Parts Manual
•••••••
Hustler Turf Equipment
•••••
P.O. Box 7000
•••
Hesston, Kansas
•
67062-2097
IMPORTANT: This engine is not equipped with a spark arr ester muffler. It is a violation of California Public Resource Code
Section 4442 to use o r operate this eng i ne on any fo rest-co vered, brush-cover ed, or grass-co ver ed unimproved land . Other
states or federal areas may have similar laws.
This spark ign i tion sy stem c ompli es with Can adian ICES -002.
The Eng ine Owne r’s Ma nual provide s info rma tion regarding the U.S. E nvironmenta l Protection Agency (EP A) a nd the
California Emission Control Regulation of emission systems, maintenance and warranty.
Keep E ng ine Owner’s Manual with your unit. Sho uld the E ngine Owner’s Manual become damaged or illeg ible, replace i mmediately. Re pl acements may be o rd ered per the information found in th e Produc t In f ormation section of th e
owner’s manual.
The engine exhaust from this product
contains chemicals known to the State
of Calif orn ia to cau se c an cer, birt h
defects or other reproductive harm.
WARNING:
t-2 108277 10/08
108277 10/08 t-3
t-4 108277 10/08
Chapter 1
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Chapter 2 Contents
Rivet Nut Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Engine Guard and Anti Rollover Wheels. . . . . . . . . . . . . . . . . . . . . 2-3
Footrest Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Chapter 3 Contents
Battery Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Deck Lift Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Hydro Transmission Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Steering Sub-Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Steering and Brake Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Chapter 4 Contents
Honda 18 & 20 HP Engine Installation . . . . . . . . . . . . . . . . . . . . . . 4-2
Kawasaki 19 & 21 HP Engine Installation. . . . . . . . . . . . . . . . . . . . 4-4
Kohler 19 HP Engine Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Instrument Panel Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
Fuel System Installation (with S/N higher than 07102604). . . . . . . 4-14
Fuel System Installation (with S/N prior to 07102604) . . . . . . . . . . 4-16
Kawasaki Electrical Schematic (600999/601341). . . . . . . . . . . . . . 4-18
Kohler Electrical Schematic (601000/601342) . . . . . . . . . . . . . . . . 4-19
Honda Electrical Schematic (600998). . . . . . . . . . . . . . . . . . . . . . . 4-20
Table of Contents
Chapter 5 Contents
Front Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Front Wheel Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Drive Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Chapter 6 Contents
54" Deck Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
54" Deck Pulley Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
48" Deck Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
48" Deck Pulley Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
Blade Spindle Assembly Breakdown . . . . . . . . . . . . . . . . . . . . . . . 6-10
Chapter 7 Contents
Seat Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Deck Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Deck Belt Routing and Tensioning . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
Chapter 8 Contents
Tractor Decals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
54" Deck Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
48" Deck Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
Chapter 9 Contents
Assembly Pictures and Aids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3
108277 10/08 c-1
Maintenance & Adjustment Safety . . . . . . . . . . . . . . . . . . . . . . . . . 9-14
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-18
Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-32
Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-1
c-2 108277 10/08
Chapter 1
General Information
This Manual covers Hustler FasTrak models 928267, 928275, 928291, 928502, & 928520 .
Frequently Ordered Parts
PART NO. DESCRIPTION
600979 Pump Drive Belt
791335 Deck Belt 48"
789388 Deck Belt 54"
785626 Fuel Filter Honda
068478 Fuel Filter Kawasaki & Kohler
785618 Precleaner Air Filter Honda
785600 Air Filter Element Honda
780155 Precleaner Air Filter Kawasaki 21 Hp
601155 Air Filter Paper Element Kawasaki 21 HP
772111 Precleaner Air Filter Kawasaki 19 HP
772103 Air Filter Element Kawasaki 19 HP
794370 Air Filter Kohler
785634 Engine Oil Filter Honda
772079 Engine Oil Filter Kawasaki
747303 Engine Oil Filter Kohler
600976 Oil Filter ZT 2800
601124 18.50"-L-F-CW Blade
601123 16.50"-L-F-CW Blade
Service Literature
PART NO. DESCRIPTION
601156 FasTrak Owner’s Manual
778423 Kawasaki Engine Manual 21 HP
601158 Kawasaki Engine Manual 19 HP
785642 Honda 18 & 20 HP Engine Manual
794313 Kohler Courage Engine Manual
Note: When ordering parts, yo u must use the part number as shown for each part, not the index number . Always give
the model and serial number to your parts and service represen tative.
Note: Items sold in bulk such as seals and hoses are sold by the foot.
Using this manual
Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to
vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed nece ssary, without notification. If a change has been made to your machine which is not reflected in this parts manual, see
your Hustler dealer for current information and parts.
108277 10/08 1-1
Options Available From Your Dealer
PART NO. DESCRIPTION
108197 54" FasTrak Mulch Kit
797704 18.50"-MUL-F-CW Blade
797712 18.50"-GAT-F-CW Blade
108223 48" FasTrak Mulch Kit
796623 16.50"-MUL-F-CW Blade
796631 16.50"-GAT-F-CW Blade
Hardware Description Codes & Abbreviations
The following codes are used throughout this parts manual. Refer to this list when ordering parts.
ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION
CB Carriage Bolt MB Machine Bushing
CE Clevis Pin MS Machine Screw
CP Cotter Pin NT Nut
CN Clip Nut SC Self Tapping Cap Screw
CS Cap Screw SH Socket Head
CW Cup Washer SB Shoulder Bolt
FDRW Fender Washer SS Set Screw
FW Flat Washer OD Outside Diameter
HX Hex Head ID Inside Diameter
LW Lock Washer
Standard Torques
The following chart lists the standard torque va lues for the threaded fasteners found in this manual. Torque all cap
screws, nuts and set screws to these values unless a different torque is shown in the Notes se ction next to the fastener .
SIZE FT-LBS NM SIZE FT-LBS NM
.250 8.2 11.1 M3 1 1.3
.312 17 23 M4 2.2 3
.375 30 40 M5 4.5 6.1
.438 48 65 M6 7.7 10.4
.500 73 99 M8 18.5 25
.562 105 143 M10 37 50
.625 145 200 M12 64 87
.750 260 350 M14 80 108.5
.875 420 565 M16 160 215
1.00 625 850 M20 320 435
M24 555 750
NOTE:
Loctite® 592 to be used on all pipe threads.
Lubricate all grease zerks.
1-2 108277 10/08
Chapter 2 Contents
Rivet Nut Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Engine Guard and Anti Rollover Wheels. . . . . . . . . . . . . . . . . . . . . . 2-3
Footrest Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
108277 10/08 2-1
Rivet Nut Installation
1
2
3
3
3
4
INDEX NO.
1 548289 107819 1 54" FASTRAK FRAME
2 N/A 600994 2 3/8-16 THREAD RIVET NUT
3 N/A 808493 8 3/8-16 THREAD RIVET NUT
4 N/A 808485 1 5/16-18 THREAD RIVET NUT
SERVICE
PART NO.
548297 107890 1 48" FASTRAK FRAME
MFG. PART
NO.
QTY. DESCRIPTION
NOTES:
2-2 108277 10/08
Engine Guard and Anti Rollover Wheels
1
7
6
4
6
5
3
2
8
9
1
INDEX NO.
1 107840 107840 1 FASTRAK ENGINE GUARD
2 781708 N/A 2 CS .500-13 X 4.25 HX G5 ZNYC
3 767962 N/A 4 FW .531 X 1.063 X .090 SAE ZNYC
4 031997 N/A 2 ANTI-SCALP WHEEL
5 053199 N/A 2 NT .500-13 HX JAM ZNYC
6 344267 344267 4 FW .510 X 2.15 X .187 SPL
7 781567 781567 2 NT .500-13 H G8 ZNYC NL
8 052860 052860 6 CS .375-16 X 1.25 HX G5 ZNYC
9 767954 767954 6 FW .406 X .812 X .060 SAE ZNYC
SERVICE
PART NO.
788166 788166 2 ANTI SCALP WHEEL ASSEMBLY
MFG. PART
NO.
QTY. DESCRIPTION
NOTES:
1. Includes items 2 through 5.
108277 10/08 2-3
Footrest Assembly
1
2
3
4
4
5
5
5
6
6
INDEX NO.
1 107839 107839 1 FLOOR PLATE
2 785485 785485 2 UPPER STEP TREAD
3 785493 785493 2 LOWER STEP TREAD
4 011320 011320 4 CB .375-16 X .750 STD ZNYC
5 767954 767954 4 FW .406 X .812 X .060 SAE ZNYC
6 054502 054502 4 NT .375-16 HX GRD 5 ZNYC
SERVICE
PART NO.
MFG. PART
NO.
QTY. DESCRIPTION
NOTES:
2-4 108277 10/08
Chapter 3 Contents
Battery Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Deck Lift Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Hydro Transmission Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Steering Sub-Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Steering and Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
108277 10/08 3-1
Battery Installation
1
2
3
4
5
6
6
7
7
7
7
8
10
9
11
11
12
13
3-2 108277 10/08
Battery Installation
3
412
INDEX NO.
1 714618 714618 2 CS .312-18 X 4.00 HX G5
2 768523 768523 2 FW .343 X .687 X .051/.080 HD
3 348417 348417 1 BATTERY CLAMP STRAP
4 601062 601062 1 POSITIVE BATTERY CABLE (HONDA)
4 601312 601312 1 POSITIVE BATTERY CABLE (KAWASAKI & KOHLER ENGINES)
5 601063 601063 1 NEGATIVE BATTERY CABLE
6 024927 024927 2 NT .250-20 HX GR.5 ZNYC
7 029868 029868 4 LW .250 INT-EXT TOOTH ZNYC
8 055939 055939 2 CS .250-20 X .750 HX G5
9 771428 771428 1 RED BATTERY CABLE BOOT
10 740696 740696 1 BATTERY VU1LH-8
11 601069 601069 2 CN.312-18 X.200 MAX THK
12 794644 794644 2 GM 1.50 X 2.12 X 1.75
13 000331 000331 1 WIRE TIE SMALL/SHORT
SERVICE
PART NO.
MFG. PART
NO.
QTY. DESCRIPTION
NOTES:
1. When performing service on mower, disconnect battery ground cable
and do not reconnect to battery until engine is ready to be started. See
Owners Manual.
2. Battery is not installed in export models.
3. Used on mowers using Kohler engines with serial numbers prior to
07080126. Also used on mowers using Kawasaki engines with serial
numbers prior to 070626321.
4. Used on mowers using Kawasaki engines with serial numbers
070626321 and higher.
108277 10/08 3-3
Deck Lift Assembly
1
2
3
4
4
4
4
4
5
5
5
5
5
6
6
6
6
6
6
6
7
7
8
8
8
9
10
10
10
10
11
12
13
14
15
15
15
15
3-4 108277 10/08
Deck Lift Assembly
1
INDEX NO.
1 348318 348318 1 STOP HANDLE
2 348284 348284 1 HEIGHT ADJUSTMENT STOP
3 784488 784488 1 DECK LIFT INDICATOR
4 781294 781294 7 E CLIP 1.00 X.625 X.05
5 601681 601681 6 FW .812X1.50X.120 ZNYC
6 704643 704643 8 NT .437-14 HX FLG ZNYC
7 782995 782995 2 DECK LIFT SPRING
8 055749 055749 3 CS .437-14 X 1.75 HX G5
9 781831 781831 1 CS .437-14 X 1.75 FULTH
10 360131 018846 4 DECK LIFT CHAIN (3 LINKS)
11 756270 756270 1 CS .312-18 X 1.50 FLTHR
12 348458 348458 1 DECK LEVELER YOKE
13 781229 781229 1 CE .750 X 2.25 X 1.75 HEADLESS
14 767962 767962 2 FW .406 X .812 X .060 SAE
15 015495 015495 4 STRAIGHT GREASE FITTING
SERVICE
PART NO.
1. Apply grease to zerks.
MFG. PART
NO.
QTY. DESCRIPTION
NOTES:
108277 10/08 3-5
Hydro Transmission Installation
1
19
13
18
1
3
2
3
4
5
6
7
8
4
17
9
10
11
10
9
12
14
13
14
3
3
16
15
20
21
25
28
24
22
24
23
26
28
26
26
27
27
29
2
3-6 108277 10/08
Hydro Transmission Installation
INDEX NO.
1 710087 710087 4 CS .312-18X2.500 HX G5
2 038828 038828 4 CS .312-18X2.250 HX G5
3 768523 768523 16 FW .343X.687X.051/.080H
4 784827 784827 2 IDLER PULLEY 4.00"OD
5 028118 028118 1 FW .625X1.00X.134 ZNYC
6 781872 781872 1 CS .625-11X1.25 HX G5 Z
7 600979 600979 1 PUMP DRIVE BELT
8 025007 025007 1 CS .625-11X1.750 HX G5
9 025296 025296 2 FW .760X 1.625X.08 ZNYC
10 781153 781153 2 BUSHING
11 107881 107881 1 PUMP IDLER W/A FASTRAK
12 601084 601084 1 SB .750X 2.000 SH.625-11
13 016410 016410 2 CS .375-16X2.00 G5 ZNYC
14 767954 767954 2 FW .406X .812 X.060 SAE
15 600987 600987 1 ZT SPACER TUBE
16 034272 034272 8 NT .312-18 HX G5 ZNYC
17 036384 036384 1 SPRING 1/4 COIL PL 1.23
18 601020 601020 1 LH TRANS ZT2800 20.69:1
19 601019 601019 1 RH TRANS ZT2800, 20.69:1
20 601088 601088 2 TOW LINK ROD 48/54
21 048553 048553 2 CP .062DX1.000 LG HML Z
22 600759 600759 1 OVERFLOW TANK ASSY
23 055939 055939 2 CS .250-20X .750 HX G5
24 768515 768515 4 FW .281X.625X.051/.080H
25 068551 068551 2 NT .250-20 HXZY NL
26 601001 601001 4 SPRING CLAMP .75" DIA
27 601018 601018 2 OVERFLOW HOSE 10" LONG
28 600880 600880 2 HYD FITTING 45 DEG
29 000331 000331 2 WIRE TIE SMALL/SHORT
SERVICE
PART NO.
MFG. PART
NO.
QTY. DESCRIPTION
NOTES:
1. Torque to 17 ft-lbs.
2. Torque to 100 ft-lbs
3. Service parts available for the transaxles:
601206 ZT2800 FAN, 7"
601207 ZT2800 PULLEY, 4.5"
601221 ZT2800 BRAKE ARM - 2007
108277 10/08 3-7
Steering Sub-Assembly
2
3
7
3
8
10
4
11
3
12
3
5
5
11
1
3
9
3
7
3
CONNECTS TO
PARK BRAKE
LINKAGE
6
1
ITEM NO.
1 781260 N/A 2 STEERING BAR GRIP
2 360487 360487 2 STEERING BAR
3 767954 767954 12 FW .406 X .812 X .060 SAE HD ZN
4 705178 705178 4 CS .375-16X1.750 HX G5
5 086660 086660 6 NT .375-16 HXZY NL
6 107843 107843 1 STEERING ARM W/A LH (SHOWN)
7 768523 768523 4 FW .343X .687 X .051/.080 HD ZN/YL
8 600991 600991 2 SHORT BRAKE LINK ROD
9 023655 023655 2 NT .312-24 HXZY NL
10 107848 107848 1 STEER PIVOT W/A LH (SHOWN)
11 770867 770867 4 IGUS BUSHING
12 705178 705178 2 CS .375-16X1.750 HX G5
SERVICE
PART NO.
107842 107842 1 STEERING ARM W/A RH
107847 107847 1 STEER PIVOT W/A RH
1. Includes Item 1 (781260 Steering Bar Grip).
MFG. PART
NO.
QTY. DESCRIPTION
NOTES:
3-8 108277 10/08
This page intentionally left blank.
108277 10/08 3-9
Steering and Brake Assembly
13
22
24
13
10
6
21
19
25
23
10
7
5
8
10
6
7
6
5
3
9
11
6
14
15
16
TRACTOR FRAME
33
6
32
28
5
4
29
26
30
HYDRO TRANSAXLE
19
20
31
18
13
31
22
ASSEMBLED
BRAKE RODS
20
12
13
18
13
23
25
BELL CRANK
DETAIL
22
2120
23
12
13
27
13
3
25
6
1
BRAKE ARM
17
6
4
6
6
2
1
4
2
See “Steering Sub-Assembly”
on page 3-8.
1
3-10 108277 10/08
Steering and Brake Assembly
2
INDEX NO.
1 704163 704163 2 CS .250-20X2.00 HX G5 Z
2 768515 768515 4 FW .281X.625X.051/.080H
3 109318 109318 2 PUMP ARM
4 068551 068551 2 NT .250-20 HXZY NL
5 034272 034272 4 NT .312-18 HX G5 ZNYC
6 768523 768523 21 FW .343X.687X.051/.080H
7 781922 781922 4 BALL STUD DAMPER (FS)
8 600221 600221 2 STEERING DAMPER
9 600981 600981 2 PUMP ROD ASSEMBLY
10 023655 023655 6 NT .312-24 HX ZY NL
11 784439 784439 2 LOCK COLLAR 0.757 ID(FS)
12 086660 086660 4 NT .375-16 HXZY NL
13 767954 767954 12 FW .406X .812 X.060 SAE
14 005116 005116 2 CS .375-16X1.375 HX G5
15 706168 706168 2 NT .375-16 HX JAM GR5 Z
16 601087 601087 2 PLUNGER SWITCH
17 029876 029876 2 LW .312 INT-EXT TOOTH ZN
18 054502 054502 2 NT .375-16 HX GRD 5 ZNY
19 765339 765339 4 IGUS® BUSHING
20 107893 107893 1 BRAKE BELL CRANK LS (SHOWN)
21 107892 107892 1 BRAKE BELL CRANK RS (NOT SHOWN)
22 600989 600989 2 BRAKE ROD ASSEMBLY
23 080655 080655 2 CS .375-16X1.500 HX G5
24 601131 601131 2 BRAKE ARM RET. SPRING
25 005108 005108 2 CS .375-16X3.50 HX G5 Z
26 107894 107894 1 BRAKE SPRING LINK LS (SHOWN)
27 108430 108430 1 BRAKE SPRING LINK RS (NOT SHOWN)
28 055939 055939 2 CS .250-2 0X .750 HX G5
29 016816 016816 2 NT .250-20 HX FL LK ZNY
30 601051 601051 2 OVERTRAVEL SPRING
31 000331 000331 2 WIRE TIE, SMALL/SHORT
32 036236 036236 1 CS .312-18X1.000 HX G5
33 361295 361295 1 PIVOT TUBE W/A PLATED
SERVICE
PART NO.
MFG. PART
NO.
QTY. DESCRIPTION
NOTES:
1. Supplied with transmissions.
2. For mowers with serial numbers prior to 07102604, to replace the
dampener mount first remove the original control arms from the
transmissions–saving the hardware, and replace with items 1,2 3 and 4.
108277 10/08 3-11
3-12 108277 10/08
Chapter 4 Contents
Honda 18 & 20 HP Engine Installation . . . . . . . . . . . . . . . . . . . . . . . 4-2
Kawasaki 19 & 21 HP Engine Installation . . . . . . . . . . . . . . . . . . . . . 4-4
Kohler 19 HP Engine Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Instrument Panel Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
Fuel System Installation (with S/N higher than 07102604) . . . . . . . 4-14
Fuel System Installation (with S/N prior to 07102604). . . . . . . . . . . 4-16
Kawasaki Electrical Schematic (600999/601341) . . . . . . . . . . . . . . 4-18
Kohler Electrical Schematic (601000/601342). . . . . . . . . . . . . . . . . 4-19
Honda Electrical Schematic (600998) . . . . . . . . . . . . . . . . . . . . . . . 4-20
108277 10/08 4-1
1
11
}
5
3
6
7
8
9
10
2
9
27
PART OF
ENGINE
YEL
1
26
12
17
14
15
16
9
12
18
20
19
21
22
23
24
25
9
12
29
BLK
1
RED/BLK
1
PUR
BRN
1
GRA/PUR
1
31
30
27
9
28
PART OF
ENGINE
TAN/RED
1
2
1
3
26
12
13
27
26
13
12
9
9
27
9
4
15
33
34
32
35
4
Honda 18 & 20 HP Engine Installation
4-2 108277 10/08
Honda 18 & 20 HP Engine Installation
7
INDEX NO.
1 784611 784611 1 HONDA 18HP ENGINE
2 601002 601002 1 HORIZONTAL MUFFLER FST
3 601003 601003 1 FASTRAK MUFFLER MANIFOLD
4 785378 785378 1 MUFFLER CLAMP
5 785543 N/A 2 HONDA (20) MUFFLER GASKET
6 017004 N/A 4 LW .312 MED SPRING ZNYC
7 782664 N/A 4 NT M8-1.25 HX STAINLESS
8 016253 016253 2 CB .312-18X .750 FUL ZN
9 768523 768523 10 FW .343X.687X.051/.080H
10 034272 034272 2 NT .312-18 HX G5 ZNYC
11 787689 787689 1 OIL DRAIN VALVE M14X
12 050161 050161 6 CS .312-18X1.750 HX G5
13 043570 043570 2 CLIP HOSE SINGLE(FS)
14 785477 N/A 1 HONDA 20 AMP RECTIFIER
15 768515 768515 6 FW .281X.625X.051/.080H
16 056077 056077 2 CS .250-20X1.000 HX G5
17 601118 601118 2 CN .250-20 X .19 MAX THK
18 712372 712372 1 KEY 1/4 SQ X 0.66 LG
19 799429 799429 1 PULLEY A SEC 4.5 OD
20 784835 784835 1 FASTRAK CLUTCH
21 763417 763417 1 FW .454X1.50X.250
22 785048 785048 1 CS .437-20X3.00 HX G5 Z
23 784918 784918 1 RUBBER BUMPER
24 791251 N/A 1 CLUTCH PIGTAIL HARNESS
25 000331 000331 1 SMALL/SHORT WIRE TIE
26 070664 070664 4 FW .344X .750X.06 ZNYC
27 058776 058776 6 NT .312-18 HXZY NL
28 600998 600998 1 WIRE HARNESS FASTRAK
29 601063 N/A 1 BATTERY CABLE NEGATIVE
30 029876 029876 1 LW .312 INT-EXT TOOTH Z
31 601062 N/A 1 BATTERY CABLE POSITIVE
32 109340 109340 1 HEATSHIELD, FST HON614CC
33 601429 601429 2 UBOLT .250-20X 1.125 DIA
34 024927 N/A 4 NT .250-20 HX GR.5 ZNYC
35 108969 108969 1 MUFFLER HEAT SHIELD
SERVICE
PART NO.
784629 784629 1 HONDA 20HP ENGINE
104786 104786 1 OIL DRAIN HOSE (NOT SHOWN)
MFG. PART
NO.
QTY. DESCRIPTION
NOTES:
1. Part of Item 28 (600998 FasTrak wire harness).
2. Two wires.
3. Connected to Item 28 (600998 FasTrak wire harness).
4. Torque to 45-48 ft-lb.
5. Engine oil capacity: See engine manual.
6. Engine speed; High speed - 3450 ±50 RPM .
7. Nuts supplied with item 33 (U-Bolts).
108277 10/08 4-3
Kawasaki 19 & 21 HP Engine Installation
1
1
3
4
3
15
4
4
5
5
14
YEL
1
1
PUR
1
BLK
NEGATIVE
BATTERY
CABLE
POSITIVE
BATTERY
CABLE
1
RED
1
RED/BLK
17
18
20
21
18
22
26
27
27
29
30
28
}
35
39
32
4
33
34
{
PART OF
ENGINE
16
2
19
8
9
10
11
12
13
6
5
31
29
30
19 HP EXHAUST
& CLAMP DETAIL
37
38
37
18
7
4
4
18
BRN
TAN/RED
20
1
BLK
25
24
23
18
40
41
18
40
24
36
17
18
40
4-4 108277 10/08
Kawasaki 19 & 21 HP Engine Installation
78777
8
6
INDEX NO.
1 601082 601082 1 21HP KAWASAKI ENGINE (USED ON 928291)
2 601081 601081 1 19HP KAWASAKI ENGINE (USED ON 928275)
3 058776 058776 4 NT .312-18 HX ZNYC NL
4 768523 768523 11 FW .343 X .687 X .051/.080 HD
5 050161 050161 4 CS .312-18 X 1.75 HX G5
6 784918 784918 1 RUBBER BUMPER
7 000331 000331 1 WIRE TIE SMALL/SHORT
8 799429 799429 1 4.5 OD A SEC PULLEY
9 712372 712372 1 KEY 1/4 SQ X 0.66 LG
10 791251 N/A 1 CLUTCH PIGTAIL HARNESS
11 784835 784835 1 CLUTCH
12 763417 763417 1 FW .454 X 1.50 X .250
13 785048 785048 1 CS .437-20 X 3.00 HX G5 ZNYC
14 029876 029876 1 LW .312 INT-EXT TOOTH ZNYC
15 796524 796524 1 OIL DRAIN VALVE M20 X 2.5
16 601341 601341 1 FASTRAK KAWASAKI WIRE HARNESS
16 600999 N/A 1 FASTRAK KAWASAKI WIRE HARNESS
17 024927 024927 5 NT .250-20 HX GR.5 ZNYC
17 044818 N/A 2 CN ZN TIN-C7343-1420
17 601118 N/A 2 CN .250-20 X .19 MAX THICK
18 768515 768515 11 FW .281 X .625 X .051/.080 HD
19 601062 601062 1 RED BATTERY CABLE (17")
19 792762 N/A 1 RED BATTERY CABLE (9")
20 601319 771428 2 RED BATTERY CABLE BOOT
20 771428 N/A 1 RED BATTERY CABLE BOOT
21 044255 044255 1 NT #10-32 HX ZN
22 055939 055939 2 CS .250-20X .750 HX G5
22 064329 N/A 2 CS .250-20 X .625 HX G5
23 109338 109338 1 HEATSHIELD, FST KAW675CC (21HP ONLY)
24 601429 601429 1 UBOLT .250-20X 1.125 DIA (21 HP ONLY)
25 601452 601452 1 UBOLT .250-20 X 1.250 ID (21HP ONLY)
26 030817 030817 1 STARTER SOLENOID
27 780841 N/A 2 MUFFLER GASKET
28 785378 785378 1 1.50" MUFFLER CLAMP
29 017004 N/A 4 LW .312 MED SPRING ZNYC
30 782664 N/A 4 NT M8-1.25 HX STAINLESS
31 108288 108288 1 21 KAW FASTRAK HEAT SHIELD
32 034272 034272 2 NT .312-18 HX G5 ZNYC
33 016253 016253 2 CB .312-18 X .75 FUL ZNYC
34 601002 601002 1 FASTRAK HORIZONTAL MUFFLER
35 601004 601004 1 EXHAUST MANIFOLD FASTRAK 21 HP
36 601021 601021 1 EXHAUST MANIFOLD FASTRAK 19 HP
37 043570 043570 1 CLIP - HOSE - SINGLE(FS)
38 792796 792796 1 SC M 6-1.0X15 HX FL STP (19 HP ONLY)
39 109339 109339 1 HEATSHIELD, FST KAW585CC (19 HP ONLY)
40 024927 N/A 4 NT .250-20 HX GR.5 ZNYC
41 108969 108969 1 HEAT SHIELD
SERVICE
PART NO.
601429 601429 2 UBOLT .250-20X 1.125 DIA (19 HP ONLY)
104786 104786 1 OIL DRAIN HOSE (NOT SHOWN)
MFG. PART
NO.
QTY. DESCRIPTION
108277 10/08 4-5
INDEX NO.
SERVICE
PART NO.
MFG. PART
NO.
QTY. DESCRIPTION
NOTES:
1. Part of Item 16 (600999/601341 FasTrak Kawasaki Wire Harness).
2. Engine oil capacity:See engine manual.
3. Engine speed; High idle—3450 ±50 rpm.
4. Connected to item 16 (600999/601341 FasTrak Kawasaki Wire
Harness).
5. Torque to 45-48 ft-lb
6. Supplied with items 24 and 25 (U-Bolts).
7. Used on mowers with serial numbers prior to 07062321.
8. Used on mowers with serial numbers prior to 07102604.
9. On mowers with serial numbers prior to 07062321, item 24 (starter
solenoid) is located in engine compartment.
4-6 108277 10/08
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