Hustler Turf 3700, 3500 User Manual

Download

Hustler 3500/3700 Catcher

Owner’s Manual

111782_0910

••••• P.O. Box 7000

••• Hesston, Kansas

• 67062-2097

t-2 109686_0910

TABLE OF CONTENTS

General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Assembly Instruction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

Parts Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

111782_0910 t-1

t-2 111782_0910

GENERAL INFORMATION

This manual applies to the following equipment:

Catcher, 929455 60” Blower, 929430 72” Blower, 929448

To the new owner

The purpose of this manual is to assist owners and operators in maintaining and operating the catcher for the 3500/3700 tractors and decks. Please read it carefully; information and instructions furnished can help you achieve years of dependable performance.

Using this manual

General operation, adjustment and maintenance guidance is outlined for both the experienced and novice Hustler user. Operating conditions vary considerably and cannot all be addressed individually. Through experience, however, operators should find no difficulty in developing good operating skills suitable to most conditions.

Directions used in this manual, for example RIGHT or LEFT, refer to directions when seated on tractor facing forward, unless otherwise stated.

Photographs and illustrations used were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in detail. Hustler Turf Equipment reserves the right to redesign and change the machine as deemed necessary, without notification. If a change has been made to your machine which is not reflected

in this owner’s manual, or the parts manual, see your Hustler dealer for current information and parts.

Warranty registration

The Delivery and Warranty Registration form must be completed and signed to validate your warranty protection. As the new equipment owner, you are expected to see that the card is completed and forwarded to Hustler Turf Equipment at time of delivery.

Be sure to register the tractor plus each attachment that displays a model and serial identification number plate with Hustler Turf Equipment.

IMPORTANT: Any unauthorized modification, altera-

tion, or use of non-approved attachments voids the warranty and releases Hustler Turf Equipment from any liability arising from subsequent use of this equipment.

Parts and service

Use original Hustler replacement parts only. These parts are available through your local Hustler dealer. To obtain prompt, efficient service, always provide the following information when ordering parts:

1. Correct part description and number, as given in the

parts manual supplied with your owner’s packet.

2. Correct model number.

All warranty repair and service must be handled through an authorized Hustler dealer. Arrangements should be made through your local service center.

111782_0910 1-1

1-2 111782_0910

SAFETY PRECAUTIONS

This safety alert symbol is used to call attention to a

message intended to provide a reasonable degree of PERSONAL SAFETY for operators and other persons during the normal operation and servicing of this equipment.

DANGER – Denotes immediate hazards which WILL

result in severe personal injury or death.

WARNING – denotes a potential hazard or unsafe practice

which COULD result in severe personal injury or death.

All operators should read this manual and be instructed about safe operating and maintenance procedures. This is the owner’s responsibility.

Incorrect usage of this machine may result in severe injury. It is the owner’s responsibility that all operators read this manual thoroughly and be properly trained in operation and maintenance before attempting to set-up, adjust, or service this machine. This owner’s manual contains many safety precautions that must be followed to avoid injury.

V Park the machine on level ground. Place park brake

lever in the brake engaged position, place the PTO lever in the “OFF” position, lower the attachment, shut off engine and remove ignition key before leaving operator’s seat for any reason including unclogging the chute.

V Always be aware of any obstructions, especially small

children, when backing or when unloading the catcher.

V Always keep safety shields and covers in place while

operating machine.

V Stop the engine before removing any part of the grass

catcher or unclogging the discharge chute. Never clear teh discharge chute with the engine running. Turn off the engine and be sure the blades have stopped before cleaning. Use a stick to clear a plugged discharge area.

Never use your hands!

V Grass collection system components are subject to

wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer’s recommended parts, as necessary.

V Never work on blower assembly or mower deck when

the tractor engine is running.

V Never operate machine with catcher in the dump

position.

V Never attempt high speed maneuvering in crowded or

congested areas.

V Always operate with complete catcher system or side

discharge chute in place.

Whirling blades! Keep hands and feet away. Beware of thrown objects.

Stop tractor engine, remove ignition key. Engage park brake. Use a probe to clean debris from spout. Never engage mower deck unless hose is clamped in place on blower outlet.

Never operate the mower deck with the deflector removed or in a raised position, except when the grass catching att achment is being used.

111782_0910 2-1

2-2 111782_0910

ASSEMBLY INSTRUCTION

These instructions apply to the assembly of the Hustler Catcher to a Hustler 3500/3700 tractor equipped with a 60” or 72” side discharge deck.

It is intended that these units be installed by trained Hustler service personnel. If additional assistance is required, contact the Hustler Customer Service Department.

Directions given in these instructions, for example left and right, refer to direction while seated on the tractor.

Before proceeding, read thru the following instructions to familiarize yourself, while at the same time identify and inventory kit parts supplied.

Unpack and inspect all parts. Notify carrier of any shipping damages immediately.

Packing list - 929455 Catcher

PART NO. DESCRIPTION QTY.

PECA1089 BOX ASSEMBLY 1 PECB0212 FRAME SUPPORT BRACE 1 PECA0578 REAR SUPPORT FRAME 1 PECA1001 PIVOT HANDLE 2 PECK1231 1/2”-13x 1” HHCS 2 PECK0364 3/4”-10 x 1-1/2” HHCS 2 PECK1433 3/4”-10 NYLOC NUT 2 PECK1432 3/8”-16 U-BOLT 2 PECK1215 3/8”-16 FLANGE NUT 4 PECK0331 1/2”-13 U-BOLT 2 PECK1247 1/2”-13 NYLOC NUT 4 PECK0055 1/2” FLAT WASHER 4

Packing list - 929430 60” Blower

INDEX NO. PART NO. DESCRIPTION QTY.

1 704916 CS .250-20X1.250 HX G5 3 2 768515 FW .281X.625X.051/.080H 6 3 111901 BOX PLATE SUPPORT 1 4 111915 CHUTE SUPPORT 1 5 111902 THICK GUIDE SPACER 1 6 111903 THIN GUIDE SPACER 1 7 111904 CHUTE GUIDE 1 8 024927 NT .250-20 HX GR.5 ZNYC 3

9 111638 CATCHER WEIGHT FULL 2 10 111639 CATCHER WEIGHT HALF 1 11 111448 PULLEY COVER 1 12 078949 CS .500-13X2.000 G5 ZNY 1 13 752386 CW .515X 2.25X .204 BLK 1 14 787986 BELT, B 46" EL 1 15 524785 PULLEY, DOUBLE 6.0 1.0 1

602244 PULLEY, DBL 5.02/6.87EOD (NOT

INDEX NO. PART NO. DESCRIPTION QTY.

25 710194 CB .375-16X 1.50 STD G5 1 26 107045 60" XR7 BLOWER SPACER 1 27 058766 NT .312-18 HXZY NL 2 28 111445 BLOWER GUARD 60" 1 29 102913 BLOWER PIVOT MOUNT 1 30 111920 PECO ELBOW 1 31 111849 TUBE SUPPORT 2 32 111852 LOWER TUBE W/A/ 1 33 601229 TRANSITION TUBE, LOWER 1 34 601640 BUNGEE STRAP 1 35 056077 CS .250-20 X 1.00 HX G5 ZN 1 36 068551 NT .250-20 HX NL ZN 1 37 768523 FW .343X.687X.051/080 HD ZN/YL 8 38 064014 CS .312-18 X .875 HS G5 ZN 2 39 064006 CS .312-18 X .625 HX G5 ZN 4 40 058776 NT .312-18 HX NL ZN 2 41 760306 FLEXIBLE TRANSFER TUBE 1 42 022608 HOSE CLAMP 2 43 544501 BLOWER ASSEMBLY 1

Packing list - 929448 72” Blower

INDEX NO. PART NO. DESCRIPTION QTY.

9 111638 CATCHER WEIGHT FULL 2 10 111639 CATCHER WEIGHT HALF 1 11 111452 PULLEY COVER 1 12 078949 CS .500-13X2.000 G5 ZNY 1 13 752386 CW .515X 2.25X .204 BLK 1 14 787986 BELT, B 46" EL 1 15 524785 PULLEY, DOUBLE 6.0 1.0 1

602244 PULLEY, DBL 5.02/6.87EOD (NOT

SHOWN) 16 023036 HP .148 X2.690 ZN 1 17 019471 CE .380X1.75 .150X1.60 1 18 103036 CHUTE MOUNT 1 19 086660 NT .375-16 HXZY NL 4 20 767954 FW .406X .812 X.060 SAE 4 21 109716 HOOK, BLOWER TUBE 1 22 036236 CS .312-18X1.000 HX G5 2 23 768523 FW .343X.687X.051/.080H 4 24 025395 CB .375-16X 1.00 STD CD 3 25 710194 CB .375-16X 1.50 STD G5 1 26 058766 NT .312-18 HXZY NL 2 27 111449 BLOWER GUARD 72" 1 28 102913 BLOWER PIVOT MOUNT 1 30 111920 PECO ELBOW 1 31 111849 TUBE SUPPORT 2 32 111852 LOWER TUBE W/A/ 1 33 601229 TRANSITION TUBE, LOWER 1 34 601640 BUNGEE STRAP 1

111782_0910 3-1

INDEX NO. PART NO. DESCRIPTION QTY.

Cup washer

Bolt

Blower pivot

mount

Chute

mount w/a

Double

pulley

Spring

Belt

35 056077 CS .250-20 X 1.00 HX G5 ZN 1 36 068551 NT .250-20 HX NL ZN 1 37 768523 FW .343X.687X.051/080 HD ZN/YL 8 38 064014 CS .312-18 X .875 HS G5 ZN 2 39 064006 CS .312-18 X .625 HX G5 ZN 4 40 058776 NT .312-18 HX NL ZN 2 41 760306 FLEXIBLE TRANSFER TUBE 1 42 022608 HOSE CLAMP 2 43 544501 BLOWER ASSEMBLY 1

Mower deck preparation

1. Park the tractor on a flat surface and place the park brake

lever in the brake engaged position, place the PTO lever in the “OFF” position and lower the attachment. Shut off the ignition switch and remove the key from the switch. Disconnect the negative battery cable.

2. Remove the right side pulley cover, discharge chute and

discharge chute bracket. NOTE: Retain these parts as they will be re-installed when the catcher is removed.

3. Release the deck belt tension. Remove the existing

spindle bolt and pulley from the right side blade spindle. Replace the pulley with the double pulley and place the existing cup washer between the head of the new bolt and the drive pulley. Torque the bolt into the pulley before threading the bolt into the spindle shaft. Torque top spindle bolt to 118 ft.-lbs. Thread the pulley, cup washer and bolt assembly into the right hand spindle shaft. Torque bol t to 118 ft.-lbs. Figure 3-1 NOTE: There are two double pul leys shipped with this catcher. Two different deck gearboxes have been used on these decks. Decks built prior to serial number 09080000 – The gearbox is painted black and the pulley is held onto the drive shaft with set screws. Use pulley, 602244, on these decks.

Decks built with serial number 09080000 and later –

The gearbox on these decks is painted gray. The pulley is held onto the drive shaft with a cap screw. Use pulley, 524785, on these decks. CE Decks regardless of serial number – The gearbox is painted black and the pulley is held onto the drive shaft with set screws. Use pulley, 602244, on these decks.

4. Attach the blower mount to the top of the deck. Figure 3-

5. Attach the blower assembly to the deck mount. Figure 3-

6. Re-adjust the blower pivot mount, if necessary, to

minimize the gap between the deck opening and blower housing. Tighten all hardware.

7. Install and route the blower belt to the deck. Tension the

belt using the chain and spring. Pull the chain until the spring extension is 6” hook to hook. Figure 3-2 & Figure 3-3

8. Re-tension the deck drive belt.

9. Attach the pulley cover.

10. Swing the housing so that it is tight against the deck and

insert the clevis pin and hair pin thru the latch..

Figure 3-1

WARNING: Do not operate deck without discharge

chute or complete catcher system in place.

Tractor Preparation

WARNING: Allow engine and muffler to cool before

assembling the unit to the tractor.

Figure 3-2

1. Position the rear support frame and the weights (centered

side to side) to the rear of the tractor . Make sure the upper holes in the rear support frame are positioned as shown. Attach with the hardware shown. Figure 3-10 NOTE: It is recommended that 3 people assist when attaching the box assembly to the rear support frame.

2. Locate the box assembly onto the rear support frame and

attach to the rear support frame with the hardware shown. Figure 3-10

3-2 111782_0910

Figure 3-3

Chain

Remove these nuts

and flat washers

Bungee

strap

109716

Blower

housing

tube

Lower

tube

Tube assembly

3. Locate the frame support brace onto the tractor’s ROPS

with the short end of the bend facing upwards and to the rear of the tractor. Figure 3-11 Raise the support brace until the pins from the box support frame rest inside the notches in the support brace. Secure in place using the hardware shown. Tighten all nuts and bolts.

4. Test to make sure the dump mechanism is working

properly. Pull the lift handle towards the operator’s seat and lift upward. The container’s door should open and the box should pivot towards the ground. If the dump mechanism needs adjusted, refer to the Adjusting dump mechanism section found elsewhere in this manual for detailed information.

5. Attach the bungee cord, located on the lower tube, to the

blower tube hook. Figure 3-4

6. Reconnect the negative battery cable. NOTE: Refer to

the Accessing the engine compartment section, found elsewhere in this manual, for detailed information.

Figure 3-4

Catcher Box Preparation

1. Install the box plate support, chute support, thick guide

spacer, thin guide spacer and chute guide to the side of the box assembly per Figure 3-7 or Figure 3-8

Final Connection

1. Assemble the blower tube per Figure 3-9.

2. Remove the top two nuts and flat washers that attach the

blower housing tube to the blower housing. Slide the blower tube hook (109716) onto these bolts and secure in place with the nuts and flat washers. Figure 3-4

3. Slide the lower tube onto the blower housing tube. Figure

3-4

4. Adjust the length of the blower tube assembly until the

top tube flange can slide into the box assembly’s inlet mount. Secure in place with the chute guide (111904). Tighten chute guide hardware. Figure 3-6

Figure 3-5

111782_0910 3-3

111904

Top tube

flange

Figure 3-6

3-4 111782_0910

929430 – 60” Deck

16 17

EXISTING HARDWARE

Figure 3-7

111782_0910 3-5

929448 – 72” Deck

EXISTING HARDWARE

Figure 3-8

3-6 111782_0910

Transfer Tube Assembly

NOTE: Assembly is included with 929430 and 929448

111782_0910 3-7

Figure 3-9

929455 – Catcher

PECA1001

PECK1231

PECK0364

PECK1433

PECK0331

PECK1247 PECK0055

Box Assembly

PECA1089

PECA0578

These items included in 929430 and 929448.

111

Figure 3-10

3-8 111782_0910

929455 – Catcher continued

PECK1432

PECK1215

PECB0212

PECK1432

ROPS

PECK1215

Figure 3-11

111782_0910 3-9

3-10 111782_0910

OPERATION

Dump

handle

Catcher shown in

dumping position

Vacuum pickup and collection

Follow normal tractor and mower deck start-up and operating

procedures as described in the tractor and deck owner's manuals. NOTE: Refer to the Accessing the engine compartment section for more detailed information.

The blower assembly for the catcher is directly belt driven by the right-hand deck spindle, therefore, the deck and blower assembly will operate when the mower deck lever is engaged into the mow position. To stop the deck and blower assembly, place the PTO lever in the disengaged (OFF) position.

Proceed to mow in the normal manner. The tube is made of a

clear material which allows the operator to see when grass is

starting to clog the tube. When this occurs either the hopper is full and needs dumped or the tube is clogged and needs cleaned out.

When the box is full, move the PTO lever to the disengaged (OFF) position. Then drive the machine to the unloading area.

It is best that the catcher box be unloaded before the blower and tube areas become clogged. If clogging occurs, it will be necessary to clean the blower and tube areas of all material before starting to mow again.

WARNING: Make certain the engine is turned off, the park brake is engaged and the ignition key is removed from the ignition switch before cleaning the blower and chute areas.

NOTE: If you do not hold the handle towards the mower as you pull the handle downward, the latc h will not lock and the box can unexpectedly release the clippings.

Figure 4-1

WARNING: Ne ver place hands or feet into the blower

housing spout. There is an impeller located inside the housing that will cause severe injury. Use a probe to clean debris from spout.

WARNING: Never engage mower deck unless the catcher box is installed and the door is closed. Also, the transfer tube assembly must be in place on the blower outlet and the box assembly and the bungee cord is connected. Figure 3-4 and Figure 3-5

Unloading

WARNING: Make certain the PTO lever is in the dis-

engaged (OFF) position before unloading.

Use the following procedure to operate the dumping mechanism:

1. Park the unit on a level surface, shut the engine off and

place the park brake lever in the park brake position.

2. Pull the dump handle towards the operator’s seat. While

holding the handle, move the handle upward. The catcher box door will swing upward and the box will rotate downward. The box will dump it’s contents.

3. Once the box is empty, return the box to the catching

position. With the handle in the “open” position, pull the handle downward until it stops. Move the handle to the “closed” position. Figure 4-3 and Figure 4-4

111782_0910 4-1

Figure 4-2

Figure 4-3

Dump handle shown

in closed position

Dump handle shown

in open position

Pivot handle

Catcher box

and frame

Dump handle

Figure 4-4

Accessing the engine compartment

Use the following procedure to access the engine

compartment:

1. Park the unit on a level surface, shut the engine off and

place the park brake lever in the park brake position.

2. Loosen the pivot handle on each side. Figure 4-5

3. Keeping the dump handle in the closed position (Figure

4-3), lift up on the dump handle and rotate the complet catcher box and frame back until the assembly comes to a stop. Be sure to maintain a secure gri p on the handle and slowly rotate the assembly back. Figure 4-6

4. Unhook the engine compartment latch. Figure 4-7

5. Using the lift handles on the side of the hood, slowly lift

and rotate the hood back to access the engine compartment.

6. Using the lift handles on the engine compartment hood,

slowly raise and pivot the catcher and hood back. Figure 4-8 IMPORTANT: When raising or lowering the hood maintain a firm hold on the lift handle. Allowing the hoo d to make hard contact with the catcher frame may cause damage to the hood.

Figure 4-5

Figure 4-6

4-2 111782_0910

Figure 4-7

Hood latch

Hood

Lift handle

Figure 4-8

111782_0910 4-3

MAINTENANCE

Blower

assembly

Tube assembly

Belt

Spring

Blower housing and transfer tube

WARNING: Never work on the blower assembly or

mower deck when the tractor engine is running.

WARNING: Clean flammable material from machine. Prevent fires by keeping engine compartment, top of deck, exhaust area, battery, hydraulic lin es, fuel line, fuel tank and operator’s station clean of accumulated trash, grass clippings, and other debris. Always clean up spilled fuel and oil.

The blower and tube assembly (Figure 5-1) should be kept clean and free of any accumulation of matted clippings or other obstructions. Occasional clogging may also occur when working in heavy, wet or matted grass.

WARNING: Never place hands or feet into the blower housing spout. There is an impeller located inside the housing that will cause severe injury. Use a probe to clean debris from spout.

To service the blower housing: remove the clevis pin and swing the housing away from the deck.

To service the transfer tubes, remove the tube assembly from the unit. The tube assembly can be cleaned by using soapy water and washing the inside of the tubes with a pressure washer. Rinse with water.

To clean the catcher box, use a power washer.

Blower drive belt

The blower drive belt (Figure 5-2) is located under the belt shield. This belt is spring tensioned and should not need adjustment. When replacing the belt the spring extension should be 6” hook to hook.

To inspect or replace, remove the clevis pin and swing the housing open. This loosens the belt and allows it to be removed.

When belt replacement becomes necessary, check the condition of the pulleys. Clean the grooves and check for excessive wear . A new belt should not run against the bottom of groove. If it does bottom out, the the pulley needs replacing.

Figure 5-1

Figure 5-2

Blower spindle jack shaft

The blower spindle jack shaft assembly requires lubrication after every 500 hours of use or annually, whichever occurs first. The spindle is equipped with two grease zerks (Figure 5-3). They are accessible by unlatching the blower housing from the deck and pivoting it outward. Use SAE multi-purpose grease, fill until grease flows from side of zerk (one or two ounces maximum).

111782_0910 5-1

Figure 5-3

Grease zerk

5-2 111782_0910

STORAGE

When your mower is to set idle for a period of time, scrape and remove the matted grass material from inside the catcher box. Clean the discharge area in the blower assembly likewise. A light coating of oil applied to these surfaces will help retard rusting.

Check for loose or missing hardware, tighten or replace. Also check for badly worn or damaged parts, consider replacing them at this time. Touch up chipped paint areas, your Hustler dealer has aerosol spray paint available.

111782_0910 6-1

6-2 111782_0910

929455 Parts List

Peco Catcher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

Blower Assembly (544510) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8

Transition Chute Assembly (544510) . . . . . . . . . . . . . . . . . . . . . . . 7-10

Spindle Housing Assembly (520627). . . . . . . . . . . . . . . . . . . . . . . . 7-12

_0910 7-1

Peco Catcher

Base

7-2 _0910

Peco Catcher

INDEX NO. PART NO. QTY. DESCRIPTION

1 PECC0041 1 BOX TOP 2 PECC0039 1 SCREEN SUPPORT 3 PECB8001 1 SCREEN 4 PECC0043 1 BOX RIGHT SIDE 5 PECC0045 1 BOX BACK 6 PECC1184 1 FILL GAUGE 7 PECC0044 1 BOX LEFT SIDE 8 PECC0042 1 BOX BOTTOM

9 PECA0331 1 BOX OPENING FRAME 10 PECK1435 2 ADJUSTING SCREW 11 PECK1422 2 ADJUSTING NUT 12 PECB1596 2 DOOR LINKAGE 13 PECK1418 2 LINKAGE PIN 14 PECK1437 4 RUE_RING COTTER PIN 15 PECV1154 1 PLASTIC DOOR 16 PECB1834 1 UPPER DOOR MEMBER 17 PECA0330 1 DOOR FRAME ASSEMBLY 18 602210 1 DECAL SERIAL NUMBER

NOTES:

_0910 7-3

Peco Catcher

Hopper

7-4 _0910

Peco Catcher

INDEX NO. PART NO. QTY. DESCRIPTION

19 PECB1833 1 BOX BASE FRAME 20 PECB0007 1 HANDLE MOUNT 21 PECJ0552 1 HANDLE GRIP 22 PECA0329 1 HANDLE ASSEMBLY 23 PECB0006 1 HANDLE SLIDE BRACKET 24 PECB1835 1 PIVOT PLATE 25 PECB1832 2 PIVOT BRACKETS 26 PECB1840 1 LATCH ROD 27 PECJ0255 1 LATCH SPRING 28 PECJ0234 1 3/8" BALL JOINT 29 PECB1804 1 LATCH HOOK 30 PECK1410 1 3/8" NUT 31 PECS0155 1 PIVOT BUSHING 32 PECB1805 1 LATCH HOOK PIVOT PLATE

NOTES:

_0910 7-5

Peco Catcher

7-6 _0910

Peco Catcher

INDEX NO. PART NO. QTY. DESCRIPTION

33 PECK1432 2 3/8"-16 U-BOLT 34 PECB0212 1 FRAME SUPPORT BRACE 35 PECK1215 4 3/8"-16 FLANGE NUT 36 PECA0579 1 BOX SUPPORT FRAME 37 PECK0088 2 5/32" X 2-5/8" HAIR PIN 38 PECK0058 2 5/8" FLAT WASHER 39 PECK1231 2 1/2"-13" X 1" HHGS 40 PECK1437 4 RUE_RING COTTER PIN 41 PECK0172 2 CLEVIS PIN 42 PECA0578 1 REAR SUPPORT FRAME 43 PECK1247 4 1/2"-13 N YLOC NUT 44 PECK0055 4 1/2" FLAT WASHER 45 PECK1433 2 3/4"-10 N YLOC NUT 46 PECK0364 2 3/4"-10 X 1-1/2" HHCS 47 PECA1001 2 PIVOT HANDLEVR

NOTES:

_0910 7-7

Blower Assembly (544510)

35 36

21 22

1 2

7-8 _0910

Blower Assembly (544510)

INDEX

NO.

PART NO. QTY. DESCRIPTION

1 078378 4 CS .50-20 X 1.50 HX G5 ZN

2 017046 12 LW .50 MEDIUM SPRING ZN

3 078386 4 FW .510 X 1.750 X .180 ZN

4 301267 2 DRIVE PULLEY

5 324327 1 BLOWER TOP

6 077123 2 BEARING W/O COLLAR

7 022582 1 CAST SPINDLE HOUSING

8 758565 1 IMPELLER 11”

9 758730 1 JACK SHAFT 10 212472 4 KEY 11 045765 5 FW 1.030 X 1.50 X .134 ZN 12 705194 4 CS .50-13 X .750 HX G5 ZN 13 034272 6 NT .312-18 HX G5 ZN 14 768523 6 FW .343 X .687 X .051/.080 HD ZN 15 324319 1 BLOWER HOUSING 16 074252 2 CS .50-13 X 1.50 HX G5 ZN 17 263517 2 BEARING DISK 18 324343 1 UPPER IDLER ARM 19 068759 6 CW .560 X 1.340 X .050 PN 20 023317 2 NT .50-13 UNT LK G5 ZN 21 705178 1 CS .375-16 X 1.750 HX G5 ZN 22 767954 7 FW .406 X .812 X .060 SAE HRD ZN 23 022772 2 FLAT IDLER PULLEY 24 036384 2 SPRING 1/4 COIL PL 1.23 25 259812 2 DECK LIFT SPRING CHAIN 26 520627 1 SPINDLE HOUSING ASSEMBLY 27 016527 4 CS .50-13 X 1.00 HX G5 ZN 28 301317 1 PULLEY 29 324293 1 LOWER IDLER ARM 30 705731 1 CS .375-16 X 2.750 G5 ZN 31 324350 1 IDLER SPACER 32 054502 1 NT .375-16 HX G5 ZN 33 079194 6 MS .25-20 X .750 TH CR ZN 34 324335 1 BLOWER INLET 35 768515 6 FW .281 X .625 X .051/.080 HD ZN 36 024927 6 NT .25-20 HX G5 ZN

NOTES:

1. Assemble bearings in spindle housing with extended race to the inside.

_0910 7-9

Transition Chute Assembly (544510)

BLOWER ASSEMBLY

7-10 _0910

Transition Chute Assembly (544510)

INDEX

NO.

10 727453 1 BELT & PULLEY DECAL 11 727438 1 WHIRLING BLADES DECAL

PART NO. QTY. DESCRIPTION

1 064329 4 CS .25-20 X .625 HX G5 ZN 2 768515 10 FW .281 X .627 X .051/.080 HD ZN 3 770180 1 PULLEY COVER 4 770404 1 UPPER BLOWER BELT 5 024927 6 NT .25-20 HX G5 ZN 6 017038 6 LW .25 MEDIUM SPRING ZN 7 757245 1 TRANSITION CHUTE 8 079194 6 MS .25-20 X .750 TH CR ZN 9 767012 1 DANGER BLOWER DECAL

NOTES:

_0910 7-11

Spindle Housing Assembly (520627)

7-12 _0910

Spindle Housing Assembly (520627)

INDEX

NO.

PART NO. QTY DESCRIPTION

1 077123 2 BEARING W/O COLLAR

2 034843 1 CAST SPINDLE HOUSING

3 008805 1 SPINDLE SHAFT

4 012005 1 GREASE FITTING

NOTES:

1. Install upper bearing with extended inner race up and lower bearing with extended inner race down.

_0910 7-13

7-14 _0910

Index

Page No.

Numeric

019471 3-1 022608 3-1, 3-2 023036 3-1 024927 3-1 025395 3-1 036236 3-1 056077 3-1, 3-2 058766 3-1 058776 3-1, 3-2 064006 3-1, 3-2 064014 3-1, 3-2 068551 3-1, 3-2 078949 3-1 086660 3-1 102913 3-1 103036 3-1 107045 3-1 109716 3-1 111445 3-1 111448 3-1 111449 3-1 111452 3-1 111638 3-1 111639 3-1 111849 3-1 111852 3-1 111901 3-1 111902 3-1 111903 3-1 111904 3-1 111915 3-1 111920 3-1 524785 3-1 544501 3-1, 3-2 601229 3-1 601640 3-1 602210 7-3 602244 3-1 704916 3-1

710194 3-1 752386 3-1 760306 3-1, 3-2 767954 3-1 768515 3-1 768523 3-1, 3-2 787986 3-1

Alphabetical

Accessing the engine compartment 4-2 Assembly Instruction 3-1 Blower drive belt 5-1 Blower housing and transfer tube 5-1 Blower spindle jack shaft 5-1 Catcher Box Preparation 3-3 Final Connection 3-3 General Information 1-1 Maintenance 5-1 Mower deck preparation 3-2 Operation 4-1 Packing list - 929430 60” Blower 3-1 Packing list - 929448 72” Blower 3-1 Packing list - 929455 Catcher 3-1 Parts and service 1-1 peca0329 7-5 peca0330 7-3 peca0331 7-3 peca0578 3-1, 7-7 peca0579 7-7 peca1001 3-1, 7-7 peca1089 3-1 pecb0006 7-5 pecb0007 7-5 pecb0212 3-1, 7-7 pecb1596 7-3 pecb1804 7-5 pecb1805 7-5 pecb1832 7-5 pecb1833 7-5 pecb1834 7-3

pecb1835 7-5 pecb1840 7-5 pecb8001 7-3 pecc0039 7-3 pecc0041 7-3 pecc0042 7-3 pecc0043 7-3 pecc0044 7-3 pecc0045 7-3 pecc1184 7-3 pecj0234 7-5 pecj0255 7-5 pecj0552 7-5 peck0055 3-1, 7-7 peck0058 7-7 peck0088 7-7 peck0172 7-7 peck0331 3-1 peck0364 3-1, 7-7 peck1215 7-7 peck1231 3-1, 7-7 peck1247 3-1, 7-7 peck1410 7-5 peck1418 7-3 peck1422 7-3 peck1432 3-1, 7-7 peck1433 3-1, 7-7 peck1435 7-3 peck1437 7-3, 7-7 pecs0155 7-5 pecv1154 7-3 Safety Precautions 2-1 Storage 6-1 To the new owner 1-1 Tractor Preparation 3-2 Unloading 4-1 Using this manual 1-1 Vacuum pickup and collection 4-1 Warranty registration 1-1

111782_0910 i-1

Hustler Turf 3700, 3500 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual