow this manual and
the associated documents, in particular,
the safety and warning instructions.

Tab.3:

Target group

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1 | General HYDAC FILTER SYSTEMS GMBH

1.5 Target group - Required qualifications/training

Persons who work on the equipment must be aware of the
hazards associated with its use.

These operating instructions are intended for:

Auxiliary per­sonnel:

Such persons have been instructed about the
sensor and informed about potential hazards
that can result from improper use.

Specialist per­sonnel:

Such persons have corresponding specialist
training and several years' work experience.
They are able to assess and perform the
work assigned to them, they are also able to
recognize potential dangers.

Life phase Person Required knowledge

Transport /
Storage

Electrical installa­tion,
commissioning,

Auxiliary
personnel

Specialist
electrician

No specialist knowledge re­quired.

Safe handling/use of tools.

Fitting and connection of
electrical lines.

troubleshooting,
decommissioning

Knowledge of network com­munication.

Knowledge of using Windows
PCs and of program installa­tion.

Product-specific knowledge.

Operation,
operations control

Specialist Knowledge of using Windows

PCs/mobile end devices.

Product-specific knowledge.

Dismantling,
disposal

Specialist Proper and environmentally

friendly disposal of materials
and substances.

Knowledge about reuse.

Tab.4:

Required qualifications/training

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HYDAC FILTER SYSTEMS GMBH General | 1

Short name of the product
Product name

Operating and Maintenance Instructions

12345678 ● ##.##.####

English (translation of original instructions)

Valid from:

- from s/no.

- ... ...

- ... ...

1

5

2

4

3

1.6 Illustrations in the manual

You will find illustrations in this manual. You can find details re­garding these in the following chapters.

1.6.1 Illustration on the title page

You will find the following information on the title page of this
manual:

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Fig.1:

Overview / labeling of the title page

1 Short name of the product / product name

2 Type of document

3 Language

4 Document no./Index ● Date of printing

5 Supplementary instructions regarding the validity of the

manual (optional)

1 | General HYDAC FILTER SYSTEMS GMBH

Please note that you can directly access information
through the directories. However, this does not re­lease you from the obligation to read this manual
fully before commissioning.

The document no. with the index (4) is meant for identifying
and reordering the manual. The index is incremented every
time the manual is revised or changed.

The manual contains a table of contents, a list of tables and
figures, an index and a glossary.

1.6.2 Representation of requirements

These are absolutely required for carrying out a work activity
on the product and are marked with a check mark and are in
bold in the text.

An example for the representation of requirements:

ü The product is assembled and connected.

ü The product is switched off.

1. Switch the product on.

1.6.3 Representation of procedural instructions

In the case of procedural instructions, there are the two follow­ing representations:

Procedural instructions with a fixed sequence

Procedural instructions, whose sequence must be complied
with without fail, are listed with sequential numbering (1., 2., 3.,
etc.).

An example for procedural instructions with a fixed sequence:

1. Remove the transport securing device.

2. First fill the product.

3. Switch the product on.

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Procedural instructions with a random sequence

Procedural instructions that have a random sequence are
listed as bullet points (-).

An example of a procedural instruction with a random se­quence:

– Clean the display.

– Rinse the product.

1.6.4 Representation of intermediate results/results

In the case of some activities, it is necessary to carry out work
steps with intermediate results and end results.

Intermediate results are the consequence of activities; they are
marked with an indented arrow.

End results represent the end of an activity and are repre­sented with a flag.

An example for a procedural instruction with intermediate re­sult and final result:

1. Switch the product on.

ð The display lights up.

2. Press the button.

O The product is now ready for use.

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1 | General HYDAC FILTER SYSTEMS GMBH

CAUTION

Type and source of danger

Hazard symbol

Consequence of the danger

Measures to avert danger

►

1.6.5 Representation of warning/general safety information

All the warning / general safety information in this manual are
highlighted with pictograms and signal words. The pictogram
and the signal word give you an indication of the severity of the
danger.
Warning / general safety information, which are placed ahead
of each activity, are represented as follows:

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DANGER

WARNING

CAUTION

NOTICE

1.6.6 Signal words and their meaning in the safety information and instructions

In these instructions you will find the following signal words:

DANGER – The signal word indicates a hazardous situation
with a high level of risk, which, if not avoided, will result lethal
or serious injury.

WARNING – The signal word indicates a hazardous situation
with a medium level of risk, which, if not avoided, can result
lethal or serious injury.

CAUTION – The signal word indicates a hazardous situation
with a low level of risk, which, if not avoided, can result in mi­nor or moderate injury.

NOTICE – The signal word indicates a hazardous situation
with a high level of risk, which, if not avoided, will result in
damage to property.

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1 | General HYDAC FILTER SYSTEMS GMBH

1.7 Representation/explanation of pictograms

The following are the safety symbols / pictograms in this man­ual. They indicate specific dangers to persons, property or to
the environment. Observe these safety symbols / pictograms
and act with particular caution in such cases. Always keep all
symbols / pictograms intact and legible.

Warning signs used

These signs are listed for all safety information and instructions
in these operating instructions which indicate particular haz­ards to persons, property or the environment.

Danger point warning

Dangerous electrical voltage warning

Signs used for giving orders

These symbols are listed for all safety information and instruc­tions in these operating instructions which indicate particular
hazards to persons, property or the environment.

Follow the instructions.

Signs used for the required specialist personnel

These symbols show the required training/knowledge for in­stallation work and/or maintenance work.

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Specialist personnel - Electrician
Such persons have specific specialist training
and several years' work experience. They are
able to assess and perform the work assigned to
them, they are also able to recognize potential
hazards.

1.8 Supplementary symbols

You will find the following symbols in the manual as additional
details:

Tip for handling the product

Required tools

1.9 Exclusion of liability/warranty

For the warranty provided by us, please refer to the Terms of
Delivery. They are made available to you at the conclusion of
the contract at the latest. You will also find these under
www.hydac.com -> General Terms and Conditions (T&C).

This manual was prepared to the best of our knowledge. Nev­ertheless and despite the greatest care taken, it may contain
errors. Therefore, please understand that, in the absence of
any provisions to the contrary hereinafter, our warranty and lia­bility – for any legal reasons whatsoever – are excluded in re­spect of the information in this manual. In particular, we shall
not be liable for lost profit or other financial loss.

This exclusion of liability does not apply in cases of intent and
gross negligence. Moreover, it does not apply to defects which
have been deceitfully concealed or whose absence has been
guaranteed, nor in cases of culpable harm to life, physical in­jury and damage to health. If we negligently breach any mate-

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1 | General HYDAC FILTER SYSTEMS GMBH

rial contractual obligation, our liability shall be limited to fore­seeable damage. Claims due to the Product Liability shall re­main unaffected.

1.10 Notes on copyright

All rights to this documentation, in particular to the right to re­production and distribution, as well as to the translation, are
property of HYDAC FILTER SYSTEMS GMBH.

Distributing and copying this document and utilizing and dis­closing its content is not permitted, except where this has been
agreed upon explicitly. Any infringement will entail liability for
damages. All rights reserved in the case of a patent being
granted or a utility model or the design being registered.

1.11 Validity of this manual

The diagrams and visualizations in this manual are meant for
general illustration purposes. Therefore, representations and
functional options can deviate from the delivered product.

We reserve the right to changes to the contents of this manual
without prior notice.

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HYDAC FILTER SYSTEMS GMBH General safety information | 2

2 General safety information

The following residual risks can occur through intended use:

NOTICE

Identical bus addresses of SMART sensors

Erroneous or no communication.

u

Take note of different bus addresses of the HYDAC
SMART sensors.

NOTICE

Wrong sensor

Erroneous or no communication.

u

Connect the CSI-C-11 only with HYDAC SMART sensors
or the permitted analog sensors.

NOTICE

Connecting more than two HYDAC SMART sensors

Erroneous or no communication.

u

Connect a maximum of two HYDAC SMART sensors to
the CSI-C-11.

NOTICE

Connection of more than 4 permitted analog sensors

Erroneous or no communication.

u

Connect a maximum of 4 permitted analog sensors to the
CSI-C-11.

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2 | General safety information HYDAC FILTER SYSTEMS GMBH

NOTICE

Exceeding the maximum permissible line length

Erroneous or no communication.

u

Observe the maximum permissible line lengths.

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3 Product overview

The ConditionSensor Interface CSI-C-11 is used for the imple­mentation of digital and analog sensor signals of HYDAC sen­sors in network and field bus protocols (e.g. Modbus®) for ei­ther cable-connected (LAN) or wireless (WLAN) transmission
to stationary (e.g. desktop PC) and mobile end devices (e.g.
smartphone). In addition, the CSI-C-11 has an internal memory
through which the interface module can also be used as a data
logger.

Depending on the device type, up to two HYDAC SMART sen­sors and four analog sensors can be connected to the inter­face module and supplied with voltage. Furthermore, the
CSI-C-11 is equipped with a fieldbus/ethernet interface that en­ables the integration of connected sensors into company net­works or a higher-level ConditionMonitoringSystem CMS and
control systems (SPS) and process control systems (SCADA).

The special features of the CSI-C-11 include:

– 2 input channels for HYDAC SMART sensors

– 4 input channels for analog sensors (optional)

– Direct connection of the sensors via M12x1 connectors

– Simple network and system integration/field bus integra-

tion via network connection (M12x1)

– Wireless transfer and display of sensor measured values

via WLAN and FluMoS/FluMoS mobile

– Measured data storage in CSI-C-11 with date and time

(data logger)

– Parametrization of the interface (e.g. IP address, subnet

mask) possible via WLAN and FluMoS mobile

– Integrated assembly plate for wall mounting or directly on

the HYDAC ConditionSensor Module CSM Economy

– Compact design for space-saving assembly

– High protection class with IP66, no need for switch cabi-

net

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3 | Product overview HYDAC FILTER SYSTEMS GMBH

3.1 Scope of delivery

The ConditionSensorInterface comes packed, factory-assem­bled, and preset. Before starting up the CS-C-11, check that
the content of the package is complete.

The following items are supplied:

Qty Designation

1 ConditionSensorInterface CSI-C-11

1 Operating Instruction (this document)

Tab.5:

Scope of delivery

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3.2 Dimensions

The CSI-C-11 has the following dimensions.

Fig.2:

CSI-C-11 dimensions

All dimensions in mm.

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3 | Product overview HYDAC FILTER SYSTEMS GMBH

3.3 Proper/Designated Use

Use the ConditionSensorInterface CSI-C-11 only for the appli­cation described in the following.

Depending on the device type, the ConditionSensorInterface
CSI-C-11 serves to implement digital (HYDAC SMART sen­sors with the HydacSensorInterface HSI) and analog sensor
signals (e.g. 4 - 20 mA) in multiple network protocols (e.g.
HSITCP/IP and Modbus® TCP), and field bus protocols (e.g.
Modbus® RTU) which can be transmitted both by cable (LAN)
and wirelessly (WLAN) to stationary (e.g. desktop PC) and mo­bile end devices (e.g. smartphone). In addition, the CSI-C-11
has an internal memory through which the interface module
can also be used as a data logger. Depending on the type of
device, for example, two HYDAC SMART sensors and four
analog sensors can be connected.

For example:

Permitted HYDAC SMART sensors (digital):

– CS1000 Series

– AS1000 Series

– MetallicContaminationsensor MCS1000 series

– HYDACLab HLB1000 series

Permitted analog sensors with an analog output:

– 4-20mA (load =500Ω)

– 0-20mA (load =500Ω)

– 0…10VDC

– 0…5VDC

– 2…10VDC

– 1…5VDC

– Example: Temperature measurement transformer,

pressure measurement transformer, differential pres­sure sensors, volumetric flow sensors or level sensors

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3.4 Improper Use or Use Deviating from Intended Use

Improper use or use deviating from intended may result in haz­ards and/or will damage the sensor. Examples of improper use
or use deviating from intended use include:

– Operation with non-approved sensors.

– Operation with more than two HYDAC SMART sensors.

– Operation with more than four analog sensors.

– Modifications to the interface made by the user or pur-

chaser.

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3 | Product overview HYDAC FILTER SYSTEMS GMBH

3.5 Technical Data

The CSI-C-11 has the following technical data:

HSI interface HYDACSensorInterface for

the connection of two
HYDAC SMART sensors

Analog interface Sensor interface for the con-

nection of a maximum of four
analog sensors (type se­lectable):

- 4-20mA (load: 500Ω)

- 0-20mA (load: 500Ω)

- 0-10V

- 0-5V

- 2-10V

- 1-5V
measurement accuracy
<0.2%FS (FullScale)

Tab.6:

Input data

Ethernet:
10 Base-T / 100 Base-TX

WLAN (only HSI):

Protocols:

- HSI TCP/IP (Port 49322)

- Modbus® TCP (Port 502)

2.4GHz, IEEE 802.11 b/g/n

RS485:
2-wire, half-duplex

Tab.7:

Outputs

Protocol:

- Modbus® RTU

Power supply 12 … 24 VDC ±10%

Current consumption 100 mA

in addition to the connected
sensors, sensor supply 12­24VDC (looped through)

Power supply Connector, M12, 5-pin, male

HYDAC SMART sensor 1 and

Bushing, M12, 8-pin, female

analog sensors 1-4:

HYDAC SMART sensor 2 Bushing, M12, 5-pin, female

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LAN Bushing, M12, 4-pin, D en-

coded
(acc. to IEC61076-2-101)

WLAN antenna RP-SMA bushing

Parameterization Via device connector M12x1,

5-pin, according to
DINVDE0627 or WLAN with
FluMoS mobile or LAN with
FluMoS professional

Tab.8:

Electrical data

Variable 64 MB

Storage interval @ 60 sec­onds

>1300 days (at CS1000 +
HLB1400)

Storage interval @ 60 minutes >83000 days (at CS1000 +

HLB1400)

Tab.9:

Internal measurement data memory

Permitted ambient tempera-

-25…85 °C

ture range

Permissable relative humidity 0 - 70%, non-condensing

Permitted storage temperature

-30…85 °C

range

Protection class in accordance

IP66

with DIN 40050

Housing dimensions 131 x 77.5 x 35.5 mm

Body Aluminum housing

Weight ≈ 360 g

Tab.10:

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Other data

3 | Product overview HYDAC FILTER SYSTEMS GMBH

3.6 Decoding the model code label

For identification details of the CSI, see the type label. Always
mention the part no. and the serial no. when contacting
HYDAC.

Fig.3:

Type label

Row Description

Model For details, see Model code [}25]

P/N Part no.

S/N Serial number

Date Year/week of production - hardware index

Tab.11:

Decoding the model code label

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Product series

Signal output (report) 1

Body

CSI - C - 11 - 0 - 0 - 0 /- 000

Signal output (report) 2

Signal input

CSI = ConditionSensor Interface

11 = Ethernet (Modbus TCP, HSI TCP/IP),

C = Metal housing, compact

Modification

Signal output (report) 3

0 = 2x HSI
1 = 2x HSI + 4x analog

WLAN (HSI TCP/IP)

0 = RS485 (Modbus RTU)

000 = Standard

0 = without

®

®

3.6.1 Model code

The CSI-C-11 has the following model code:

Fig.4:

Model code CSI-C-11

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4 | Storage and transport HYDAC FILTER SYSTEMS GMBH

4 Storage and transport

Please transport the CSI packed in the packaging supplied.

Store the CSI in a clean, dry place, in the supplied packaging
as far as is possible. Only remove the packing just before in­stalling the unit.

Observe the storage conditions given in Chapter Technical

Data [}22].

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HYDAC FILTER SYSTEMS GMBH Assembly, installation and commissioning | 5

5 Assembly, installation and commissioning

This chapter provides information on assembly, installation and
commissioning.

5.1 Assembling the CSI

The CSI-C-11 has an assembly plate with two boreholes for
wall mounting or mounting on an electric motor. The position of
the CSI can be as required while doing this.

Fig.5:

Assembling the CSI-C-11

This mounting plate is also meant for direct mounting on the
HYDAC ConditionSensor Module CSM Economy.

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5 | Assembly, installation and commissioning HYDAC FILTER SYSTEMS GMBH

Fig.6:

Example: CSI-C-11 assembled on a CSM-E

Fig.7:

Example: CSI-C-11 assembled on a motor-pump assembly

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5.2 Connection overview

Connect the CSI-C-11 to the sensors and the power supply as
shown below.

Fig.8:

Connection overview

LAN Local Area Network

WLAN Wireless Local Area Network

Sensor 2 IN Sensor 2

Sensor 1 IN Sensor 1

DC IN / HSI Power supply

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5 | Assembly, installation and commissioning HYDAC FILTER SYSTEMS GMBH

5.2.1 Pin assignment – DC IN / HSI

The connection socket DC IN / HSI has the following pin as­signment.

Pin Signal Description

1 DCIN

Supply voltage +

12…24VDC

2 RS485 - Modbus RTU

Fig.9:

DC IN / HSI

3 GND Supply voltage GND

4 RS485 + Modbus RTU

5 HSI Parameterization

Tab.12:

Pin assignment – DC IN / HSI

5.2.2 Pin assignment – Sensor 1 IN

The connection socket Sensor 1 IN has the following pin as­signment.

Pin Signal Description

Fig.10:

Sensor 1 IN

1 S1

12…24VDC

2 A1 Analog sensor 1 Analog input 1

3 S1 GND SMART sensor 1 GND supply voltage

4 A2 Analog sensor 2 Analog input 2

5 S1 HSI SMART sensor 1 HSI signal input

6 A3 Analog sensor 3 Analog input 3

7 A4 Analog sensor 4 Analog input 4

8 A1 – A4 GND Analog sensor

Tab.13:

Pin assignment – Sensor 1 IN

SMART sensor 1 + Supply voltage

Analog input GND

1-4

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HYDAC FILTER SYSTEMS GMBH Assembly, installation and commissioning | 5

5.2.3 Pin assignment – Sensor 2 IN

The connection socket Sensor 2 IN has the following pin as­signment.

Pin Signal Description

3.1 S2

SMART sensor 2 + Supply voltage

12…24VDC

3.2 - - not allocated

3.3 S2 GND SMART sensor 2 GND supply voltage

3.4 - - not allocated

Fig.11:

Sensor 2 IN

3.5 S2 HSI SMART sensor 2 HSI signal input

Tab.14:

Pin assignment – Sensor 2 IN

5.2.4 Pin assignment - LAN

The LAN connection socket has the following assignment.

Pin Signal Description

1 ETH TX+ Network (LAN) Ethernet port for data

transmission +

2 ETH RX+ Network (LAN) Ethernet port for re-

ceiving data +

3 ETH TX- Network (LAN) Ethernet port for data

Fig.12:

LAN

4 ETH RX- Network (LAN) Ethernet port for re-

Tab.15:

Pin assignment - LAN

transmission -

ceiving data -

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5 | Assembly, installation and commissioning HYDAC FILTER SYSTEMS GMBH

5.2.5 Connection examples

Here, you will find connection examples for the CSI-C-11.

Fig.13:

Connection example CSI-C-11-0-0-0

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HYDAC FILTER SYSTEMS GMBH Assembly, installation and commissioning | 5

Fig.14:

Connection example CSI-C-11 - CS1000 - HDA48x6-A -

ETS7246-B

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5 | Assembly, installation and commissioning HYDAC FILTER SYSTEMS GMBH

5.3 Commissioning

Parametrize the CSI before operation according to the follow­ing chapter.

5.3.1 Parametrizing the CSI

In order to connect the CSI to the network environment, adjust
the factory settings such as the IP address, subnet mask,
SSID, and the communication of the connected sensors to
your requirements/conditions.

5.3.2 Parameterizing the CSI via FluMoS mobile (Android)

In order to parametrize the CSI via FluMoS mobile, load the
app for the Android operating system from the
Google Play Store and install it on your mobile end device.

Then, establish a connection to your mobile end device via
WLAN. The CSI answers with the SSID: HYDAC_AP (factory
setting).

When the connection is established, you can make all the re­quired settings in the dialog menu.

34 / 64 Bewa CSI-C-11 4191469a en-us lq

HYDAC FILTER SYSTEMS GMBH Factory settings | 6

6 Factory settings

The CSI is delivered with the following factory settings.

6.1 Description of the factory settings

You will find a description of the settings and the limit values
here.

Menu item Description

SmartSensor Count Number of the connected

HYDAC SMART sensors

Device Address HSI bus address of the CSI

Save Time (s) Storage interval for the data logger (1-

65535 seconds).

SSID Name of the access point (maximum 31

characters).

Security WLAN encryption can be switched on

(WPA2).

Key Password for encryption (maximum 15

characters).

IP IP address of the LAN connection.

Subnet Subnet mask for the LAN connection.

Gateway Standard gateway for the LAN connec-

tion.

Time (hh:mm:ss) Time for the data logger.

Date (dd/mm/yy) Date for the data logger.

Analog 1-4 Parametrizing the connected analog

sensors.

Channel Type Analog channel type can be selected

between:

-OFF

- 4-20mA,

- 0-20mA,

- 0-10V

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6 | Factory settings HYDAC FILTER SYSTEMS GMBH

Menu item Description

- 0-5V

- 2-10V,

- 1-5V

Name Name of the analog channel.

Unit Unit of the analog channel.

Lower Range Minimum value of the analog channel.

Upper Range Maximum value of the analog channel.

Modbus ID 1

Register offset 0

Format Reading out measurement protocols/

values via Modbus [}41]

Baud rate 19200

Parity None

Data bits 8

Stop bits 1

Input register map-

Example with CS1000/AS1000 [}46]

ping

Tab.16:

Description of the factory settings

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HYDAC FILTER SYSTEMS GMBH Factory settings | 6

6.2 Overview of the factory settings

The following factory settings are stored in the dialog menu:

Main Menu Factory set-

tings

Device Set­tings

WiFi Settings SSID HYDAC_AP

Ethernet Set­tings

Time/Date
settings

Analog Set­tings

SmartSensor

2

Count

Device Address a

Save Time (s) 60

Security OFF

Key 12345678

IP 192.168.0.30

Subnet 255.255.255.0

Gateway 192.168.0.1

Time
(hh:mm:ss)

Date (dd/mm/
yy)

Analog 1 Channel Type OFF

Name Analog 1

Unit bar

Lower Range 0

Upper Range 100

Analog 2 Channel Type OFF

Name Analog 2

Unit bar

Lower Range 0

Upper Range 100

Analog 3 Channel Type OFF

Name Analog 3

Unit bar

Lower Range 0

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6 | Factory settings HYDAC FILTER SYSTEMS GMBH

Upper Range 100

Analog 4 Channel Type OFF

Name Analog 4

Unit bar

Lower Range 0

Upper Range 100

Modbus set­tings

Modbus ID 1

Register offset 0

Format New format

Modbus RTU
settings

Baud rate 19200

Parity None

Data bits 8

Stop bits 1

Input register

See example

map

Tab.17:

Factory settings of CSI-C-11-0-0-1/-000

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HYDAC FILTER SYSTEMS GMBH Operation | 7

Status LED

7 Operation

For operation, switch the voltage supply to the CSI on or plug
the power supply unit into a suitable socket.

During operation, note the status LED on the CSI.

– If the status LED is not lit, the CSI is not being supplied

with power.

– If the status LED is orange, the CSI is still booting up.

– If the status LED is green, the CSI is functioning normally.

– If the status LED is red, there is a fault. Details regarding

this can be found in the chapter Troubleshooting/fault rec-

tification [}49]

Fig.15:

Status LED

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7 | Operation HYDAC FILTER SYSTEMS GMBH

7.1 Evaluating/reading measurement protocols/values

In order to read/evaluate measurement protocols, you can se­lect one of the following software/protocols.

7.1.1 Evaluating/reading measurement reports/values with FluMoS

The FluidMonitoringsoftware FluMoS is meant for reading and
analyzing measurement protocols/measured values from
HYDAC sensors/interfaces or devices.

FluMoS light is available as a download from the homepage at
www.hydac.com.

You can order FluMoS professional as an accessory for a fee.

You can get FluMoS mobile for your Android mobile device on
the Google Play Store.

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HYDAC FILTER SYSTEMS GMBH Operation | 7

7.1.2 Reading measurement protocols/values via Modbus

Through the Ethernet or RS485 interface with an implemented
Modbus® protocol, you can integrate the connected sensors
into a network or the higher-level ConditionMonitoringSystem
CMS or the control systems (PLC) and process control sys­tems.

Here, the measurement protocols or measured data are made
available via Ethernet (Modbus® TCP) or RS485 (Modbus
RTU). The input registers described in the following are appli­cable to the TCP as well as the RTU models.

Modbus® function "Read Input Register" - (function code

0x04)

Using the Modbus® function, the "Read Input Register" reads
one or more registers and sends the data back. Per register,
two bytes will be sent (high byte first). For that, you can set two
different formats for the registers, "New format" or "Old format".
For details, see factory settings.

®

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7 | Operation HYDAC FILTER SYSTEMS GMBH

7.1.2.1 Mapping - new format

Here, you will find the mapping for the Modbus - new format.

CSI-C-11 Input registers

Device ID (16 char­acters)
8 registers with 2
characters each

Status code 0x0008 + Register Offset

Error code 0x0009 + Register Offset

Channel 1 (32bit) 0x000A + Register offset high byte

Channel 2 (32bit) 0x000C + Register offset high byte

Channel 3 (32bit) 0x000E + Register offset high byte

Channel 4 (32bit) 0x0010 + Register offset high byte

Channel 5 (32bit) 0x0012 + Register offset high byte

Channel 6 (32bit) 0x0014 + Register offset high byte

Channel 7 (32bit) 0x0016 + Register offset high byte

Channel 8 (32bit) 0x0018 + Register offset high byte

Channel 9 (32bit) 0x001A + Register offset high byte

0x0000 + Register Offset

0x0001 + Register Offset

0x0002 + Register Offset

0x0003 + Register Offset

0x0004 + Register Offset

0x0005 + Register Offset

0x0006 + Register Offset

0x0007 + Register Offset

0x000B + Register offset low byte

0x000D + Register offset low byte

0x000F + Register offset low byte

0x0011 + Register offset low byte

0x0013+ Register offset low byte

0x0015 + Register offset low byte

0x0017 + Register offset low byte

0x0019 + Register offset low byte

0x001B + Register offset low byte

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HYDAC FILTER SYSTEMS GMBH Operation | 7

CSI-C-11 Input registers

… … …

… …

Channel 24 (32bit) 0x0038 + Register offset high byte

0x0039 + Register offset low byte

Tab.18:

Mapping - new format

The register offset can be parametrized in the dialog menu
(factory setting: 0x0000).

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7 | Operation HYDAC FILTER SYSTEMS GMBH

See also

2 Factory settings [}35]

7.1.2.2 Mapping -old format

Here, you will find the mapping of the Modbus - old format.

Input registers

Sensor 1 Input registers

Device ID (16 char­acters) 8 registers
with 2 characters
each

Status code 0x1000

Error code 0x1001

Channel 1 (32bit) 0x2000 high byte

… … …

Channel 32 (32bit) 0x203E high byte

… … …

Sensor 2 + analog
module

Device ID (16 char­acters) 8 registers
with 2 characters
each

0x0000

0x0001

0x0002

0x0003

0x0004

0x0005

0x0006

0x0007

0x2001 low byte

… …

0x203F low byte

Input register (offset
0x8000)

0x8000

0x8001

0x8002

0x8003

0x8004

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HYDAC FILTER SYSTEMS GMBH Operation | 7

Input registers

0x8005

0x8006

0x8007

Status code 0x9000

Error code 0x9001

Channel 1 (32bit) 0xA000 high byte

0xA001 low byte

… … …

… …

Channel 32 (32bit) 0xA03E high byte

0xA03F low byte

Tab.19:

Mapping – old format

The allocation of the input register can be called
up in the dialog menu. It depends on the sensors
actually connected.

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7 | Operation HYDAC FILTER SYSTEMS GMBH

See also

2 Factory settings [}35]

7.1.2.3 Example with CS1000 / AS1000

The following is an example with the CS1000 and AS1000.

The allocation of the input register can be called
up in the dialog menu. It depends on the sensors
actually connected.

Fig.16:

Example: sensor dialog

Sensor 1 + sensor 2 must have different bus ad­dresses.

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HYDAC FILTER SYSTEMS GMBH Operation | 7

7.1.3 Reading measurement protocols/values via FluMoT

The FluidMonitoring Toolkit FluMoT is a package of drivers
and programs that helps you to connect HYDAC sensors to
your own user environment/software.

For this purpose you have access to all HYDAC program li­braries, a detailed description and help, and example pro­grams in various software languages.

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8 | Maintenance HYDAC FILTER SYSTEMS GMBH

8 Maintenance

The ContaminationSensorInterface CSI is maintenance-free.

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HYDAC FILTER SYSTEMS GMBH Troubleshooting/fault rectification | 9

9 Troubleshooting/fault rectification

The following errors can occur during operation of the CSI.

LED High

Byte

Low
Byte

Description Rectification

- - - The CSI is not be­ing supplied with
power.

Green 0 0 No error. -

Or­ange

0 0 Booting phase, the

CSI does not an­swer during this
time.

Red 0 1 Error in communi-

cation with sensor

1.

Red 0 2 Error in communi-

cation with sensor
2

Red 0 3 Error in initializing

the analog module.

Red 0 4 Error in initializing

the WIFI module.

Red 0 5 Initializing the CSI -

Red 0 6 Error in the flash

memory.

Red 0 16 Error in loading the

user settings.

Switch on the
power supply to
the CSI.

Wait until the LED
lights up green or
red.

Check SMART
Sensor Count in
Device Settings,
restart CSI, check
sensor 1, check
cabling

Check
SMARTSensor
Count in Device
Settings, restart
CSI, check sensor
2, check cabling

Restart the CSI.

Restart the CSI.

Delete the log
memory and
restart the CSI.

Restart the CSI.

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9 | Troubleshooting/fault rectification HYDAC FILTER SYSTEMS GMBH

LED High

Byte

Low
Byte

Description Rectification

Red 0 17 Error in saving the

user settings.

Red 0 18 Error in loading the

factory settings.

Red 0 19 Error in saving the

factory settings.

Red 1 X x = Error code from

sensor 1.

Red 2 y y = Error code from

sensor 2.

Tab.20:

Troubleshooting

If a connection is not possible via WLAN/WiFi to
the CSI, check the following points:

- Reception is disrupted by environmental fac­tors, e.g. the antenna being covered.

- The distance to the CSI is too large.

The PC or smartphone/tablet is connected with a
different access point in WLAN.

Restart the CSI.

Restart the CSI.

Restart the CSI.

Read the details
in the documenta­tion for sensor 1.

Read the details
in the documenta­tion on sensor 2.

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HYDAC FILTER SYSTEMS GMBH Removing / Disposal | 10

10 Removing / Disposal

– Dismount the product completely, including all of its com-

ponents, before decommissioning. Disconnect or remove
the electrical connection.

– Dispose of the packaging material in an environmentally

friendly manner.

– After dismantling the product and separating its various

materials into categories, dispose of all parts in an envi­ronmentally friendly manner.

Bewa CSI-C-11 4191469a en-us lq 51 / 64

11 | Appendix HYDAC FILTER SYSTEMS GMBH

11 Appendix

In this annex, you will find supplementary information on the
product.

11.1 Accessories

For optimum system integration of the HYDAC
ConditionSensorInterface CSI-C-11, the following original ac­cessories are available:

Connection cables

The following connection cables for the sensors are available:

Socket <-> plug/open end Length Part no.

10 m ZBE43-103519768

0.5 m ZBE43-

4193544

005

5 m ZBE43-053281240

10 m ZBE43-103519768

0.5 m ZBE30-

4193586

005

5 m ZBE30-056040852

10 m ZBE30-103729098

Tab.21:

Connection cable - socket <-> plug

Socket <-> open end Length Part no.

2 m ZBE42S

3281220

-02

5 m ZBE42S

3281239

-05

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HYDAC FILTER SYSTEMS GMBH Appendix | 11

Socket <-> open end Length Part no.

10 m ZBE42S

3449681

-10

20 m ZBE42S

3654932

-20

5 m ZBE47S

3527626

-05

10 m ZBE47S

3527627

-10

Tab.22:

Connection cable – socket <-> open end

Plug <-> open end Length Part no.

2 m ZBE48S

6072261

-02

5 m ZBE48S

6070712

-05

10 m ZBE48S

6072262

-10

Tab.23:

Connection cable – plug <-> open end

Connecting cable – Ethernet

The following connection cables for Ethernet are available:

Length Part no.

5 m ZBE45-053281240

10 m ZBE45-103519768

30 m ZBE45-304217234

Tab.24:

Connection cable - sensors

Connection adapters

The following connection adapters for connecting analog sen­sors and signals are available:

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11 | Appendix HYDAC FILTER SYSTEMS GMBH

Length Part no.

1 m ZBECSI

4420372

-60

Tab.25:

Connection adapters

Power supply unit

The following power supply units are available:

Length Part no.

1.8 m PS5 3399939

Tab.26:

Power supply unit

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HYDAC FILTER SYSTEMS GMBH Table of Illustrations

Table of Illustrations

Fig. 1 Overview / labeling of the title page .........................................................

Fig. 2 CSI-C-11 dimensions ...............................................................................

Fig. 3 Type label.................................................................................................

Fig. 4 Model code CSI-C-11...............................................................................

Fig. 5 Assembling the CSI-C-11.........................................................................

Fig. 6 Example: CSI-C-11 assembled on a CSM-E ...........................................

Fig. 7 Example: CSI-C-11 assembled on a motor-pump assembly ...................

Fig. 8 Connection overview ................................................................................

Fig. 9 DC IN / HSI...............................................................................................

Fig. 10 Sensor 1 IN ..............................................................................................

Fig. 11 Sensor 2 IN ..............................................................................................

Fig. 12 LAN...........................................................................................................

Fig. 13 Connection example CSI-C-11-0-0-0 .......................................................

Fig. 14 Connection example CSI-C-11 - CS1000 - HDA48x6-A - ETS7246-B ....

Fig. 15 Status LED ...............................................................................................

7

19

24

25

27

28

28

29

30

30

31

31

32

33

39

Fig. 16 Example: sensor dialog ............................................................................

Bewa CSI-C-11 4191469a en-us lq 55 / 64

46

Index of Tables HYDAC FILTER SYSTEMS GMBH

Index of Tables

Tab. 1 Impressum................................................................................................

Tab. 2 Documentation Representative ................................................................

Tab. 3 Target group.............................................................................................

Tab. 4 Required qualifications/training ................................................................

Tab. 5 Scope of delivery......................................................................................

Tab. 6 Input data .................................................................................................

Tab. 7 Outputs.....................................................................................................

Tab. 8 Electrical data...........................................................................................

Tab. 9 Internal measurement data memory ........................................................

Tab. 10 Other data ................................................................................................

Tab. 11 Decoding the model code label ................................................................

Tab. 12 Pin assignment – DC IN / HSI ..................................................................

Tab. 13 Pin assignment – Sensor 1 IN ..................................................................

Tab. 14 Pin assignment – Sensor 2 IN ..................................................................

Tab. 15 Pin assignment - LAN...............................................................................

4

4

5

6

18

22

22

22

23

23

24

30

30

31

31

Tab. 16 Description of the factory settings ............................................................

Tab. 17 Factory settings of CSI-C-11-0-0-1/-000 ..................................................

Tab. 18 Mapping - new format...............................................................................

Tab. 19 Mapping – old format................................................................................

Tab. 20 Troubleshooting........................................................................................

Tab. 21 Connection cable - socket <-> plug..........................................................

Tab. 22 Connection cable – socket <-> open end .................................................

Tab. 23 Connection cable – plug <-> open end.....................................................

Tab. 24 Connection cable - sensors......................................................................

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35

37

42

44

49

52

52

53

53

HYDAC FILTER SYSTEMS GMBH Index of Tables

Tab. 25 Connection adapters ................................................................................

Tab. 26 Power supply unit .....................................................................................

54

54

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Glossary HYDAC FILTER SYSTEMS GMBH

Glossary

DIN

Abbreviation for Deutsches Institut

für Normung.

FluMoS mobile

General Terms and Conditions

The General Terms and Conditions

are available at our home page

www.hydac.com -> General Terms

and Conditions.

WIFI

Abbreviation for "wireless fidelity".

Is also a synonym for W-LAN.

WLAN

You can get FluMoS mobile for your

mobile end device on Android oper-

ating system on the Google Play

Store.

58 / 64 Bewa CSI-C-11 4191469a en-us lq

HYDAC FILTER SYSTEMS GMBH Glossary

Is the abbreviation for Wireless LAN

(Local Area Network). Also a syn-

onym for WiFi.

Bewa CSI-C-11 4191469a en-us lq 59 / 64

Index HYDAC FILTER SYSTEMS GMBH

Index

D

decommissioning 51

disposal 51

E

exclusion of liability 13

I

Imprint 4

M

manufacturer 4

P

Person authorized with the documenta-

tion 4

T

Terms and Conditions 13

Terms of Delivery 13

W

Warranty 13

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