Hustler Turf 1500 User Manual
Hustler® 1500 Greens Mower
Parts Manual
•••••••
Excel Industries, Inc.
•••••
P.O. Box 7000
•••
Hesston, Kansas
•
67062-2097
®
General Information
Service Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Options Available From Your Dealer. . . . . . . . . . . . . . . . . . . . . . . . 1-1
Using This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Hardware Description Codes & Abbreviations . . . . . . . . . . . . . . . . 1-1
Standard Torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Section 2
Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Footrest. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Basket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Section 3
Steering Wheel Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Drive Linkage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Rear Steering Fork . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Brake. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Section 4
Wheel & Tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Wheel & Tire Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Table of Contents
Section 5
Section 6
Section 7
Section 8
Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Instrument Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Glove Box Breakdown. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Engine & Pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Engine Service Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
Hydraulic Reservoir. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Hydraulic—Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
Hydraulic—Oil Cooler Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
Hydraulic Valve Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10
Traction Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16
Hydraulic—Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20
Hydraulic Reel Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-22
Hydraulic Reel Lift. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-24
Seat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
ROPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
Section 9
Front Lift Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
Rear Lift Arm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-6
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-1
114443_1011 c-1
c-2 114443_1011
General Information
This Manual covers Hustler® 1500 Greens Mower models 929802US & 929810US.
Service Literature
PART NO. DESCRIPTION
113417 OPERATOR’S MANUAL
Options Available From Your Dealer
PART NO. DESCRIPTION
929729 5" X 11-BLADE REEL
929745 5" X 7-BLADE REEL
Note: When ordering parts, you must use the part number as shown for each part, not the index number. Always give
the model and serial number to your parts and service representative.
Note: Items sold in bulk such as seals and hoses are sold by the foot.
Using This Manual
This manual is part of a service package for the Hustler® mowers. Use of this manual in conjunction with other Hustler®
mower and component manuals will provide the information necessary to service and maintain Hustler® mowers.
This Parts Manual provides a complete parts listing for the unit. Use this manual when ordering parts. Illustrations used
were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in
detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed necessary, without notification. If a change has been made to your machine which is not reflected in this parts manual, see your authorized
dealer for current information and parts.
The Service Manual is a service guide for use by Service Technicians. It provides the necessary information needed to
perform normal maintenance requirements on these units.
The Operator's Manual provides fundamental operational information and operational safety that is needed when operating the mower.
The component manuals are furnished by the various manufacturers to be used for the troubleshooting and servicing
of their products.
Hardware Description Codes & Abbreviations
The following codes are used throughout this parts manual. Refer to this list when ordering parts.
ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION
CB CARRIAGE BOLT MB MACHINE BUSHING
CE CLEVIS PIN MS MACHINE SCREW
CN CLIP NUT NT NUT
CP COTTER PIN SC SELF TAPPING CAP SCREW
CS CAP SCREW SH SOCKET HEAD
CW CUP WASHER SB SHOULDER BOLT
FDRW FENDER WASHER SS SET SCREW
FW FLAT WASHER OD OUTSIDE DIAMETER
HX HEX HEAD ID INSIDE DIAMETER
LW LOCK WASHER
114443_1011 1-1
Standard Torques
The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap
screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener.
SIZE FT-LBS NM SIZE FT-LBS NM
.250 8.2 11.1 M3 1 1.3
.312 17 23 M4 2.2 3
.375 30 40 M5 4.5 6.1
.438 48 65 M6 7.7 10.4
.500 73 99 M8 18.5 25
.562 105 143 M10 37 50
.625 145 200 M12 64 87
.750 260 350 M14 80 108.5
.875 420 565 M16 160 215
1.00 625 850 M20 320 435
M24 555 750
1-2 114443_1011
Section 2
Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Footrest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Basket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
114443_1011 2-1
Frame
1
3
2
4
1
4
5
6
7
9
8
8
10
2
11
2
8
VIEWED FROM
REAR OF FRAME
2-2 114443_1011
Frame
1. Serial Number plate. In the event the serial number tag becomes
2. EPA compliance plate.
INDEX NO. PART NO. QTY. DESCRIPTION
1 551011 1 FRAME, 1500 (WITH DECALS)
2 602814 2 1500 TRIPLEX DECAL
3 602308 1 CUT HEIGHT DECAL
4 N/A 2 TURF PRODUCTS SERIAL NO. PLATE
5 602926 1 SEAT LATCH DECAL
6 601968 1 HYDRAULIC PRESSURE DECAL
7 602919 1 SAFETY DECAL
8 602921 3 JACKING/LIFTING DECAL
9 602261 1 HUSTLER LOGO DECAL
10 602041 1 HOT DECAL
11 603466 1 DECAL, SAFETY ENG COVER
NOTES:
damaged or illegible, please contact your dealer to order a replacement.
114443_1011 2-3
Footrest
1
3
4
5
9
12
13
7
14
2
8
9
8
7
14
10
7
14
11
7
12
14
8
14
7
9
6
9
9
9
6
3" TYP
15
6
15
15
2-4 114443_1011
Footrest
INDEX NO. PART NO. QTY. DESCRIPTION
1 550986 1 FLOOR PLATE (WITH TREADS & DECALS)
2 602920 1 FWD-REV DECAL
3 112852 1 FOOT PAN STEP TREAD
4 602915 1 PARK BRAKE DECAL
5 603364 1 LEFT STEP TREAD
6 808485 6 RIVET NUT, 5/16-18 THREAD
7 768523 9 FW .343 X .687 X .051/.080H
8 602727 10 CS .312-18 X 1.0 BHSK ZNYC
9 601069 13 CN .312-18 X .200 MAX THK
10 114392 1 FLOOR PLATE EXTENSION
11 550984 1 RS FLOOR COVER (WITH TREAD)
12 112851 2 STEP TREAD, COVER
13 550985 1 LS FLOOR COVER (WITH TREAD)
14 034280 9 CS .312-18 X .750 HX G5
15 033035 21" WEATHERSTRIP .12 X .75
NOTES:
114443_1011 2-5
Basket
1
3
2
4
5
2-6 114443_1011
Basket
ITEM NO. PART NO. QTY. DESCRIPTION
1 602779 1 BASKET
2 114139 1 STIFFENER
3 601098 5 CB 10-24 X .500 ZYNC
4 704932 5 FW .219 X .500 X .048 ZN
5 059832 5 NT #10-24 HX NL ZN
NOTES:
114443_1011 2-7
2-8 114443_1011
Section 3
Steering Wheel Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Drive Linkage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Rear Steering Fork . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
114443_1011 3-1
Steering Wheel Support
2
1
7
8
9
10
3
11
4
5
5
12
13
1
6
15
16
21
18
20
16
14
17
19
23
3-2 114443_1011
22
24
Steering Wheel Support
INDEX NO. PART NO. QTY. DESCRIPTION
1 112050 1 STEERING TUBE
2 768259 2 BUSHING
3 602924 1 STEERING DECAL
4 068023 1 CS .500-13 X 3.750 HX G8
5 767962 2 FW .531 X 1.063 X .090 SAE
6 781567 1 NT .500-13 HX G8 ZY NL
7 601059 1 KNOB
8 112057 1 PIVOT HANDLE
9 078386 1 FW .510 X 1.750 X .18 ZNYC
10 263517 1 BEARING DISC
11 705954 1 CS .500-13 X 1.250 HX G5 ZN
12 602899 1 STEERING WHEEL CAP
13 021634 1 NT .625-18 HX PN
14 602426 1 STEERING WHEEL
15 034280 3 CS .312-18 X .750 HX G5
16 768523 7 FW .343 X .687 X .051/.080H
17 808485 3 RIVET NUT, 5/16-18 THREAD
18 036236 4 CS .312-18X1.000 HX G5
19 112059 1 BRACKET
20 601069 4 CN .312-18X.200 MAX THK
21 602569 1 STEERING COVER
22 739144 4 CS M 6-1.0 X 12 10.9 HX
23 602420 1 STEERING UNIT
24 603416 1 SEAL KIT–STEERING UNIT
NOTES:
1. Do not torque nut; it should be snug but allow the steering tube to pivot
freely.
114443_1011 3-3
Drive Linkage
3
4
1
2
VIEWED FROM
REAR OF MOWER
1
1
21
22
16
18
19
20
15
17
13
14
12
7
8
10
9
11
16
12
20
23
24
17
5
6
9
25
20
19
3-4 114443_1011
26
20
27
17
24
Drive Linkage
INDEX NO. PART NO. QTY. DESCRIPTION
1 602610 1 CABLE, PUSH/PULL 2"STRK
2 036384 1 SPRING 1/4 COIL PL 1.23
3 038828 1 CS .312-18 X 2.250 HX G5
4 112497 1 PIVOT CAM STUD
5 112496 1 CENTERING LEVER
6 603262 1 BUSHING, 1.00 I.D.
7 017616 1 CS .500-13 X 1.750 HX G5
8 602631 1 BEARING
9 718288 5 FW .516 X .875 X .09 ZNYC
10 112493 1 CONTROL LEVER ARM
11 008193 1 NT .500-13 HX G5 ZNYC
12 028035 5 CS M 8-1.25 X 20 HX G8.8
13 712927 1 FW .344 X 1.00 X.12 HRD Z
14 602867 1 SPACER, 1.00 OD X .109
15 602630 2 ROD END W STUD 1/4-28
16 058842 4 NT .250-28 HX JAM ZNYC
17 768515 11 FW .281 X .625 X .051/.080H
18 050161 2 CS .312-18 X 1.750 HX G5
19 034272 9 NT .312-18 HX G5 ZNYC
20 768523 16 FW .343 X .687 X .051/.080H
21 063198 2 CS 10-24 X .750 HXFLK ZN
22 602538 1 SWITCH PLUNGER, NC/NO
23 704916 1 CS .250-20 X 1.250 HX G5
24 024927 5 NT .250-20 HX GR.5 ZNYC
25 112492 1 BASEPLATE
26 601822 1 NUT PLATE, .420 CENTERS
27 058776 1 NT .312-18 HXZY NL
NOTES:
1. Part of cable.
114443_1011 3-5
Drive Linkage
28
29
30
VIEWED FROM
REAR OF MOWER
18
19
20
20
31
32
20
19
24
15
17
20
16
37
35
19
VIEWED FROM
UNDERNEATH
33
36
34
33
20
31
16
17
3-6 114443_1011
Drive Linkage
INDEX NO. PART NO. QTY. DESCRIPTION
28 551017 1 FWD/REV PEDAL (W/ TREAD)
29 602706 1 STEP TREAD
30 056325 3 CB .250-20 X 1.000 FUL Z
31 706143 2 NT .312-18 HX JAM GR5 ZY
32 722678 2 SB .375 X .62SH .312-18 T
33 781922 2 BALL STUD
34 602667 1 STEERING DAMPER
35 713685 2 FW .312 X .75 X .06 ZNYC
36 114303 1 PIVOT BRACKET
37 765339 3 BUSHING
NOTES:
114443_1011 3-7
Drive Linkage
19
20
20
19
19
38
20
37
39
46
40
43
41
42
44
45
17
47
48
3-8 114443_1011
Drive Linkage
INDEX NO. PART NO. QTY. DESCRIPTION
38 016774 1 NT #10-24 HXFLK ZN
39 601839 2 PIVOT SPACER BUSHING
40 052837 1 CS .312-18 X 1.500 HX G5
41 603417 1 CS .375-16 X 1.75 SH ZN
42 706168 1 NT .375-16 HX JAM GR5 Z
43 114284 1 PIVOT
44 032581 1 SB .375 X .750 SH.312-18
45 017236 1 CP .093D X .750 LG HML Z
46 603321 1 CABLE, MOW STOP
47 011841 1 CONDUIT CLIP
48 794495 1 CS 10-24 X .500 SKTHD Z
NOTES:
114443_1011 3-9
Rear Steering Fork
1
5
6
12
6
2
3
4
7
4
29
13
14
6
6
28
32
31
26
15
25
23
30
27
24
17
18
8
9
20
22
10
11
16
19
20
21
3-10 114443_1011
Rear Steering Fork
INDEX NO. PART NO. QTY. DESCRIPTION
1 602726 1 VINYL CAP
2 705954 1 CS .500-13 X 1.250 HX G5 ZN
3 602668 1 FW .531 X 2.5 X .134
4 602425 2 ROLLER BEARING
5 047704 1 CS .625-11 X 3.500 HX G5
6 025296 5 FW .760 X 1.625 X .08 ZNYC
7 015495 1 GREASE FITTING STRAIGHT
8 115157 1 BUSHING, STEER CYLINDER
9 045765 1 FW 1.030 X 1.500 X .134 ZN
10 115839 1 GREASE SHIELD
11 602417 1 STEERING CYLINDER
12 016725 1 CS .750-10 X 2.500 HX ZNY
13 602721 1 ROD END
14 061101 1 NT .750-10 HXZY NL
15 036855 1 NT .750-16 HX ZNYC
16 111976 1 CASTER FORK
17 728030 1 FW .656 X 1.312 X .090 ZNY
18 058768 1 NT .625-11 HXZY NY
19 008193 4 NT .500-13 HX G5 ZNYC
20 767962 8 FW .531 X 1.063 X .090 SAE
21 112138 1 SPINDLE
22 074252 4 CS .500-13 X 1.500 HX G5
23 602526 1 SPINDLE HUB
24 602533 5 WHEEL STUD
25 602527 1 SEAL
26 603410 1 HUB BEARING, RACE KIT (INCLUDES SEAL)
27 602532 1 HUB
28 602529 1 DUST CAP
29 061077 5 LUG NUT
30 602525 1 COTTER PIN
31 602524 1 WASHER
32 602523 1 SHAFT NUT
NOTES:
114443_1011 3-11
Brake
1
2
1
2
6
7
8
10
5
9
4
5
11
12
4
5
6
4
3
3
3-12 114443_1011
Brake
1. Included with wheel motor.
2. Torque to 220–240 ft-lbs.
INDEX NO. PART NO. QTY. DESCRIPTION
1 602384 2 HUB ASSY (WITH STUDS)
2 602383 2 BRAKE ASSY
3 064014 8 CS .312-18 X .875 HX G5 ZN
4 768523 24 FW .343 X .687 X .051/.080H
5 034272 10 NT .312-18 HX G5 ZNYC
6 036236 8 CS .312-18 X 1.000 HX G5
7 063297 2 SB .375 X .500 SH .312-1
8 018960 3 SPRING
9 715599 2 CS 10-24X1.000 HX G5 ZN
10 035626 4 NT #10-24 HX ZN
11 114026 2 BRAKE ARM
12 114193 2 CONDUIT HOLD DOWN
NOTES:
3. Torque to 17 ft-lbs.
114443_1011 3-13
Brake
13
14
16
15
3-14 114443_1011
Brake
INDEX NO. PART NO. QTY. DESCRIPTION
13 112853 1 BRAKE STEP TREAD
14 601822 1 NUT PLATE, .420 CENTERS
15 602538 1 SWITCH PLUNGER, NC/NO
16 060731 2 CS 10-24 X .500 HXFLK ZN
NOTES:
114443_1011 3-15
Brake
17
24
31
22
18
20
19
21
22
23
25
8
31
25
32
25
28
31
26
27
25
29
30
3-16 114443_1011
Loading...