hussman SCSS, SCSS-SL User Manual

Manual
Installation
& Operation
REV. 0108
/Chino
SCSS / SCSS-SL
SERVICE BAKERY
SCSS / SCSS-SL
P/N IGSSB-SCSS / SCSS-SL-0108
INSTALLATION & OPERATION GUIDE
Table of Contents
IGSSB-SCSS / SCSS-SL-0108

General Instructions

THIS BOOKLET CONTAINS INFORMATION ON:
General Instructions ................................................. 2
Cut & Plan Views....................................................... 4
Installation ................................................................. 5
LEVELING.............................................................................................................. 5
Plumbing .................................................................... 6
WASTE OUTLET AND P-TRAP .............................................................................. 6
JOINT TRIM........................................................................................................... 6
Refrigeration ............................................................. 7
T-STAT LOCATION.................................................................................................. 8
Condensing Unit Installation Requirements ....................................................... 8
Electrical .................................................................... 9
WIRING COLOR CODE ......................................................................................... 9
ASHRAE COLOR CODE.......................................................................................... 9
User Information ...................................................... 12
STOCKING.............................................................................................................. 12
CASE CLEANING.................................................................................................... 12
NON-GLARE GLASS ............................................................................................... 13
PLEXIGLASS & ACRYLIC CARE .............................................................................. 13
Maintenance .............................................................. 14
ELECTRICAL PRECAUTIONS ................................................................................... 14
14
REPLACING FLUORESCENT LAMPS ....................................................................... 14
Electrical and Refrigeration Specifications ............ 14
TIPS & TROUBLESHOOTING ................................................................................. 14
Electrical Schematics ............................................... 15
Appendices ................................................................ 19
APPENDIX A. – Temperature Guidelines ............................................................ 19
APPENDIX B. – Application Recommendations.................................................. 19
APPENDIX C. – Field Recommendations -......................................................... 19
APPENDIX D. – Recommendations to user - .................................................... 20
MODEL DESCRIPTIONS
All models are available in either 48”, 60” lengths. SCSSSL - Non-refrigerated Summit Cake Self-Service Bakery Case with 1, or 2 tier merchandising, and rear signage. SCSSSL - Refrigerated Summit Cake Self-Service Bakery Case with 1,or 2 tier merchandising, and rear signage. Remote unit requires separate condenser unit connection. Low Temperature Model (SCSSSL-RLL). SCSSSL -Self-contained refrigerated Summit Cake Self­Service Bakery Case with 1, or 2 tier merchandising, and rear signage. Low Temperature Model (SCSSSL-S/CHL).
APPLICATION
These service-type merchandisers have been specifically designed for bakery departments. The front glass provides complete product visibility. The SCSSSL- non-refrigerated model, is designed to display fresh bakery products that have fast turnover and require no refrigeration. The SCSSSL- remote, and SCSSSL- self-contained, refrigerated bakery merchandisers are designed for use only in air conditioned stores where temperature and humidity are maintained at or below 75°F dry bulb temperature and 55% relative humidity.
SHIPPING DAMAGE
All equipment should be thoroughly examined for ship­ping damage before and during unloading. This equipment has been carefully inspected at our fac­tory and the carrier has assumed responsibility for safe arrival. If damaged, either apparent or concealed, claim must be made to the carrier.
APPARENT LOSS OR DAMAGE
If there is an obvious loss or damage, it must be noted on the freight bill or express receipt and signed by the carrier’s agent; otherwise, carrier may refuse claim. The carrier will supply necessary claim forms.
CONCEALED LOSS OR DAMAGE
When loss or damage is not apparent until after equipment is uncrated, a claim for concealed damage is made. Make
request in writing to carrier for inspection within 15 days, and retain all packaging. The carrier will supply inspection
Keep this booklet with the case at all times for future reference.
/Chino
A publication of Hussmann® Chino 13770 Ramona Avenue • Chino, California 91710 (909) 628-8942 FAX (909) 590-4910 (800) 395-9229
2
Rev. 0108
report and required claim forms.
SHORTAGES
Check your shipment for any possible shortages of mate­rial. If a shortage should exist and is found to be the re­sponsibility of Hussmann Chino, notify Hussmann Chino. If such a shortage involves the carrier, notify the carrier imme- diately, and request an inspection. Hussmann Chino will acknowledge shortages within ten days from receipt of equipment.
HUSSMANN CHINO PRODUCT CONTROL
The serial number and shipping date of all equipment has been recorded in Hussmann’s files for warranty and re­placement part purposes. All correspondence pertaining to warranty or parts ordering must include the serial num­ber of each piece of equipment involved, in order to pro­vide the customer with the correct parts.
The Hussmann warranty is printed on the back
of this guide.
3
"
4
/
3
emp Ht)
14
(Low T
"
4
/
3
(S/C Height)
15
"
4
/
1
21
emp. Height)
(Med. T
"
2
/
1
5
(Remote Height)
7
"
12
1
11
/
4
1
12
/
4
"
3
/
4
"
"
3
2
/
4
"
1
44
/
2
"
SCSS
Summit Cake Service Bakery Case
(Remote & Self Contained)
Scale = 1/2"
11
IGSSB-SCSS / SCSS-SL-0108

Cut & Plan Views

"
4
/
3
11
1
35
/2"
1
"
10
"
2
/
30
Refrig.
Stub Up
1
24
/2"
1
31
"
9
/2"
Front Of Case
Drain
Location
"
2
/
1
12
1
/
4
"
3
2
/
4
"
"
2
/
1
25
"
"
4
4
/
/
1
3
9
15
(S/C Height)
(Remote Height)
"
"
4
4
/
/
3
1
40
35
48" (Variable)
SCSS
Plan view
Scale = 1/2"
1
6
/2"
"
2
Elec. Stub Up
/
1
17
1
"
2
/
44
"
4
/
3
11
emp. Height)
"
4
/
3
emp Ht)
14
(Low T
3
(S/C Height)
"
4
/
1
(Med. T
"
2
/
1
5
"
4
/
15
(Remote Height)
14
"
14"
12
1
/
4
"
3
4
/
4
"
"
2
/
1
25
"
"
4
4
/
/
1
3
9
15
21
3
7
/
4
"
38"
SCSS-SL
Summit Cake Self-Service Bakery Case – Slim Line
(Remote & Self Contained)
Scale = 1/2"
(S/C Height)
(Remote Height)
"
"
4
4
/
/
3
1
40
35
4
1
"
2
/
30
1
35
24
31
/2"
1
/2"
1
/2"
Front Of Case
Drain
Location
"
2
/
1
12
"
2
/
1
3
Refrig.
Stub Up
"
9
1
6
/2"
"
2
Elec. Stub Up
/
1
17
"
38
48" (Variable)
SCSS-SL
Plan view
Scale = 1/2"
Rev. 0108

Installation

LOCATION
The refrigerated merchandisers have been designed for use only in air conditioned stores where temperature and humidity are maintained at or below 75°F and 55% rela­tive humidity. DO NOT allow air conditioning, electric fans, ovens, open doors or windows (etc.) to create air cur­rents around the merchandiser, as this will impair its cor­rect operation. Product temperature should always be maintained at a constant and proper temperature. This means that from the time the product is received, through storage, prepa­ration and display, the temperature of the product must be controlled to maximize life of the product.
UNCRATING THE STAND
Place the fixture as close to its permanent position as possible. Remove the top of the crate. Detach the walls from each other and remove from the skid. Unbolt the case from the skid. The fixture can now be lifted off the crate skid. Lift only at base of stand!
EXTERIOR LOADING
These models have not been structurally designed to sup- port excessive external loading. Do not walk on their tops; This could cause serious personal injury and dam­age to the fixture.
SETTING AND JOINING
The sectional construction of these models enable them to be joined in line to give the effect of one continuous display. A joint trim kit is supplied with each joint

LEVELING

Important! It is imperative that cases be lev­eled from front to back and side to side prior to joining. A level case is necessary to insure proper operation, water drainage, glass align­ment, and operation of the hinges supporting the glass. Leveling the case correctly will solve most hinge operation problems.
NOTE: A. To avoid removing concrete flooring, begin lineup
leveling from the highest point of the store floor. B. When wedges are involved in a lineup, set them first.
All cases were leveled and joined prior to shipment to insure the closest possible fit when cases are joined in the field. When joining, use a carpenters level and shim legs accordingly. Case must be raised correctly, under legs where support is best, to prevent damage to case.
1. Check level of floor where cases are to be set. Determine the highest point of the floor; cases will be set off this point.
2. Set first case, and adjust legs over the highest part of the floor so that case is level. Prevent damage – case
must be raised under leg or by use of 2x6 or 2x4 leg brace. Remove side and back leg braces after case is set.
3. Set second case as close as possible to the first case, and level case to the first using the instructions in step one.
4. Apply masking tape 1/8" in from end of case on inside and outside rear mullion on both cases to be joined.
5. Apply liberal bead of case joint sealant (butyl) to dotted area shown in (Fig.2, #1) of first case. Apply heavy amount to cover entire shaded area.
DO NOT USE PERMAGUM!
It is the contractor’s responsibility to install
case(s) according to local construction and
health codes.
6. Slide second case up to first case snugly. Then level second case to the first case so glass front, bumper and top are flush.
7. To compress butyl at joint, use two Jurgenson wood clamps. Make sure case is level from front to back and side to side on inside bulkheads at joint.
8. Attach sections together via a 2 bolts located in the base of the case. Secure the overhead structure by bolting the bracket, located inside behind lights.
Do not use cam locks to pull cases together.
9. Apply bead of butyl to top of bulkheads and slip on stainless steel bulkhead cap. Also apply butyl to seam between overhead light tubes.
10. VERY IMPORTANT! Apply liberal amounts of black butyl to area under interior lower legs and fill all voids down to bulkhead.
11.Use finger to smooth butyl as thin as possible at masking tape on inside and outside of rear mullion (apply additional butyl if necessary). Remove tape applied on line #3.
5
Installation (cont’d.)
CORNER WEDGES
Corner wedges are attached via front and rear camlocks. Use a 7mm Allen wrench to turn the locks. Do not over­tighten! Join the top by using a joint bracket (included in joint kit) with 3/8" bolts.

Plumbing

IGSSB-SCSS / SCSS-SL-0108

JOINT TRIM

After cases have been leveled and joined, and refrigera­tion, electrical, and wasted piping work completed, install the splashguards. Fasten along the top edge, or center, with #10 X 3/3" sheet metal screws.
DO NOT SEAL JOINT T RIM T O FLOOR!

WASTE OUTLET AND P-TRAP

The waste outlet is located off the center of the case on one side allowing drip piping to be run lengthwise under the fixture. A 3/4" P-trap and threaded adapter are supplied with each fixture. The P-trap must be installed to prevent air leakage and insect entrance into the fixture.
NOTE: PVC-DWV solvent cement is recommended.
Follow Hussmann’s instructions.
INSTALLING CONDENSATE DRAIN
Poorly or improperly installed condensate drains can se­riously interfere with the operation of this refrigerator, and result in costly maintenance and product losses. Please follow the recommendations listed below when installing condensate drains to insure a proper installation:
1. Never use pipe for condensate drains smaller than the nominal diameter of the pipe or P-trap supplied with the case.
2. When connecting condensate drains, the P-trap must be used as part of the condensate drain to prevent air leakage or insect entrance. Store plumb­ing system floor drains should be at least 14" off the center of the case to allow use of the P-trap pipe section. Never use two water seals in series in any one line. Double P-traps in series will cause a lock and prevent draining.
3. Always provide as much down hill slope (“fall”) as possible; 1/8" per foot is the preferred minimum. PVC pipe, when used, must be supported to main­tain the 1/8" pitch and to prevent warping.
4. Avoid long runs of condensate drains. Long runs make it impossible to provide the “fall” necessary for good drainage.
5. Provide a suitable air break between the flood rim of the floor drain and outlet of condensate drain. 1" is ideal.
6. Prevent condensate drains from freezing:
a. Do not install condensate drains in contact with
non-insulated suction lines. Suction lines should be insulated with a nonabsorbent insulation material such as Armstrong’s Armaflex.
b. Where condensate drains are located in dead air
spaces (between refrigerators or between a refrigerator and a wall), provide means to prevent freezing. The water seal should be insulated to prevent condensation.
Waste Outlet
Coupling
90°
Inside Case (All Models)
Air Gap
Remote Refrigeration Only!
Nipple
6
Rev. 0108

Refrigeration

REFRIGERANT TYPE
The standard refrigerant will be R-22 unless otherwise specified on the customer order. Check the serial plate on the case for information.
REFRIGERATION LINES
LIQUID SUCTION 3/8" O.D. 5/8" O.D.
NOTE: The standard coil is piped at 5/8" (suction); however,
the store tie-in may vary depending on the number of coils and the draw the case has. Depending on the case setup, the connecting point in the store may be
5
/8", 7/8", or 11/8". Refer to the particular case you are
hooking up.
Refrigerant lines should be sized as shown on the refrig­eration legend furnished by the store.
P-traps (oil traps) at the base of all suction line ver-
Install tical risers. Pressure drop can rob the system of capacity. To keep the pressure drop to a minimum, keep refrigerant line run as short as possible, using the minimum number of elbows. Where elbows are required, use long radius elbows only.
CONTROL SETTINGS
See the “Case Specs” section of this guidebook for the appropriate settings for your merchandiser. Maintain these parameters to achieve near constant product tempera­tures. For all multiplexing, defrost should be time termi­nated. Defrost times should as directed in the Case Speci­fications section of this guide. The number of defrosts per day should never change. The duration of the defrost cycle may be adjusted to meet conditions present at your loca­tion. 0°F / -18°C or less air temperature. Adequate performance is assured by the desired condition of the product in case.
ACCESS TO TX VALVES & DRAIN LINES
MECHANICAL - Remove product from end of case. Remove product racks. Remove refrigeration and drain access panels (labeled). TX valve (mechanical only) and drain are located under each access panel at end of the case. ELECTRONIC - The Electronic Expansion valve master and slave cylinder(s) are located within the electrical access panel(s).
ELECTRONIC EXPANSION VALVE (OPTIONAL)
A wide variety of electronic expansion valves and case controllers can be utilized. Please refer to EEV and con­troller manufacturers information sheet. Sensors for elec­tronic expansion valves will be installed on the coil inlet, coil outlet, and in the discharge air. (Some supermarkets require a 4th sensor in the return air). Case controllers will be located in the electrical raceway or under the case
THERMOSTATIC EXPANSION VALVE LOCATION
This device is located on the same side as the refrigera­tion stub. A Sporlan balanced port expansion valve model is furnished as standard equipment, unless otherwise speci­fied by customer.
EXPANSION VALVE ADJUSTMENT
Expansion valves must be adjusted to fully feed the evapo­rator. Before attempting any adjustments, make sure the evaporator is either clear or very lightly covered with frost, and that the fixture is within 10°F of its expected operat­ing temperature.
MEASURING THE OPERATING SUPERHEAT
1. Determine the suction pressure with an accurate pressure gauge at the evaporator outlet.
2. From a refrigerant pressure temperature chart, determine the saturation temperature at the observed suction pressure.
3. Measure the temperature of the suction gas at the thermostatic remote bulb location.
4. Subtract the saturation temperature obtained in step No. 2 from the temperature measured in step No. 3.
3. The difference is superheat.
5. Set the superheat for 5°F - 7°F.
Multiplexing - Piping of merchandisers operating on the same refrigeration system may be run from merchandiser to merchandiser through the end frame saddles provided for this purpose. DO NOT RUN REFRIGERANT
LINES THROUGH MERCHANDISERS THAT ARE NOT THE SAME REFRIGERATION SYSTEM as this
may result in poor refrigeration control and compressor failure. Line Sizing - Refrigerant lines should be sized as shown on the refrigeration legend that is furnished for the store (not furnished by Hussmann). If a legend has not been furnished, refer to the Hussmann Application Engineering Manual for guidance. Oil Traps - P-traps (oil traps) must be installed at the base of all suction line vertical risers. Pressure Drop - Pressure drop can rob the system of capacity. To keep the pressure drop to a minimum, keep the refrigerant line run as short as possible using a minimum number of elbows. Where elbows are required, use long radius elbows only. Insulation - The suction and liquid lines should be clamped or taped together and insulated for a minimum of 30’ from the merchandiser. Additional insulation is recommended wherever condensation drippage is objectionable.
7
IGSSB-SCSS / SCSS-SL-0108

T-STAT LOCATION

T-Stats are located within the electrical raceway.

Condensing Unit Installation Requirements

For proper operation of the Condensing Unit provide an opening with adequate exhause and intake as follows: Up to 1 1/2 hp: minimum of 2 vents totalling 150 sq. in. Over 1/2 hp: minimum of 2 vents totalling 150 sq. in. Self-Contained Model Installation - Low temperature merchandisers need to be connected to both a 120V / 60 Hz and 230V / 60 Hz electrical supply.
PIPING
For merchandisers with “electric” defrost, the suction and liquid lines should be clamped or taped together and insulated for a minimum of 30 feet. For models with “KOOLGAS
®
” defrost, suction, and liquid lines should not contact each other, and should be insulated separately for a minimum of 30 feet. With either type defrost, additional insulation for the balance of the liquid and suction lines is required wherever condensation and drippage would be objectionable. The refrigerant line outlets are located under the fixture at the left end when viewed from the back. Insulate suction lines to prevent condensation dripping on the floor.
8
Loading...
+ 16 hidden pages