Hustler Turf 36-42 User Manual
Hustler FasTrak Super Duty 36/42
Parts Manual
•••••••
Excel Industries, Inc.
•••••
P.O. Box 7000
•••
Hesston, Kansas
•
67062-2097
General Information
Service Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Options Available From Your Dealer. . . . . . . . . . . . . . . . . . . . . . . . 1-1
Using this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Hardware Description Codes & Abbreviations . . . . . . . . . . . . . . . . 1-2
Standard Torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Section 2
Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Footrest. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Section 3
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Transmission Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Steering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Park Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Section 4
Wheel & Tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Wheel & Tire Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Table of Contents
Section 5
Section 6
Section 7
FX600V Engine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
FX600V Engine Service Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Engine Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
EVAP System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
Fuel & EVAP Service Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Instrument Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
36" Service Deck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
36" Deck Pulleys & Spindles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
36" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
42" Service Deck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
42" Deck Pulleys & Spindles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10
42" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12
Deck Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14
Deck Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16
Section 8
Seat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
ROPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-1
114659_0611 c-1
c-2 114659_0611
General Information
This Manual covers Hustler FasTrak Super Duty 36" & 42" models 930818 & 930826.
Service Literature
PART NO.
603519 OPERATOR’S MANUAL
114191 WARRANTY STATEMENT
DESCRIPTION
Options Available From Your Dealer
PART NO.
600213 FLEX FORK (42" MOWER)
107696 HITCH KIT
107654 MULCH KIT (36" & 42" MOWERS)
Note: When ordering parts, you must use the part number as shown for each part, not the index number. Always give
the model and serial number to your parts and service representative.
Items sold in bulk such as seals and hoses are sold by the foot.
Note:
DESCRIPTION
Using this manual
This manual is part of a service package for the Hustler mowers. Use of this manual in conjunction with other Hustler
mower and component manuals will provide the information necessary to service and maintain Hustler mowers.
This Parts Manual provides a complete par ts listing for the unit.
were current at the time of printing, but subsequent production changes may cause your machin e to vary slightly in
detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed necessary, without notification. If a change has been made to your machine which is not re flected in this p arts manua l, see your Hustler dealer
current information and parts.
for
Use this manual when ordering parts. Illustrations used
The Service Manual is a service guide for use by Service Tech
perform normal maintenance requirement s on these units.
The Operator's Manual provides fundamental ope ratio nal inform
ating the mower.
The component manuals are furnished by the various manufactur
of their products.
114659_0611 1-1
nicians. It provides the necessary information needed to
ation and operational safety that is needed when oper-
ers to be used for the troubleshooting and servicing
Hardware Description Codes & Abbreviations
The following codes are used throughout this parts manual. Refer to this list when ordering parts.
ABBREVIATION
CB CARRIAGE BOLT MB MACHINE BUSHING
CE CLEVIS PIN MS MACHINE SCREW
CN CLIP NUT NT NUT
CP COTTER PIN SC SELF TAPPING CAP SCREW
CS CAP SCREW SH SOCKET HEAD
CW CUP WASHER SB SHOULDER BOLT
FDRW FENDER WASHER SS SET SCREW
FW FLAT WASHER OD OUTSIDE DIAMETER
HX HEX HEAD ID INSIDE DIAMETER
LW LOCK WASHER
DESCRIPTION ABBREVIATION DESCRIPTION
Standard Torques
The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap
screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener .
SIZE FT-LBS N-M SIZE FT-LBS N-M
.250 8.2 11.1 M3 1 1.3
.312 17 23 M4 2.2 3
.375 30 40 M5 4.5 6.1
.438 48 65 M6 7.7 10.4
.500 73 99 M8 18.5 25
.562 105 143 M10 37 50
.625 145 200 M12 64 87
.750 260 350 M14 80 108.5
.875 420 565 M16 160 215
1.00 625 850 M20 320 435
M24 555 750
1-2 114659_0611
Section 2
Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Footrest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
114659_0611 2-1
Frame
1
1
42" FRAME
11
8
9
5
4
5
7
2
3
14
10
13
10
15
16
3
1
12
36" FRAME
5
2
6
2-2 114659_0611
Frame
INDEX NO. PART NO. QTY
1 551085 1
551086 1
2 785220 1
3 785139 1
4 727172 1
5 N/A 3
6 600899 1
7 791848 1
8 601967 1
9 602041 1
10 808493 8
11 603542 1
12 601421 1
13 601993 1
14 808485 1
15 785154 1
16 602407 1
DESCRIPTION
36" FRAME
42" FRAME
RS STEERING DECAL
LS STEERING DECAL
MADE IN U.S.A.
SERIAL NO PLATE TURF
PUMP BELT WARNING DECAL
FUEL INDICATOR DECAL
ENGINE COMPARTMENT DECAL
HOT DECAL
RIVET NUT, 3/8-16 THREAD
TOW VALVE DECAL
FASTRAK SUPER DUTY ID DECAL
SAFE OPERATION DECAL
RIVET NUT, 5/16-18 THREAD
DECK HEIGHT DECAL
HUSTER ID DECAL
NOTES:
1. In the event the serial number tag becomes damaged or illegible, please
contact your dealer to order a replacement.
2. EPA compliance plate.
3. Patent numbers plate.
114659_0611 2-3
Footrest
1
3
3
4
2
2-4 114659_0611
Footrest
INDEX NO. PART NO. QTY
1 551087 1 FLOOR PLATE (WITH STEP TREADS)
2 601986 2 LOWER STEP TREAD
3 781880 5 BUMPER, .500 X 1.00 X .312
4 785485 2 STEP TREAD, UPPER
DESCRIPTION
NOTES:
114659_0611 2-5
2-6 114659_0611
Section 3
Hydraulic System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Transmission Service Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Park Brake. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
114659_0611 3-1
Hydraulic System
3
1
1
2
1
2
1
2
9
10
11
8
7
6
5
12
13
14
17
2
7
8
18
14
2
17
4
19
15
16
17
21
20
20
1
7
7
2
2
2
3-2 114659_0611
Hydraulic System
INDEX NO. PART NO. QTY.
1 710087 8 CS .312-18 X 2.500 HX G5
2 768523 12 FW .343 X .687 X .051/.080H
3 603486 2 TOW LINK ROD
4 601503 2 CB .250-20 X .625 ZNYC
5 111617 1 RS TOW VALVE BRACKET
111616 1 LS TOW VALVE BRACKET (NOT SHOWN)
6 041988 2 SPRING
7 768515 10 FW .281 X .625 X .051/.080H
8 068551 4 NT .250-20 HXZY NL
9 601162 2 IDLER PULLEY
10 028118 5 FW .625 X 1.00 X .134 ZNYC
11 025007 2 CS .625-11 X 1.750 HX G5
12 602253 1 BELT
13 600965 1 CS .375-16 X 8.50 G5 HX ZN
14 767954 2 FW .406 X .812 X .060 SAE
15 601197 1 LH TRANSMISSION
16 601196 1 RH TRANSMISSION
17 034272 8 NT .312-18 HX G5 ZNYC
18 086660 1 NT .375-16 HXZY NL
19 107633 1 SPACER
20 114974 2 TRANSMISSON GUARD
21 603617 2 SC .250-20 X 50 HX FL STP
DESCRIPTION
1. Torque to 10 ft-lbs.
2. Torque to 17 ft-lbs.
NOTES:
114659_0611 3-3
Hydraulic System
20
10
21
22
23
24
10
25
26
10
29
27
28
27
SOME FRAME PARTS
REMOVED FOR CLARITY
3-4 114659_0611
Hydraulic System
INDEX NO. PART NO. QTY.
20 601983 1 CS .625-11 X 2.25 HX G5 ZY
21 111079 1 PUMP IDLER
22 036384 1 SPRING 1/4 COIL PL 1.23
23 601398 1 IDLER SPACER
24 786848 1 IDLER PULLEY
25 016972 1 NT .625-11 HX G5 ZNYC
26 781567 1 NT .500-13 HX G8 ZY NL
27 602026 2 BEARING DISC
28 602025 1 BUSHING
29 017616 1 CS .500-13 X 1.750 HX G5
DESCRIPTION
NOTES:
114659_0611 3-5
Hydraulic System
30
30
36
32
34
35
32
7
32
33
31
37
38
3-6 114659_0611
Hydraulic System
INDEX NO. PART NO. QTY.
30 794644 2 GROMMET
31 600759 1 OVERFLOW TANK (WITH CAP)
32 601474 4 SPRING CLAMP
33 603476 1 FORMED HOSE, RS TRANSMISSION TO TANK
34 787713 8.5" HOSE, 0.50", LS TRANSMISSION TO TANK
35 055939 2 CS .250-20 X .750 HX G5
36 601219 2 FTG, 90 - 9/16 SAE
37 601118 2 CN .250-20 X .19 MAX THK
38 600767 1 OVERFLOW TANK CAP
DESCRIPTION
NOTES:
114659_0611 3-7
Transmission Service Parts
3
2
4
5
6
1
3-8 114659_0611
Transmission Service Parts
INDEX NO. PART NO. QTY.
1 601941 1 FAN/PULLEY KIT
2 601221 1 BRAKE ARM
3 600972 1 RETAINING CLIP
4 600976 1 OIL FILTER
5 600975 1 LS FILTER GUARD
600974 1 RS FILTER GUARD (NOT SHOWN)
6 600970 1 4 BOLT HUB KIT
DESCRIPTION
NOTES:
114659_0611 3-9
Steering
2
6
15
13
4
17
18
11
19
11
10
10
1
4
5
4
7
6
11
8
9
11
16
11
12
14
3
20
22
21
3-10 114659_0611
Steering
INDEX NO. PART NO. QTY.
1 110370 2 STEERING BAR W/ GRIP
2 705178 2 CS .375-16 X 1.750 HX G5
3 080655 4 CS .375-16 X 1.500 HX G5
4 767954 12 FW .406 X .812 X .060 SAE
5 054502 4 NT .375-16 HX GRD 5 ZNY
6 781153 4 BUSHING
7 784439 2 LOCK COLLAR, 0.757 ID
8 603477 1 STEER BOX, RS
603478 1 STEER BOX, LS (NOT SHOWN)
9 603483 1 STEER LEVER, RS
603484 1 STEER LEVER, LS (NOT SHOWN)
10 023655 4 NT .312-24 HX NL ZN
11 768523 15 FW .343 X .687 X .051/.080H
12 086660 2 NT .375-16 HXZY NL
13 600221 2 STEERING DAMPER
14 781922 4 BALL STUD
15 029876 2 LW .312 INT-EXT TOOTH
16 034272 2 NT .312-18 HX G5 ZNYC
17 600981 2 PUMP ROD
18 110014 1 PIVOT TUBE
19 034280 1 CS .312-18 X .750 HX G5
20 016832 2 NT .312-18 HXFLK ZNYC
21 601425 1 CONNECTOR BODY
22 601426 1 CAP LOCK
DESCRIPTION
NOTES:
114659_0611 3-11
Park Brake
1
21
2
4
13
3
17
4
15
7
6
5
9
8
9
8
10
8
11
12
12
14
11
18
20
19
16
RS STEER
LEVER
RIGHT SIDE SHOWN;
LEFT SIDE OPPOSITE
12
3-12 114659_0611
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