hussman Reach-in Merchandisers User Manual

Page 1
®
IIMMPPOORRTTAANNTT
Keep in store for
future reference!
Installation &
Operation Manual
Shipped With Case Data Sheets
Impact Series
October 2007
Reach-in Merchandisers
Medium and Low Temperature Cases
Merchandisers
Page 2
Page 3
iii
P/N 0387183_D
Table of Contents
INSTALLATION
NSF Certification . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Shipping Damage . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Exterior Loading . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Merchandisers Shipped With End Installed . . . . 1-2
Shipping Braces . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Remove Front Panel . . . . . . . . . . . . . . . . . . . . . . 1-2
Leveling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Door Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Joining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Installing Splashguard Brackets . . . . . . . . . . . . . 1-4
Installing Bumpers . . . . . . . . . . . . . . . . . . . . . . . . 1-5
REFRIGERATION / ELECTRICAL
Refrigerant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Refrigerant Piping . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Insulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Branch Line Piping . . . . . . . . . . . . . . . . . . . . . . . 2-2
Expansion Valve Adjustment . . . . . . . . . . . . . . . 2-3
Refrigeration Thermostat . . . . . . . . . . . . . . . . . . . 2-3
Defrost Termination Thermostat . . . . . . . . . . . . . 2-5
Control Settings . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Merchandiser Electrical Data . . . . . . . . . . . . . . . 2-8
Field Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Electrical Connections . . . . . . . . . . . . . . . . . . . . 2-8
Identification of Wiring . . . . . . . . . . . . . . . . . . . 2-8
Wiring Color Code . . . . . . . . . . . . . . . . . . . . . . . 2-8
DRIP PIPING AND SPLASHGUARDS
Waste Outlet and Water Seal . . . . . . . . . . . . . . . . 3-1
Installing Drip Piping . . . . . . . . . . . . . . . . . . . . . 3-1
Installing Splashguards . . . . . . . . . . . . . . . . . . . . 3-2
Sealing Splashguard to Floor . . . . . . . . . . . . . . . 3-3
START UP / OPERATION
Start up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Stocking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Load Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Load Limit Profiles . . . . . . . . . . . . . . . . . . . . . . . 4-1
Installing FDA/NSF Required Thermometer . . .4-2
MAINTENANCE
Care and Cleaning . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Cleaning Honeycomb Assemblies . . . . . . . . . . . . 5-2
Cleaning Under Merchandisers . . . . . . . . . . . . . 5-2
Removing Scratches from Bumper . . . . . . . . . . . 5-2
SERVICE
Replacing Fan Motors and Blades . . . . . . . . . . . 6-1
Replacing Electric Defrost Heaters . . . . . . . . . . 6-3
Replacing Drain Pan Heater . . . . . . . . . . . . . . . . 6-5
RLT with Gas Defrost Only: Replacing
Slave Plate Heater . . . . . . . . . . . . . . . . . . . . . . 6-6
Removing RLT Return Air Bracket . . . . . . . . . . 6-7
Replacing Lamp Ballast (other than RLT) . . . . . 6-8
Replacing RLT Lamp Ballast . . . . . . . . . . . . . . . 6-9
Servicing Vertical Lighting . . . . . . . . . . . . . . . 6-10
Servicing Doors and Frames . . . . . . . . . . . . . . 6-10
Replacing Door or Door Frame Parts . . . . . . . 6-10
Replacing Damaged Drain Fitting . . . . . . . . . . . 6-11
Repairing Aluminum Coils . . . . . . . . . . . . . . . 6-12
WARRANTY
IMPORTANT
KEEP IN STORE FOR FUTURE REFERENCE
Quality that sets industry standards!
12999 St. Charles Rock Road • Bridgeton, MO 63044-2483
U.S. & Canada 1-800-922-1919 • Mexico 1-800-522-1900
www.hussmann.com
© 2007 Hussmann Corporation
®
®
Page 4
INSTALLATION
TOOL LIST
Unloading From Trailer:
Lever Bar (also know as a Mule,
Johnson Bar, J-bar, Lever Dolly, and pry lever)
Moving Dolly
Setting Case Line-Up:
Level, 4 ft suggested
Ratchet
1
/
4 in. Socket
5
/16 in. Socket
1
/2 in. Socket
Battery Drill/Screw Gun
Caulking Gun
10 in. Adjustable Crescent Wrench
REVISION D — SEPTEMBER 2007
1. Added front panel text and illustration, Page 1-2.
2. Clarified shimming directions, page 1-3.
3. Added RLT information throughout.
4. Added note to remove bumper protective film, Page 1-6.
5. Added information on Always*Clear™ glass, page 5-1.
6. Removed reference to Anthony doors, Page 6-5.
7. Added repairing aluminum coil, Page 6-12.
8. Changed warranty page.
9. Added Installation Tool List, page iv.
10. Added revision history, page iv.
REVISION C — JUNE 2002
1. Added NSF information,pages 1-1,4-2 through 4-4.
2. Sections 2 through 6 are completely rewritten.
3. Changed warranty to March 15,2002.
P/N 0387183_D
iv CONTENTS
Page 5

NSF CERTIFICATION

These merchandisers are manufactured to meet ANSI / National Sanitation Foundation (NSF®) Standard #7 requirements. Proper installation is required to maintain certification. Near the serial plate, each case carries a label identifying the type of application for which the case was certi­fied.
ANSI/NSF-7 Type I – Display Refrigerator / Freezer
Intended for 75°F / 55%RH Ambient Application
ANSI/NSF-7 Type II – Display Refrigerator / Freezer
Intended for 80°F / 55%RH Ambient Application
ANSI/NSF-7 – Display Refrigerator
Intended for Bulk Produce

LOCATION

These merchandisers are designed for displaying products in air conditioned stores where tempera­ture is maintained at or below the ANSI/NSF-7 specified level and relative humidity is maintained at or below 55%.
Placing refrigerated merchandisers in direct sun­light, near hot tables or near other heat sources could impair their efficiency.
Like other merchandisers, these are sensitive to air disturbances. Air currents passing around mer­chandisers will seriously impair their operation. Do NOT allow air conditioning, electric fans, open doors or windows, etc. to create air currents around the merchandisers.
To prevent sweating on the exterior surfaces of merchandisers, there must be
A MINIMUM
CLEARANCE OF
4 INCHES (102 MM) between the
merchandisers and other fixtures or walls.
Product should always be maintained at proper temperature. This means that from the time the product is received, through storage, preparation and display, the temperature of the product must be controlled to maximize the life of the product.

SHIPPING DAMAGE

All equipment should be thoroughly examined for shipping damage before and during unload­ing.
This equipment has been carefully inspected at our factory. Any claim for loss or damage must be made to the carrier. The carrier will provide any necessary inspection reports and/or claim forms.

Apparent Loss Or Damage

If there is an obvious loss or damage, it must be noted on the freight bill or express receipt and signed by the carrier’s agent; otherwise, carrier may refuse claim. The carrier will supply neces­sary forms.
Concealed Loss Or Damage
When loss or damage is not apparent until after equipment is uncrated, a claim for concealed damage is made. Upon discovering damage, make request in writing to carrier for inspection within 15 days and retain all packing. The carrier will supply inspection report and required claim forms.
Reach-In
P/N 0387183_D 1-1
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.

INSTALLATION

Do not walk or put heavy objects on case.
CAUTION
!
Page 6

EXTERIOR LOADING

Do NOT walk on top of merchandisers or dam-
age to the merchandisers and serious personal injury could occur. T
HEY ARE NOT STRUCTURALLY
DESIGNED TO SUPPORT EXCESSIVE EXTERNAL
LOADING
such as the weight of a person. Do not
place heavy objects on the merchandiser.

MERCHANDISERS SHIPPED WITH END INSTALLED

If the case was shipped with the end installed, two long bolts were used to hold the shipping brace to the end. If the shipping bolts are reinserted after removing the brace, they will extend into the product area and may damage the coil. T
HEREFORE, BE SURE TO REPLACE
THESE BOLTS WITH THE SHORTER BOLTS
PROVIDED
.
Be careful not to damage the factory-installed end while moving the merchandiser. Make sure that tools are positioned past the end and beneath the merchandiser’s support bar.

SHIPPING BRACES

Move the merchandiser as close as possible to its permanent location and then remove all packag­ing. Check for damage before discarding packag­ing. Remove all separately packed accessories such as kits and shelves.
Locate the shipping block in the center of the heat exchanger (see illustration), and remove it before piping the merchandiser. This block was installed to minimize shipping vibration.
REMOVE FRONT PANEL (D
OES NOT APPLY TO RLT)
Before setting case, remove the front panel as follows: remove screws from front panel tabs, then lift the front panel. Refer to the illustration below. Set panel and screws aside to reinstall once all electrical work is complete.
At completion of all electrical work, installation contractor shall re-install the panels using care to ensure all panels are centered and properly fastened.
1-2 INSTALLATION
P/N 0387183_D WWW
.HUSSMANN.COM
Shipping Block
Heat Exchanger
Top View of Merchandiser
Edge Fits Over Raceway
Tabs Fit in Retainer Slots
Front Panel
Remove Screws
Page 7

LEVELING

Merchandisers must be installed level to ensure proper operation of the refrigeration system and to ensure proper drainage of defrost water. When leveling merchandisers, use a carpenter’s level as shown.
Metal leveling shims or wedges are provided with each merchandiser for use if needed.
NOTE: B
EGIN LINEUP LEVELING
FROM THE HIGHEST POINT OF THE
STORE FLOOR
.
Place shims under the rail and make sure that they are positioned at a base component (crossbar). This transfers the weight directly from the loaded case through to the floor. Placing shims at other locations will cause uneven distribution of weight leading to piping leaks, as well as sagging or wracked doors.
Reach-In
P/N 0387183_D 1-3
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
5-Door Island Shown
Bottom Front
Support
Skid/External Base
Electrical Wireway
Electrical Wireway
Shim
Here
NO SHIM
HERE
Approximately Centered
Rear of Reach-in
Shim Here
Base Component
Base Component
Shim Here
Page 8

DOOR ADJUSTMENT

After leveling and joining the merchandisers, adjust and level doors according to manufacturer’s instructions shipped with each product. Factory settings are lost due to vibration during shipment.

JOINING

Sectional construction means that two or more merchandisers may be joined in line yielding one long continuous display requiring only one pair of ends. Joining kits and instructions are
shipped with each merchandiser.
To join like fixtures, a joining kit is required. To join unlike fixtures, or like fixtures operating at different temperatures, a 1
1
/
2 inch (38 mm)
partition kit is required. To join same temperature fixtures on different defrost cycles, a plexiglass partition kit is required.
A
LL JOINTS MUST BE AIR-TIGHT TO PREVENT
FORMATION OF ICE OR CONDENSATION
.
Refer to separate joining instruction shipped with each case

INSTALLING SPLASHGUARD BRACKETS

1. Attach splashguard retainer and splashguard retainer support to splashguard support brack­et using two screws per bracket.
2. I
NSTALL SPLASHGUARD SUPPORT BRACKETS
BEFORE PIPING CASE. The leveling brackets
have a maximum extension of one (1) inch (25 mm) for uneven floors.
DO NOT
PLACE SHIMS UNDER SPLASHGUARD
BRACKETS
.
1-4 INSTALLATION
P/N 0387183_D WWW
.HUSSMANN.COM
Splashguard Retainer Support
Splashguard Support Bracket
Screw
Splashguard Retainer
Bumper Retainer
Screw
Base Rail
Page 9

INSTALLING BUMPERS

Offsetting the bumpers and top rails helps to disguise the joint locations, giving the lineup a smoother look.
Begin at the left end of the line-up. A starter bumper is factory-installed with end kits. Insert the internal joint trim, then add the full-length bumper.
Align each bumper section with its retainer and push into place, working from the end of the line­up. Install full length bumpers and internal joint trims offset across joints. Make sure that no gaps exist between sections. Continue installing bumpers the length of the line up.
Do NOT install the last bumper sections at this time. These sections will be installed in the last step.
Once all except the last section of bumper have been installed, refrigerate the case line-up for at least six (6) hours. The last sections of bumper should be kept inside a refrigerated case or cooler during this time to allow the bumpers to contract.
Before installing the last full-length section, measure the remaining space. Use a miter box and fine-tooth saw to cut last bumper to length. Install the last section.
Reach-In
P/N 0387183_D 1-5
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
Merchandiser Joint
Full Length Bumpers
Starter Bumper
Merchandiser Joint
Internal Joint Trims
Bumper
Miter Box
Page 10
Remove protective film from bumpers once installation is complete.
Optional end bumpers are factory-installed.
1-6 INSTALLATION
P/N 0387183_D WWW
.HUSSMANN.COM
Page 11
Reach-In

REFRIGERANT

The correct type of refrigerant will be stamped on each merchandiser’s serial plate which is located on the left-hand end of the interior top liner.

REFRIGERANT PIPING

Connection Location

The refrigerant line connections are at the right­hand end of the merchandiser (as viewed from the front) beneath the display pans.
After connections have been made, seal this out­let thoroughly. Seal both the inside and the out­side. We recommend using an expanding polyurethane foam insulation.

Multiplexing

Piping of merchandisers operating on the same refrigeration system may be run from merchan­diser to merchandiser through the end frame saddles provided for this purpose. D
O NOT
RUN
REFRIGERANT LINES THROUGH MERCHANDISERS
THAT ARE
NOT ON THE SAME REFRIGERATION
SYSTEM
as this may result in poor refrigeration
control and compressor failure.
NOTE: If Gas defrost is used, the liquid line will need to be increased two sizes larger inside the merchandiser area. This is necessary to ensure even liquid drainage from all evaporators during defrost.

Line Sizing

Refrigerant lines should be sized as shown on the refrigeration legend that is furnished for the store or according to ASHRAE guidelines.

Oil Traps

P-traps (oil traps) must be installed at the base of all suction line vertical risers.

Pressure Drop

Pressure drop can rob the system of capacity. To keep the pressure drop to a minimum, keep the refrigerant line run as short as possible using a minimum number of elbows. Where elbows are required,
USE LONG RADIUS ELBOWS ONLY.

INSULATION

With GAS Defrost

The suction and liquid lines should NOT contact each other and should be insulated separately for a minimum of 30 ft (9144 mm) from the merchandiser.

With OTHER Than Gas Defrost

The suction and liquid lines should be clamped or taped together and insulated for a minimum of 30 ft (9144 mm) from the merchandiser.

With All Defrost

Additional insulation for the balance of the liquid and suction lines is recommended wherever condensation drippage is objectionable or the lines are exposed to ambient conditions.
P/N 0387183_D 2-1
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.

REFRIGERATION / ELECTRICAL

When brazing pipes be sure to use the
insulation blanket shipped with the
merchandiser to prevent damage to
the plastic case bottom.
Refrigeration lines are under pressure and should be depressurized before attempting
to make any connections.
!
WARNING
CAUTION
!
Page 12

BRANCH LINE PIPING

Suction Line – All Defrosts
• Pitch in direction of flow.
• May be reduced by one size at one third of case run load and again after the second third. Do NOT reduce below evaporator connection size.
• Suction returns from evaporators enter at the top of the branch line.
Liquid Line – Off-time and Electric Defrost
• May be reduced by one size after one half the case load run. Do not reduce below evaporator connection size.
• Take-offs to evaporators exit the bottom of the liquid line. Provide an expansion loop for each evaporator take-off (minimum 3 in. (76 mm) diameter).
Liquid Line – Koolgas Defrost
• Maximum of 6 evaporators per Branch System.
• Increase the liquid line size inside the case by two sizes over the branch size.
Branch Size In Case Size
1
/2
7
/8
5
/8 11/8
7
/
8 1
3
/
8
11/81
5
/8
13/8 21/8
• Take-offs to evaporators exit the bottom of the liquid line. Provide an expansion loop for each evaporator take-off (minimum 3 in. (76 mm) diameter).
2-2 REFRIGERATION / ELECTRICAL
P/N 0387183_D WWW
.HUSSMANN.COM
The following information is applicable only
for piping Hussmann merchandisers to
Hussmann refrigeration equipment.
CAUTION
!
Suction Line Return
3-In. Loop (76 mm)
Liquid Line Take Off
Koolgas Defrost Liquid Line Two Sizes Larger in Merchandiser
Electric or Offtime Defrost Liquid Line
From Liquid Manifold
To Suction Manifold
Page 13
Reach-In

EXPANSION VALVE ADJUSTMENT

Expansion valves must be adjusted to fully feed the evaporator. Before attempting to adjust valves, make sure the evaporator is either clear or only lightly covered with frost, and that the merchandiser is within 10 deg F (6.5 deg C) of its expected operating temperature. Adjust valves as follows:
Attach two sensing probes (either thermocouple or thermistor) to the evaporator. Position one under the clamp holding the expansion valve bulb; securely tape the other to the coil inlet line.
Some “hunting
of the expansion valve is normal. The valve should be adjusted so that during the hunting
THE GREATEST DIFFERENCE
BETWEEN THE TWO PROBES IS
3–5 deg F (1.7–2.8 deg C).
With this adjustment, during a portion of the hunting the temperature difference between the probes will be less than 3 deg F (1.7 deg C) and at times 0.
Make adjustments of no more than 1/
4 turn for Balanced
Port TEV and
1
/
2 turn at a
time for other valve models. Wait at least 15 minutes before rechecking the probe temperature or making further adjustments.

REFRIGERATION THERMOSTAT

The thermostat body is located in the electrical raceway near the right-hand end of the merchan­diser. Its sensing bulb is located behind the right end interior back panel.
P/N 0387183_D 2-3
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
Heat Exchanger body
Expansion Valve
Expansion Valve Bulb
Check Valve
Optional Gas Bypass
Manifold
Thermostat
Component Location in
RL / RM / RLN / RLNI Models
Page 14
2-4 REFRIGERATION / ELECTRICAL
P/N 0387183_D WWW
.HUSSMANN.COM
Component Location in RLT Models
Distributor Assembly
TEV Bulb
Mounted
on Side of
Suction Tube
TEV
Heat Exchanger
Assembly
RLT Coil
Optional
Gas Bypass
Check Valve
Page 15

DEFROST TERMINATION THERMOSTAT

The standard disc type defrost termination ther­mostat is not adjustable.
On low-temperature merchandisers, the defrost termination thermostat or optional termination sensor is located on the right end of the coil at the bottom center return bend. If an optional adjustable thermostat is used, the bulb will be clamped to the suction line on the left end of the case.
Reach-In
P/N 0387183_D 2-5
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
RLT
5 Door & 4 Door RL RLN RLNI RLNIE
3 Door RL RLN RLNI RLNIE
ELECTRIC
ELECTRIC DEFROST ONLY
2 Door RL RLN RLNI RLNIE
Defrost Termination Thermostat Location
.
Page 16
CONTROL SETTINGS MEDIUM TEMPERATURE
Conventional Single Compressor
Measure Discharge Air Temperature at the center of the case at the discharge honeycomb.
Merchandiser temperature must be controlled by a thermostat or other device with a 3–6 deg F (1.7–3.3 deg C) differential. It will be wired to control the compressor motor contactor.
Standard Off Time defrost is temperature termi­nated. The defrost termination thermostats for all the merchandisers on one compressor are wired in series. On outdoor units the defrost timer will control a liquid line solenoid beginning a defrost pumpdown 4 minutes before defrost.
The defrost frequency and lengths listed may require adjustment for specific store conditions. Factors include:
Store temperature and humidity Low head pressure Long refrigerant line runs Seasonal changes Merchandiser temperature lower than recommended
When practical, defrost when store is closed.
Low pressure control settings are applicable to outdoor condensing units where ambient does not fall below 0 deg F.
CONTROL SETTINGS LOW TEMPERATURE
Conventional Single Compressor
Measure Discharge Air Temperature at the center of the case at the discharge honeycomb.
Merchandiser temperature must be controlled by a thermostat or other device with a 3–6 deg F (1.7–3.3 deg C) differential. It will be wired to control the compressor motor contactor.
Standard Electric defrost is temperature terminat­ed. The defrost termination thermostats for all the merchandisers on one compressor are wired in series. Failsafe must not control defrost cycle length, especially when less than 208V power supply is used for defrost heaters, or if frost build up is heavy from shopping demands.
On outdoor units the defrost timer will control a liquid line solenoid beginning a defrost pump­down 4 minutes before defrost.
Optional Gas defrost is time terminated and has fan cycling thermostat. The defrost frequency and lengths listed may require adjustment for specific store conditions. Factors include:
Store temperature and humidity Low head pressure Long refrigerant line runs Seasonal changes Merchandiser temperature lower than recommended
When practical, defrost when store is closed.
Low pressure control settings are applicable to outdoor condensing units where ambient does not fall below 0 deg F.
2-6 REFRIGERATION / ELECTRICAL
P/N 0387183_D WWW
.HUSSMANN.COM
Page 17
Reach-In
CONTROL SETTINGS MEDIUM TEMPERATURE
Parallel Compressor Rack
Measure Discharge Air Temperature at the center of the case at the discharge honeycomb.
Merchandiser temperature must be controlled by a mechanical or electronic pressure regulator or thermostat that will be mounted on the rack.
Standard Off Time defrost is temperature termi­nated. The defrost frequency and lengths listed may require adjustment for specific store condi­tions. Factors include:
Store temperature and humidity Low head pressure Long refrigerant line runs Seasonal changes Merchandiser temperature lower than
recommended
Stagger defrosts to maintain stable compressor loading and sufficient defrost gas. When practi­cal, defrost when store is closed.
CONTROL SETTINGS LOW TEMPERATURE
Parallel Compressor Rack
Measure Discharge Air Temperature at the center of the case at the discharge honeycomb.
Merchandiser temperature must be controlled by a mechanical or electronic pressure regulator or thermostat that will be mounted on the rack.
Standard Electric defrost is temperature terminat­ed. Failsafe must not control defrost cycle length, especially when less than 208V power supply is used for defrost heaters, or if frost build up is heavy from shopping demands.
Optional Gas defrost is time terminated and has fan cycling thermostat. The defrost frequency and lengths listed may require adjustment for specific store conditions. Factors include:
Store temperature and humidity Low head pressure Long refrigerant line runs Seasonal changes Merchandiser temperature lower
than recommended
Stagger defrosts to maintain stable compressor loading and sufficient defrost gas. When practi­cal, defrost when store is closed.
P/N 0387183_D 2-7
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
Page 18

MERCHANDISER ELECTRICAL DATA

Merchandiser data sheets for specific models are shipped with this manual. The data sheets provide merchandiser electrical data, standard electrical schematics, parts lists and performance data.
Refer to the merchandiser data sheets and case serial plate for electrical information. Refer to the separate wiring diagrams shipped with the case for specific information about the case and any optional wiring kits that may have been applied.

FIELD WIRING

Field wiring must be sized for component amperes stamped on the serial plate. Actual ampere draw may be less than specified. Field wiring from the refrigeration control panel to the merchandisers is required for defrost termination thermostats and for optional refrigeration thermostats. When multiple merchandisers are on the same defrost circuit, the defrost termination thermostats are wired in series.
ALWAYS CHECK THE SERIAL PLATE FOR COMPONENT AMPERES
.
Electric Defrost is standard for low temperature merchandisers and requires temperature termina­tion. Gas defrost is optional
Off Time Defrost is standard for medium temper­ature merchandisers and is time terminated.
When two or more merchandisers with full length raceways are installed in line, remove the splash­guards, end caps and raceway covers, and install the nipple and nuts (supplied) providing electrical passage from one merchandiser to the next.
Following NEC and local codes is the responsibility of the electrical contractor.
ELECTRICAL CONNECTIONS
All wiring must be in compliance with NEC and local codes. All electrical connections are to be made to the terminal blocks in the electrical race­way behind the lower front panel at the right­hand end of the merchandiser (facing front).
IDENTIFICATION OF WIRING
Leads for all electrical circuits are identified by colored plastic bands. These bands correspond to the color code sticker (shown below) located inside the merchandiser raceway.
2-8 REFRIGERATION / ELECTRICAL
P/N 0387183_D WWW
.HUSSMANN.COM
WIRING COLOR CODE Leads for all electrical circuits are identified by a colored plastic band: neutral wire for each circuit has either White insulation or a White plastic sleeve in addition to the color band.
P
INK ............REFRIG.THERMOSTAT LOW TEMP.ORANGE OR
LIGHT BLUE .REFRIG.THERMOSTAT NORM TEMP.TAN ..........LIGHTS
DARK BLUE..DEFROST TERM.THERMOSTAT MAROON ..RECEPTACLES P
URPLE .......ANTI-SWEAT HEATERS YELLOW*..DEFROST HEATERS, 120V
B
ROWN ........FAN MOTORS RED*........DEFROST HEATERS, 208V
G
REEN* .......GROUND
*E
ITHER COLORED SLEEVE OR COLORED INSULATION
ELECTRICIAN NOTE: Use copper conductor wire only.
CASE MUST BE GROUNDED
Terminal block NOT for case-to-case wire
connection.
!
WARNING
Page 19

WASTE OUTLET AND WATER SEAL

The waste outlet location varies for each of the 1, 2, 3, 4, and 5 door merchandisers. Drip piping is located between the front case base and the splashguard fixture and runs parallel to the case (see Data Sheet for exact locations).

INSTALLING DRIP PIPING

Poorly or improperly installed drip pipes can seriously interfere with the merchandiser's opera­tion and result in costly maintenance and product losses. Please follow the recommendations listed below when installing drip pipes to ensure proper installation.
1. Never use drip piping smaller than the nomi­nal diameter of the pipe or water seal sup­plied with the merchandiser.
2. When connecting drip piping, the water seal must be used as part of the drip piping to pre­vent air leakage or insect entrance. Never use two water seals in series in any one drip pipe.
D
OUBLE WATER SEALS IN SERIES WILL CAUSE
AN AIR LOCK AND PREVENT DRAINING
.
3. Pitch the drip piping in the direction of flow. There should be a minimum pitch of
1
/8 inch
per foot (1 mm per 100 mm).
4. Avoid long runs of drip piping. Long runs make it impossible to provide the pitch neces­sary for good drainage.
5. Provide a suitable air break between flood rim of the floor drain and outlet of drip pipe. To meet code on low base merchandisers, it may be necessary to install a field-supplied drip pipe reducer. An alternative is to cut the last section of drip pipe at an angle.
6. Prevent drip pipes from freezing:
A. Do NOT install drip pipes in contact with uninsulated suction lines. Suction lines should be insulated with a non-absorbent insulation material.
B. Where drip pipes are located in dead air spaces, such as between merchandisers or between a merchandiser and a store wall, provide means to prevent freezing.
Reach-In
P/N 0387183_D 3-1
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.

DRIP PIPING AND SPLASHGUARDS

Splashguard
brackets
MUST be installed
before piping case.
(See Page 1-3)
CAUTION
!
Field Installed Drip Piping
This End MUST Be Above Tee Fitting
Field-Installed Coupling
Case Bottom
Field-Installed Water Seal
TEE-SIDE
Tee Fitting
Waste Outlet
Plug
Adapter
Page 20

INSTALLING SPLASHGUARDS

The splashguard is shipped inside each mer­chandiser. AFTER merchandisers have been lev­eled and joined, and all drip piping, electrical and refrigeration work has been completed, re-install the front color panel, then install the splashguards.
First, position top of splashguard over the top edge of the bracket; second, push the lower edge of the splashguard toward the bottom of the bracket until it snaps into place.
Splashguards are joined with a galvanized metal splice connector that comes with the joint kit. Join the splashguards before installing on case.
3-2 DRIP PIPING AND SPLASHGUARDS
P/N 0387183_D WWW
.HUSSMANN.COM
1
2
Splashguard Joint
Splashguard Retaining Bracket
Splashguard
Side Detail
Splice Connector
Page 21

SEALING SPLASHGUARD TO FLOOR

I
F REQUIRED by local sanitation codes, or if
desired by the customer, plastic splashguards may be sealed to the floor using silicone type sealer. The amount needed will depend on how much the floor is out of level.
• Remove all dirt, wax and grease from the area of the splashguard where adhesion will be necessary. This is to ensure a good and secure installation.
• Apply a good silicone type sealer along the bottom of the splashguard. Sealant must be removed and replaced when servicing.
O
PTIONAL Stainless steel splashguards may be
sealed to the floor using a vinyl cove base trim. The size of trim needed will depend on how much the floor is out of level.
To install the trim to the splashguard:
• Remove all dirt, wax and grease from the area
of the splashguard where adhesion will be neces­sary. This is to ensure a good and secure installa­tion.
• Apply a good contact cement to the cove trim
and allow proper drying time according to the directions supplied with the cement.
• Install the trim to the splashguard so that it is
lying flush with the floor. D
O NOT SEAL THE TRIM
TO THE FLOOR
.
If required by local health codes Cove Trim
may be sealed to the floor using a silicone type sealer. Sealant must be removed and replaced when servicing.
Reach-In
P/N 0387183_D 3-3
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
Splashguard
Silicone-type Sealer
Splashguard
Cement
Cove Trim
Page 22
NOTES
3-4 DRIP PIPING AND SPLASHGUARDS
P/N 0387183_D WWW
.HUSSMANN.COM
Page 23
P/N 0387183_D 4-1

STARTUP

See the merchandiser's Data Sheet Set for refrigerant settings and defrost requirements. Bring merchandisers down to the operating temperatures listed on the data sheet.

STOCKING

Product should NOT be placed in merchandisers until all refrigeration controls have been adjusted and merchandisers are at proper operating temperature.
All shelves and the lower deck are intended to display product. Shelf height is adjustable in one inch increments. Spacing of 12 inches is recommended for most applications. Maximum load per shelf is 170 pounds. Merchandisers may be ordered with optional “L” shaped wire shelves.
Proper rotation of product during stocking is necessary to prevent product loss. Always bring the oldest product to the front and set the newest to the back.
A
IR DISCHARGE AND RETURN FLUES MUST REMAIN
OPEN AND FREE OF OBSTRUCTION AT ALL TIMES
to provide proper refrigeration and air curtain performance. Do not allow product, packages, signs, etc. to block these grilles. Do not use non­approved shelving, baskets, display racks, or any accessory that could hamper air curtain performance.
Do not prop doors open while stocking. And keep the doors closed as much as possible to prevent coil frosting and high merchandiser temperature.

LOAD LIMITS

Shelf life of perishables will be short if load limit is violated. A
T NO TIME SHOULD MERCHANDISERS
BE STOCKED BEYOND THE LOAD LIMITS INDICATED
.
DO NOT BLOCK HONEYCOMB
.

LOAD LIMIT PROFILES

Reach-In
HUSSMANN CORPORATION, BRIDGETON, MO 63044-2483 U.S.A.

START UP / OPERATION

RL / RM / RMF
FAN
COIL
Page 24
INSTALLING FDA/NSF REQUIRED
THERMOMETER
The following pages provide the same information that ships with the thermometer.
This requirement does not apply to display refrigerators intended for bulk produce (refer
to page 1-1).
Please note that the tape cannot be exposed after installation.
4-2 START UP / OPERATION
P/N 0387183_D WWW.HUSSMANN.COM
RMN Load
Limits
FAN
RLN
or
COIL
Limits
FAN
RLNI Load
COIL
COIL
RLNI Load
Limits
FAN
RLT
Load
Limits
C O
I
L
FAN
Page 25
Reach-In
P/N 0387183_D 4-3
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
Suggested Mounting Locations
in Single Deck Glass Front
Impact Merchandisers
Package Guard, Facing Out
Double Stick Tape
Flexible Plastic Fits in Price Tag Moldings
This is an NSF-7 &
US FDA Food Code
Required
Thermometer
Thermometer — Hussmann Part TM.4911251
Hussmann Corporation • 12999 St. Charles Rock Road • Bridgeton, MO 63044-2483
U.S. & Canada 1-800-922-1919 • Mexico 1-800-522-1900 • www.hussmann.com
© 2007 Hussmann Corporation
End Panel
Price Tag Molding
Hussmann P/N 0429971_C 10/2007
Suggested Mounting Locations
in Multi-deck Merchandisers
Page 26
4-4 START UP / OPERATION
P/N 0387183_D WWW.HUSSMANN.COM
Important – Please read!
This thermometer is provided in response to United States
Food and Drug Administration (US FDA) Food Code [ http://www.fda.gov/ ]
National Sanitation Foundation (NSF / ANSI) Standard 7 [ http://www.nsf.org/ ]
and
Each installation will be different
depending on how the unit is
stocked, shopping patterns in the
department and ambient conditions
of the store. The suggested loca-
tions provided herein are possible
locations. It is the responsibility of
the purchaser / user to determine
the location within the food storage
area of the unit that best meets the
code requirements above.
The thermometer may need to be
moved several times to find the
warmest location. Mounting options
include flexible plastic for price tag
molding application, magnet
applied to back of flexible plastic for
steel end wall, and double stick
tape. Tape must not be exposed
after installation.
Questions about either code should
be addressed to local agencies or
other appropriate officials.
Keep with merchandiser
or give to store manager.
DO NOT DESTROY.
Page 27

CARE AND CLEANING

Long life and satisfactory performance of any equipment is dependent upon the care it receives. To ensure long life, proper sanitation and mini­mum maintenance costs, these merchandisers should be thoroughly cleaned, all debris removed and the interiors washed down, weekly.

Fan Plenum

To facilitate cleaning, the fan plenum is hinged and also fastened with screws at each end. After cleaning be sure the plenum is properly lowered into position and that screws are reinstalled
OR PRODUCT LOSS WILL RESULT
due to improper
refrigeration.

Exterior Surfaces

The exterior surfaces should be cleaned with a mild detergent and warm water to protect and maintain their attractive finish. N
EVER USE
ABRASIVE CLEANSERS OR SCOURING PADS
.
Always*Clear™ Glass
Wipe inside of glass with isopropyl alcohol and a soft cloth. Allow surface to dry before closing door. Use of other cleaners or abrasives may damage the Always*Clear surface, and/or void the warranty. Refer to manual that ships with doors.

Interior Surfaces

The interior surfaces may be cleaned with most domestic detergents, ammonia based cleaners and sanitizing solutions with no harm to the surface.
D
O
NOT USE:
• Abrasive cleansers and scouring pads, as these will mar the finish.
• Solvent, oil or acidic based cleaners on any interior surfaces.
• Ammonia based cleaners on acrylic surfaces.
D
O:
• Remove the product and all loose debris to avoid clogging the waste outlet.
• Store product in a refrigerated area such as a freezer. Remove only as much product as can be taken to the freezer in a timely manner.
• First turn off refrigeration, then disconnect electrical power.
• Thoroughly clean all surfaces with soap and hot water. D
O NOT USE STEAM OR HIGH
WATER
PRESSURE HOSES TO WASH THE INTERIOR
.
T
HESE WILL DESTROY THE MERCHANDISERS SEALING CAUSING LEAKS AND POOR PERFOR- MANCE.
• Remove screws and lift hinged fan plenum for cleaning. B
E SURE TO REPOSITION THE FAN
PLENUM AFTER CLEANING MERCHANDISER
.
• Take care to minimize direct contact between fan motors and cleaning or rinse water.
• Rinse with hot water, but do NOT flood.
N
EVER INTRODUCE WATER FASTER THAN THE
WASTE OUTLET CAN REMOVE IT
.
• Allow merchandisers to dry before resuming operation.
• After cleaning is completed, turn on power and refrigerant to the merchandiser.
• Verify that merchandiser is working properly.
Reach-In
P/N 0501904_A 5-1
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.

MAINTENANCE

Do NOT use HOT water on COLD glass surfaces.
This can cause the glass to shatter and could
result in personal injury. Allow glass fronts,
ends and service doors to warm
before applying hot water.
SHUT FANS OFF DURING CLEANING
PROCESS.
!
WARNING
!
WARNING
Page 28

CLEANING HONEYCOMB ASSEMBLIES

Honeycombs should be cleaned every six months. Dirty honeycombs will cause merchandisers to perform poorly. The honeycombs may be cleaned with a vacuum cleaner. Soap and water may be used if all water is removed from the honeycomb cells before reassembling. Be careful not to damage the honeycombs.
1. Remove the sheet metal screws located in the front metal retainer which holds the honey­comb assembly in place.
2. Lift the honeycomb assembly out of the L-bracket to remove it.
3. Clean and dry the honeycomb.
4. After cleaning, reassemble in reverse order of removal.

CLEANING UNDER MERCHANDISERS

Remove splashguards not sealed to floor. Use a vacuum with a long wand attachment to remove accumulated dust and debris from under the merchandiser.
REMOVING SCRATCHES FROM BUMPER
Most scratches and dings can be removed using the following procedure.
1. Use steel wool to smooth out the surface area of the bumper or top rail.
2. Clean area.
3. Apply vinyl or car wax and polish surface for a smooth glossy finish.
5-2 MAINTENANCE
P/N 0387183_D WWW.HUSSMANN.COM
Do NOT allow product to sit in a
non-refrigerated area.
Internal
Frame
Interior Top Panel
SIDE VIEW
!
WARNING
Honeycomb
Top Panel
Adhesive
Honeycomb Retainer
Screw
Page 29

REPLACING FAN MOTORS AND BLADES

See cross section for location of evaporator fans. Should it ever be necessary to service or replace the fan motors or blades be certain that the fan blades are re-installed correctly.
For access to RL / RM / RLN / RMN / RLNI /
RLNIE fans:
1. Turn off power.
2. Remove bottom display pans.
3. Disconnect fan from wiring harness.
4. Remove fan blade.
5. Remove screws holding fan motor/bracket assembly to plenum and remove assembly.
6. Replace fan motor/bracket assembly and reinstall screws.
7. Reinstall fan blade.
8. Reconnect fan to wiring harness.
9. Turn on power.
10. Verify that motor is working and blade is turning in the correct direction.
11. Close air gaps under fan plenum. Warmer air moving into refrigerated air reduces effective cooling. If the plenum does not rest against the case bottom without gaps, apply foam tape to the bottom of the fan plenum to reduce improper air movement. Use silicone sealant to close other gaps.
12. Replace display pans. Bring merchandiser to operating temperature before restocking.
Reach-In
P/N 0387183_D 6-1
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
Always disconnect the electrical power at the main disconnect when servicing or replacing any electrical component. This includes, but is not limited to, such items as fans, heaters, thermostats and lights.

SERVICE

Hussmann recommends against frame heater cycling with
Innovator
doors to prevent door
seals from freezing to the frames and tearing.
!
WARNING
Fan Assembly
Servi c e
# MO.XXXXXXX
XXXXXXX
Screws
Speed-Nut
Fan Blade
Airflow
Direction
Bracket
Plenum
Motor
Page 30

RLT ONLY

For access to these fans:
1. Turn off power.
2. Remove bottom display pans.
3. Disconnect fan from wiring harness.
4. Remove fan blade.
5. Lift fan plenum and remove screws holding bottom of motor to fan basket.
6. Replace fan motor and blade.
7. Lower fan plenum.
8. Reconnect fan to wiring harness.
9. Turn on power.
10. Verify that motor is working and blade is turning in the correct direction.
11. Close air gaps under fan plenum. Warmer air moving into refrigerated air reduces effective cooling. If the plenum does not rest against the case bottom without gaps, apply foam tape to the bottom of the fan plenum to reduce improper air movement. Use silicone sealant to close other gaps.
12. Replace display pans. Bring merchandiser to operating temperature before restocking.
6-2 SERVICE
P/N 0387183_D WWW
.HUSSMANN.COM
Always disconnect the electrical power at the main disconnect when servicing or replacing any electrical component. This includes, but is not limited to, such items as fans, heaters, thermostats and lights.
Motor Lock Nut Tool
Nut
Fan Blade
Gasket
Bracket
!
Screws
Tape
Motor
WARNING
Page 31
REPLACING ELECTRIC DEFROST HEATERS (RL / RLN / RLNI / RLNIE Only)
Electric defrost requires a heater on the front and rear of the coil as shown. The heaters are held in place by tabs in the coil brackets.
Front Defrost Heater
1. Disconnect Power.
2. Lift fan plenum up and back to access the heater.
3. Bend tabs holding heater to horizontal.
4. Remove heater from coil bracket.
5. Position new heater in bracket.
6. Bend tabs back to vertical to hold heater in bracket.
7. Replace the coil cover and lower fan plenum.
8. Turn on power.
9. Verify that heater is working correctly.
10. Close air gaps under fan plenum. Warmer air moving into refrigerated air reduces effective cooling. If the plenum does not rest against the case bottom without gaps, apply foam tape to the bottom of the fan plenum to reduce improper air movement. Use silicone sealant to close other gaps.
11. Replace display pans. Bring merchandiser to operating temperature before restocking.
Rear Defrost Heater
1. Disconnect Power.
2. Remove coil cover.
3. Remove clips holding heater to coil tube.
4. Remove heater from slots in coil bracket.
5. Position new heater in slots.
6. Replace clips.
7. Replace the coil cover.
8. Turn on power.
9. Verify that heater is working correctly.
10. Replace display pans. Bring merchandiser to operating temperature before restocking.
Reach-In
P/N 0387183_D 6-3
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
Electric Defrost
Bend Tabs
on Each
Bracket
to Release
or Secure
Heaters
Page 32
REPLACING ELECTRIC DEFROST
HEATERS (RLT Only)
RLT electric defrost heaters are located under the coil as shown in the photo below. Mounting brackets and supports are attached to plenum brackets.
1. Disconnect Power.
2. Remove lower back panels to access the heater.
3. Lift fan plenum up and back to access the heater.
4. Remove heater from bracket.
5. Position new heater in bracket.
6. Close the bracket with the element support
7. Turn on power.
8. Verify that heater is working correctly.
6-4 SERVICE
P/N 0387183_D WWW
.HUSSMANN.COM
RLT Defrost Heater Location
Defrost Heater
Heating Element Support
LH Plenum Mounting Bracket
This view shows one bracket assembly, typical on 2-door case; two assemblies are used on 3-door case, three on 4-door, four on 5-door case.
RLT Defrost Heater
RH Plenum Mounting Bracket
Heating Element Support
Page 33
REPLACING DRAIN PAN HEATER —
ELECTRIC AND GAS DEFROST
(Low Temperature Only )
The drain pan heater is located as shown below.
Remove Drain Pan Heater
1. Disconnect power.
2. Pull heater out from under jiffy clips.
3. Position new heater under jiffy clips. Be sure offset is properly positioned around the drain. If jiffy clips are removed, make
certain sealer is replaced.
4. Reconnect power.
5. Verify that heater is working correctly.
Reach-In
P/N 0387183_D 6-5
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
Drain Heater
Sealer
Screw
Jiffy Clip
Detail
Drain Heater Offset
Jiffy Clip
Drain Heater
Sealer
Screw
Jiffy Clip
Side View
Always disconnect the electrical power at the main disconnect when servicing or replacing any electrical component. This includes, but is not limited to, such items as fans, heaters, thermostats and lights.
!
WARNING
Page 34

RLT with GAS DEFROST ONLY: REPLACING SECONDARY PLATE HEATER

The secondary plate heater is located as shown below.
Remove Secondary Plate Heater
1. Disconnect power.
2. Pull heater out from under jiffy clips.
3. Position new heater under jiffy clips. Be sure offset is properly positioned around the drain. If jiffy clips are removed, make cer-
tain sealer is replaced.
4. Reconnect power.
5. Verify that heater is working correctly.
6-6 SERVICE
P/N 0387183_D WWW
.HUSSMANN.COM
Always disconnect the electrical power at the main disconnect when servicing or replacing any electrical component. This includes, but is not limited to, such items as fans, heaters, thermostats and lights.
Rear Secondary Plate and Heater
Front Secondary Plate and Heater
Interlock Plates
Strap together and Attach to Harness
Together
Slide Rod Heater Under Tabs. Lightly Press Down on Tabs.
!
WARNING
Page 35
REPLACING LAMP BALLAST (O
THER THAN RLT MODELS)
The lamp ballasts are located in the electrical raceway, in the left-hand end of the merchandiser.
To gain access:
1. Disconnect the electrical power to the light fixture.
2. Remove the front panel. A. Pull off the bumper. B. Remove screws from bumper retainer. NOTE: The front panel is attached by
(2) screws (two-door), (3) screws (three -door), (4) screws (four-door), (5) screws (five door), to the front panel
C. Lift the front panel up and out from the front of the case. Tabs on front panel must clear slots on bumper retainer.
3. Service or replace ballasts as required.
4. Reinstall front panel by sliding it into bumper retainer slots, then reinstall screws.
5. Install bumper.
6. Restore power to merchandiser.
Reach-In
P/N 0387183_D 6-7
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
Bumper
Lift-up on
Front
Panel
Screws
Raceway
Area
Ballas
Bumper
Retainer
Ballasts
Page 36

REPLACING RLT LAMP BALLAST

The lamp ballasts are located in the electrical raceway, in the left-hand end of the merchandiser.
To gain access:
1. Disconnect the electrical power to the light fixture.
2. Remove the front panel. Lift the front panel up and out from the front of the case.
3. Service or replace ballasts as required.
4. Reinstall front panel
5. Restore power to merchandiser.
6-8 SERVICE
P/N 0387183_D WWW
.HUSSMANN.COM
RLT Wiring Routed Up Through Top Panel to
Wireway on Top
Always disconnect the electrical power at the main disconnect when servicing or replacing any electrical component. This includes, but is not limited to, such items as fans, heaters, thermostats and lights.
Hussmann recommends against frame heater cycling with
Innovator
doors to prevent door
seals from freezing to the frames and tearing.
Door Frame and Door Heater
Wiring Routed Through
Ballast Tray into Wireway
Field Connection Knock-outs
Wireway Cover
Wireway
Top Foam Assembly
Fan and Heater Wiring
Routed Through Top Foam Assembly
Ballast
Tray
Door Frame
Assembly
!
WARNING
Page 37

SERVICING VERTICAL LIGHTING

Refer to door manufacturer’s manual for servic­ing of vertical lamps.

SERVICING DOORS AND FRAMES

See door manufacturer’s service manual for servicing information. One manual is shipped with each merchandiser.

REPLACING DOOR OR DOOR FRAME PARTS

Parts for Reach-in doors and door frame assemblies must be ordered direct from the door manufacturer This includes the glass doors, door frame assemblies, lamps, ballasts, door handles, hold open slides, and power cords.
Refer to specific warranty supplied with the door. The manufacturers have a warranty
against moisture penetration, a warranty against tempered glass breakage, and a warranty on ballasts. Lamps are not covered by Hussmann or the door manufacturer.

REPLACING DAMAGED DRAIN FITTING

The following procedure is for the field repair of a broken drain fitting.
1. Use a drill with a 1
7
/8-inch (48 mm) hole saw to drill out the bottom of the drain fitting. Be sure to drill completely through fitting and bottom liner.
2. Apply teflon tape to threaded end of adapter and screw into threaded end of tee.
3. Apply an ABS and PVC compatible primer and sealer to adapter and inside of drain. Insert adapter into drain fitting.
Reach-In
P/N 0387183_D 6-9
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
Drain Fitting Viewed from Inside Case
End Section View
Foam Bottom Assembly
Modified Drain Fitting
PVC Adapter 1
1
/2 x 11/4 in.
(38 x 32 mm) (obtained at local building supply store)
Tee 1
1
/4 in. TxSxS
(32 mm)
Page 38

REPAIRING ALUMINUM COIL

The aluminum coils used in Hussmann merchan­disers may be easily repaired in the field. Materials are available from local refrigeration wholesalers.
Hussmann recommends the following solders and technique:
Solders
Aladdin Welding Products Inc.
P.O. Box 7188 1300 Burton St. Grand Rapids, MI 49507
Phone: 1-800-645-3413 Fax: 1-800-645-3414
X-Ergon
1570 E. Northgate P.O. Box 2102 Irving, TX 75062
Phone: 1-800-527-9916
NOTE: Hussmann Aluminum melts at 1125°F (607°C)
Aladdin 3-in-1 rod at 732°F (389°C)
X-Ergon Acid core at 455°F (235°C)
Technique:
1. Locate Leak.
2. REMOVE ALL PRESSURE.
3. Brush area UNDER HEAT.
4. Use PRESTOLITE TORCH ONLY. Number 6 tip.
5. Maintain separate set of stainless steel brushes and USE ONLY ON ALUMINUM.
6. Tin surface around area.
7. Brush tinned surface UNDER HEAT, thoroughly filling the open pores around leak.
8. Repair leak. Let aluminum melt solder, NOT the torch.
9. Don't repair for looks. Go for thickness.
10. Perform a leak check.
11. Wash with water.
12. Cover with a good flexible sealant.
6-10 SERVICE
P/N 0387183_D WWW
.HUSSMANN.COM
Page 39
To obtain warranty information
or other support, contact your
Hussmann representative.
Please include the model and
serial number of the product.
Hussmann Corporation, Corporate Headquarters: Bridgeton, Missouri, U.S.A. 63044-2483 01 July 2005
®
Page 40
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