hussman R3P, IGFP-R3, R3, R3P-0608 User Manual

Manual

Installation

& Operation

REV. 0608

/CHINO

R3, R3P

REF. SERVICE/SELF SERVICE/PREP CASE

R3, R3P

REFRIGERATED SERVICE AND/OR PREP

WITH REFRIGERATED

SELF SERVICE FRONT

P/N IGFP-R3, R3P-0608

INSTALLATION & OPERATION GUIDE

General Instructions

This equipment is to be installed to comply with the applicable NEC, Federal, State , and Local Plumbing and Construction Code h a v in g jurisd i c t io n.

Table of Contents

General Instructions...............................................................2

Cut and Plan Views ................................................................3

Installation ...............................................................................4

Location .................................................................................................. 4

Uncrating the Stand ............................................................................... 4

Exterior Loading ..................................................................................... 4

Glass Adjustment ................................................................................... 4

Setting and Joining ................................................................................. 4

Leveling .................................................................................................. 4

Corner Wedges ...................................................................................... 5

Joint Trim ................................................................................................ 5

Scale Stand Installation Instructions ...................................................... 5

Wrapping Boards Installation Instructions .............................................. 6

Bumper Installation Instructions ............................................................. 8

Plumbing ...............................................................................12

Waste Outlet and P-TRAP ................................................................... 12

Installing Condensate Drain ................................................................. 12

Refrigeration .........................................................................12

Refrigerant Type ................................................................................... 12

Piping ................................................................................................... 12

Refrigeration Lines ............................................................................... 12

Control Settings .................................................................................... 12

Access to TX Valves and Drain Lines .................................................. 12

Electronic Expansion Valve (Optional) ................................................. 13

Thermostatic Expansion Valve Location .............................................. 13

Expansion Valve Adjustment ................................................................ 13

Measuring the Operating Superheat .................................................... 13

Evaporator Pressure Regulator ............................................................ 13

Service Case Temperature Control ...................................................... 13

T-STAT Location ................................................................................... 13

Electrical................................................................................13

Wiring Color Code ................................................................................ 13

Electrical Circuit Identication .............................................................. 13

Electrical Service Receptacles (When Applicable) ............................... 13

Field Wiring and Serial Plate Amperage .............................................. 14

Ballast Location .................................................................................... 14

User Information ................................................................... 14

Stocking ............................................................................................... 14

Cleaning Glass and Mirrors .................................................................. 14

Replacing Fluorescent Lamps .............................................................. 14

Non-glare Glass ................................................................................... 15

Plexiglass and Acrylic Care .................................................................. 15

Cleaning ............................................................................................... 15

Antistatic Coatings ............................................................................... 15

Evaporator Fans ................................................................................... 15

Copper Coils ........................................................................................ 15

Tips and Troubleshooting ..................................................................... 15

Electrical Wiring Diagrams ..................................................16

Wiring Diagrams ...................................................................17

Appendices ...........................................................................30

Appendix A. - Temperature Guidelines ................................................. 30

Appendix B. - Application Recommendations ...................................... 30

Appendix C. - Field Recommendations ................................................ 30

Appendix D. - Recommendations to User ............................................ 31

IGFP-R3, R3P-0608

This Booklet Contains Information on:

R3: Refrigerated Service Top/Self-Service Front Case R3P: Service Prep Top/Refrigerated Self-Service Front

Case R3TO: Service Top only for in-counter installation

Shipping Damage

All equipment should be thoroughly examined for shipping damage before and during unloading.

This equipment has been carefully inspected at our factory and the carrier has assumed responsibility for safe arrival. If damaged, either apparent or concealed, claim must be made to the carrier.

Apparent Loss or Damage

If there is an obvious loss or damage, it must be noted on the freight bill or express receipt and signed by the carrier’s agent; otherwise, carrier may refuse claim. The carrier will supply necessary claim forms.

Concealed Loss or Damage

When loss or damage is not apparent until after equipment is uncrated, a claim for concealed damage is made. Make

request in writing to carrier for inspection within 15 days, and retain all packaging. The carrier will supply inspection report and required claim forms.

Shortages

Check your shipment for any possible shortages of material. If a shortage should exist and is found to be the responsibility of Hussmann Chino, notify Hussmann Chino. If such a shortage involves the carrier, notify the carrier immediately, and request an inspection. Hussmann Chino will acknowledge shortages within ten days from receipt of equipment.

Hussmann Chino Product Control

The serial number and shipping date of all equipment

has been recorded in Hussmann’s les for warranty and

replacement part purposes. All correspondence pertaining to warranty or parts ordering must include the serial number of each piece of equipment involved, in order to provide the customer with the correct parts.

Keep this booklet with the case at all times for future reference.

/CHINO

A publication of HUSSMANN® Chino 13770 Ramona Avenue • Chino, California 91710 (909) 628-8942 FAX (909) 590-4910 (800) 395-9229

Rev. 0608

Plan View = 1/4”

48"

8-2"

(Variable Lengths)

CASE FRONT

DRAIN &

ELEC. STUB UP 18" X 18"

REF. STUB UP 18" X 18"

/8"

10"

18"

131/2"

11 1/4"

233/4"

Ref. Service/Self-Service

Scale = 1/2"

Optional

Shelf

R3P

Service Prep / Self Service Case

Scale = 1/2"

05/

3 6

131/2"

503/8"

521/8"

205/8"

105/8"

Prep Top Area

12"

R3 Options

Sushi Service Top and Prep Areas With

Two Shelf Self Service Options

Self Contained

Scale = 1/2"

R3TO

Regrigerated

Service /Self Service / Prep Case

Scale = 1/2"

36"

243/4"

/4"

Your Counter

Cut and Plan Views

Installation

GLASS BREAKAGE MAY OCCUR!

Retighten glass along clamshell after leveling and first time case is brought

to full operating temperature!

It is the contractor’s responsibility to install case(s) according to local construction and

health codes.

IGFP-R3, R3P-0608

Location

The refrigerated merchandisers have been designed for use only in air conditioned stores where temperature and humidity are maintained at or below 75°F and 55% relative humidity. DO NOT allow air conditioning, electric fans, ovens, open doors or windows (etc.) to create air currents around the merchandiser, as this will impair its correct operation.

Product temperature should always be maintained at a constant and proper temperature. This means that from the time the product is received, through storage, preparation and display, the temperature of the product must be controlled to maximize life of the product.

Uncrating the Stand

Place the xture as close to its permanent position as

possible. Remove the top of the crate. Detach the walls from each other and remove from the skid. Unbolt the case

from the skid. The xture can now be lifted off the crate

skid. Lift only at base of stand!

Exterior Loading

These models have not been structurally designed to support excessive external loading. Do not walk on their tops; This could cause serious personal injury and damage

to the xture.

Leveling IMPORTANT! IT IS IMPERATIVE THAT CASES BE LEVELED FROM FRONT TO BACK AND SIDE TO SIDE PRIOR TO JOINING. A LEVEL CASE IS NECESSARY TO INSURE PROPER OPERATION, WATER DRAINAGE, PLEXIGLASS ALIGNMENT.

NOTE: A. To avoid removing concrete ooring, begin lineup

leveling from the highest point of the store oor.

B. When wedges are involved in a lineup, set them rst.

All cases were leveled and joined prior to shipment to

insure the closest possible t when cases are joined in the eld. When joining, use a carpenters level and shim

legs accordingly. Case must be raised correctly, under legs where support is best, to prevent damage to case.

1. Check level of oor where cases are to be set. Determine the highest point of the oor; cases will

be set off this point.

2. Set rst case, and adjust legs over the highest part of the oor so that case is level. Prevent

damage - case must be raised under leg or by use of 2x6 or 2x4 leg brace. Remove side and back leg braces after case is set.

3. Set second case as close as possible to the rst case and level case to the rst using the instructions

in step one.

4. Apply masking tape 1/8” in from end of case on inside and outside rear mullion on both cases to be joined.

5. Apply liberal bead of case joint sealant (butyl) to

(dotted area shown in gure) rst case. Apply heavy

amount to cover entire shaded area.

DO NOT USE PERMAGUM!

Glass Adjustment

During shipment, the lubricant inside the cylinders may have settled. This settling may cause excessive or uneven tension on the glass - to the point of breakage. To avoid any damage, please follow these three easy steps:

1. Slowly raise and lower each glass section 6 times to a height of 6 inches.

2. Increase the height to 12 inches, and raise and lower the glass 6 more times.

3. Finally raise the glass to its full extension, and lower.

These steps should release any settled lubricant within the cylinders and prevent any stress on the front glass.

Setting and Joining

The sectional construction of these models enable them to be joined in line to give the effect of one continuous display. A joint trim kit is supplied with each joint.

6. Slide second case up to rst case snugly. Then level second case to the rst case so glass front, bumper and top are ush.

7. To compress silicone at joint, use two Jurgenson wood clamps. Make sure case is level from front to back and side to side on inside bulkheads at joint.

8. Attach sections together via a 2 bolts located in the base of the case. Secure the overhead structure by bolting the bracket, located inside behind lights.

9. Apply bead of silicone to top of bulkheads and slip on stainless steel bulkhead cap. Also apply silicone to seam between overhead light tubes.

Rev. 0608

2.- Drill holes and screw in place

(with screws provided – Hex Tek S/S

10-16 X ½”)

Note: Use hole pattern

Installation (Cont'd)

10. Use nger to smooth silicone as thin as possible at

masking tape on inside and outside of rear mullion (apply additional silicone if necessary). Remove tape applied on line #3.

Corner Wedges

Corner wedges are attached via front and rear camlocks. Use a 7mm allen wrench to turn the locks. Do not overtighten! Join the top by using a joint bracket (included in joint kit) with 3/8” bolts.

Scale Stand Installation Instructions

Joint Trim

After cases have been leveled and joined, and refrigeration, electrical, and wasted piping work completed, install the splashguards. Fasten along the top edge, or center, with #10 X 3/3” sheet metal screws.

DO NOT SEAL JOINT TRIM TO FLOOR!

1.- Set Scale Stand to desire location

Wrapping Boards Installation Instructions

HOLE PATTERN

Screws # 14 X 1”

IGFP-R3, R3P-0608

Installation (Cont'd)

Step 1: Measure 6 inches from wrapping board end.

Note: Line up 6 inch mark with 10 inch mark.

Step 2: Measure 10 inches from top of the case.

Step 3: Use bracket center hole to align with cross mark.

Note: Use pencil/marker to mark hole pattern.

Step 4: Drill holes (7/32”)

Step 5: Install bracket with screws (provided)

Note: Repeat Steps 1 Thru 5 for Second Bracket Installation.

Rev. 0608

Step 6: Install upper

support bracket

Installation (Cont'd)

Step 7: Mount wrap board on top of bracket using a ¼” spacer to have a gap between rear wall and board.

Installation Complete

Step 8: screw bracket into wrap board (screws provided -#8 X 1 ¼”)

Bumper Installation Instructions

IGFP-R3, R3P-0608

Installation (Cont'd)

Step 1: Make sure the aluminum channel and end caps are installed.

Step 3: Starting on one end: while inserting the bumper, push it up against the end cap to prevent the bumper from shrinking after installation (when it gets cold).

Step 2: Use silicone lubricant to help the bumper slide into the channel.

Step 4: As you insert the bumper into the channel with one hand, pull the bumper toward you with the other to open the inside lips. Slowly apply pressure by rolling the bumper into the track.

Rev. 0608

Installation (Cont'd)

Boston Series 2000

NOTE: Flexible top: Over cut vinyl 1/8" for every 4' section for the exible top to ensure a proper t.

NOTE: Rigid Top: Do not over cut.

1. Attach the base and end/corner cap to the desired surface by inserting #8 pan head screws through the pre-slotted holes in both the end cap and the base. Insert screws through the two holes of end cap and tighten.

2a. Flexible Top: Butt end of the vinyl top against end/corner cap. While applying pressure, bend back vinyl top so that

vinyl legs are positioned within the base grooves. Roll vinyl top over full length of base, then tap with rubber mallet to ensure vinyl is securely locked into the base.

2b. Rigid Top: Snap the Rigid Top over the Rigid Base.

3. If necessary wipe clean with any household cleaning product.

Helpful Hints:

● For best results, before cutting, install a scrap piece of base into vinyl top to achieve a clean cut.

● Set the uncoiled flexible vinyl at room temperature 24 hours prior to installation.

● Lubricate the inside of the vinyl with soapy water or silicone before installing.

● Over cut the flexible vinyl and compression fit. Adding the additional materials will compensate for stretching which

occurs during installation.

IGFP-R3, R3P-0608

Installation (Cont'd)

Boston 2000 Eco Series

2a. Flexible Top: Butt end of the vinyl top against end/corner cap. While applying pressure, bend back vinyl top so that

vinyl legs are positioned within the base grooves. Roll vinyl top over full length of base, then tap with rubber mallet to ensure vinyl is securely locked into the base.

2b. Rigid Top: Snap the Rigid Top over the Rigid Base.

3. If necessary wipe clean with any household cleaning product.

Helpful Hints:

● For best results, before cutting, install a scrap piece of base into vinyl top to achieve a clean cut.

● Set the uncoiled flexible vinyl at room temperature 24 hours prior to installation.

● Lubricate the inside of the vinyl with soapy water or silicone before installing.

● Over cut the flexible vinyl and compression fit. Adding the additional materials will compensate for stretching which

occurs during installation.

+ 23 hidden pages

hussman R3P, IGFP-R3, R3, R3P-0608 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual