Hustler FasTrak Super Duty 36/42
Parts Manual
•••••••
Excel Industries, Inc.
•••••
P.O. Box 7000
•••
Hesston, Kansas
•
67062-2097
General Information
Service Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Options Available From Your Dealer. . . . . . . . . . . . . . . . . . . . . . . . 1-1
Using this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Hardware Description Codes & Abbreviations . . . . . . . . . . . . . . . . 1-2
Standard Torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Section 2
Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Footrest. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Section 3
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Transmission Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Steering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Park Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Section 4
Wheel & Tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Wheel & Tire Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Table of Contents
Section 5
Section 6
Section 7
FX600V Engine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
FX600V Engine Service Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Engine Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
EVAP System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
Fuel & EVAP Service Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Instrument Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
36" Service Deck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
36" Deck Pulleys & Spindles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
36" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
42" Service Deck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
42" Deck Pulleys & Spindles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10
42" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12
Deck Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14
Deck Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16
Section 8
Seat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
ROPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-1
114659_0611 c-1
c-2 114659_0611
General Information
This Manual covers Hustler FasTrak Super Duty 36" & 42" models 930818 & 930826.
Service Literature
PART NO.
603519 OPERATOR’S MANUAL
114191 WARRANTY STATEMENT
DESCRIPTION
Options Available From Your Dealer
PART NO.
600213 FLEX FORK (42" MOWER)
107696 HITCH KIT
107654 MULCH KIT (36" & 42" MOWERS)
Note: When ordering parts, you must use the part number as shown for each part, not the index number. Always give
the model and serial number to your parts and service representative.
Items sold in bulk such as seals and hoses are sold by the foot.
Note:
DESCRIPTION
Using this manual
This manual is part of a service package for the Hustler mowers. Use of this manual in conjunction with other Hustler
mower and component manuals will provide the information necessary to service and maintain Hustler mowers.
This Parts Manual provides a complete par ts listing for the unit.
were current at the time of printing, but subsequent production changes may cause your machin e to vary slightly in
detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed necessary, without notification. If a change has been made to your machine which is not re flected in this p arts manua l, see your Hustler dealer
current information and parts.
for
Use this manual when ordering parts. Illustrations used
The Service Manual is a service guide for use by Service Tech
perform normal maintenance requirement s on these units.
The Operator's Manual provides fundamental ope ratio nal inform
ating the mower.
The component manuals are furnished by the various manufactur
of their products.
114659_0611 1-1
nicians. It provides the necessary information needed to
ation and operational safety that is needed when oper-
ers to be used for the troubleshooting and servicing
Hardware Description Codes & Abbreviations
The following codes are used throughout this parts manual. Refer to this list when ordering parts.
ABBREVIATION
CB CARRIAGE BOLT MB MACHINE BUSHING
CE CLEVIS PIN MS MACHINE SCREW
CN CLIP NUT NT NUT
CP COTTER PIN SC SELF TAPPING CAP SCREW
CS CAP SCREW SH SOCKET HEAD
CW CUP WASHER SB SHOULDER BOLT
FDRW FENDER WASHER SS SET SCREW
FW FLAT WASHER OD OUTSIDE DIAMETER
HX HEX HEAD ID INSIDE DIAMETER
LW LOCK WASHER
DESCRIPTION ABBREVIATION DESCRIPTION
Standard Torques
The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap
screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener .
SIZE FT-LBS N-M SIZE FT-LBS N-M
.250 8.2 11.1 M3 1 1.3
.312 17 23 M4 2.2 3
.375 30 40 M5 4.5 6.1
.438 48 65 M6 7.7 10.4
.500 73 99 M8 18.5 25
.562 105 143 M10 37 50
.625 145 200 M12 64 87
.750 260 350 M14 80 108.5
.875 420 565 M16 160 215
1.00 625 850 M20 320 435
M24 555 750
1-2 114659_0611
Section 2
Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Footrest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
114659_0611 2-1
Frame
1
1
42" FRAME
11
8
9
5
4
5
7
2
3
14
10
13
10
15
16
3
1
12
36" FRAME
5
2
6
2-2 114659_0611
Frame
INDEX NO. PART NO. QTY
1 551085 1
551086 1
2 785220 1
3 785139 1
4 727172 1
5 N/A 3
6 600899 1
7 791848 1
8 601967 1
9 602041 1
10 808493 8
11 603542 1
12 601421 1
13 601993 1
14 808485 1
15 785154 1
16 602407 1
DESCRIPTION
36" FRAME
42" FRAME
RS STEERING DECAL
LS STEERING DECAL
MADE IN U.S.A.
SERIAL NO PLATE TURF
PUMP BELT WARNING DECAL
FUEL INDICATOR DECAL
ENGINE COMPARTMENT DECAL
HOT DECAL
RIVET NUT, 3/8-16 THREAD
TOW VALVE DECAL
FASTRAK SUPER DUTY ID DECAL
SAFE OPERATION DECAL
RIVET NUT, 5/16-18 THREAD
DECK HEIGHT DECAL
HUSTER ID DECAL
NOTES:
1. In the event the serial number tag becomes damaged or illegible, please
contact your dealer to order a replacement.
2. EPA compliance plate.
3. Patent numbers plate.
114659_0611 2-3
Footrest
1
3
3
4
2
2-4 114659_0611
Footrest
INDEX NO. PART NO. QTY
1 551087 1 FLOOR PLATE (WITH STEP TREADS)
2 601986 2 LOWER STEP TREAD
3 781880 5 BUMPER, .500 X 1.00 X .312
4 785485 2 STEP TREAD, UPPER
DESCRIPTION
NOTES:
114659_0611 2-5
2-6 114659_0611
Section 3
Hydraulic System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Transmission Service Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Park Brake. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
114659_0611 3-1
Hydraulic System
3
1
1
2
1
2
1
2
9
10
11
8
7
6
5
12
13
14
17
2
7
8
18
14
2
17
4
19
15
16
17
21
20
20
1
7
7
2
2
2
3-2 114659_0611
Hydraulic System
INDEX NO. PART NO. QTY.
1 710087 8 CS .312-18 X 2.500 HX G5
2 768523 12 FW .343 X .687 X .051/.080H
3 603486 2 TOW LINK ROD
4 601503 2 CB .250-20 X .625 ZNYC
5 111617 1 RS TOW VALVE BRACKET
111616 1 LS TOW VALVE BRACKET (NOT SHOWN)
6 041988 2 SPRING
7 768515 10 FW .281 X .625 X .051/.080H
8 068551 4 NT .250-20 HXZY NL
9 601162 2 IDLER PULLEY
10 028118 5 FW .625 X 1.00 X .134 ZNYC
11 025007 2 CS .625-11 X 1.750 HX G5
12 602253 1 BELT
13 600965 1 CS .375-16 X 8.50 G5 HX ZN
14 767954 2 FW .406 X .812 X .060 SAE
15 601197 1 LH TRANSMISSION
16 601196 1 RH TRANSMISSION
17 034272 8 NT .312-18 HX G5 ZNYC
18 086660 1 NT .375-16 HXZY NL
19 107633 1 SPACER
20 114974 2 TRANSMISSON GUARD
21 603617 2 SC .250-20 X 50 HX FL STP
DESCRIPTION
1. Torque to 10 ft-lbs.
2. Torque to 17 ft-lbs.
NOTES:
114659_0611 3-3
Hydraulic System
20
10
21
22
23
24
10
25
26
10
29
27
28
27
SOME FRAME PARTS
REMOVED FOR CLARITY
3-4 114659_0611
Hydraulic System
INDEX NO. PART NO. QTY.
20 601983 1 CS .625-11 X 2.25 HX G5 ZY
21 111079 1 PUMP IDLER
22 036384 1 SPRING 1/4 COIL PL 1.23
23 601398 1 IDLER SPACER
24 786848 1 IDLER PULLEY
25 016972 1 NT .625-11 HX G5 ZNYC
26 781567 1 NT .500-13 HX G8 ZY NL
27 602026 2 BEARING DISC
28 602025 1 BUSHING
29 017616 1 CS .500-13 X 1.750 HX G5
DESCRIPTION
NOTES:
114659_0611 3-5
Hydraulic System
30
30
36
32
34
35
32
7
32
33
31
37
38
3-6 114659_0611
Hydraulic System
INDEX NO. PART NO. QTY.
30 794644 2 GROMMET
31 600759 1 OVERFLOW TANK (WITH CAP)
32 601474 4 SPRING CLAMP
33 603476 1 FORMED HOSE, RS TRANSMISSION TO TANK
34 787713 8.5" HOSE, 0.50", LS TRANSMISSION TO TANK
35 055939 2 CS .250-20 X .750 HX G5
36 601219 2 FTG, 90 - 9/16 SAE
37 601118 2 CN .250-20 X .19 MAX THK
38 600767 1 OVERFLOW TANK CAP
DESCRIPTION
NOTES:
114659_0611 3-7
Transmission Service Parts
3
2
4
5
6
1
3-8 114659_0611
Transmission Service Parts
INDEX NO. PART NO. QTY.
1 601941 1 FAN/PULLEY KIT
2 601221 1 BRAKE ARM
3 600972 1 RETAINING CLIP
4 600976 1 OIL FILTER
5 600975 1 LS FILTER GUARD
600974 1 RS FILTER GUARD (NOT SHOWN)
6 600970 1 4 BOLT HUB KIT
DESCRIPTION
NOTES:
114659_0611 3-9
Steering
2
6
15
13
4
17
18
11
19
11
10
10
1
4
5
4
7
6
11
8
9
11
16
11
12
14
3
20
22
21
3-10 114659_0611
Steering
INDEX NO. PART NO. QTY.
1 110370 2 STEERING BAR W/ GRIP
2 705178 2 CS .375-16 X 1.750 HX G5
3 080655 4 CS .375-16 X 1.500 HX G5
4 767954 12 FW .406 X .812 X .060 SAE
5 054502 4 NT .375-16 HX GRD 5 ZNY
6 781153 4 BUSHING
7 784439 2 LOCK COLLAR, 0.757 ID
8 603477 1 STEER BOX, RS
603478 1 STEER BOX, LS (NOT SHOWN)
9 603483 1 STEER LEVER, RS
603484 1 STEER LEVER, LS (NOT SHOWN)
10 023655 4 NT .312-24 HX NL ZN
11 768523 15 FW .343 X .687 X .051/.080H
12 086660 2 NT .375-16 HXZY NL
13 600221 2 STEERING DAMPER
14 781922 4 BALL STUD
15 029876 2 LW .312 INT-EXT TOOTH
16 034272 2 NT .312-18 HX G5 ZNYC
17 600981 2 PUMP ROD
18 110014 1 PIVOT TUBE
19 034280 1 CS .312-18 X .750 HX G5
20 016832 2 NT .312-18 HXFLK ZNYC
21 601425 1 CONNECTOR BODY
22 601426 1 CAP LOCK
DESCRIPTION
NOTES:
114659_0611 3-11
Park Brake
1
21
2
4
13
3
17
4
15
7
6
5
9
8
9
8
10
8
11
12
12
14
11
18
20
19
16
RS STEER
LEVER
RIGHT SIDE SHOWN;
LEFT SIDE OPPOSITE
12
3-12 114659_0611
Park Brake
INDEX NO. PART NO. QTY.
1 781211 2 PUSH BUTTON SWITCH
2 601822 2 NUT PLATE
3 086660 2 NT .375-16 HXZY NL
4 767954 4 FW .406 X .812 X .060 SAE
5 063198 4 CS 10-24 X .750 HXFLK ZN
6 005108 2 CS .375-16 X 3.50 HX G5 Z
7 765339 4 BUSHING
8 768523 8 FW .343 X .687 X .051/.080H
9 023655 4 NT .312-24 HX NL ZN
10 781583 2 BRAKE ROD ASSEMBLY
11 058842 4 NT .250-28 HX JAM ZNYC
12 768515 10 FW .281 X .625 X .051/.080H
13 114628 1 RS BELLCRANK
114629 1 LS BELLCRANK (NOT SHOWN)
14 601201 2 BALL JNT, W/ STUD 1/4-28
15 603485 2 BRAKE ROD
16 055939 2 CS .250-20 X .750 HX G5
17 108588 1 RS ACT FST BRACKET
108598 1 LS ACT FST BRACKET (NOT SHOWN)
18 024927 2 NT .250-20 HX GR.5 ZNYC
19 061572 2 SPRING
20 601211 2 OVERTRAVEL SPRING
21 068551 2 NT .250-20 HXZY NL
DESCRIPTION
NOTES:
114659_0611 3-13
3-14 114659_0611
Section 4
Wheel & Tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Wheel & Tire Breakdown. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
114659_0611 4-1
Wheel & Tire
1
7
11
12
9
4
9
2
6
4
13
3
8
5
1
10
14
15
18
16
16
17
4-2 114659_0611
Wheel & Tire
INDEX NO. PART NO. QTY.
1 600676 2 TIRE/WHEEL 20 X 8-10
600668 2 TIRE/WHEEL 20 X 10-10
2 061077 8 WHEEL NUT
3 705954 2 CS .500-13 X 1.250 HX G5 ZN
4 344267 6 FW .510 X 2.15 X .187 SPL
5 712976 2 FW .531 X 1.375 X .125 ZNY
6 784223 4 BEARING
7 784603 2 SPACER
8 061101 2 NT .750-10 HXZY NL
9 025296 4 FW .760 X 1.625 X .08 ZNYC
10 366625 2 FORK
11 786731 2 CS .750-10 X 8.00 HX GR5
12 786061 2 TIRE/WHEEL 13 X 500
13 781567 2 NT .500-13 HX G8 ZY NL
14 788166 2 ANTI-SCALP WHEEL (WITH HARDWARE)
15 781708 2 CS .500-13 X 4.250 HX G5
16 767962 4 FW .531 X 1.063 X .090 SAE
17 031997 2 ANTI-SCALP WHEEL
18 053199 2 NT .500-13 HX JAM ZNYC
DESCRIPTION
1. Torque to 65-75 ft-lbs.
2. Tire/wheel usage:
NOTES:
TIRE/WHEEL USED ON
600676 930818
600668 930826
114659_0611 4-3
Wheel & Tire Breakdown
5
4
6
2
3
1
F
r
o
n
t
W
h
e
e
l
D
ri
v
e
W
h
e
e
l
3
7
7
4-4 114659_0611
Wheel & Tire Breakdown
INDEX NO. PART NO. QTY.
1 600692 1 TIRE 20 X 8-10 (USED WITH 36" DECK)
600684 1 TIRE 20 X 10-10 (USED WITH 42" DECK)
2 600718 1 WHEEL 10 X 7 (USED WITH 36" DECK)
600700 1 WHEEL 10 X 7 (USED WITH 42" DECK)
3 019521 1 TIRE VALVE
4 747402 TIRE 13 X 5
5 786079 1 WHEEL
6 015511 1 GREASE FITTING
7 786103 2 WHEEL BEARING
DESCRIPTION
NOTES:
114659_0611 4-5
4-6 114659_0611
Section 5
FX600V Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
FX600V Engine Service Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Engine Guard. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
EVAP System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Fuel System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
Fuel & EVAP Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
114659_0611 5-1
FX600V Engine
1
3
10
2
6
5
4
7
8
10
20
11
12
4
17
4
15
16
18
19
21
4
14
13
9
2
3
1
3
5
3
2
23
4
22
5-2 114659_0611
FX600V Engine
INDEX NO. PART NO. QTY.
1 N/A 1 ENGINE, KAW FX600V
2 029876 1 LW .312 INT-EXT TOOTH
3 796219 1 NEGATIVE BATTERY CABLE
4 768523 7 FW .343 X .687 X .051/.080H
5 720516 1 CS M8 X 1.25 X 16 G10.9 HX
6 744276 1 POSITIVE BATTERY CABLE
7 602999 1 MUFFLER
8 706531 1 GM 1.12 X 1.75 X 1.37 X .12
9 603289 1 GM, 2.25ID X 3.0OD X 2.5GD
10 034272 4 NT .312-18 HX G5 ZNYC
11 767954 4 FW .406 X .812 X .060 SAE
12 602580 4 CS .375-16 X 1.25 HXG5 P85
13 114648 1 MUFFLER SHIELD
14 016253 2 CB .312-18 X .750 FUL ZN
15 036236 2 CS .312-18 X 1.000 HX G5
16 113946 1 CLUTCH ANCHOR
17 712372 1 KEY 1/4 SQ X 0.66 LG
18 603255 1 PULLEY
19 603545K 1 CLUTCH KIT
20 602680 1 FW .453 X 1.12 X .119 HRD
21 785659 1 CS .437-20 X 2.50 HXG5
22 791251 1 CLUTCH HARNESS PIGTAIL
DESCRIPTION
NOTES:
1. Torque to 45-48 ft-lbs. Replace (do not reuse) capscrew if removed or
loosened. Use only hand tools to install this fastener.
2. Supplied with engine.
3. Part of wire harness.
4. Part of clutch.
5. Torque the bolt to 30 ft-lbs. Replace (do not reuse) the capscrew if
removed or loosened. Use only hand tools to install this fastener.
114659_0611 5-3
FX600V Engine
24
27
28
23
27
25
26 B
A
24
5-4 114659_0611
FX600V Engine
B
INDEX NO. PART NO. QTY.
23 000323 2 HOSE CLAMP
24 000331 4 WIRE TIE, SMALL/SHORT
25 015818 17" 1/4" FUEL LINE
26 603326 29" 3/16" VAPOR LINE
27 603112 2 CLAMP, 3/16"
28 796524 1 OIL DRAIN VALVE
DESCRIPTION
NOTES:
FUEL & VAPOR LINE LENGTHS
17"ATANK TO FILTER (FUEL)
29"
ENGINE TO VACUUM BREAKER (VAPOR)
114659_0611 5-5
FX600V Engine Service Parts
2
1
INDEX NO. PART NO. QTY.
1 761726
2 068478
3 602581
3
DESCRIPTION
MAIN AIR FILTER ELEMENT
IN-LINE FUEL FILTER
KAWASAKI ENGINE OIL FILTER
NOTES:
5-6 114659_0611
This page intentionally left blank.
114659_0611 5-7
Engine Guard
1
2
4
5
6
3
4
5
6
5
7
5-8 114659_0611
Engine Guard
INDEX NO. PART NO. QTY.
1 114860 1 RS ENGINE GUARD
2 114631 1 ENGINE GUARD
3 114861 1 LS ENGINE GUARD
4 808493 4 3/8-16 THREAD RIVET NUT
5 767954 10 FW .406 X .812 X .060 SAE
6 036244 4 CS .375-16 X 1.000 HX G5
7 052860 6 CS .375-16 X 1.25 HX G5 ZN
DESCRIPTION
NOTES:
114659_0611 5-9
EVAP System
1
3
A
2
1
B
1
C
4
8
5
6
7
2
9
7
2
5-10 114659_0611
EVAP System
A
B
C
INDEX NO. PART NO. QTY.
1 015818 89" 1/4" FUEL LINE
2 000323 11 HOSE CLAMP
3 603025 1 PLASTIC TEE, 1/4"
4 047456 2 GM .750 X .188 X 1.00 X .12
5 036236 4 CS .312-18 X 1.000 HX G5
6 768523 4 FW .343 X .687 X .051/.080H
7 016832 4 NT .312-18 HXFLK ZNYC
8 000398 4 LOOP CLAMP
9 603024 1 VACUUM BREAKER
DESCRIPTION
NOTES:
VAPOR LINE LENGTHS
6" LEFT TANK TO TEE (VAPOR)
19" TEE TO VACUUM BREAKER (VAPOR)
24" RIGHT TANK TO VACUUM BREAKER (VAPOR)
114659_0611 5-11
Fuel System
D
12
10
12
11
15
14
15
16
16
2
1
13
13
2
2
1
E
1
1
14
5-12 114659_0611
Fuel System
D
E
INDEX NO. PART NO. QTY.
10 603088 1 LS TANK FENDER
11 603089 1 RS TANK FENDER
12 602916 2 RATCHETING GAS CAP, 3.5"
13 745059 1 FUEL VALVE 3-WAY
14 767954 6 FW .406 X .812 X .060 SAE
15 055822 6 CS .375-16 X .750 HX G5
16 781880 2 BUMPER
1. Torque to 20 ft-lbs.
DESCRIPTION
NOTES:
FUEL LINE LENGTHS
28" LEFT TANK TO VALVE (FUEL)
12" RIGHT TANK TO VALVE (FUEL)
114659_0611 5-13
Fuel & EVAP Service Parts
1
2
3
4
INDEX NO. PART NO. QTY.
1 603158 1
2 601527 1
3 785295 1
4 603161 1
DESCRIPTION
ROLLOVER VALVE & GROMMET
SUCTION HOSE
GROMMET
VACUUM BREAKER FILTER
NOTES:
5-14 114659_0611
Section 6
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Instrument Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
114659_0611 6-1
Battery
1
2
3
4
5
5
7
5
8
6
9
10
11
6
6-2 114659_0611
Battery
INDEX NO. PART NO. QTY.
1 714618 2 CS .312-18 X 4.000 HX G5
2 768523 2 FW .343 X .687 X .051/.080H
3 601212 1 BATTERY CABLE SUPPORT
4 348417 1 BATTERY CLAMP STRAP
5 029868 4 LW .250 INT-EXT TOOTH Z
6 055939 2 CS .250-20 X .750 HX G5
7 024927 2 NT .250-20 HX GR.5 ZNYC
8 771428 1 RED BATTERY CABLE BOOT
9 603289 1 GROMMET 2.25"
10 601069 2 CN .312-18 X .200 MAX THK
11 794644 1 GROMMET 1.50"
DESCRIPTION
NOTES:
114659_0611 6-3
Instrument Panel
2
3
14
11
9
9
1
16
10
5
4
1
1
10
13
4
8
7
12
13
14
15
6
7
AND LOCA TION
20a
10a
FUSE SIZE
17
6-4 114659_0611
Instrument Panel
INDEX NO. PART NO. QTY.
1 786657 1 CHOKE CABLE
2 785808 1 KEY ASSEMBLY
3 776476 1 PTO SWITCH
4 045898 1 IGNITION SWITCH
5 712257 1 RED INDICATOR LIGHT
6 602468 1 INSTRUMENT PANEL DECAL
7 603334 1 WIRE HARNESS
8 769166 1 HOUR METER
9 601098 4 CB 10-24 X .500 ZYNC
10 059832 4 NT #10-24 HX NL ZN
11 778365 1 THROTTLE CABLE
12 704932 2 FW .219 X .500 X .048 ZNYC
13 055947 3 CS .250-20 X .500 HX G5
14 768515 3 FW .281 X .625 X .051/.080H
15 550446 1 INSTRUMENT PANEL (WITH DECAL)
16 000331 3 WIRE TIE, SMALL/SHORT
17 114052 1 CLUTCH CONNECTOR REPAIR KIT
DESCRIPTION
NOTES:
1. Part of wiring harness.
114659_0611 6-5
6-6 114659_0611
Section 7
36" Service Deck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
36" Deck Pulleys & Spindles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
36" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
42" Service Deck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
42" Deck Pulleys & Spindles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10
42" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12
Deck Lift. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14
Deck Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16
114659_0611 7-1
36" Service Deck
2
1
2
7
8
9
9
10
11
3 4
4
6
5
7-2 114659_0611
36" Service Deck
INDEX NO. PART NO. QTY
1 550956 1 36" DECK (WITH DECALS AND HARDWARE)
2 601069 4 CN .312-18X.200 MAX THK
3 036244 2 CS .375-16 X 1.000 HX G5
4 767954 4 FW .406 X .812 X.060 SAE
5 114645 2 HANGER
6 054502 2 NT .375-16 HX GRD 5 ZNY
7 603548 1 BELT ROUTING DECAL
8 793513 1 36" DECK ID DECAL
9 601837 2 DECK DANGERS DECAL
10 601624 1 DISCHARGE CHUTE DECAL
11 601892 1 THROWN OBJECTS DECAL
DESCRIPTION
NOTES:
114659_0611 7-3
36" Deck Pulleys & Spindles
1
1
2
3
4
5
6
11
7
8
9
1
2
3
4
12
13
15
5
17
18
19
20
21
26
27
25
22
20
23
20
24
24
20
16
17
26
27
20
2
10
12
13
13
16
17
19
17
18
1
2
28
29
30
29
31
7-4 114659_0611
36" Deck Pulleys & Spindles
INDEX NO. PART NO. QTY.
1 025007 2 CS .625-11 X 1.750 HX G5
2 347443 2 DECK BELT IDLER GUIDE
3 028118 2 FW .625 X 1.00 X .134 ZNYC
4 603057 2 DUST SHIELD WITH OFFSET
5 781856 2 IDLER PULLEY, NHI 5.0"
6 600296 1 DECK IDLER SPACER
7 114433 1 IDLER SLIDE
8 036384 1 SPRING 1/4 COIL PL 1.23
9 259812 1 CHAIN
10 601434 2 UHMW IDLER SLIDE
11 784199 6 CS .312-18 X 1.250 FLT SH
12 781872 2 CS .625-11 X 1.25 HX G5 Z
13 782474 2 CW .631 X 2.250 X .187 PNT
14 796656 1 PULLEY, 5.62 EOD, A-SEC
15 796664 1 PULLEY, 3.75 EOD, A-SEC
16 054502 8 NT .375-16 HX GRD 5 ZNY
17 767954 16 FW .406 X .812 X .060 SAE
18 005116 8 CS .375-16 X 1.375 HX G5
19 783506 2 BLADE SPINDLE
20 768523 10 FW .343 X .687 X .051/.080H
21 058776 6 NT .312-18 HXZY NL
22 788166 1 ANTI-SCALP WHEEL (WITH HARDWARE)
23 781567 1 NT .500-13 HX G8 ZY NL
24 034272 2 NT .312-18 HX G5 ZNYC
25 797365 2 DECK PULLBAR
26 034280 2 CS .312-18 X .750 HX G5
27 322974 2 PULLBAR PIN
28 781708 1 CS .500-13 X 4.250 HX G5
29 767962 2 FW .531 X 1.063 X .090 SAE
30 031997 1 ANTI-SCALP WHEEL
31 053199 1 NT .500-13 HX JAM ZNYC
DESCRIPTION
NOTES:
1. Torque to 118 ft-lbs.
2. Torque to 30 ft-lbs.
114659_0611 7-5
36" Deck
1
1
2
9
7
7
8
3
4
5
6
11
10
11
12
13
15
2
10
14
15
1
7-6 114659_0611
36" Deck
INDEX NO. PART NO. QTY.
1 601806 1 DISCHARGE CHUTE
2 601824 1 TORSION SPRING
3 100875 1 RS PULLEY COVER
4 601843 1 CHUTE PIN
5 100867 1 LS PULLEY COVER
6 600726 1 BELT, A 114.3" EL
7 086660 3 NT .375-16 HXZY NL
8 767954 2 FW .406 X .812 X .060 SAE
9 112877 1 CHUTE BRACKET
10 768523 4 FW .343 X .687 X .051/.080H
11 034280 4 CS .312-18 X .750 HX G5
12 600900 1 BLADE, F13.75"-L-F-CW
13 600901 1 BLADE, F20.50"-L-F-CW
14 782474 2 CW .631 X 2.250 X .187 PNT
15 781872 2 CS .625-11 X 1.25 HX G5 Z
DESCRIPTION
NOTES:
1. Torque to 118 ft-lbs.
2. Do not torque nut; the discharge chute must pivot freely.
114659_0611 7-7
42" Service Deck
1
2
2
3
4
5
6
6
7
8
7-8 114659_0611
42" Service Deck
INDEX NO. PART NO. QTY.
1 550957 1 42" DECK (WITH DECALS & HARDWARE)
2 601069 4 CN .312-18 X .200 MAX THK
3 603548 1 BELT ROUTING DECAL
4 793521 1 42" DECK ID DECAL
5 794503 1 DECK STEP TREAD
6 601837 2 DECK DANGERS DECAL
7 601624 1 DISCHARGE CHUTE DECAL
8 601892 1 THROWN OBJECTS DECAL
DESCRIPTION
NOTES:
114659_0611 7-9
42" Deck Pulleys & Spindles
1
1
2
3
4
5
6
7
8910
11
1
2
3
4
12
13
14
5
16
18
17
19
20
22
21
26
23
19
24
19
25
25
19
15
16
22
21
19
2
27
28
29
28
30
7-10 114659_0611
42" Deck Pulleys & Spindles
INDEX NO. PART NO. QTY.
1 025007 2 CS .625-11 X 1.750 HX G5
2 347443 2 DECK BELT IDLER GUIDE
3 028118 2 FW .625 X 1.00 X .134 ZNYC
4 603057 2 DUST SHIELD WITH OFFSET
5 781856 2 IDLER PULLEY, NHI 5.0"
6 784199 6 CS .312-18 X 1.250 FLT SH
7 601434 2 UHMW IDLER SLIDE
8 600296 1 DECK IDLER SPACER
9 114433 1 IDLER SLIDE
10 036384 1 TENSION SPRING
11 259812 1 CHAIN, 13 LINK
12 781872 2 CS .625-11 X 1.25 HX G5 Z
13 782474 2 CW .631 X 2.250 X .187 PNT
14 796656 2 PULLEY, 5.62 EOD, A-SEC
15 054502 8 NT .375-16 HX GRD 5 ZNY
16 767954 16 FW .406 X .812 X .060 SAE
17 783506 2 BLADE SPINDLE
18 005116 8 CS .375-16 X 1.375 HX G5
19 768523 10 FW .343 X .687 X .051/.080H
20 058776 6 NT .312-18 HXZY NL
21 322974 2 PULLBAR PIN
22 034280 2 CS .312-18 X .750 HX G5
23 788166 2 ANTI-SCALP WHEEL (WITH HARDWARE)
24 781567 2 NT .500-13 HX G8 ZY NL
25 034272 2 NT .312-18 HX G5 ZNYC
26 797365 2 DECK PULLBAR
27 781708 1 CS .500-13 X 4.250 HX G5
28 767962 2 FW .531 X 1.063 X .090 SAE
29 031997 1 ANTI-SCALP WHEEL
30 053199 1 NT .500-13 HX JAM ZNYC
DESCRIPTION
NOTES:
1. Torque to 118 ft-lbs.
2. Torque to 30 ft-lbs.
114659_0611 7-11
42" Deck
1
1
2
3
4
3
5
6
7
8
9
11
10
11
12
13
14
2
10
7-12 114659_0611
42" Deck
INDEX NO. PART NO. QTY.
1 601806 1 DISCHARGE CHUTE
2 601824 1 TORSION SPRING
3 086660 3 NT .375-16 HXZY NL
4 767954 2 FW .406 X .812 X .060 SAE
5 112877 1 CHUTE BRACKET
6 100875 1 RS PULLEY COVER
7 601843 1 CHUTE PIN
8 105155 1 LS PULLEY COVER
9 793893 1 BELT, A 127.3" EL
10 768523 4 FW .343 X .687 X .051/.080H
11 034280 4 CS .312-18 X .750 HX G5
12 600901 2 BLADE, F20.50"-L-F-CW
13 782474 2 CW .631 2.250 X .187 PNT
14 781872 2 CS .625-11 X 1.25 HX G5 ZN
DESCRIPTION
NOTES:
1. Torque to 118 ft-lbs.
2. Do not torque nut; the discharge chute must pivot freely.
114659_0611 7-13
Deck Lift
2
1
12
7
8
11
3
4
11
14
14
9
16
11
5
6
8
9
13
13
13
14
9
16
17
15
10
9
7-14 114659_0611
Deck Lift
INDEX NO. PART NO. QTY.
1 348318 1 STOP HANDLE
2 348284 1 HEIGHT ADJ STOP
3 781229 1 CE .750 X 2.25 X 1.75 HEAD
4 756270 1 CS .312-18 X 1.50 FLTHR G
5 034272 1 NT .312-18 HX G5 ZNYC
6 348458 1 DECK LEVELER YOKE
7 781831 1 CS .437-14 X 1.750 FULTH
8 360131 2 DECK LIFT CHAIN
9 704643 12 NT .437-14 HX FLG ZN
10 767962 6 FW .531 X 1.063 X .090 SAE
11 015495 3 GREASE FITTING STRAIGHT
12 784488 1 DECK LIFT INDICATOR
13 025296 4 FW .760 X 1.625 X .08 ZNYC
14 781294 5 E CLIP 1.00 X .625 X .05
15 782995 1 DECK LIFT SPRING
16 055749 5 CS .437-14 X 1.750 HX G5
17 334045 1 DECK LIFT LINK
DESCRIPTION
NOTES:
114659_0611 7-15
Deck Mounting
16
18
16
9
9
10
9
9
10
19
9
7-16 114659_0611
Deck Mounting
INDEX NO. PART NO. QTY.
18 781567 2 NT .500-13 HX G8 ZY NL
19 017616 2 CS .500-13 X 1.750 HX G5
DESCRIPTION
NOTES:
114659_0611 7-17
7-18 114659_0611
Section 8
Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
ROPS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
114659_0611 8-1
Seat
10
16
1
4
2
3
7
3
9
6
17
5
4
8
7
6
3
11
15
4
13
12
4
15
13
13
18
19
20
21
11
14
3
13
13
13
22
15
8-2 114659_0611
Seat
INDEX NO. PART NO. QTY.
1 792226 1 SEAT
2 036236 2 CS .312-18 X 1.000 HX G5
3 768523 9 FW .343 X .687 X .051/.080H
4 017129 4 FW .440 X 1.000 X .083 ZNY
5 704635 2 NT .437-20 HX GR5 ZNYC
6 754101 2 CS .437-20 X 1.250 G5 ZNY
7 603489 1 SEAT BELT
8 114641 1 SEAT BELT CROSS BAR
9 551088 1 SEAT PAN (WITH DECALS)
10 034280 4 CS .312-18 X .750 HX G5
11 034272 3 NT .312-18 HX G5 ZNYC
12 080655 2 CS .375-16 X 1.50 HX G5
13 767954 9 FW .406 X .812 X .060 SAE
14 793851 2 COMPRESSION SPRING 1.25 X 4.00 X .188
15 086660 4 NT .375-16 HXZY NL
16 036244 2 CS .375-16 X 1.000 HX G5
17 601815 1 BATTERY WARNINGS DECAL
18 005108 1 CS .375-16 X 3.50 HX G5 Z
19 783910 1 TORSION SPRING
20 603101 1 SEAT LATCH
21 754358 1 SB .375 X .375 SH .312-18
22 043570 1 HOSE CLAMP
DESCRIPTION
NOTES:
114659_0611 8-3
Seat
5
1
6
2
3
4
8-4 114659_0611
Seat
INDEX NO. PART NO. QTY.
1 793315 1 SEAT SWITCH
2 797456 1 ARMREST KIT ROUND
3 797464 1 ARMREST ASSEMBLY, LS ROUND (WITH BRACKET)
4 797472 1 ARMREST ASSEMBLY, RS ROUND (WITH BRACKET)
5 797480 1 MOLDED ROUND ARMREST
6 793273 1 ARMREST STOP ASSEMBLY
DESCRIPTION
NOTES:
114659_0611 8-5
ROPS
1
VIEWED FROM
FRONT
9
1
2
2
3
3
4
5
6
6
7
7
8
8
6
1
8-6 114659_0611
ROPS
INDEX NO. PART NO. QTY.
1 603696 1 ROPS KIT (WITH DECALS, SEATBELT & HARDWARE)
2 601470 2 HAND KNOB
3 601471 2 LYNCH PIN W/ LANYARD
4 077859 1 CS .500-13 X 3.250 HX G5
5 602647 1 ROPS STOP
6 023317 6 NT .500-13 UNT LK G8 ZN
7 721910 5 CS .500-13 X 2.75 HX G5 Z
8 767962 8 FW .531 X 1.063 X .090 SAE
9 601635 2 ROPS DECAL
DESCRIPTION
NOTES:
114659_0611 8-7
8-8 114659_0611
Numerical Index
Part Page
No. No.
Index
Part Numbers
000323 5-5, 5-11
000331 5-5, 6-5
000398 5-11
005108 3-13, 8-3
005116 7-5, 7-11
015495 7-15
015511 4-5
015818 5-5, 5-11
016253 5-3
016832 3-11, 5-11
016972 3-5
017129 8-3
017616 3-5, 7-17
019521 4-5
023317 8-7
023655 3-11, 3-13, 4-3, 4-5
024927 3-13, 6-3
025007 3-3, 7-5, 7-11
025296 4-3, 7-15
028118 3-3, 7-5, 7-11
029868 6-3
029876 3-11, 5-3
031997 4-3, 7-5, 7-11
034272 3-3, 3-11, 5-3, 7-5,
7-11, 7-15, 8-3
034280 3-11, 7-5, 7-7, 7-11,
7-13, 8-3
036236 5-3, 5-11, 8-3
036244 5-9, 7-3, 8-3
036384 3-5, 7-5, 7-11
041988 3-3
043570 8-3
045898 6-5
047456 5-11
052860 5-9
053199 4-3, 7-5, 7-11
054502 3-11, 7-3, 7-5, 7-11
055749 7-15
055822 5-13
055939 3-7, 3-13, 6-3
055947 6-5
058776 7-5, 7-11
058842 3-13
059832 6-5
061077 4-3
061101 4-3
061572 3-13
063198 3-13
068478 5-6
068551 3-3, 3-13
077859 8-7
080655 3-11, 8-3
Part Page
No. No.
086660 3-3, 3-11, 3-13, 4-5,
7-7, 7-13, 8-3
100867 7-7
100875 7-7, 7-13
105155 7-13
107633 3-3
107654 1-1
107696 1-1
108588 3-13
108598 3-13
110014 3-11
110370 3-11
111079 3-5
111616 3-3
111617 3-3
112877 7-7, 7-13
113946 5-3
114052 6-5
114191 1-1
114433 7-5, 7-11
114628 3-13
114629 3-13
114631 5-9
114641 8-3
114645 7-3
114648 5-3
114860 5-9
114861 5-9
114974 3-3
259812 7-5, 7-11
322974 7-5, 7-11
334045 7-15
344267 4-3
347443 7-5, 7-11
348284 7-15
348318 7-15
348417 6-3
348458 7-15
360131 7-15
366625 4-3
550446 6-5
550956 7-3
550957 7-9
551085 2-3
551086 2-3
551087 2-5
551088 8-3
600213 1-1
600221 3-11
600296 7-5, 7-11
600684 4-5
600692 4-5
600700 4-5
600718 4-5
Part Page
No. No.
600726 7-7
600759 3-7
600767 3-7
600899 2-3
600900 7-7
600901 7-7, 7-13
600965 3-3
600970 3-9
600972 3-9
600974 3-9
600975 3-9
600976 3-9
600981 3-11
601069 6-3, 7-3, 7-9
601098 6-5
601118 3-7
601162 3-3
601196 3-3
601197 3-3
601201 3-13
601211 3-13
601212 6-3
601219 3-7
601221 3-9
601398 3-5
601421 2-3
601425 3-11
601426 3-11
601434 7-5, 7-11
601470 8-7
601471 8-7
601474 3-7
601503 3-3
601527 5-14
601624 7-3, 7-9
601635 8-7
601806 7-7, 7-13
601815 8-3
601822 3-13
601824 7-7, 7-13
601837 7-3, 7-9
601843 7-7, 7-13
601892 7-3, 7-9
601941 3-9
601967 2-3
601983 3-5
601986 2-5
601993 2-3
602025 3-5
602026 3-5
602041 2-3
602253 3-3
602407 2-3
602468 6-5
114659_0611 i-1
Part Page
No. No.
Part Page
No. No.
Part Page
No. No.
602580 5-3
602581 5-6
602647 8-7
602680 5-3
602916 5-13
602999 5-3
603024 5-11
603025 5-11
603057 7-5, 7-11
603088 5-13
603089 5-13
603101 8-3
603112 5-5
603158 5-14
603161 5-14
603255 5-3
603289 5-3, 6-3
603326 5-5
603334 6-5
603476 3-7
603477 3-11
603478 3-11
603483 3-11
603484 3-11
603485 3-13
603486 3-3
603489 8-3
603519 1-1
603542 2-3
603545k 5-3
603548 7-3, 7-9
603617 3-3
603696 8-7
704635 8-3
704643 7-15
704932 6-5
705178 3-11
705954 4-3
706531 5-3
710087 3-3
712257 6-5
712372 5-3
712976 4-3
714618 6-3
720516 5-3
721910 8-7
727172 2-3
744276 5-3
745059 5-13
747402 4-5
754101 8-3
754358 8-3
756270 7-15
761726 5-6
765339 3-13
767954 3-3, 3-11, 3-13, 5-3,
5-9, 5-13, 7-3, 7-5,
7-7, 7-11, 7-13, 8-3
767962 4-3, 7-5, 7-11, 7-15,
8-7
768515 3-3, 3-13, 6-5
768523 3-3, 3-11, 3-13, 5-3,
5-11, 6-3, 7-5, 7-7,
7-11, 7-13, 8-3
769166 6-5
771428 6-3
776476 6-5
778365 6-5
781153 3-11
781211 3-13
781229 7-15
781294 7-15
781567 3-5, 4-3, 7-5, 7-11,
7-17
781583 3-13
781708 4-3, 7-5, 7-11
781831 7-15
781856 7-5, 7-11
781872 7-5, 7-7, 7-11, 7-13
781880 2-5, 5-13
781922 3-11
782474 7-5, 7-7, 7-11, 7-13
782995 7-15
783506 7-5, 7-11
783910 8-3
784199 7-5, 7-11
784223 4-3
784439 3-11
784488 7-15
784603 4-3
785139 2-3
785154 2-3
785220 2-3
785295 5-14
785485 2-5
785659 5-3
785808 6-5
786061 4-3
786079 4-5
786103 4-5
786657 6-5
786731 4-3
786848 3-5
787713 3-7
788166 4-3, 7-5, 7-11
791251 5-3
791848 2-3
792226 8-3
793273 8-5
793315 8-5
793513 7-3
793521 7-9
793851 8-3
793893 7-13
794503 7-9
794644 3-7, 6-3
796219 5-3
796524 5-5
796656 7-5, 7-11
796664 7-5
797365 7-5, 7-11
797456 8-5
797464 8-5
797472 8-5
797480 8-5
808485 2-3
808493 2-3, 5-9
930818 1-1
930826 1-1
i-2 114659_0611
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