Page 1
200 South Ridge Road
Hesston, Kansas
67062
Parts Manual
Page 2
WARNING
The engine exhaust from this product
contains chemicals known to the state
of California to cause cancer, birth
defects or other reproductive harm.
NOTICE OF REQUIREMENT OF SPARK ARRESTER MUFFLER
This equipment may create sparks that can start fires around dry vegetation. California Public Resources Code
Section 4442.6 provides that it is unlawful to use or operate an internal combustion engine on any forest-covered,
brush-covered, or grass-covere d land unless the engine is equipped with a spark arrester maintained in effective
working order. A spark arrester is a device constructed of nonflammable materials specifically for the purpose of
removing and retaining carbon and other flammable particles over 0.0232 of an inch in size from the exhaust flow of
an internal combustion engine that uses hydrocarbon fuels or which is qualified and rated by the United States
Forest Service. Other states or federal areas may have similar laws. The Operator Should Contact Local Fire
Agencies For Laws or Regulations Relating to Fire Prevention Requ irement s. THIS EQUIPMENT DOES NOT HAVE
A SPARK ARRESTER AND YOU SHOULD CONTACT YOUR AUTHORIZED DEALER FOR THE PURCHASE OF
A SPARK ARRESTER.
Inspect spark arrester daily; replace every 500 hours or as needed.
The Engine Owner’s Manual provides information regarding the U.S. Environmental Protection Agency
(EPA
) and the California Emission Control Regulation of emission systems, maintenance and warranty.
Keep Engine Owner’s Manual with your unit. Should the En
illegible, replace immediately. Replacements may be ordered per the information found in the Product
Information section of the owner’s manual.
Federal law and California State law prohibit the following acts or the causing thereof:
1. The removal or rendering inoperative by any person other than for purposes of maintenance,
ir, replacement, of any device or element of design incorporated into any equipment for
repa
the purposes of emissions control prior to or after its sales or delivery to the ultimate
purchaser or while it is in use, or
2. The use of the equipment after such device or element of design has been removed or
rendered inoperative by any person.
gine Owner’s Manual become damaged or
Page 3
General Information 1
Frame & Engine Guard Section
Side Discharge Frame - S/N 13051515 & HIGHER 3-1
Side Discharge Frame - S/N PRIOR TO 13051515 3-2
Rear Discharge Frame 3-3
Miscellaneous Decals 3-4
Engine Guard 3-5
Transmission & Steering Section
Hydraulic System, Side Discharge 4-1
Pump Belt, Side Discharge 4-2
Transmission Breakdown, Side Discharge 4-3
Hydraulic System, Rear Discharge 4-4
Pump Belt, Rear Discharge 4-5
Transmission Breakdown, Rear Discharge 4-6
Transmission Service Parts 4-7
Steering 4-8
Steering Assembly 4-9
Park Brake 4-10
Wheels & Tires Section
Wheel & Tire 5-1
Front Wheel Breakdown 5-2
601810 Tire/Wheel Assembly (42"/48" SD Mower) 5-3
604502 Tire/Wheel Assembly (36" RD Mower) 5-3
784264 Tire/Wheel Assembly (54" SD Mower) 5-4
Engine & Fuel Tank Section
Engine, Briggs & Stratton 17.5/21 HP 6-1
Fuel System, Briggs & Stratton 17.5/21 HP - S/N 12030001 & Higher 6-2
Fuel System, Briggs & Stratton 17.5/21 HP - S/N Prior to 12030001 6-3
Engine Service Parts, Briggs & Stratton 17.5 HP/21 HP 6-4
Engine, Briggs & Stratton 26 HP - Page 1 of 2 6-5
Engine, Briggs & Stratton 26 HP - Page 2 of 2 6-6
Fuel System, Briggs & Stratton 26 HP - S/N 13010001 & Higher 6-7
Fuel System, Briggs & Stratton 26HP - S/N Prior to 13010001 6-8
Engine Service Parts, Briggs & Stratton 26 HP 6-9
Engine, Kawasaki FR541V & FR600V 6-10
Fuel System, Kawasaki FR541V & FR600V - S/N 1301001 & Higher 6-11
Fuel System, Kawasaki FR541V & FR600V - S/N PRIOR TO 13010001 6-12
Engine, Kawasaki FR541V & FR600V (with Carbon Canister) 6-13
Fuel System, Kawasaki FR541V & FR600V (with Carbon Canister) - S/N 13010001 & HIGHER 6-14
Fuel System, Kawasaki FR541V & FR600V (with Carbon Canister - S/N PRIOR TO 13010001 6-15
Engine Service Parts, Kawasaki FR541V & FR600V 6-16
Engine, Kawasaki FR651V 6-17
Fuel System, Kawasaki FR651V - S/N 13010001 & HIGHER 6-18
Fuel System, Kawasaki FR651V - S/N PRIOR TO 13010001 6-19
Engine Service Parts, Kawasaki FR651V 6-20
Fuel Tank & Fender 6-21
Electrical Section
Battery 7-1
Instrument Panel, 17 & 21 Briggs & Stratton 7-2
Instument Panel, 26 Briggs & Stratton 7-3
Instrument Panel, Kawasaki 7-4
Deck Section
36" Rear Discharge Service Deck 8-1
36" Rear Discharge Deck Pulleys & Spindles 8-2
Page 4
36" Rear Discharge Deck 8-3
42" Side Discharge Service Deck 8-4
42" Side Discharge Deck Pulleys & Spindles - S/N Prior to 11021630 and Higher Than 11021740 8-5
42" Side Discharge Deck Pulleys & Spindles - S/N Between 11021630 and 11021740 8-6
42" Side Discharge Deck 8-7
48" Side Discharge Service Deck 8-8
48" Side Discharge Deck Pulleys & Spindles 8-9
48" Side Discharge Deck 8-10
54" Side Discharge Service Deck 8-11
54" Side Discharge Deck Pulleys & Spindles 8-12
54" Side Discharge Deck 8-13
Spindle Service Parts - 601804 8-14
Deck Lift 8-15
Deck Mounting Hardware 8-16
Seat & ROPS Section
Seat 9-1
ROPS 9-2
Page 5
Page 6
Page 7
Page 8
Side Discharge Frame - S/N 13051515 & HIGHER
Frame & Engine Guard Section
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
Wed Jul 29 12:57:49 UTC 2020 3-1
Page 9
Side Discharge Frame - S/N 13051515 & HIGHER
Item Part No. Qty Name
1 550668 1 SERVICE 42" FRAME, SPORT
REF 550669 1 SVC, 48"/54"FRAME, SPORT
2 601812 1 DECAL, SPORT ID
3 083279 AR SERIAL NUMBER / SPEC. DECAL
4 602041 1 DECAL, HOT
5 601967 1 DECAL, ENGINE COMPART
6 785139 1 DECAL, STEERING L.S.
7 601993 1 DECAL, SAFE OPERATION
8 600899 1 DECAL, PUMP BELT WARNING
9 785220 1 DECAL, STEERING R.S.
10 808485 1 RIVET NUT, 5/16-18 THRE
11 602407 1 DECAL, HUSTLER ID
12 552098 1 SERVICE BUMPER, SPORT
13 056036 4 CS .375-16X2.250HXG5
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
14 016899 4 NT .375-16 FLKG5
Comments for Page: Side Discharge Frame - S/N 13051515 & HIGHER
1. Serial number decal. In the event the serial number decal becomes damaged or illegible, please contact your dealer to order a replacement.
2. EPA compliance decal.
3. Patent numbers decal.
4. Frames include decals and rivet nuts.
Wed Jul 29 12:57:49 UTC 2020 3-1
Page 10
Side Discharge Frame - S/N PRIOR TO 13051515
Frame & Engine Guard Section
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
Wed Jul 29 12:57:50 UTC 2020 3-2
Page 11
Side Discharge Frame - S/N PRIOR TO 13051515
Item Part No. Qty Name
1 550668 1 SERVICE 42" FRAME, SPORT
REF 550669 1 SVC, 48"/54"FRAME, SPORT
2 601967 1 DECAL, ENGINE COMPART
3 602041 1 DECAL, HOT
4 N/A 3 SERIAL NUMBER / SPEC DECAL
5 601812 1 DECAL, SPORT ID
6 785139 1 DECAL, STEERING L.S.
7 601993 1 DECAL, SAFE OPERATION
8 602407 1 DECAL, HUSTLER ID
9 600899 1 DECAL, PUMP BELT WARNING
10 785220 1 DECAL, STEERING R.S.
11 808485 1 RIVET NUT, 5/16-18 THRE
12 601987 1 STEP TREAD, FOOT LIFT
13 110063 2 GRIP TAPE
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
14 601986 2 STEP TREAD, LOWER SPORT
Comments for Page: Side Discharge Frame - S/N PRIOR TO 13051515
1. Serial number plate. In the event the serial number tag becomes damaged or illegible, please contact your dealer to order a replacement.
2. EPA compliance plate.
3. Patent numbers plate.
4. If the foot lift pedal has a dimpled surface, the step tread is not needed.
5. The frames include decals and rivet nuts.
Wed Jul 29 12:57:50 UTC 2020 3-2
Page 12
Rear Discharge Frame
Frame & Engine Guard Section
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
Wed Jul 29 12:57:50 UTC 2020 3-3
Page 13
Rear Discharge Frame
Item Part No. Qty Name
1 110860 1 BUMPER W/A, SPORT
2 602041 1 DECAL, HOT
3 016899 4 NT .375-16 FLKG5
4 056036 4 CS .375-16X2.250HXG5
5 601967 1 DECAL, ENGINE COMPART
6 551962 1 SVC FRAME, SPORT RD
7 N/A 3 SERIAL NUMBER / SPEC DECAL
8 601812 1 DECAL, SPORT ID
9 785139 1 DECAL, STEERING L.S.
10 600899 1 DECAL, PUMP BELT WARNING
11 785220 1 DECAL, STEERING R.S.
12 808485 1 RIVET NUT, 5/16-18 THRE
13 601993 1 DECAL, SAFE OPERATION
14 602407 1 DECAL, HUSTLER ID
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
15 601987 1 STEP TREAD, FOOT LIFT
Comments for Page: Rear Discharge Frame
1. Serial number decal. In the event the serial number decal becomes damaged or illegible please contact your dealer to order a replacement.
2. EPA compliance decal.
3. Patent numbers decal.
4. If the foot lift has a dimpled surface, the step tread is not needed.
5. The frame includes the bumper, decals and rivet nuts.
Wed Jul 29 12:57:50 UTC 2020 3-3
Page 14
Miscellaneous Decals
Frame & Engine Guard Section
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
Wed Jul 29 12:57:51 UTC 2020 3-4
Page 15
Miscellaneous Decals
Item Part No. Qty Name
1 601908 1 DECAL, SPARK ARRESTOR
2 603363 1 DECAL, ANSI COMPLIANCE
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
Wed Jul 29 12:57:51 UTC 2020 3-4
Page 16
Engine Guard
Frame & Engine Guard Section
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
Wed Jul 29 12:57:51 UTC 2020 3-5
Page 17
Engine Guard
Item Part No. Qty Name
1 111171 1 KIT, ENGINE GUARD SPORT
2 016428 2 CS .375-16X2.500HXG5
3 767954 4 FW 0.379X.82X.06 HD ZN
4 086660 2 NT .375-16NLG8
5 604770 1 DECAL, "H" LOGO
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
Wed Jul 29 12:57:51 UTC 2020 3-5
Page 18
Hydraulic System, Side Discharge
Transmission & Steering Section
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
Wed Jul 29 12:57:52 UTC 2020 4-1
Page 19
Hydraulic System, Side Discharge
Item Part No. Qty Name
1 710087 4 CS .312-18X2.500HXG5
2 043067 4 CS .312-18X3.000HXG5
3 768523 16 FW 0.343SAE
4 793174 2 TOWLINK ROD
5 048553 2 CP .062DX1.000 LG HML Z
6 PNNA 1 TRANSMISSION ASSEMBLY
7 034272 8 NT .312-18HXG5
Comments for Page: Hydraulic System, Side Discharge
1. Torque to 17 ft-lbs.
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
Wed Jul 29 12:57:52 UTC 2020 4-1
Page 20
Pump Belt, Side Discharge
Transmission & Steering Section
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
Wed Jul 29 12:57:52 UTC 2020 4-2
Page 21
Pump Belt, Side Discharge
Item Part No. Qty Name
8 017616 1 CS .500-13X1.750HXG5
9 601983 1 CS .625-11 X 2.25 HXG5ZN
10 028118 3 FW 0.625X1.00X.13 ZN
11 036384 1 SPRING 1/4 COIL PL 1.23
12 111079 1 PUMP IDLER, FORMED
13 602026 2 BEARING DISC
14 602025 1 BUSHING,IGUS .500id (FS)
15 781567 1 NT .500-13NLG5
16 601398 1 SPACER, IDLER
17 784827 1 PULLEY, IDLER, 4.00"OD,
18 016972 1 NT .625-11 HX G5 ZN
19 769133 1 DRIVE BELT
Comments for Page: Pump Belt, Side Discharge
2. Torque to 100 ft-lbs.
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
Wed Jul 29 12:57:52 UTC 2020 4-2
Page 22
Transmission Breakdown, Side Discharge
Transmission & Steering Section
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
Wed Jul 29 12:57:53 UTC 2020 4-3
Page 23
Transmission Breakdown, Side Discharge
Item Part No. Qty Name
1 056036 4 CS .375-16X2.250HXG5
2 123634-3 1 CROSS BRACE, HYDROSTAT
3 767954 8 FW 0.379X.82X.06 HD ZN
4 054502 4 NT .375-16HXG5
5 603091 1 EZT, 19.2:1 RIGHT TRANS
6 603090 1 EZT, 19.2:1 LEFT TRANS
7 110009 2 BRAKE ACTUATOR ROD
8 068551 4 NT .250-20 HXZY NL
9 768515 4 FW 0.281SAE
10 601131 2 SPRING, BRAKE ARM RET.
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
Wed Jul 29 12:57:53 UTC 2020 4-3
Page 24
Hydraulic System, Rear Discharge
Transmission & Steering Section
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
Wed Jul 29 12:57:54 UTC 2020 4-4
Page 25
Hydraulic System, Rear Discharge
Item Part No. Qty Name
1 710087 4 CS .312-18X2.500HXG5
2 768523 16 FW 0.343SAE
3 N/A 1 TRANSMISSION ASSEMBLY
4 034272 8 NT .312-18HXG5
5 054502 2 NT .375-16HXG5
6 767954 4 FW 0.379X.82X.06 HD ZN
7 036244 2 CS .375-16X1.00 HX G5 ZN
8 117440 1 SHIELD TRANNY BRACKET
9 043067 4 CS .312-18X3.000HXG5
10 793174 2 TOWLINK ROD
11 048553 2 CP .062DX1.000 LG HML Z
Comments for Page: Hydraulic System, Rear Discharge
1. Torque to 17 ft-lbs.
2. See the transmission breakdown.
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
Wed Jul 29 12:57:54 UTC 2020 4-4
Page 26
Pump Belt, Rear Discharge
Transmission & Steering Section
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
Wed Jul 29 12:57:55 UTC 2020 4-5
Page 27
Pump Belt, Rear Discharge
Item Part No. Qty Name
12 017616 1 CS .500-13X1.750HXG5
13 601983 1 CS .625-11 X 2.25 HXG5ZN
14 028118 AR FW 0.625X1.00X.13 ZN
15 036384 1 SPRING 1/4 COIL PL 1.23
16 111079 1 PUMP IDLER, FORMED
17 601398 1 SPACER, IDLER
18 784827 1 PULLEY, IDLER, 4.00"OD,
19 016972 1 NT .625-11 HX G5 ZN
20 602026 AR BEARING DISC
21 602025 1 BUSHING,IGUS .500id (FS)
22 781567 1 NT .500-13NLG5
23 769133 1 DRIVE BELT
Comments for Page: Pump Belt, Rear Discharge
3. Torque to 100 ft-lbs.
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
Wed Jul 29 12:57:55 UTC 2020 4-5
Page 28
Transmission Breakdown, Rear Discharge
Transmission & Steering Section
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
Wed Jul 29 12:57:56 UTC 2020 4-6
Page 29
Transmission Breakdown, Rear Discharge
Item Part No. Qty Name
1 603091 1 EZT, 19.2:1 RIGHT TRANS
2 603090 1 EZT, 19.2:1 LEFT TRANS
3 110009 2 BRAKE ACTUATOR ROD
4 068551 4 NT .250-20 HXZY NL
5 768515 4 FW 0.281SAE
6 601131 2 SPRING, BRAKE ARM RET.
7 767954 8 FW 0.379X.82X.06 HD ZN
8 054502 4 NT .375-16HXG5
9 056036 4 CS .375-16X2.250HXG5
10 116653 1 SHIELD W/A
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
Wed Jul 29 12:57:56 UTC 2020 4-6
Page 30
Transmission Service Parts
Transmission & Steering Section
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
Wed Jul 29 12:57:56 UTC 2020 4-7
Page 31
Transmission Service Parts
Item Part No. Qty Name
1 795047 1 PARKING PAWL KIT, EZT
2 798371 1 RING, RETAINING
3 798363 1 GEAR, PARK BRAKE
4 601941 1 FAN/PULLEY KIT
5 601433 1 KIT, HUB 4 BOLT
Comments for Part Num. 601433
CUSTOMER SERVICE NOTE:
Lug Studs are not sold separately.
6 788877 1 NUT, H-G ZT HUB
Comments for Page: Transmission Service Parts
1. The hub kit includes the nut.
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
Wed Jul 29 12:57:56 UTC 2020 4-7
Page 32
Steering
Transmission & Steering Section
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
Wed Jul 29 12:57:56 UTC 2020 4-8
Page 33
Steering
Item Part No. Qty Name
1 600221 2 DAMPER, STEERING
2 781922 4 BALL STUD
3 768523 17 FW 0.343SAE
4 023655 4 NT 0.312-24 NL G8
5 784439 2 LOCK COLLAR,0.757 ID(FS)
6 600981 2 PUMP ROD ASSEMBLY
7 034272 4 NT .312-18HXG5
8 034280 1 CS .312-18X0.750HXG5
9 110014 1 PIVOT TUBE ASSEMBLY
10 029876 2 LW .312 INTEXT ZN
11 601426 1 CAP LOCK
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
Wed Jul 29 12:57:56 UTC 2020 4-8
Page 34
Steering Assembly
Transmission & Steering Section
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
Wed Jul 29 12:57:57 UTC 2020 4-9
Page 35
Steering Assembly
Item Part No. Qty Name
1 N/A 2 STEERING BAR GRIP
2 110370 2 STEERING BAR W/ GRIP
3 054502 4 NT .375-16HXG5
4 767954 12 FW 0.379X.82X.06 HD ZN
5 110089 2 CONTROL LEVER W/A LH
6 604816 4 CS .375-16X1.5 BH ZN
7 796615 2 BALL JOINT LINK
8 023655 2 NT 0.312-24 NL G8
9 770867 4 BUSHING, PLAS .750x1(FS)
10 705178 2 CS .375-16X1.750HXG5
11 768523 4 FW 0.343SAE
12 086660 2 NT .375-16NLG8
13 110008 1 STEERING BOX LH (PLATED)
Not Shown 110007 1 STEERING BOX RH (PLATED)
Comments for Page: Steering Assembly
1. The steering bar includes the grip.
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
Wed Jul 29 12:57:57 UTC 2020 4-9
Page 36
Park Brake
Transmission & Steering Section
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
Wed Jul 29 12:57:57 UTC 2020 4-10
Page 37
Park Brake
Item Part No. Qty Name
1 110001 1 BRAKE ACTUATOR LH
2 110000 1 BRAKE ACUTATOR RH
3 765339 4 BUSHING,IGUS#0608 (FS)
4 601822 2 NUT PLATE, .420 CENTERS
5 781211 2 SWITCH, PUSH BUTTON
6 086660 2 NT .375-16NLG8
7 767954 4 FW 0.379X.82X.06 HD ZN
8 725796 2 CS .375-16X4.000HXG5
9 063198 4 CS #10-24X0.750FLKG5
10 048553 2 CP .062DX1.000 LG HML Z
11 768523 8 FW 0.343SAE
12 023655 2 NT 0.312-24 NL G8
13 110009 2 BRAKE ACTUATOR ROD
14 068551 4 NT .250-20 HXZY NL
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
15 768515 4 FW 0.281SAE
16 601131 2 SPRING, BRAKE ARM RET.
Comments for Page: Park Brake
1. Part of the wire harness.
Wed Jul 29 12:57:57 UTC 2020 4-10
Page 38
Wheel & Tire
Wheels & Tires Section
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
Wed Jul 29 12:57:58 UTC 2020 5-1
Page 39
Wheel & Tire
Item Part No. Qty Name
1 788166 2 WHEEL ASSY, ANTI SCALP
2 344267 6 FW .510X2.15X.19 ZN
3 781567 4 NT .500-13NLG5
4 601810 2 TIR/WHL 18X8.50-8 SLV
REF 784264 2 TIR/WHL 18X9.50-8 SLV
REF 604502 2 TIRE/WHL ASSY, 20 X 6.50
5 061077 8 WHEEL NUT
6 705954 2 CS .500-13X1.25 HX G5 ZN
7 712976 2 FW 0.531X1.38X.12 ZN
8 784223 4 BEARING
9 784603 2 SPACER
10 781708 2 CS .500-13X4.25 HX G5 ZN
11 767962 4 FW .531 x 1.063 x .175
12 031997 2 ANTI-SCALP WHEEL
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
13 053199 2 NT .500-13JAMG5
Comments for Page: Wheel & Tire
1. Torque to 65–75 ft-lbs.
2. The plastic wheel assembly includes hardware.
3. 601810 is used with 42" & 48" side discharge mowers.
4. 604502 is used with 36" rear discharge mowers.
Wed Jul 29 12:57:58 UTC 2020 5-1
Page 40
Front Wheel Breakdown
Wheels & Tires Section
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
Wed Jul 29 12:57:58 UTC 2020 5-2
Page 41
Front Wheel Breakdown
Item Part No. Qty Name
1 707398 1 NT .500-13 JAM NY LK
2 767962 2 FW .531 x 1.063 x .175
3 110116 1 CASTER FORK W/A
4 604718 1 CS .500-13X6.00 HX G5 ZN
5 306969 1 GAGE WHEEL SPACER
6 605113 1 TIR/WHL 11X4.00-5 SLV
Not Shown 768044 1 T/W 11X4.00-5 RIBBED
7 772806 2 BEARING CAP
8 772814 1 BEARING, 3/4" ROLLER
Comments for Page: Front Wheel Breakdown
If you are ordering P/N 772814 Bearing then order 2 of 778206 Bearing Cap.
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
Wed Jul 29 12:57:58 UTC 2020 5-2
Page 42
601810 Tire/Wheel Assembly (42"/48" SD Mower)
Wheels & Tires Section
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
Wed Jul 29 12:57:58 UTC 2020 5-3
Page 43
601810 Tire/Wheel Assembly (42"/48" SD Mower)
Item Part No. Qty Name
1 601821 1 TIRE 18 X 8.5
2 601820 1 WHL 8X6.93 4X4.0 SLV
3 019521 1 TIRE VALVE TR-412 GOODY
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
Wed Jul 29 12:57:58 UTC 2020 5-3
Page 44
604502 Tire/Wheel Assembly (36" RD Mower)
Wheels & Tires Section
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
Wed Jul 29 12:57:59 UTC 2020 5-3
Page 45
604502 Tire/Wheel Assembly (36" RD Mower)
Item Part No. Qty Name
1 604503 1 TIR 20X6.50-10 B4R GRMR
2 604504 1 WHEEL 10 X 5.375, 4 BOLT
3 019521 1 TIRE VALVE TR-412 GOODY
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
Wed Jul 29 12:57:59 UTC 2020 5-3
Page 46
784264 Tire/Wheel Assembly (54" SD Mower)
Wheels & Tires Section
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
Wed Jul 29 12:57:59 UTC 2020 5-4
Page 47
784264 Tire/Wheel Assembly (54" SD Mower)
Item Part No. Qty Name
1 784272 1 TIRE 18 X 9.5-8
2 784280 1 WHL 8X6.19 4X4.0 SLV
3 019521 1 TIRE VALVE TR-412 GOODY
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
Wed Jul 29 12:57:59 UTC 2020 5-4
Page 48
Engine, Briggs & Stratton 17.5/21 HP
Engine & Fuel Tank Section
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
Wed Jul 29 12:58:00 UTC 2020 6-1
Page 49
Engine, Briggs & Stratton 17.5/21 HP
Item Part No. Qty Name
1 1 BRIGGS & STRATTON 17.5 HP ENGINE
Not Shown 1 ENGINE 21 HP BRIGGS
2 602062 1 SC #8x1.00 PHCR BO
3 601844 1 BRIGGS CONTACT COVER
4 034272 4 NT .312-18HXG5
5 768523 8 FW 0.343SAE
6 601841 1 BATTERY CABLE, NEG.
7 029876 1 LW .312 INTEXT ZN
8 771428 1 BATTERY CBL BOOT-RED(FS)
9 024927 3 NT .250-20HXG5
10 768515 5 FW 0.281SAE
11 601062 1 BATTERY CABLE, POS.
12 601840 1 BATTERY CABLE, POS.
13 044255 1 NT #10-32HXG5
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
14 055939 2 CS .250-20X0.75 HX G5 ZN
15 030817 1 STARTER SOLENOID HW KIT
16 601818 1 OIL DRAIN - 3/8-18 NPTF
17 604463 8" HOSE, OIL DRAIN
18 601982 2 CN .250-20X .150 MAX THK
19 050161 4 CS .312-18X1.750HXG5
20 712372 1 KEY 1/4 SQ X 0.66 LG(FS)
21 793760 1 PULLEY,ENGINE-HYDRO DRI
22 601801K 1 CLUTCH KIT
23 791251 1 HARNESS, CLUTCH PIGTAIL
Comments for Part Num. 791251
Pigtail was updated with epoxy to hold the wires steady. The wire sheath was also updated to a more flexible material.
24 602680 1 FW .453X1.12X.12 HRD ZN
25 601834 1 CS .437-20X3.25 HXG5 P85
Comments for Page: Engine, Briggs & Stratton 17.5/21 HP
1. Part of the wire harness.
2. The pigtail is supplied with the clutch.
3. Torque the bolt to 45–48 ft-lbs. Replace (do not reuse) the cap screw if It's removed or loosened. Use only hand tools to install this fastener.
4. The clutch kit includes the pigtail.
Wed Jul 29 12:58:00 UTC 2020 6-1
Page 50
Fuel System, Briggs & Stratton 17.5/21 HP - S/N 12030001 & Higher
Engine & Fuel Tank Section
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
Wed Jul 29 12:58:01 UTC 2020 6-2
Page 51
Fuel System, Briggs & Stratton 17.5/21 HP - S/N 12030001 & Higher
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
Item Part No. Qty Name
26 603112 1 CLAMP, 3/16 FUEL
27 603326 67 VAPOR LINE, 3/16"
Comments for Part Num. 603326
Sold by the foot.
28 604281 1 TEE, 3/16" PLASTIC
29 000323 4 CLIP, HOSE CLAMP
30 036244 1 CS .375-16X1.00 HX G5 ZN
31 000398 1 CLAMP - 50 CNT BAGS
32 604527 1 VACUUM BREAKER
33 000331 5 WIRE TIE, SMALL/SHORT
34 015818 21 FUEL LINE, 1/4"
Comments for Part Num. 015818
Sold by the foot.
35 016899 1 NT .375-16 FLKG5
36 767954 1 FW 0.379X.82X.06 HD ZN
37 603161 1 VACUUM BREAKER FILTER
Comments for Page: Fuel System, Briggs & Stratton 17.5/21 HP - S/N 12030001 & Higher
FUEL & VAPOR LINE LENGTHS
Flag A 9" TANK TO FUEL FILTER (FUEL)
Flag B 22" TANK TO TEE (VAPOR)
Flag C 13" TEE TO VACUUM BREAKER (VAPOR)
Flag D 12" FUEL FILTER TO ENGINE (FUEL)
Flag E 32" ENGINE TO TEE (VAPOR)
Wed Jul 29 12:58:01 UTC 2020 6-2
Page 52
Fuel System, Briggs & Stratton 17.5/21 HP - S/N Prior to 12030001
Engine & Fuel Tank Section
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
Wed Jul 29 12:58:01 UTC 2020 6-3
Page 53
Fuel System, Briggs & Stratton 17.5/21 HP - S/N Prior to 12030001
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
Item Part No. Qty Name
26 603112 2 CLAMP, 3/16 FUEL
27 603326 32 VAPOR LINE, 3/16"
Comments for Part Num. 603326
Sold by the foot.
28 603025 1 TEE, 1/4x1/4x3/16
29 000323 8 CLIP, HOSE CLAMP
30 036244 1 CS .375-16X1.00 HX G5 ZN
31 000398 1 CLAMP - 50 CNT BAGS
32 603283 1 VACUUM BREAKER
33 000331 5 WIRE TIE, SMALL/SHORT
34 015818 56 FUEL LINE, 1/4"
Comments for Part Num. 015818
Sold by the foot.
35 016899 1 NT .375-16 FLKG5
36 767954 1 FW 0.379X.82X.06 HD ZN
37 603161 1 VACUUM BREAKER FILTER
Comments for Page: Fuel System, Briggs & Stratton 17.5/21 HP - S/N Prior to 12030001
FUEL & VAPOR LINE LENGTHS
Flag A 9" TANK TO FUEL FILTER (FUEL)
Flag B 22" TANK TO TEE (VAPOR)
Flag C 13" TEE TO VACUUM BREAKER (VAPOR)
Flag D 12" FUEL FILTER TO ENGINE (FUEL)
Flag E 32" ENGINE TO TEE (VAPOR)
Wed Jul 29 12:58:01 UTC 2020 6-3
Page 54
Engine Service Parts, Briggs & Stratton 17.5 HP/21 HP
Engine & Fuel Tank Section
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
Wed Jul 29 12:58:02 UTC 2020 6-4
Page 55
Engine Service Parts, Briggs & Stratton 17.5 HP/21 HP
Item Part No. Qty Name
1 068478 1 FUEL FILTER - IN LINE
2 601846 1 FILTER, AIR PRECLEANER
Not Shown 601848 1 FILTER, AIR PRECLEANER
3 601847 1 AIR FILTER - MAIN
Not Shown 601849 1 FILTER, AIR CARTRIDGE
4 601845 1 ENGINE OIL FILTER
Comments for Page: Engine Service Parts, Briggs & Stratton 17.5 HP/21 HP
1. 601846 & 601847 are used on the 17.5 HP engine.
2. 601848 & 601849 are used on the 21 HP engine.
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
Wed Jul 29 12:58:02 UTC 2020 6-4
Page 56
Engine, Briggs & Stratton 26 HP - Page 1 of 2
Engine & Fuel Tank Section
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
Wed Jul 29 12:58:03 UTC 2020 6-5
Page 57
Engine, Briggs & Stratton 26 HP - Page 1 of 2
Item Part No. Qty Name
1 1 BRIGGS & STRATTON 26 HP ELS ENGINE
2 602062 1 SC #8x1.00 PHCR BO
3 602422 1 STATIC COVER ASSEMBLY
4 601818 1 OIL DRAIN - 3/8-18 NPTF
5 604463 1 HOSE, OIL DRAIN
6 602389 1 MUFFLER, BRIGGS 26
7 792788 3 SC0.375-16X1.000FLG
8 000331 4 WIRE TIE, SMALL/SHORT
9 791251 1 HARNESS, CLUTCH PIGTAIL
Comments for Part Num. 791251
Pigtail was updated with epoxy to hold the wires steady. The wire sheath was also updated to a more flexible material.
10 712372 1 KEY 1/4 SQ X 0.66 LG(FS)
11 793760 1 PULLEY,ENGINE-HYDRO DRI
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
12 601784K 1 CLUTCH KIT
13 602680 1 FW .453X1.12X.12 HRD ZN
14 601834 1 CS .437-20X3.25 HXG5 P85
Comments for Page: Engine, Briggs & Stratton 26 HP - Page 1 of 2
1. Torque to 45–48 ft-lbs. If the fastener is loosened or removed, do not reuse it. Replace it with a new fastener. Use only hand tools to install this
fastener.
2. Torque to 30 ft-lbs.
3. Supplied with the engine.
4. Torque to 17.5 ft-lbs.
4A. The clutch kit includes the pigtail.
Wed Jul 29 12:58:03 UTC 2020 6-5
Page 58
Engine, Briggs & Stratton 26 HP - Page 2 of 2
Engine & Fuel Tank Section
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
Wed Jul 29 12:58:04 UTC 2020 6-6
Page 59
Engine, Briggs & Stratton 26 HP - Page 2 of 2
Item Part No. Qty Name
15 771428 1 BATTERY CBL BOOT-RED(FS)
16 024927 3 NT .250-20HXG5
17 768515 5 FW 0.281SAE
18 601840 1 BATTERY CABLE, POS.
19 030817 1 STARTER SOLENOID HW KIT
20 601062 1 BATTERY CABLE, POS.
21 044255 1 NT #10-32HXG5
22 055939 2 CS .250-20X0.75 HX G5 ZN
23 034272 1 NT .312-18HXG5
24 768523 2 FW 0.343SAE
25 029876 1 LW .312 INTEXT ZN
26 601841 1 BATTERY CABLE, NEG.
27 601982 2 CN .250-20X .150 MAX THK
28 050161 1 CS .312-18X1.750HXG5
Comments for Page: Engine, Briggs & Stratton 26 HP - Page 2 of 2
5. Part of the wire harness.
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
Wed Jul 29 12:58:04 UTC 2020 6-6
Page 60
Fuel System, Briggs & Stratton 26 HP - S/N 13010001 & Higher
Engine & Fuel Tank Section
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
Wed Jul 29 12:58:04 UTC 2020 6-7
Page 61
Fuel System, Briggs & Stratton 26 HP - S/N 13010001 & Higher
Item Part No. Qty Name
29 015818 28 FUEL LINE, 1/4"
Comments for Part Num. 015818
Sold by the foot.
30 000323 2 CLIP, HOSE CLAMP
31 000398 1 CLAMP - 50 CNT BAGS
32 604527 1 VACUUM BREAKER
33 604281 1 TEE, 3/16" PLASTIC
34 603326 75 VAPOR LINE, 3/16"
Comments for Part Num. 603326
Sold by the foot.
35 036244 1 CS .375-16X1.00 HX G5 ZN
36 603112 1 CLAMP, 3/16 FUEL
37 016899 1 NT .375-16 FLKG5
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
38 767954 1 FW 0.379X.82X.06 HD ZN
39 603161 1 VACUUM BREAKER FILTER
Comments for Page: Fuel System, Briggs & Stratton 26 HP - S/N 13010001 & Higher
FUEL LINE LENGTHS
Flag A 22" TANK TO TEE (VAPOR)
Flag B 13" TEE TO VACUUM BREAKER (VAPOR)
Flag C 28" TANK TO ENGINE (FUEL)
Flag D 40" TEE TO ENGINE (VAPOR)
Wed Jul 29 12:58:04 UTC 2020 6-7
Page 62
Fuel System, Briggs & Stratton 26HP - S/N Prior to 13010001
Engine & Fuel Tank Section
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
Wed Jul 29 12:58:05 UTC 2020 6-8
Page 63
Fuel System, Briggs & Stratton 26HP - S/N Prior to 13010001
Item Part No. Qty Name
29 015818 63 FUEL LINE, 1/4"
Comments for Part Num. 015818
Sold by the foot.
30 000323 6 CLIP, HOSE CLAMP
31 000398 1 CLAMP - 50 CNT BAGS
32 603283 1 VACUUM BREAKER
33 603025 1 TEE, 1/4x1/4x3/16
34 603326 40 VAPOR LINE, 3/16"
Comments for Part Num. 603326
Sold by the foot.
35 036244 1 CS .375-16X1.00 HX G5 ZN
36 603112 2 CLAMP, 3/16 FUEL
37 016899 1 NT .375-16 FLKG5
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
38 767954 1 FW 0.379X.82X.06 HD ZN
39 603161 1 VACUUM BREAKER FILTER
Comments for Page: Fuel System, Briggs & Stratton 26HP - S/N Prior to 13010001
FUEL L INE LENGTHS
Flag A 22" TANK TO TEE (VAPOR)
Flag B 13" TEE TO VACUUM BREAKER (VAPOR)
Flag C 28" TANK TO ENGINE (FUEL)
Flag D 40" TEE TO ENGINE (VAPOR)
Wed Jul 29 12:58:05 UTC 2020 6-8
Page 64
Engine Service Parts, Briggs & Stratton 26 HP
Engine & Fuel Tank Section
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
Wed Jul 29 12:58:06 UTC 2020 6-9
Page 65
Engine Service Parts, Briggs & Stratton 26 HP
Item Part No. Qty Name
1 602571 1 AIR FILTER, PRECLEANER
2 602570 1 AIR FILTER, CARTRIDGE
3 068478 1 FUEL FILTER - IN LINE
4 602572 1 OIL FILTER
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
Wed Jul 29 12:58:06 UTC 2020 6-9
Page 66
Engine, Kawasaki FR541V & FR600V
Engine & Fuel Tank Section
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
Wed Jul 29 12:58:07 UTC 2020 6-10
Page 67
Engine, Kawasaki FR541V & FR600V
Item Part No. Qty Name
1 1 ENGINE, KAW FR541V
Not Shown 1 ENGINE, KAW FR600V
2 113970 1 CABLE GUIDE
3 000398 2 CLAMP - 50 CNT BAGS
4 036244 2 CS .375-16X1.00 HX G5 ZN
5 768523 1 FW 0.343SAE
6 016899 2 NT .375-16 FLKG5
7 720516 3 CS M8-1.25X16HX FL10.9
8 602999 1 MUFFLER, FR600V RITEFLO
9 029876 1 LW .312 INTEXT ZN
10 601841 1 BATTERY CABLE, NEG.
11 771428 1 BATTERY CBL BOOT-RED(FS)
12 024927 2 NT .250-20HXG5
13 768515 4 FW 0.281SAE
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
14 601062 1 BATTERY CABLE, POS.
15 055939 2 CS .250-20X0.75 HX G5 ZN
16 044255 1 NT #10-32HXG5
17 030817 1 STARTER SOLENOID HW KIT
18 792762 1 BATTERY CABLE, POS red
19 000331 3 WIRE TIE, SMALL/SHORT
20 601982 2 CN .250-20X .150 MAX THK
21 767954 6 FW 0.379X.82X.06 HD ZN
22 602580 4 CS .375-16X1.25HXG8ZYP85
23 793760 1 PULLEY,ENGINE-HYDRO DRI
24 712372 1 KEY 1/4 SQ X 0.66 LG(FS)
25 601801K 1 CLUTCH KIT
26 791251 1 HARNESS, CLUTCH PIGTAIL
Comments for Part Num. 791251
Pigtail was updated with epoxy to hold the wires steady. The wire sheath was also updated to a more flexible material.
27 602680 1 FW .453X1.12X.12 HRD ZN
28 601834 1 CS .437-20X3.25 HXG5 P85
29 796524 1 VALVE,OIL DRAIN M20x2.5
30 604463 3 HOSE, OIL DRAIN
Comments for Page: Engine, Kawasaki FR541V & FR600V
Wed Jul 29 12:58:07 UTC 2020 6-10
Page 68
Engine, Kawasaki FR541V & FR600V
1. Part of the wire harness.
2. Supplied with the engine.
3. Torque to 45–48 ft-lbs. Replace (do not reuse) the cap screw if it's removed or loosened. Use only hand tools to install this fastener.
4. Torque to 30–35 ft-lbs. Replace (do not reuse) the cap screw if it's removed or loosened. Use only hand tools to install this fastener.
5. Torque to 22 ft-lbs.
6. The clutch kit includes the pigtail.
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
Wed Jul 29 12:58:07 UTC 2020 6-10
Page 69
Fuel System, Kawasaki FR541V & FR600V - S/N 1301001 & Higher
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
This page intentionally left blank
Wed Jul 29 12:58:07 UTC 2020 6-11
Page 70
Fuel System, Kawasaki FR541V & FR600V - S/N 1301001 & Higher
Engine & Fuel Tank Section
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
Wed Jul 29 12:58:07 UTC 2020 6-11
Page 71
Fuel System, Kawasaki FR541V & FR600V - S/N 1301001 & Higher
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
Item Part No. Qty Name
31 000323 2 CLIP, HOSE CLAMP
32 603112 1 CLAMP, 3/16 FUEL
33 015818 5 FUEL LINE, 1/4"
Comments for Part Num. 015818
Sold by the foot.
34 603326 59 VAPOR LINE, 3/16"
Comments for Part Num. 603326
Sold by the foot.
35 604281 1 TEE, 3/16" PLASTIC
36 604527 1 VACUUM BREAKER
37 603161 1 VACUUM BREAKER FILTER
Comments for Page: Fuel System, Kawasaki FR541V & FR600V - S/N 1301001 & Higher
FUEL & VAPOR LINE LENGTHS
Flag A 5" TANK TO FUEL FILTER (FUEL)
Flag B 22" TANK TO TEE (VAPOR)
Flag C 13" TEE TO VACUUM BREAKER (VAPOR)
Flag D 24" TEE TO ENGINE PURGE PORT (VAPOR)
Wed Jul 29 12:58:07 UTC 2020 6-11
Page 72
Fuel System, Kawasaki FR541V & FR600V - S/N PRIOR TO 13010001
Engine & Fuel Tank Section
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
Wed Jul 29 12:58:08 UTC 2020 6-12
Page 73
Fuel System, Kawasaki FR541V & FR600V - S/N PRIOR TO 13010001
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
Item Part No. Qty Name
31 000323 6 CLIP, HOSE CLAMP
32 603112 2 CLAMP, 3/16 FUEL
33 015818 40 FUEL LINE, 1/4"
Comments for Part Num. 015818
Sold by the foot.
34 603326 24 VAPOR LINE, 3/16"
Comments for Part Num. 603326
Sold by the foot.
35 603025 1 TEE, 1/4x1/4x3/16
36 603283 1 VACUUM BREAKER
37 603161 1 VACUUM BREAKER FILTER
Comments for Page: Fuel System, Kawasaki FR541V & FR600V - S/N PRIOR TO 13010001
FUEL & VAPOR LINE LENGTHS
Flag A 5" TANK TO FUEL FILTER (FUEL)
Flag B 22" TANK TO TEE (VAPOR)
Flag C 13" TEE TO VACUUM BREAKER (VAPOR)
Flag D 24" TEE TO ENGINE PURGE PORT (VAPOR)
Wed Jul 29 12:58:08 UTC 2020 6-12
Page 74
Engine, Kawasaki FR541V & FR600V (with Carbon Canister)
Engine & Fuel Tank Section
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
Wed Jul 29 12:58:09 UTC 2020 6-13
Page 75
Engine, Kawasaki FR541V & FR600V (with Carbon Canister)
Item Part No. Qty Name
1 1 ENGINE, KAW FR541V
Not Shown 1 ENGINE, KAW FR600V
2 113970 1 CABLE GUIDE
3 000398 1 CLAMP - 50 CNT BAGS
4 036244 3 CS .375-16X1.00 HX G5 ZN
5 768523 1 FW 0.343SAE
6 016899 3 NT .375-16 FLKG5
7 720516 3 CS M8-1.25X16HX FL10.9
8 602999 1 MUFFLER, FR600V RITEFLO
9 029876 1 LW .312 INTEXT ZN
10 601841 1 BATTERY CABLE, NEG.
11 771428 1 BATTERY CBL BOOT-RED(FS)
12 024927 2 NT .250-20HXG5
13 768515 4 FW 0.281SAE
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
14 601062 1 BATTERY CABLE, POS.
15 055939 2 CS .250-20X0.75 HX G5 ZN
16 044255 1 NT #10-32HXG5
17 030817 1 STARTER SOLENOID HW KIT
18 792762 1 BATTERY CABLE, POS red
19 000331 4 WIRE TIE, SMALL/SHORT
20 601982 2 CN .250-20X .150 MAX THK
21 767954 7 FW 0.379X.82X.06 HD ZN
22 602580 4 CS .375-16X1.25HXG8ZYP85
23 793760 1 PULLEY,ENGINE-HYDRO DRI
24 712372 1 KEY 1/4 SQ X 0.66 LG(FS)
25 601801K 1 CLUTCH KIT
26 791251 1 HARNESS, CLUTCH PIGTAIL
Comments for Part Num. 791251
Pigtail was updated with epoxy to hold the wires steady. The wire sheath was also updated to a more flexible material.
27 602680 1 FW .453X1.12X.12 HRD ZN
28 601834 1 CS .437-20X3.25 HXG5 P85
29 796524 1 VALVE,OIL DRAIN M20x2.5
30 604463 3 HOSE, OIL DRAIN
Comments for Page: Engine, Kawasaki FR541V & FR600V (with Carbon Canister)
Wed Jul 29 12:58:09 UTC 2020 6-13
Page 76
Engine, Kawasaki FR541V & FR600V (with Carbon Canister)
1. Part of the wire harness.
2. Torque to 45–48 ft-lbs. Replace (do not reuse) the cap screw if it's removed or loosened. Use only hand tools to install this fastener.
3. Torque to 30–35 ft-lbs. Replace (do not reuse) the cap screw if it's removed or loosened. Use only hand tools to install this fastener.
4. Torque to 22 ft-lbs.
5. Supplied with the engine.
6. The clutch kit includes the pigtail.
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
Wed Jul 29 12:58:09 UTC 2020 6-13
Page 77
Fuel System, Kawasaki FR541V & FR600V (with Carbon Canister) - S/N 13010001 & HIGHER
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
This page intentionally left blank
Wed Jul 29 12:58:09 UTC 2020 6-14
Page 78
Fuel System, Kawasaki FR541V & FR600V (with Carbon Canister) - S/N 13010001 & HIGHER
Engine & Fuel Tank Section
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
Wed Jul 29 12:58:10 UTC 2020 6-14
Page 79
Fuel System, Kawasaki FR541V & FR600V (with Carbon Canister) - S/N 13010001 & HIGHER
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
Item Part No. Qty Name
31 000323 2 CLIP, HOSE CLAMP
32 603112 1 CLAMP, 3/16 FUEL
33 602980 2 CLAMP, CUSHIONED 3.0"
34 604314 1 CARBON CANISTER, 9 GAL
35 603326 54 VAPOR LINE, 3/16"
Comments for Part Num. 603326
Sold by the foot.
36 015818 5 FUEL LINE, 1/4"
Comments for Part Num. 015818
Sold by the foot.
37 603161 1 VACUUM BREAKER FILTER
Comments for Page: Fuel System, Kawasaki FR541V & FR600V (with Carbon Canister) - S/N 13010001 & HIGHER
FUEL & VAPOR LINE LENGTHS
Flag A 5" TANK TO FUEL FILTER (FUEL)
Flag B 24" TANK TO CANISTER (VAPOR)
Flag C 30" ADAPTER TO ENGINE PURGE PORT (VAPOR)
Wed Jul 29 12:58:10 UTC 2020 6-14
Page 80
Fuel System, Kawasaki FR541V & FR600V (with Carbon Canister - S/N PRIOR TO 13010001
Engine & Fuel Tank Section
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
Wed Jul 29 12:58:10 UTC 2020 6-15
Page 81
Fuel System, Kawasaki FR541V & FR600V (with Carbon Canister - S/N PRIOR TO 13010001
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
Item Part No. Qty Name
31 000323 6 CLIP, HOSE CLAMP
32 603112 2 CLAMP, 3/16 FUEL
33 603337 1 FTG, -4 BARB/-3 BARB STR
34 602980 2 CLAMP, CUSHIONED 3.0"
35 602982 1 CARBON CANISTER, 9 GAL.
36 603326 26 VAPOR LINE, 3/16"
Comments for Part Num. 603326
Sold by the foot.
37 015818 33 FUEL LINE, 1/4"
Comments for Part Num. 015818
Sold by the foot.
38 603161 1 VACUUM BREAKER FILTER
Comments for Page: Fuel System, Kawasaki FR541V & FR600V (with Carbon Canister - S/N PRIOR TO 13010001
FUEL & VAPOR LINE LENGTHS
Flag A 5" TANK TO FUEL FILTER (FUEL)
Flag B 24" TANK TO CANISTER (VAPOR)
Flag C 4" ADAPTER TO CANISTER (VAPOR)
Flag D 26" ADAPTER TO ENGINE PURGE PORT (VAPOR)
Wed Jul 29 12:58:10 UTC 2020 6-15
Page 82
Engine Service Parts, Kawasaki FR541V & FR600V
Engine & Fuel Tank Section
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
Wed Jul 29 12:58:10 UTC 2020 6-16
Page 83
Engine Service Parts, Kawasaki FR541V & FR600V
Item Part No. Qty Name
1 604240 1 AIR FILTER, KAW W/CLAMP
2 068478 1 FUEL FILTER - IN LINE
3 602581 1 ENGINE OIL FILTER
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
Wed Jul 29 12:58:10 UTC 2020 6-16
Page 84
Engine, Kawasaki FR651V
Engine & Fuel Tank Section
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
Wed Jul 29 12:58:11 UTC 2020 6-17
Page 85
Engine, Kawasaki FR651V
Item Part No. Qty Name
1 1 ENGINE, KAW FR651V
2 113970 1 CABLE GUIDE
3 000398 1 CLAMP - 50 CNT BAGS
4 036244 2 CS .375-16X1.00 HX G5 ZN
5 768523 1 FW 0.343SAE
6 016899 2 NT .375-16 FLKG5
7 720516 3 CS M8-1.25X16HX FL10.9
8 603150 1 MUFFLER, FR651V RITEFLO
9 029876 1 LW .312 INTEXT ZN
10 601841 1 BATTERY CABLE, NEG.
11 771428 1 BATTERY CBL BOOT-RED(FS)
12 024927 2 NT .250-20HXG5
13 768515 4 FW 0.281SAE
14 601062 1 BATTERY CABLE, POS.
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
15 055939 2 CS .250-20X0.75 HX G5 ZN
16 044255 1 NT #10-32HXG5
17 030817 1 STARTER SOLENOID HW KIT
18 792762 1 BATTERY CABLE, POS red
19 601982 2 CN .250-20X .150 MAX THK
20 767954 6 FW 0.379X.82X.06 HD ZN
21 602580 4 CS .375-16X1.25HXG8ZYP85
22 793760 1 PULLEY,ENGINE-HYDRO DRI
23 712372 1 KEY 1/4 SQ X 0.66 LG(FS)
24 601784K 1 CLUTCH KIT
25 791251 1 HARNESS, CLUTCH PIGTAIL
Comments for Part Num. 791251
Pigtail was updated with epoxy to hold the wires steady. The wire sheath was also updated to a more flexible material.
26 602680 1 FW .453X1.12X.12 HRD ZN
27 601834 1 CS .437-20X3.25 HXG5 P85
28 796524 1 VALVE,OIL DRAIN M20x2.5
29 604463 3 HOSE, OIL DRAIN
30 000331 3 WIRE TIE, SMALL/SHORT
Comments for Page: Engine, Kawasaki FR651V
Wed Jul 29 12:58:11 UTC 2020 6-17
Page 86
Engine, Kawasaki FR651V
1. Part of the wire harness.
2. Supplied with the engine.
3. Torque to 45–48 ft-lbs. Replace (do not reuse) the cap screw if removed or loosened. Use only hand tools to install this fastener.
4. Torque to 30–35 ft-lbs. Replace (do not reuse) the cap screw if removed or loosened. Use only hand tools to install this fastener.
5. Torque to 22 ft-lbs.
6. The clutch kit includes the pigtail.
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
Wed Jul 29 12:58:11 UTC 2020 6-17
Page 87
Fuel System, Kawasaki FR651V - S/N 13010001 & HIGHER
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
This page intentionally left blank
Wed Jul 29 12:58:11 UTC 2020 6-18
Page 88
Fuel System, Kawasaki FR651V - S/N 13010001 & HIGHER
Engine & Fuel Tank Section
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
Wed Jul 29 12:58:12 UTC 2020 6-18
Page 89
Fuel System, Kawasaki FR651V - S/N 13010001 & HIGHER
Item Part No. Qty Name
31 000323 2 CLIP, HOSE CLAMP
32 603112 1 CLAMP, 3/16 FUEL
33 604281 1 TEE, 3/16" PLASTIC
34 000398 1 CLAMP - 50 CNT BAGS
35 604305 1 VACUUM BREAKER
36 015818 5 FUEL LINE, 1/4"
Comments for Part Num. 015818
Sold by the foot.
37 603326 59 VAPOR LINE, 3/16"
Comments for Part Num. 603326
Sold by the foot.
38 603161 1 VACUUM BREAKER FILTER
Comments for Page: Fuel System, Kawasaki FR651V - S/N 13010001 & HIGHER
FUEL & VAPPOR LINE LENGTHS
Flag A 5" TANK TO ENGINE (FUEL)
Flag B 22" TANK TO TEE (VAPOR)
Flag C 13" TEE TO VACUUM BREAKER (VAPOR)
Flag D 24" TEE TO ENGINE (VAPOR)
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
Wed Jul 29 12:58:12 UTC 2020 6-18
Page 90
Fuel System, Kawasaki FR651V - S/N PRIOR TO 13010001
Engine & Fuel Tank Section
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
Wed Jul 29 12:58:12 UTC 2020 6-19
Page 91
Fuel System, Kawasaki FR651V - S/N PRIOR TO 13010001
Item Part No. Qty Name
31 000323 6 CLIP, HOSE CLAMP
32 603112 2 CLAMP, 3/16 FUEL
33 603025 1 TEE, 1/4x1/4x3/16
34 043570 1 CLIP - HOSE - SINGLE(FS)
35 603283 1 VACUUM BREAKER
36 015818 40 FUEL LINE, 1/4"
Comments for Part Num. 015818
Sold by the foot.
37 603326 24 VAPOR LINE, 3/16"
Comments for Part Num. 603326
Sold by the foot.
38 603161 1 VACUUM BREAKER FILTER
Comments for Page: Fuel System, Kawasaki FR651V - S/N PRIOR TO 13010001
FUEL & VAPOR LINE LENGTHS
Flag A 5" TANK TO ENGINE (FUEL)
Flag B 22" TANK TO TEE (VAPOR)
Flag C 13" TEE TO VACUUM BREAKER (VAPOR)
Flag D 24" TEE TO ENGINE (VAPOR)
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
Wed Jul 29 12:58:12 UTC 2020 6-19
Page 92
Engine Service Parts, Kawasaki FR651V
Engine & Fuel Tank Section
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
Wed Jul 29 12:58:12 UTC 2020 6-20
Page 93
Engine Service Parts, Kawasaki FR651V
Item Part No. Qty Name
1 603059 1 AIR FILTER - MAIN
2 068478 1 FUEL FILTER - IN LINE
3 602581 1 ENGINE OIL FILTER
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
Wed Jul 29 12:58:12 UTC 2020 6-20
Page 94
Fuel Tank & Fender
Engine & Fuel Tank Section
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
Wed Jul 29 12:58:13 UTC 2020 6-21
Page 95
Fuel Tank & Fender
Item Part No. Qty Name
1 110080 1 FENDER RH, SPORT
2 605103 1 TANK, FENDER, L.H.
REF 603502K 1 SVC, FUEL TANK KIT
3 603807 1 CAP, 3.5" RATCHETING GAS
4 768523 8 FW 0.343SAE
5 034280 6 CS .312-18X0.750HXG5
Comments for Page: Fuel Tank & Fender
1. Torque to 7 ft-lbs.
2. 604518 is used on mowers S/N 13010001 & higher.
3. 603502 is used on mowers S/N prior to 13010001.
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
Wed Jul 29 12:58:13 UTC 2020 6-21
Page 96
Battery
Electrical Section
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
Wed Jul 29 12:58:13 UTC 2020 7-1
Page 97
Battery
Item Part No. Qty Name
1 601930 2 CS .250-20 X 6.50 HX G5
2 768515 2 FW 0.281SAE
3 348417 1 STRAP, BATTERY CLAMP
4 055939 2 CS .250-20X0.75 HX G5 ZN
5 029868 4 LW .250 INTEXT ZN
6 024927 2 NT .250-20HXG5
7 771428 1 BATTERY CBL BOOT-RED(FS)
8 601982 2 CN .250-20X .150 MAX THK
9 794644 2 GM 1.50 X 2.12 X 1.75
10 000331 2 WIRE TIE, SMALL/SHORT
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
Wed Jul 29 12:58:13 UTC 2020 7-1
Page 98
Instrument Panel, 17 & 21 Briggs & Stratton
Electrical Section
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
Wed Jul 29 12:58:14 UTC 2020 7-2
Page 99
Instrument Panel, 17 & 21 Briggs & Stratton
Item Part No. Qty Name
1 776476 1 SWITCH, PTO 6201-321
2 785808 1 KEY ASSEMBLY
3 045898 1 IGNITION SWITCH
4 601053 2 RELAY, SEALED W/BRACKET
5 601098 4 CB 10-24 X .500 ZYNC
6 000331 5 WIRE TIE, SMALL/SHORT
7 601803 1 THROTTLE/CHOKE CABLE
8 704932 2 FW 0.219X.50X.05 ZN
9 059832 4 NT #10-24 HX NL ZN
10 768515 3 FW 0.281SAE
11 055947 3 CS .250-20X0.50 HX G5 ZN
12 550224 1 INSTRUMENT PANEL, BRIGGS
13 601811 1 DECAL, DASH INSTRUMENT
14 601676 1 WIRE HARNESS, FST SPORT
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
15 114052 1 KIT, CLUTCH CONN. REP.
Comments for Page: Instrument Panel, 17 & 21 Briggs & Stratton
1. Part of the wire harness.
2. The relay includes a bracket.
3. The instrument panel includes the decal.
Wed Jul 29 12:58:14 UTC 2020 7-2
Page 100
Instument Panel, 26 Briggs & Stratton
Electrical Section
Hustler Sport Parts Manual - PRODUCED AFTER S/N 1011 (FIRST FOUR DIGITS)
Wed Jul 29 12:58:15 UTC 2020 7-3
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