Hustler Turf 1500 User Manual

Hustler® 1500 Greens Mower

Parts Manual

•••••••

Excel Industries, Inc.

•••••

P.O. Box 7000

•••

Hesston, Kansas

•

67062-2097

®

General Information

Service Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Options Available From Your Dealer. . . . . . . . . . . . . . . . . . . . . . . . 1-1

Using This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Hardware Description Codes & Abbreviations . . . . . . . . . . . . . . . . 1-1

Standard Torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Section 2

Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Footrest. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Basket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

Section 3

Steering Wheel Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Drive Linkage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Rear Steering Fork . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10

Brake. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12

Section 4

Wheel & Tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Wheel & Tire Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

This Parts Manual provides a complete parts listing for the unit. Use this manual when ordering parts. Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed necessary, without notification. If a change has been made to your machine which is not reflected in this parts manual, see your authorized dealer for current information and parts.

The Service Manual is a service guide for use by Service Technicians. It provides the necessary information needed to perform normal maintenance requirements on these units.

The Operator's Manual provides fundamental operational information and operational safety that is needed when operating the mower.

The component manuals are furnished by the various manufacturers to be used for the troubleshooting and servicing of their products.

Hardware Description Codes & Abbreviations

The following codes are used throughout this parts manual. Refer to this list when ordering parts.

ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION

CB CARRIAGE BOLT MB MACHINE BUSHING CE CLEVIS PIN MS MACHINE SCREW CN CLIP NUT NT NUT CP COTTER PIN SC SELF TAPPING CAP SCREW CS CAP SCREW SH SOCKET HEAD

CW CUP WASHER SB SHOULDER BOLT

FDRW FENDER WASHER SS SET SCREW

FW FLAT WASHER OD OUTSIDE DIAMETER

HX HEX HEAD ID INSIDE DIAMETER

LW LOCK WASHER

114443_1011 1-1

Standard Torques

The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener.

SIZE FT-LBS NM SIZE FT-LBS NM

.250 8.2 11.1 M3 1 1.3 .312 17 23 M4 2.2 3 .375 30 40 M5 4.5 6.1 .438 48 65 M6 7.7 10.4 .500 73 99 M8 18.5 25 .562 105 143 M10 37 50 .625 145 200 M12 64 87 .750 260 350 M14 80 108.5 .875 420 565 M16 160 215

1.00 625 850 M20 320 435 M24 555 750

1-2 114443_1011

Section 2

Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Footrest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Basket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

114443_1011 2-1

Frame

1

3

2

4

1

4

5

6

7

9

8

10

2

11

2

8

VIEWED FROM REAR OF FRAME

2-2 114443_1011

Frame

1. Serial Number plate. In the event the serial number tag becomes

2. EPA compliance plate.

INDEX NO. PART NO. QTY. DESCRIPTION

1 551011 1 FRAME, 1500 (WITH DECALS) 2 602814 2 1500 TRIPLEX DECAL 3 602308 1 CUT HEIGHT DECAL 4 N/A 2 TURF PRODUCTS SERIAL NO. PLATE 5 602926 1 SEAT LATCH DECAL 6 601968 1 HYDRAULIC PRESSURE DECAL 7 602919 1 SAFETY DECAL 8 602921 3 JACKING/LIFTING DECAL

9 602261 1 HUSTLER LOGO DECAL 10 602041 1 HOT DECAL 11 603466 1 DECAL, SAFETY ENG COVER

NOTES:

damaged or illegible, please contact your dealer to order a replacement.

114443_1011 2-3

Footrest

1

3

4

5

9

12 13

7

14

2

8

9

8

7

14

10

7

14

11

7

12

14

8

14

7

9

6

9

6

3" TYP

15

6

15

2-4 114443_1011

Footrest

INDEX NO. PART NO. QTY. DESCRIPTION

1 550986 1 FLOOR PLATE (WITH TREADS & DECALS)

2 602920 1 FWD-REV DECAL

3 112852 1 FOOT PAN STEP TREAD

4 602915 1 PARK BRAKE DECAL

5 603364 1 LEFT STEP TREAD

6 808485 6 RIVET NUT, 5/16-18 THREAD

7 768523 9 FW .343 X .687 X .051/.080H

8 602727 10 CS .312-18 X 1.0 BHSK ZNYC

9 601069 13 CN .312-18 X .200 MAX THK 10 114392 1 FLOOR PLATE EXTENSION 11 550984 1 RS FLOOR COVER (WITH TREAD) 12 112851 2 STEP TREAD, COVER 13 550985 1 LS FLOOR COVER (WITH TREAD) 14 034280 9 CS .312-18 X .750 HX G5 15 033035 21" WEATHERSTRIP .12 X .75

NOTES:

114443_1011 2-5

Basket

1

3

2

4 5

2-6 114443_1011

Basket

ITEM NO. PART NO. QTY. DESCRIPTION

1 602779 1 BASKET

2 114139 1 STIFFENER

3 601098 5 CB 10-24 X .500 ZYNC

4 704932 5 FW .219 X .500 X .048 ZN

5 059832 5 NT #10-24 HX NL ZN

NOTES:

114443_1011 2-7

2-8 114443_1011

Section 3

Steering Wheel Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Drive Linkage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Rear Steering Fork . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10

Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12

114443_1011 3-1

Steering Wheel Support

2

1

7

8

9

10

3

11

4

5

12

13

1

6

15

16

21

18

20

16

14

17

19

23

3-2 114443_1011

22

24

Steering Wheel Support

INDEX NO. PART NO. QTY. DESCRIPTION

1 112050 1 STEERING TUBE

2 768259 2 BUSHING

3 602924 1 STEERING DECAL

4 068023 1 CS .500-13 X 3.750 HX G8

5 767962 2 FW .531 X 1.063 X .090 SAE

6 781567 1 NT .500-13 HX G8 ZY NL

7 601059 1 KNOB

8 112057 1 PIVOT HANDLE

9 078386 1 FW .510 X 1.750 X .18 ZNYC 10 263517 1 BEARING DISC 11 705954 1 CS .500-13 X 1.250 HX G5 ZN 12 602899 1 STEERING WHEEL CAP 13 021634 1 NT .625-18 HX PN 14 602426 1 STEERING WHEEL 15 034280 3 CS .312-18 X .750 HX G5 16 768523 7 FW .343 X .687 X .051/.080H 17 808485 3 RIVET NUT, 5/16-18 THREAD 18 036236 4 CS .312-18X1.000 HX G5 19 112059 1 BRACKET 20 601069 4 CN .312-18X.200 MAX THK 21 602569 1 STEERING COVER 22 739144 4 CS M 6-1.0 X 12 10.9 HX 23 602420 1 STEERING UNIT 24 603416 1 SEAL KIT–STEERING UNIT

NOTES:

1. Do not torque nut; it should be snug but allow the steering tube to pivot freely.

114443_1011 3-3

Drive Linkage

3

4

1

2

VIEWED FROM REAR OF MOWER

1

21

22

16

18

19

20

15

17

13

14

12

7

8

10

9

11

16

12 20

23

24 17

5

6

9

25

20

19

3-4 114443_1011

26

20 27

17

24

Drive Linkage

INDEX NO. PART NO. QTY. DESCRIPTION

1 602610 1 CABLE, PUSH/PULL 2"STRK 2 036384 1 SPRING 1/4 COIL PL 1.23 3 038828 1 CS .312-18 X 2.250 HX G5 4 112497 1 PIVOT CAM STUD 5 112496 1 CENTERING LEVER 6 603262 1 BUSHING, 1.00 I.D. 7 017616 1 CS .500-13 X 1.750 HX G5 8 602631 1 BEARING

9 718288 5 FW .516 X .875 X .09 ZNYC 10 112493 1 CONTROL LEVER ARM 11 008193 1 NT .500-13 HX G5 ZNYC 12 028035 5 CS M 8-1.25 X 20 HX G8.8 13 712927 1 FW .344 X 1.00 X.12 HRD Z 14 602867 1 SPACER, 1.00 OD X .109 15 602630 2 ROD END W STUD 1/4-28 16 058842 4 NT .250-28 HX JAM ZNYC 17 768515 11 FW .281 X .625 X .051/.080H 18 050161 2 CS .312-18 X 1.750 HX G5 19 034272 9 NT .312-18 HX G5 ZNYC 20 768523 16 FW .343 X .687 X .051/.080H 21 063198 2 CS 10-24 X .750 HXFLK ZN 22 602538 1 SWITCH PLUNGER, NC/NO 23 704916 1 CS .250-20 X 1.250 HX G5 24 024927 5 NT .250-20 HX GR.5 ZNYC 25 112492 1 BASEPLATE 26 601822 1 NUT PLATE, .420 CENTERS 27 058776 1 NT .312-18 HXZY NL

NOTES:

1. Part of cable.

114443_1011 3-5

Drive Linkage

28

29

30

VIEWED FROM REAR OF MOWER

18

19

20

31

32

20

19

24

15

17

20

16

37

35

19

VIEWED FROM UNDERNEATH

33

36

34

33

20

31

16

17

3-6 114443_1011

Drive Linkage

INDEX NO. PART NO. QTY. DESCRIPTION

28 551017 1 FWD/REV PEDAL (W/ TREAD) 29 602706 1 STEP TREAD 30 056325 3 CB .250-20 X 1.000 FUL Z 31 706143 2 NT .312-18 HX JAM GR5 ZY 32 722678 2 SB .375 X .62SH .312-18 T 33 781922 2 BALL STUD 34 602667 1 STEERING DAMPER 35 713685 2 FW .312 X .75 X .06 ZNYC 36 114303 1 PIVOT BRACKET 37 765339 3 BUSHING

NOTES:

114443_1011 3-7

Drive Linkage

19

20

19

38

20

37

39

46

40

43

41

42

44

45

17

47

48

3-8 114443_1011

Drive Linkage

INDEX NO. PART NO. QTY. DESCRIPTION

38 016774 1 NT #10-24 HXFLK ZN 39 601839 2 PIVOT SPACER BUSHING 40 052837 1 CS .312-18 X 1.500 HX G5 41 603417 1 CS .375-16 X 1.75 SH ZN 42 706168 1 NT .375-16 HX JAM GR5 Z 43 114284 1 PIVOT 44 032581 1 SB .375 X .750 SH.312-18 45 017236 1 CP .093D X .750 LG HML Z 46 603321 1 CABLE, MOW STOP 47 011841 1 CONDUIT CLIP 48 794495 1 CS 10-24 X .500 SKTHD Z

NOTES:

114443_1011 3-9

Rear Steering Fork

1

5

6

12

6

2 3

4

7

4

29

13

14

6

28

32

31

26

15

25

23

30

27

24

17 18

8 9

20

22

10

11

16

19

20

21

3-10 114443_1011

Rear Steering Fork

INDEX NO. PART NO. QTY. DESCRIPTION

1 602726 1 VINYL CAP

2 705954 1 CS .500-13 X 1.250 HX G5 ZN

3 602668 1 FW .531 X 2.5 X .134

4 602425 2 ROLLER BEARING

5 047704 1 CS .625-11 X 3.500 HX G5

6 025296 5 FW .760 X 1.625 X .08 ZNYC

7 015495 1 GREASE FITTING STRAIGHT

8 115157 1 BUSHING, STEER CYLINDER

9 045765 1 FW 1.030 X 1.500 X .134 ZN 10 115839 1 GREASE SHIELD 11 602417 1 STEERING CYLINDER 12 016725 1 CS .750-10 X 2.500 HX ZNY 13 602721 1 ROD END 14 061101 1 NT .750-10 HXZY NL 15 036855 1 NT .750-16 HX ZNYC 16 111976 1 CASTER FORK 17 728030 1 FW .656 X 1.312 X .090 ZNY 18 058768 1 NT .625-11 HXZY NY 19 008193 4 NT .500-13 HX G5 ZNYC 20 767962 8 FW .531 X 1.063 X .090 SAE 21 112138 1 SPINDLE 22 074252 4 CS .500-13 X 1.500 HX G5 23 602526 1 SPINDLE HUB 24 602533 5 WHEEL STUD 25 602527 1 SEAL 26 603410 1 HUB BEARING, RACE KIT (INCLUDES SEAL) 27 602532 1 HUB 28 602529 1 DUST CAP 29 061077 5 LUG NUT 30 602525 1 COTTER PIN 31 602524 1 WASHER 32 602523 1 SHAFT NUT

NOTES:

114443_1011 3-11

Brake

1

2

1

2

6

7

8

10

5

9

4

5

11

12

4

5

6

4

3

3-12 114443_1011

Brake

1. Included with wheel motor.

2. Torque to 220–240 ft-lbs.

INDEX NO. PART NO. QTY. DESCRIPTION

1 602384 2 HUB ASSY (WITH STUDS)

2 602383 2 BRAKE ASSY

3 064014 8 CS .312-18 X .875 HX G5 ZN

4 768523 24 FW .343 X .687 X .051/.080H

5 034272 10 NT .312-18 HX G5 ZNYC

6 036236 8 CS .312-18 X 1.000 HX G5

7 063297 2 SB .375 X .500 SH .312-1

8 018960 3 SPRING

9 715599 2 CS 10-24X1.000 HX G5 ZN 10 035626 4 NT #10-24 HX ZN 11 114026 2 BRAKE ARM 12 114193 2 CONDUIT HOLD DOWN

NOTES:

3. Torque to 17 ft-lbs.

114443_1011 3-13

Brake

13

14

16

15

3-14 114443_1011

Brake

INDEX NO. PART NO. QTY. DESCRIPTION

13 112853 1 BRAKE STEP TREAD 14 601822 1 NUT PLATE, .420 CENTERS 15 602538 1 SWITCH PLUNGER, NC/NO 16 060731 2 CS 10-24 X .500 HXFLK ZN

NOTES:

114443_1011 3-15

Brake

17

24

31

22

18

20

19

21

22

23

25

8

31

25

32

25

28

31

26

27

25

29

30

3-16 114443_1011

Brake

INDEX NO. PART NO. QTY. DESCRIPTION

17 551016 1 BRAKE PEDAL 18 056325 2 CB .250-20 X 1.000 FUL Z 19 112799 1 LATCH PLATE 20 768515 4 FW .281 X .625 X .051/.080H 21 024927 2 NT .250-20 HX GR.5 ZNYC 22 765339 4 BUSHING 23 112794 1 LATCH 24 086660 2 NT .375-16 HXZY NL 25 767954 6 FW .406 X .812 X .060 SAE 26 114033 1 CABLE SPACER 27 603202 2 BRAKE CABLE 28 602695 2 CS .375-16 X 6.50 G5 ZNYC 29 017244 1 CP .125D X 1.000 LG HML Z 30 076745 1 CE .375 X 1.125 .15 X .968 31 000430 4 WIRE TIE, SMALL/LONG 32 601085 1 STUD, WHEEL LUG 1/2-20

NOTES:

114443_1011 3-17

3-18 114443_1011

Section 4

Wheel & Tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Wheel & Tire Breakdown. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

114443_1011 4-1

Wheel & Tire

2

1

2

3

1

4-2 114443_1011

Wheel & Tire

INDEX NO. PART NO. QTY. DESCRIPTION

1. Inflate tire to 8–12 psi.

2. Torque to 65–75 ft-lbs.

3. Wheel nuts for rear tire (qty. 5) come with p/n 602526 (wheel hub).

1 602463 3 WHEEL & TIRE ASSY 20 X 10-10

2 061077 15 WHEEL NUT

NOTES:

114443_1011 4-3

Wheel & Tire Breakdown

602463

1

2

INDEX NO. PART NO. QTY. DESCRIPTION

1 602466 1 TIRE, 20 X 10-10 2 602467 1 WHEEL, 10 X 8 3 019521 1 TIRE VALVE

3

4-4 114443_1011

Section 5

Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Instrument Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

Glove Box Breakdown. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8

114443_1011 5-1

Battery

1

NEGATIVE CABLE (BLACK)

1

BATTERY

POSITIVE CABLE (RED)

2

3

5

6

54

5

7

5

4

8

5-2 114443_1011

Battery

1. When performing service on mower, disconnect battery ground cable and do not reconnect to battery until engine is ready to be started. See Operator’s Manual.

2. Route battery cables as shown in Fig. 1.

INDEX NO. PART NO. QTY DESCRIPTION

1 769356 2 CS .250-20 X 4.25 HX G5 Z 2 768515 2 FW .281 X .625 X .051/.080H 3 348417 1 BATTERY CLAMP STRAP 4 055939 2 CS .250-20 X .750 HX G5 5 029868 4 LW .250 INT-EXT TOOTH Z 6 024927 2 NT .250-20 HX GR.5 ZNYC 7 771428 1 BATTERY CBL BOOT-RED 8 601982 2 CN .250-20 X .150 MAX THK

NOTES:

POSITIVE BATTERY CABLE

NEGATIVE BATTERY CABLE

FIG. 1

114443_1011 5-3

Instrument Panel

1

14

2

1

11

3

6

7

12

6

7

4

5

8

9

12 13

10

5

16

15

5

10

15

5

17

2

3

5

4

5

4

5-4 114443_1011

Instrument Panel

INDEX NO. PART NO. QTY. DESCRIPTION

1 112661 1 INSTRUMENT PANEL 2 603323 1 INSTRUMENT PANEL DECAL 3 114884 1 INSTRUMENT PANEL PLATE

4 064006 5 CS .312-18 X .625 HX G5 5 768523 12 FW .343 X .687 X .051/.080H 6 064329 10 CS .250-20 X .625 HX G5 7 768515 28 FW .281 X .625 X .051/.080H 8 602696 1 LIFT/LOWER DECAL

9 602923 1 CHOKE DECAL 10 034280 4 CS .312-18 X .750 HX G5 11 602844 1 GLOVE BOX 12 808477 10 1/4-20 THREAD NUTSERT 13 112665 1 SWITCH BOX 14 000331 2 WIRE TIE, SMALL/SHORT 15 808485 4 RIVET NUT, 5/16-18 THREAD 16 112670 1 INSTRUMENT PANEL 17 034272 3 NT .312-18 HX G5 ZNYC

114279 1 INSTRUMENT PANEL PLATE

NOTES:

1. When ordering the instrument panel, also order (1) 114884 or 114279, (4) 808477, (4) 768515 and (4) 064329.

2. Mowers with serial numbers prior to 11080000 require 114279.

3. Mowers with serial numbers 11080000 and higher require 114884.

114443_1011 5-5

Instrument Panel

44

31 32

45

6

46

7

47

12

34

7

34

26

60

7

27

28

18

48

33

31

7

19

30

39

45

17

57

49

20

21

34 50

5

49

22

25

23

24

26

4

18

29

27

28

34

7

35

43

36

55

57

34

37

7

38

58

7

59

7

34

41

46

56

31

40

42

51

4

53

52

16

YEL/GREY

BLK

ORG

YEL/BLK

54

7

4

ORG/RED

34

BLK

ORG

ORG/PUR

BLK

ORG/PUR

5-6 114443_1011

Instrument Panel

INDEX NO. PART NO. QTY. DESCRIPTION

18 043299 2 KNOB 19 602646 1 RUBBER BELLOW 20 712257 3 RED INDICATOR LIGHT 21 769166 1 HOUR METER 22 601116 1 LIGHT SWITCH KIT 23 785808 1 KEY ASSEMBLY 24 045898 1 IGNITION SWITCH 25 601503 2 CB .250-20 X .625 ZNYC 26 601098 4 CB 10-24 X .500 ZYNC 27 704932 4 FW .219 X .500 X .048 ZNYC 28 059832 4 NT #10-24 HX NL ZN 29 778365 1 THROTTLE CABLE 30 112738 1 RETAINING RING 31 765339 3 BUSHING 32 602654 1 SPRING 33 112701 1 HANDLE 34 024927 14 NT .250-20 HX GR.5 ZNYC 35 114286 1 MOUNT PLATE 36 056119 2 CS .250-20 X 1.000 SH BO 37 114287 1 MOW SPEED LEVER 38 017236 1 CP .093D X .750 LG HML Z 39 705145 1 CS .250-20 X 1.750 HX G5 40 076422 1 FW .406 X 1.000 X .06 ZNYC 41 601507 1 FW .406 X 1.000 X .06 NYLON 42 063297 1 SB .375 X .500 SH .312-1 43 008581 1 CS .250-20 X 1.500 HX G5 44 705731 1 CS .375-16 X 2.750 G5 ZNY 45 767954 2 FW .406 X .812 X .060 SAE 46 602669 6 MS #4-40 X 3/4 PHIL PH 47 112669 1 LIFT LEVER BASE 48 602720 1 LIFT/LOWER WIRE HARNESS 49 602222 6 NT #4-40 HX ZN 50 086660 1 NT .375-16 HXZY NL 51 786657 1 CHOKE CABLE 52 794784 2 CB .250-20 X .75 FUL ZN 53 602409 1 CONTROLLER 54 602410 1 WIRE HARNESS 55 603352 1 SPRING, EXT 2.05" X .56" 56 603328 1 WIRE HARNESS, MOW STOP SWITCH 57 603411 2 NYLON SPACER .255 X .374 X .511 58 017079 2 FW .250 X .560 X .04 SAE Z 59 075408 1 FW .402 X .689 X .032 ZNYC 60 056077 2 CS .250-20 X 1.000 HX G5

NOTES:

4. Part of wiring harness.

114443_1011 5-7

Glove Box Breakdown

2

3

1

INDEX NO. PART NO. QTY. DESCRIPTION

1 602846 1 GLOVE BOX BASE 2 602845 1 GLOVE BOX LID 3 603464 1 GLOVE BOX LATCH W/ MOUNTING HARDWARE

5-8 114443_1011

Section 6

Engine & Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

Engine Service Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6

Fuel System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8

114443_1011 6-1

Engine & Pump

1

9

24 25

RED

24 25 24 25 28

30

32

2

24

6

25

3

BLK

1

BLK

4

39

5

7

1

YEL

3

ORG

1

PUR

3

12

14

15

16

RED

26

27

15

14

29

1

RED

25

15

18

19

17

9

13

1

10

11

15

3

8

14

15

3

31

1

BLK

33

22

36

3

20

21

23

1 2

34 35

3

22

37 38

6-2 114443_1011

Engine & Pump

INDEX NO. PART NO. QTY. DESCRIPTION

1 N/A 1 ENGINE 18HP BRIGGS 2 064345 4 CS .312-18 X 2.000 HX G5 3 768523 24 FW .343 X .687 X .051/.080H 4 786640 1 BATTERY CABLE, NEGATIVE 5 029876 1 LW .312 INT-EXT TOOTH 6 114265 1 SHIELD 7 601069 4 CN .312-18 X .200 MAX THK 8 034280 4 CS .312-18 X .750 HX G5

9 000331 2 WIRE TIE, SMALL/SHORT 10 603365 1 MUFFLER 11 794180 1 CLAMP, 1.125" 12 602464 1 MANIFOLD 13 796672 1 OIL DRAIN VALVE, 3/8-18 14 054502 7 NT .375-16 HX GRD 5 ZNY 15 767954 13 FW .406 X .812 X .060 SAE 16 036244 2 CS .375-16 X 1.000 HX G5 17 113438 1 MUFFLER MNT W/A 18 113627 1 MUFFLER MOUNT SPACER 19 111929 1 ENGINE PLATE 20 052860 2 CS .375-16 X 1.25 HX G5 ZN 21 783829 2 FW .460 X 1.750 X .250 ZN 22 034272 10 NT .312-18 HX G5 ZNYC 23 602733 3 ISOLATION MOUNT 24 024927 6 NT .250-20 HX GR.5 ZNYC 25 768515 8 FW .281 X .625 X .051/.080H 26 785063 1 BATTERY CABLE, POSITIVE 27 771428 1 RED BATTERY CABLE BOOT 28 792762 1 BATTERY CABLE, POSITIVE 29 044255 1 NT #10-32 HX ZN 30 030817 1 STARTER SOLENOID 31 055939 2 CS .250-20 X .750 HX G5 32 043570 1 HOSE CLIP 33 063198 34 704932 1 FW .219 X .500 X .048 ZNYC 35 059832 1 NT #10-24 HX NL ZN 36 036236 6 CS .312-18 X 1.000 HX G5 37 603149 3 SNUB WASHER 38 016428 3 CS .375-16 X 2.50 HX GR5 39 794784 2 CB .250-20 X .75 FUL ZN

1 CS 10-24 X .750 HXFLK ZN

NOTES:

1. Part of wire harness.

2. Contains a 20A fuse.

3. Part of engine.

114443_1011 6-3

Engine & Pump

14 15

55

51

52

15

53

54

50

47

45 46

49

44

48

43

40

42

41

40

36

3

23

3

37 22

38

6-4 114443_1011

Engine & Pump

INDEX NO. PART NO. QTY. DESCRIPTION

40 712372 2 KEY 1/4 SQ X 0.66 LG 41 602544 1 COUPLER HALF 1" 42 602546 1 COUPLER FLEX JOINT 43 602545 1 COUPLER HALF .875" 44 017012 4 LW .375 MED SPRING ZNYC 45 080655 4 CS .375-16 X 1.500 HX G5 46 602441 1 ENGINE/PUMP ADAPTER 47 602259 1 PUMP 48 767962 2 FW .531 X 1.063 X .090 SAE 49 017616 2 CS .500-13 X 1.750 HX G5 50 603054 1 GASKET 51 602423 1 TANDEM GEAR PUMP 52 113383 1 PUMP SUPPORT 53 038836 2 CS M10-1.50 X 25 HX ZN 54 603362 1 SEAL KIT–PUMP 55 603405 1 SEAL KIT–TANDEM GEAR PUMP

NOTES:

114443_1011 6-5

Engine Service Parts

1

2

3

INDEX NO. PART NO. QTY. DESCRIPTION

1 603194 1 AIR CLEANER ELEMENT 2 603195 1 SAFETY FILTER ELEMENT 3 603196 1 ENGINE OIL FILTER

6-6 114443_1011

This page intentionally left blank.

114443_1011 6-7

Fuel System

2

1

5

3

1

4

5

6

5

7

8

2

6

3

6-8 114443_1011

Fuel System

INDEX NO. PART NO. QTY. DESCRIPTION

1 602980 2 3.0" CUSHIONED CLAMP

2 767954 2 FW .406 X .812 X .060 SAE

3 055822 5 CS .375-16 X .750 HX G5

4 602982 1 CARBON CANISTER, 9 GAL.

5 000323 6 HOSE CLAMP

6 015818 69" 1/4" FUEL LINE

7 603221 1 FTG, -4BARB / -6BARB STR

8 603224 1 SPRING CLAMP

NOTES:

FUEL & VAPOR LINE LENGTHS

1 2 3

28" TANK TO CANISTER (VAPOR) 20" TANK TO FUEL FILTER (FUEL) 21" CANISTER TO ENGINE (VAPOR)

114443_1011 6-9

Fuel System

12

13

10

14

11

15

VIEWED FROM UNDERNEATH

28

18

16

17

19

A

18

C

20

18

21

18

23

24

22

A

18

9

27

B

31

30

29

25

3

6-10 114443_1011

Fuel System

INDEX NO. PART NO. QTY. DESCRIPTION

9 602702 1 FUEL TANK 10 602703 1 REAR COVER 11 602916 1 RATCHETING GAS CAP, 3.5" 12 714998 2 MS #10-24 X .625 HX ZN 13 773523 1 KEEPER, FLEXDRAW #37-25 14 704932 2 FW .219 X .500 X .048 ZNYC 15 059832 2 NT #10-24 HX NL ZN 16 773416 1 FLEX DRAW LATCH 17 601089 2 RIVET .188 DIA BLK HD 18 033001 3.25’ TRIM 19 601069 2 CN .312-18 X .200 MAX THK 20 113273 1 COVER LATCH PLATE 21 768523 4 FW .343 X .687 X .051/.080H 22 036236 4 CS .312-18 X 1.000 HX G5 23 808485 2 RIVET NUT, 5/16-18 THREAD 24 113275 1 REAR COVER MOUNT 25 712919 3 FW .406 X 1.00 X.12 HRD Z 26 000331 1 WIRE TIE, SMALL/SHORT 27 115684 1 FUEL TANK SUPPORT 28 603161 1 VACUUM BREAKER FILTER 29 603158 1 ROLLOVER VALVE & GROMMET 30 785295 1 SUCTION HOSE GROMMET 31 601527 1 SUCTION HOSE 19.5

NOTES:

CUT TRIM LENGTHS

A

3" TWO (2) PIECES 10" TWO (2) PIECES

B C

13" ONE (1) PIECE

114443_1011 6-11

6-12 114443_1011

Section 7

Hydraulic Reservoir . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

Hydraulic—Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6

Hydraulic—Oil Cooler Hoses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8

Hydraulic Valve Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10

Traction Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16

Hydraulic—Steering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20

Hydraulic Reel Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-22

Hydraulic Reel Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-24

114443_1011 7-1

Hydraulic Reservoir

1

3

4

5

2

6

1

7

2

1

7

1

8

6

11

12

13

1

9

10

6

7-2 114443_1011

Hydraulic Reservoir

INDEX NO. PART NO. QTY. DESCRIPTION

1 112383 1 HYDRAULIC RESERVOIR

2 781658 2 FTG, -8 MORB/HEX PLUG

3 603359 1 FTG, 3/8 NPT X 1/4 NPT STR

4 602618 1 HOSE ASSY, FILTER-RES

5 602616 1 HOSE ASSY, REEL CASE

6 781534 2 FTG, STR-8 MORB/-8MS

7 602573 1 FTG, TEE 8 MORB/6MSL

8 602638 1 HOSE ASSY, HST CASE

9 602756 1 FTG, 12 MORB/12BT 90 10 602649 1 HOSE, SUCTION RES-GEAR 11 783985 1 FTG, STR ORB-BEADED 12 602648 1 STRAINER, IN TANK - 3/4" 13 700484 2 HOSE CLAMP

1. Orient as shown.

NOTES:

114443_1011 7-3

Hydraulic Reservoir

17

14

15

21

14

15

16

22

18

15

16

19

23 15

20

24

16

15

14

15

7-4 114443_1011

Hydraulic Reservoir

INDEX NO. PART NO. QTY. DESCRIPTION

14 034280 6 CS .312-18 X .750 HX G5 15 768523 14 FW .343 X .687 X .051/.080H 16 034272 6 NT .312-18 HX G5 ZNYC 17 602929 1 BREATHER CAP 1IN NPT 18 601069 2 CN .312-18 X .200 MAX THK 19 114199 1 TANK ADJUSTER 20 036236 2 CS .312-18 X 1.000 HX G5 21 603322 1 SIGHT GLASS 22 114252 1 HEAT SHIELD 23 043570 2 LOOP CLAMP 24 114428 1 TEMPERATURE SWITCH ASSY

NOTES:

114443_1011 7-5

Hydraulic—Oil Cooler

1

2

3

11

5

7

10

7

8

9

6

12

17

2

6

4

15

14

2

4

7

13

1

2

16

7-6 114443_1011

Hydraulic—Oil Cooler

INDEX NO. PART NO. QTY. DESCRIPTION

1 034280 10 CS .312-18 X .750 HX G5

2 768523 16 FW .343 X .687 X .051/.080H

3 112181 1 SUPPORT ANGLE

4 601069 6 CN .312-18 X .200 MAX THK

5 112174 1 OIL COOLER SHROUD

6 034272 6 NT .312-18 HX G5 ZNYC

7 713198 4' SEAL 3/8 X 3/4

8 602564 1 OIL COOLER

9 033035 3.25' WEATHERSTRIP .12 X .75 10 113561 1 OIL COOLER SCREEN 11 113557 1 FRONT PANEL OIL COOLER 12 079210 2 FW .344 X 1.00 X .06 ZNYC 13 602620 1 GROMMET 14 602619 2 BUSHING 15 112618 2 SPACER TUBE 16 052837 2 CS .312-18 X 1.500 HX G5 17 781658 1 FTG, -8 MORB/HEX PLUG

NOTES:

114443_1011 7-7

Hydraulic—Oil Cooler Hoses

1

27

28

19

26

29

26

25

20

18

2

4

24

21

23

31

22

30

7-8 114443_1011

Hydraulic—Oil Cooler Hoses

INDEX NO. PART NO. QTY. DESCRIPTION

18 114404 1 BYPASS MOUNT PLATE 19 601429 1 UBOLT .250-20 X 1.125 DIA 20 768515 2 FW .281 X .625 X .051/.080H 21 024927 2 NT .250-20 HX GR.5 ZNYC 22 781542 2 FTG, 90°-8MORB/-8MORFS 23 603345 1 HOSE ASSY, COOLER - FILTER 24 603348 1 FTG, -8MORB/8MSL RUN TEE 25 603344 1 HOSE ASSY, TEE - COOLER 26 603342 3 FTG, -12FSL/-8MSL STR 27 603346 1 HOSE ASSY, BYPASS - TANK 28 603347 1 FTG, -12MSL CHECK 29 603341 1 FTG, 12MSL SWVL RUN TEE 30 603351 1 HOSE ASSY, BLOCK - TEE 31 000331 1 WIRE TIE, SMALL/SHORT

NOTES:

114443_1011 7-9

Hydraulic Valve Block

19

17

12

5

1

2

3

4

11

5

13

4

6

4

6

17

20

4

10

7

4

16

15

6 4

5

8

4

9

5

18

14

7-10 114443_1011

Hydraulic Valve Block

INDEX NO. PART NO. QTY. DESCRIPTION

1 064329 4 CS .250-20 X .625 HX G5

2 768515 4 FW .281 X .625 X .051/.080H

3 064014 2 CS .312-18 X .875 HX G5 ZN

4 768523 20 FW .343 X .687 X .051/.080H

5 034280 10 CS .312-18 X .750 HX G5

6 034272 8 NT .312-18 HX G5 ZNYC

7 112460 1 SUPPORT PLATE, VALVE

8 602452 1 VALVE MANIFOLD BLOCK

9 602835 1 SPACER 10 112455 1 CHANNEL, VALVE 11 601069 2 CN .312-18 X .200 MAX THK 12 112088 1 BRACKET, FILTER MOUNT 13 602567 2 FILTER HEAD, 50PSI 14 602568 2 FILTER ELEMENT, 10 MICRON 15 055822 2 CS .375-16 X .750 HX G5 16 767954 2 FW .406 X .812 X .060 SAE

NOTES:

114443_1011 7-11

Manifold Block

VIEW FROM FRONT

17

25

A

F

B

C

D

23

17

23

G

I

H

E

20

21

J

K

22

VIEW FROM REAR

24

L

N

25

M

26

7-12 114443_1011

Manifold Block

INDEX NO. PART NO. QTY. DESCRIPTION

17 781534 6 FTG, STR-8 MORB/-8MS 18 602573 1 FTG, TEE 8 MORB/6MSL 19 602563 1 FTG, 6-4 MSL REDUCER 20 006072 2 FTG, 8 MORB/6MSL STR 21 602478 1 FITTING, 4MORB/4MJIC 45 22 792150 1 FTG, STR-6MORB/-6MS 23 602760 4 FTG, 6MORB/4MSL STR 24 603181 1 FTG, -4MORB/4MJIC STR 25 602479 2 FTG, 4FJIC CAP 26 602582 2 FTG, 6MORB/4MSL 90

TO PORT RL1

A B

TO PORT RL2

NOTES:

HOSE LOCATIONS

TO PORT C2

C

TO UPPER PORT C1

D

TO LOWER PORT C1

E

TO PORT C3

F

TO PORT P2

G

TO PORT T2

H

TO PORT G2

I

TO PORT P1

J

TO PORT T1

K

TO PORT G1

L

TO PORT C1

M

TO PORT C3

N

114443_1011 7-13

Manifold Block—Cont.

27

28

29

Q

30

P

32

Q

33

O

34

31

29

P

35

31

7-14 114443_1011

Manifold Block—Cont.

INDEX NO. PART NO. QTY. DESCRIPTION

27 781658 1 FTG, -8 MORB HEX PLUG 28 601569 1 FTG, -8 MORB HEX PLUG 29 602450 10 FTG, -4 MORB HEX PLUG 30 602458 1 VALVE 31 602454 4 SOLENOID CARTRIDGE VALVE 32 602456 1 RELIEF VALVE CARTRIDGE 33 602457 1 VALVE 34 602455 1 CHECK VALVE CARTRIDGE 35 603159 1 VALVE

603428 SEAL KIT, PO CHECK

O

NOTES:

SEAL KITS

P

Q

603429 SEAL KIT, 2 WAY 2 POS VALVE 603431 SEAL KIT, 4 WAY 3 POS VALVE

114443_1011 7-15

Traction Drive

1

5

8

1

6

1

2

4

3

1

6

7

1

7-16 114443_1011

Traction Drive

INDEX NO. PART NO. QTY. DESCRIPTION

1. Orient as shown.

1 781526 4 FTG, 90°-10 MORB/-8 MORFS

2 602490 1 HOSE ASSY, RIGHT WHEEL

3 602491 1 HOSE ASSY, RIGHT WHEEL

4 602499 1 HOSE ASSY, HST SUPPLY

5 748574 1 FTG, 6 MORB/6 MSL 90

6 602446 2 FTG, TEE 10 MORB/8 MSL

7 602488 2 HOSE ASSY, LEFT WHEEL

8 060889 2 WIRE TIE

NOTES:

114443_1011 7-17

Traction Drive

9

10

11

17

12

14

15

13

12

17

11

16

13

14

15

10

9

7-18 114443_1011

Traction Drive

INDEX NO. PART NO. QTY. DESCRIPTION

10 767962 8 FW .531 X 1.063 X .090 SAE 11 602390 2 MOTOR 12 602256 8 CS .500-13 X 2.500 SQ G5 13 602606 2 HOSE CLAMP, 1.00 14 079210 2 FW .344 X 1.00 X .06 ZNYC 15 050161 2 CS .312-18 X 1.750 HX G5 16 033001 .25’ TRIM 17 748806 2 SEAL KIT–MOTOR

9 008193 8 NT .500-13 HX G5 ZNYC

NOTES:

114443_1011 7-19

Hydraulic—Steering

1

9

10

5

11

5

2

3

4

8

7

12

6

10

13

7-20 114443_1011

Hydraulic—Steering

INDEX NO. PART NO. QTY. DESCRIPTION

1 000331 1 WIRE TIE, SMALL/SHORT

2 602604 1 HOSE CLAMP, .625

3 079210 1 FW .344 X 1.00 X .06 ZNYC

4 079186 1 CS .312-18 X 1.250 HX G5

5 603360 1 PROTECTIVE SLEEVE

6 602584 2 FTG, 4MORB/4MSL 90

7 602496 1 HOSE ASSY, MOTOR RIGHT

8 602495 1 HOSE ASSY, MOTOR LEFT

9 602760 3 FTG, 6MORB/4MSL STR 10 792150 3 FTG, STR-6MORB/-6MS 11 602494 1 HOSE ASSY, MOTOR RETURN 12 602493 1 HOSE ASSY, MOTOR-BLOCK 13 602492 1 HOSE ASSY, PUMP-MOTOR

NOTES:

114443_1011 7-21

Hydraulic Reel Drive

1

2

3

4

28

1

5

9

8

7

31

6

1

7

31

11

32

9

10

15

7

5

12

14

13

31

18

15

30

27

16

33

17

21

20

23

19

33

27

22

28

24

25

31

22

21

17

28

31

21

20

7-22 114443_1011

31

25

20

29

27

33

26

15

Hydraulic Reel Drive

INDEX NO. PART NO. QTY. DESCRIPTION

1 114470 1 HYDRO PLATE

2 602727 3 CS .312-18X1.0 BHSK ZNYC

3 808485 3 RIVET NUT, 5/16-18 THREAD

4 602622 1 FTG, 6MSL RUN TEE BULKHEAD

5 602623 3 FTG, 8MSL STR BULKHEAD

6 603330 1 HOSE ASSY, FRONT TO REAR REEL SUPPLY

7 602624 3 FTG, 8MSL 90 BULKHEAD

8 602626 1 FTG, 8FSL SWVL UNION

9 603331 1 HOSE ASSY, FRONT TO REAR REEL CASE DRAIN 10 602625 1 FTG, 6MSL BRANCH T BULKHEAD 11 603329 1 HOSE ASSY, REEL SUPPLY FRONT CIRCUIT 12 602621 1 HOSE ASSY, REEL RETURN REEL CIRCUIT 13 602614 1 HOSE ASSY, PUMP-BLOCK REEL CIRCUIT 14 602617 1 HOSE ASSY, BLOCK FILTER REEL CIRCUIT 15 781534 3 FTG, STR-8MORB/8MSL 16 602615 1 HOSE ASSY, REAR REEL CASE DRAIN 17 748574 2 FTG, 6MORB/6MSL 90 18 602518 1 HOSE ASSY, REAR REEL RETURN 19 602517 1 HOSE ASSY, REAR REEL SUPPLY 20 781542 4 FTG, 90-8MORB/-8MORFS 21 602508 2 HOSE ASSY, RIGHT REEL SUPPLY 22 602510 1 HOSE ASSY, RIGHT REEL CASE DRAIN 23 792150 1 FTG, STR-6MORB/6MSL 24 602511 1 HOSE ASSY, LEFT REEL SUPPLY 25 602512 1 HOSE ASSY, LEFT REEL RETURN 26 602513 1 HOSE ASSY, LEFT REEL CASE DRAIN 27 602424 3 GEAR MOTOR, 12CC 28 603176 3 GM, .625 X .875 X 1.687 LONG 29 033001 6" FLEX TRIM 30 603289 1 GM, 2.25ID X 3.0OD X 2.5GD 31 060889 9 WIRE TIE, BIG/LONG 32 000430 1 WIRE TIE, SMALL/LONG 33 603402 3 SEAL KIT–GEAR MOTOR

NOTES:

1. Nuts included with respective bulkhead fittings.

114443_1011 7-23

Hydraulic Reel Lift

15

1

2

14

4

12

13

7

5

8

16

7

17

12

19

18

6

13

3

9

12

13

10

11

7-24 114443_1011

Hydraulic Reel Lift

INDEX NO. PART NO. QTY. DESCRIPTION

1 602497 1 HOSE ASSY, BLOCK FILTER

2 602502 1 HOSE ASSY, FRONT BLANK

3 602505 1 HOSE ASSY, REAR BLANK

4 603286 1 HOSE ASSY, FRONT ROD

5 603288 1 HOSE ASSY, FRNT BLANK LS

6 603287 1 HOSE ASSY, FRONT ROD LS

7 603198 2 FTG, 4MORB/4FSL STR SWVL

8 602918 2 FITTING, 4MORB/4MSL STR

9 602506 1 HOSE ASSY, REAR ROD 10 602584 1 FTG, 4MORB/4MSL 90 11 602890 1 FTG, 4MORB/4FSL 90 SWL 12 602892 3 FTG, ORIFICE CHECK 13 602893 3 ORIFICE POPPIT 14 603289 1 GM, 2.25ID X 3.0OD X 2.5GD 15 033001 6" TRIM 16 079186 1 CS .312-18 X 1.250 HX G5 17 712927 1 FW .344 X 1.00 X.12 HRD Z 18 602604 1 HOSE CLAMP, .625 19 060889 2 WIRE TIE, BIG/LONG

NOTES:

114443_1011 7-25

7-26 114443_1011

Section 8

Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2

ROPS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4

114443_1011 8-1

Seat

28

1

4

3

2

3

7

3

5

6

4

3

2

27

8

19

10

13

16

9

8

9

12

17

9

24

12

25

15

9

11

12

13

22

21

12

20

14

9

8

9

18

23

12

26

8-2 114443_1011

Seat

INDEX NO. PART NO. QTY. DESCRIPTION

1 602475 1 SEAT

2 797076 2 CS .437-20 X 1.00 HX G8 ZNYC

3 017129 4 FW .440 X 1.000 X .083 ZNY

4 601444 1 SEAT BELT

5 704635 2 NT .437-20 HX GR5 ZNYC

6 794610 1 SEAT BELT CROSS BAR

7 112102 1 SEAT PAN

8 034272 8 NT .312-18 HX G5 ZNYC

9 768523 13 FW .343 X .687 X .051/.080H 10 601241 1 GAS SPRING 11 036244 2 CS .375-16 X 1.000 HX G5 12 767954 11 FW .406 X .812 X .060 SAE 13 058776 2 NT .312-18 HXZY NL 14 112837 1 LATCH SUPPORT 15 601507 1 FW .406 X 1.000 X .06 NYLON 16 112836 1 LATCH HOOK 17 754358 1 SB .375 X .375 SH .312-18 18 064014 1 CS .312-18 X .875 HX G5 ZN 19 601059 1 KNOB 20 706176 1 NT .375-24 HX JAM ZN G5 21 601131 1 SPRING 22 112875 1 LATCH ROD 23 601650 2 VIBRATION MOUNT 24 034280 2 CS .312-18 X .750 HX G5 25 054502 2 NT .375-16 HX GRD 5 ZNY 26 086660 2 NT .375-16 HXZY NL 27 601815 1 BATTERY WARNINGS DECAL 28 793315 1 SEAT SWITCH

NOTES:

114443_1011 8-3

ROPS

1

2

3

4

8-4 114443_1011

ROPS

1. Torque to 145 ft-lbs.

2. Replace decals in the event they become worn or illegible.

INDEX NO. PART NO. QTY. DESCRIPTION

1 602476 1 ROPS (WITH DECALS)

2 058768 4 NT .625-11 HXZY NY

3 728030 8 FW .656 X 1.312 X .090 ZNY

4 047704 4 CS .625-11 X 3.500 HX G5

NOTES:

114443_1011 8-5

8-6 114443_1011

Section 9

Front Lift Arm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2

Rear Lift Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-6

114443_1011 9-1

Front Lift Arm

3

4

6

5

10

11

10

8

16

11

12

11

7

9

11

26

11

18

20

21

17

8

22

24

25

11

15

19

23 22

12

30

4

5

1

2

13

14

28

29

27

37

30

27

35

34

32

31

32

33

11

21

36

38

9-2 114443_1011

Front Lift Arm

INDEX NO. PART NO. QTY. DESCRIPTION

1 114292 1 RS FRONT STABILIZER

2 114293 1 LS FRONT STABILIZER (NOT SHOWN)

3 601084 2 SB .750 X 2.000 SH.625-11

4 025296 6 FW .760 X 1.625 X .08 ZNYC

5 781153 4 BUSHING

6 016972 2 NT .625-11 HX G5 ZNYC

7 052837 8 CS .312-18 X 1.500 HX G5

8 712927 14 FW .344 X 1.00 X.12 HRD Z

9 113886 4 REEL LIFT CHAIN 10 034272 8 NT .312-18 HX G5 ZNYC 11 768523 26 FW .343 X .687 X .051/.080H 12 041152 4 NT .312-24 HX ZNYC 13 770867 4 BUSHING 14 602418 2 SINGLE ROD CYLINDER 15 603083 2 NT .750-16 HX G5 ZN JAM 16 754358 4 SB .375 X .375 SH .312-18 17 601507 2 FW .406 X 1.000 X .06 NYLON 18 114302 2 LIFT ARM DOG BONE 19 603308 2 LIFT YOKE 20 765339 2 BUSHING 21 034280 4 CS .312-18 X .750 HX G5 22 602539 4 BUSHING .625 I.D. 23 706143 2 NT .312-18 HX JAM GR5 ZY 24 114281 1 RS REEL LIFT 25 114291 1 LS REEL LIFT (NOT SHOWN) 26 781583 2 BRAKE ROD 27 602397 4 BUSHING, 1.00 I.D. 28 112005 1 RS FRONT LIFT ARM 29 112006 1 LS FRONT LIFT ARM (NOT SHOWN) 30 015495 6 GREASE FITTING STRAIGHT 31 054502 12 NT .375-16 HX GRD 5 ZNY 32 767954 20 FW .406 X .812 X .060 SAE 33 112136 1 REEL LIFT SPRING ANCHOR 34 112000 1 LIFT ARM RETAINER 35 601486 2 EB, .375-16 X 3.00 FULL THD 36 005132 2 CS .375-16 X 1.12 HX G5 Z 37 601016 2 IDLER SPRING 38 041855 2 SB .625 X 1.250 SH.500-13

NOTES:

1. Right side assembly is shown; left side assembly is similar.

114443_1011 9-3

Front Lift Arm

RIGHT SIDE LIFT ARM

39

40

43

44

REEL ASSEMBLY

46

45

41

32

42

32

7

11

31

54

11

56

51

55

47

48

49

50

30

52

32

53

PART OF REEL ASSEMBLY

52

PART OF REEL ASSEMBLY

53

9-4 114443_1011

Front Lift Arm

INDEX NO. PART NO. QTY. DESCRIPTION

39 016527 2 CS .500-13 X 1.00 HX G5 ZN 40 712976 2 FW .531 X 1.375 X .125 ZNY 41 113873 2 CHAIN BRACKET 42 063552 4 CE .310 X 1.87 .150 X 1.73 43 705608 6 CS .250-20 X 2.25 HX G5 Z 44 768515 12 FW .281 X .625 X .051/.080H 45 068551 6 NT .250-20 HXZY NL 46 706549 4 HP .08 0D X 1.19 47 602865 2 .438 X 1.750 LYNCH PIN 48 045765 2 FW 1.030 X 1.500 X .134 ZN 49 601375 2 O-RING, SAE-14 50 112014 2 ROLLING ARM 51 112817 2 FRONT REEL STOP 52 036244 8 CS .375-16 X 1.000 HX G5 53 112772 4 BASKET RETAINER 54 602925 2 REEL SAFETY DECAL 55 551015 2 REEL CARRIER W/ DECAL 56 058776 4 NT .312-18 HXZY NL

NOTES:

2. Right side assembly is shown; left side assembly is similar.

114443_1011 9-5

Rear Lift Arm

5

4

3

2

3

2

1

12

11

12

9

10

7

6

7

8

10

9

15

17

15

24

20

10

19

15

16

7

21 23

10

11

18

27

22

21

14

26

25

33

35

13

27

25

31

34

29

30

32

28

29

10

20

9-6 114443_1011

Rear Lift Arm

INDEX NO. PART NO. QTY. DESCRIPTION

1 114294 1 STABILIZER ARM, REAR

2 781153 2 BUSHING

3 025296 3 FW .760 X 1.625 X .08 ZNYC

4 601084 1 SB .750 X 2.000 SH.625-11

5 016972 1 NT .625-11 HX G5 ZNYC

6 052837 4 CS .312-18 X 1.500 HX G5

7 712927 7 FW .344 X 1.00 X.12 HRD Z

8 113886 2 REAR REEL LIFT CHAIN

9 034272 4 NT .312-18 HX G5 ZNYC 10 768523 13 FW .343 X .687 X .051/.080H 11 041152 2 NT .312-24 HX ZNYC 12 770867 2 BUSHING 13 602418 1 SINGLE ROD CYLINDER 14 603083 1 NT .750-16 HX G5 ZN JAM 15 754358 2 SB .375 X .375 SH .312-18 16 601507 1 FW .406 X 1.000 X .06 NYLON 17 114302 1 LIFT ARM DOG BONE 18 603308 1 LIFT YOKE 19 765339 1 BUSHING 20 034280 2 CS .312-18 X .750 HX G5 21 602539 2 BUSHING .625 I.D. 22 706143 1 NT .312-18 HX JAM GR5 ZY 23 114281 1 RS REEL LIFT 24 781583 1 BRAKE ROD 25 602397 2 BUSHING, 1.00 I.D. 26 112005 1 RS FRONT LIFT ARM 27 015495 3 GREASE FITTING STRAIGHT 28 054502 6 NT .375-16 HX GRD 5 ZNY 29 767954 10 FW .406 X .812 X .060 SAE 30 114305 1 REAR LIFT SPRING ANCHOR 31 798264 1 FW .406 X 1.50 X .06 ZNYC 32 005132 1 CS .375-16 X 1.12 HX G5 Z 33 601486 1 EB, .375-16 X 3.00 FULL THD 34 601016 1 IDLER SPRING 35 041855 1 SB .625 X 1.250 SH.500-13

NOTES:

114443_1011 9-7

Rear Lift Arm

LIFT ARM

36

37

44

39

40

41

REEL ASSEMBLY

41

42

38

49

29

43

29

47

6

10

28

10

53

PART OF REEL ASSEMBLY

52

45

46

10

48

6

10

27

29

PART OF REEL ASSEMBLY

51

49

29

50

9-8 114443_1011

Rear Lift Arm

INDEX NO. PART NO. QTY. DESCRIPTION

36 016527 1 CS .500-13 X 1.00 HX G5 ZN 37 712976 1 FW .531 X 1.375 X .125 ZNY 38 113873 1 REAR CHAIN BRACKET 39 063552 2 CE .310 X 1.87 .150 X 1.73 40 705608 3 CS .250-20 X 2.25 HX G5 Z 41 768515 6 FW .281 X .625 X .051/.080H 42 068551 3 NT .250-20 HXZY NL 43 706549 2 HP .08 0D X 1.19 44 602865 1 .438 X 1.750 LYNCH PIN 45 045765 1 FW 1.030 X 1.500 X .134 ZN 46 601375 1 O-RING, SAE-14 47 112014 1 ROLLING ARM 48 112818 1 REAR REEL STOP 49 036244 4 CS .375-16 X 1.000 HX G5 50 112772 2 BASKET RETAINER 51 551015 1 REEL CARRIER (W/ DECAL) 52 058776 2 NT .312-18 HXZY NL 53 602925 1 REEL SAFETY DECAL

NOTES:

114443_1011 9-9

9-10 114443_1011

Numerical Index

Part Page No. No.

Index

Part Numbers

000323 6-9 000331 5-5, 6-3, 6-11, 7-9 000430 3-17, 7-23 005132 9-3, 9-7 006072 7-13 008193 3-5, 7-19 008581 5-7 011841 3-9 015495 9-3, 9-7 015818 6-9 016428 6-3 016527 9-5, 9-9 016774 3-9 016972 9-3, 9-7 017012 6-5 017079 5-7 017129 8-3 017236 3-9, 5-7 017244 3-17 017616 3-5, 6-5 018960 3-13 019521 4-4 021634 3-3 023655 4-4 024927 3-5, 3-17, 5-3, 5-7,

6-3, 7-9

025296 9-3, 9-7 028035 3-5 029868 5-3 029876 6-3 030817 6-3 032581 3-9 033001 6-11, 7-19, 7-23,

7-25

033035 2-5, 7-7 034272 3-5, 3-13, 5-5, 6-3,

7-5, 7-7, 7-11, 8-3, 9-3, 9-7

034280 2-5, 3-3, 5-5, 6-3,

7-5, 7-7, 7-11, 8-3, 9-3, 9-7

035626 3-13 036236 3-3, 3-13, 6-3, 6-11,

7-5

036244 6-3, 8-3, 9-5, 9-9 036384 3-5 038828 3-5 038836 6-5 041152 9-3, 9-7 041855 9-3, 9-7 043299 5-7 043570 6-3, 7-5 044255 6-3

Part Page No. No.

045765 9-5, 9-9 045898 5-7 047704 8-5 050161 3-5, 7-19 052837 3-9, 7-7, 9-3, 9-7 052860 6-3 054502 6-3, 8-3, 9-3, 9-7 055822 6-9, 7-11 055939 5-3, 6-3 056077 5-7 056119 5-7 056325 3-7, 3-17 058768 8-5 058776 3-5, 8-3, 9-5, 9-9 058842 3-5 059832 2-7, 5-7, 6-3, 6-11 060731 3-15 060889 7-17, 7-23, 7-25 061077 3-11, 4-3 063198 3-5, 6-3 063297 3-13, 5-7 063552 9-5, 9-9 064006 5-5 064014 3-13, 7-11, 8-3 064329 5-5, 7-11 064345 6-3 068023 3-3 068551 9-5, 9-9 075408 5-7 076422 5-7 076745 3-17 078386 3-3 079186 7-25 079210 7-7, 7-19 080655 6-5 086660 3-17, 5-7, 8-3 111929 6-3 112000 9-3 112005 9-3, 9-7 112006 9-3 112014 9-5, 9-9 112050 3-3 112057 3-3 112059 3-3 112088 7-11 112102 8-3 112136 9-3 112174 7-7 112181 7-7 112383 7-3 112455 7-11 112460 7-11 112492 3-5 112493 3-5

Part Page No. No.

112496 3-5 112497 3-5 112618 7-7 112661 5-5 112665 5-5 112669 5-7 112670 5-5 112701 5-7 112738 5-7 112772 9-5, 9-9 112794 3-17 112799 3-17 112817 9-5 112818 9-9 112836 8-3 112837 8-3 112851 2-5 112852 2-5 112853 3-15 112875 8-3 113273 6-11 113275 6-11 113383 6-5 113417 1-1 113438 6-3 113557 7-7 113561 7-7 113627 6-3 113873 9-5, 9-9 113886 9-3, 9-7 114026 3-13 114033 3-17 114139 2-7 114193 3-13 114199 7-5 114252 7-5 114265 6-3 114279 5-5 114281 9-3, 9-7 114284 3-9 114286 5-7 114287 5-7 114291 9-3 114292 9-3 114293 9-3 114294 9-7 114302 9-3, 9-7 114303 3-7 114305 9-7 114392 2-5 114404 7-9 114428 7-5 114470 7-23 114884 5-5

114443_1011 i-1

Part Page No. No.

115684 6-11 263517 3-3 348417 5-3 550984 2-5 550985 2-5 550986 2-5 551011 2-3 551015 9-5, 9-9 551016 3-17 551017 3-7 601016 9-3, 9-7 601059 3-3, 8-3 601069 2-5, 3-3, 6-3, 6-11,

7-5, 7-7, 7-11

601084 9-3, 9-7 601085 3-17 601089 6-11 601098 2-7, 5-7 601116 5-7 601131 8-3 601241 8-3 601375 9-5, 9-9 601429 7-9 601444 8-3 601486 9-3, 9-7 601503 5-7 601507 5-7, 8-3, 9-3, 9-7 601527 6-11 601569 7-15 601650 8-3 601815 8-3 601822 3-5, 3-15 601839 3-9 601968 2-3 601982 5-3 602041 2-3 602222 5-7 602256 7-19 602259 6-5 602261 2-3 602308 2-3 602383 3-13 602384 3-13 602390 7-19 602397 9-3, 9-7 602409 5-7 602410 5-7 602418 9-3, 9-7 602420 3-3 602423 6-5 602424 7-23 602426 3-3 602441 6-5 602446 7-17 602450 7-15 602452 7-11

602454 7-15 602455 7-15 602456 7-15 602457 7-15 602458 7-15 602463 4-3 602464 6-3 602466 4-4 602467 4-4 602475 8-3 602476 8-5 602478 7-13 602479 7-13 602488 7-17 602490 7-17 602491 7-17 602497 7-25 602499 7-17 602502 7-25 602505 7-25 602506 7-25 602508 7-23 602510 7-23 602511 7-23 602512 7-23 602513 7-23 602517 7-23 602518 7-23 602523 3-11 602524 3-11 602525 3-11 602527 3-11 602529 3-11 602532 3-11 602533 3-11 602538 3-5, 3-15 602539 9-3, 9-7 602544 6-5 602545 6-5 602546 6-5 602563 7-13 602564 7-7 602567 7-11 602568 7-11 602569 3-3 602573 7-3, 7-13 602582 7-13 602584 7-25 602604 7-25 602606 7-19 602610 3-5 602614 7-23 602615 7-23 602616 7-3 602617 7-23 602618 7-3

602619 7-7 602620 7-7 602621 7-23 602622 7-23 602623 7-23 602624 7-23 602625 7-23 602626 7-23 602630 3-5 602631 3-5 602638 7-3 602646 5-7 602648 7-3 602649 7-3 602654 5-7 602667 3-7 602669 5-7 602695 3-17 602696 5-5 602702 6-11 602703 6-11 602706 3-7 602720 5-7 602727 2-5, 7-23 602733 6-3 602756 7-3 602760 7-13 602779 2-7 602814 2-3 602835 7-11 602844 5-5 602845 5-8 602846 5-8 602865 9-5, 9-9 602867 3-5 602890 7-25 602892 7-25 602893 7-25 602899 3-3 602915 2-5 602916 6-11 602918 7-25 602919 2-3 602920 2-5 602921 2-3 602923 5-5 602924 3-3 602925 9-5, 9-9 602926 2-3 602929 7-5 602982 6-9 603054 6-5 603083 9-3, 9-7 603149 6-3 603158 6-11 603159 7-15

i-2 114443_1011

Hustler Turf 1500 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Table of Contents

General Information

Section 2

Frame

Footrest

Basket

Section 3

Steering Wheel Support

Drive Linkage

Rear Steering Fork

Brake

Section 4

Wheel & Tire

Wheel & Tire Breakdown

Section 5

Battery

Instrument Panel

Glove Box Breakdown

Section 6

Engine & Pump

Engine Service Parts

Fuel System

Section 7

Hydraulic Reservoir

Hydraulic—Oil Cooler

Hydraulic—Oil Cooler Hoses

Hydraulic Valve Block

Traction Drive

Hydraulic—Steering

Hydraulic Reel Drive

Hydraulic Reel Lift

Section 8

Seat

ROPS

Section 9

Front Lift Arm

Rear Lift Arm

Index