hussman INNOVATOR, INNOVATOR II User Manual

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P/N 0425683F

September 2006

INNOVATOR

AND

INNOVATOR II

REACH-IN

GLASS DOOR

INSTALLATION

& SERVICE

MANUAL

IMPORTANT

KEEP IN STORE FOR FUTURE REFERENCE

Quality that sets industry standards!

12999 St. Charles Rock Road • Bridgeton, MO 63044-2483

U.S. & Canada 1-800-922-1919 • Mexico 1-800-522-1900

www.hussmann.com

HUSSMANN CORPORATION, BRIDGETON, MO 63044-2483 U.S.A.

Table of Contents

General . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Always

*Clear

™

Glass . . . . . . . . . . . . . . . . 1

Shipping Damage . . . . . . . . . . . . . . . . . . . 1

New Installations . . . . . . . . . . . . . . . . . . . 1

Adjusting Closing Torque . . . . . . . . . . . . . 1

Adjusting Door Sag . . . . . . . . . . . . . . . . . 2

Conditioning Gasket . . . . . . . . . . . . . . . . . 2

Replacing Doors . . . . . . . . . . . . . . . . . . . . 3

Replacing Door Hinge Spring . . . . . . . . . 5

Replacing Magnetic Gasket . . . . . . . . . . . 5

Restoring Gasket Seal . . . . . . . . . . . . . . . .6

Door Handle Replacement . . . . . . . . . . . . 8

Frame Heater Replacement . . . . . . . . . . . 9

Lamp Replacement (Center Mullion) . . . 11

Lamp Replacement (End Mullion) . . . . . 13

Ballast Replacement . . . . . . . . . . . . . . . . 13

Heater Harnesses . . . . . . . . . . . . . . . . . . 14

Wiring Diagrams . . . . . . . . . . . . . . . . . . 15

Replacement Parts Chart . . . . . . . . . . . . 17

Replacement Parts List . . . . . . . . . . . . . . 18

WARRANTY

Revision E

1. Added Always*Clear cleaning information, page 1.

2. Revised text for diffuser removal, pages 11 & 12.

3. Revised wiring diagrams, pages 15 & 16.

4. Added ballast change-out direction, page 24.

REVISION F

1. Added instruction for conditioning gaskets during

initial case installation, page 2.

2. Revised wiring diagrams, pages 15 & 16.

3. Added Aftermarket part numbers, pages 18 through 23.

Innovator Door Installation and Service Instruction

P/N 0425683F

iii

GENERAL

Be sure merchandisers have been leveled according to the installation instructions shipped with the merchandiser.

The door nameplate is attached to the top of the door, handle side, behind the magnetic gasket.

The frame nameplate is located on the top left near the switch.

ALWAYS*CLEAR™GLASS

Hussmann recommends using a soft cloth with isopropyl (rubbing) alcohol to clean the inside (coated) glass surface. Isopropyl alcohol does not freeze and evaporates without leaving residue. Always allow the surface to dry before closing the door. Use of abrasives may damage the coated surface and void the warranty. Labels (stickers) applied to the coated surface will cause damage and void the warranty.

SHIPPING DAMAGE

All equipment should be thoroughly examined for shipping damage before and during unloading.

This equipment has been carefully inspected at our factory. Any claim for loss or damage must be made to the carrier. The carrier will provide any necessary inspection reports and/or claim forms.

NEW INSTALLATIONS

Untape the doors and remove the shipping braces located at top and bottom of the doors.

Doors are not fine adjusted at the factory since they will go out of adjustment during shipment. This is normal.

ADJUSTING CLOSING TORQUE

Adjust closing torque by turning the bottom hinge pin in the direction the door closes. Use a

/2 in. (13 mm) wrench. Turn the hinge pin until

the door closes on its own, usually 3 to 4 clicks or

/4 turn. See Figure 1.

DO NOT over-torque the hinge spring assembly. Excessive torque (over 1 full turn) will result in damage to the spring assembly and/or door. If door does not close on its own after one full turn (5 clicks), look for obstructions causing the door to hang up.

Figure 1. Adjusting Closing Torque

Innovator Door Installation and Service Instruction

P/N 0425683F

HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. • WWW.HUSSMANN.COM

ADJUSTING DOOR SAG

To adjust door sag (saw-tooth effect from door to door), loosen the two hinge plate mounting screws using a Torx Plus no. 27 bit. Adjust hinge plate as needed, then tighten the screws. See Figure 2.

CONDITIONING GASKETS

The manufacturer cannot control the environment surrounding cases during shipment. Temperature and humidity fluctuations during shipment, as well as excessive vibration, may promote gaps between gasket and frame. These gaps prevent gaskets from sealing even when correctly fitted at the factory. This is not a warranty issue or defect.

Follow this procedure to ensure gaps close and gaskets seal properly:

1. Remove all shipping retainers and packing material.

2. Close each door. Use a flashlight to identify any gaps between frame and gasket.

3. Energize all anti-sweat, fan and light circuits for at least two hours, but not more than four hours, prior to initiating the refrigeration cycle.

4. Monitor all gaps. If gaps remain at the end of four hours, follow the procedure for Restoring Gasket Seal, beginning on page 6 of this manual.

5. Initiate cooling sequence once gaps disappear.

Do not exceed 8 hours of energized circuits without refrigeration. Doing so may cause damage to the case and will void the warranty.

P/N 0425683F

HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. • WWW.HUSSMANN.COM

Figure 2. Adjusting Door Sag

Loosen both hinge plate mounting screws.

ATTENTION

TO ENSURE PROPER DOOR GASKET SEAL – REMOVE ALL SHIPPING RETAINERS AND ENERGIZE ALL ANTI-SWEAT, FAN & LIGHT CIRCUITS 2 TO 4 HOURS PRIOR TO INITITATING REFRIGERATION CYCLE.

DO NOT EXCEED 8 HOURS OF ENERGIZED CIRCUITS WITHOUT REFRIGERATION. DAMAGE OR PRODUCT FAILURE MAY OCCUR AND VOID THE WARRANTY. DO NOT REMOVE THIS LABEL UNTIL REFRIGERATION IS INITIATED.

Before and After Gasket Conditioning

REPLACING DOORS

1. Loosen torque on door before removing the door. Wedge a screwdriver between the bottom of the door and the hinge socket, then lift the door up. This will lift the bottom hinge pin up and out of the bottom hinge socket. Hold the hinge pin with a 1/2 in. (13 mm) open end wrench to keep it from spinning out and stripping the socket. See Figure 3.

Innovator Door Installation and Service Instruction

P/N 0425683F

HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. • WWW.HUSSMANN.COM

Always disconnect the electrical power at the main disconnect when servicing or replacing any electrical component. This includes, but is not limited to, such items as doors, lights, fans, heaters, and thermostats.

Lift up

Screwdriver

Figure 3. Loosening Torque on the Door

WARNING

2. Unscrew the two #6 Phillips screws that hold the black plug into the side of the door as shown in Figure 4. Remove the plug from the door.

3. Grasp the strain relief just below the cord and pull until the heater terminal plug comes out. See Figure 5. Note that the left end door must be opened more than 90 degrees to access the screws.

4. Use a flat blade screwdriver as shown in Figure 6 to lift the door retainer over the shoulder screw.

5. Push down the top hinge pin until it clears the top socket using a flat blade screwdriver as shown in Figure 7. With finger, hold the hinge pin in the door to keep it from popping out. Tape may be used to temporarily hold the hinge pin once door is removed.

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HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. • WWW.HUSSMANN.COM

Figure 4. Removing Screws to Plug

Figure 5.

Removing the Heater Terminal Plug

Remove Screws

Figure 6. Removing the Door Retainer

Door Retainer

Figure 7.

Removing the Door from the Top Hinge Pin

Top Hinge Pin

6. Rock the door out and pull the bottom hinge pin out from the bottom socket.

7. Install the new door in reverse order.

8. Adjust the torque on the new door. If needed, adjust sag.

REPLACING DOOR HINGE SPRING

The door must be removed before replacing the door hinge spring.

Pull the hinge spring assembly out of the bottom of the door and replace with a new assembly. See Figure 8. Note that there are right-hand and lefthand hinge spring assemblies.

REPLACING MAGNETIC GASKET

Carefully remove the old gasket from the groove in the back of the door, Figure 9.

The new gasket will be easier to work with if it is at ambient temperature. Begin by lubricating the new gasket with a mild soap and water solution.

Innovator Door Installation and Service Instruction

P/N 0425683F

HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. • WWW.HUSSMANN.COM

Figure 8. Replacing Door Hinge

Spring Assembly

Figure 9. Removing Door Gasket

Gasket

Work from the corners to the centers of each side, top and bottom. Carefully push the new gasket into the groove at each corner, refer to Figure 10(A). Then, push the gasket into the channel at the center of the top, bottom and each side, Figure 10(B). Avoid stretching the gasket.

Sub-divide remaining areas and push the gasket in at those points, Figure 10(C).

Sub-divide once again and repeat pushing the gasket in until all of the gasket is evenly seated in the groove, Figure 10(D).

Use a soft cloth or paper towels to dry the gasket before closing door on clean door frame.

RESTORING GASKET SEAL

Occasionally, a crimped or damaged gasket can cause gaps in the seal (Figure 11), leading to frost formation on the doors. Use this procedure to close gaps and end frost formation on doors.

Locate Gaps

Normally, interior case lighting will provide enough light to see gaps. In some cases, the only way to see gaps is to provide a backlight as shown in Figure 12(A). Backlight the door mullion and look for places the light shines between the door and gasket, Figure 12(B).

P/N 0425683F

HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. • WWW.HUSSMANN.COM

Corners first

Middle of Door

Sub-divide Middle Locations

Sub-divide again

Figure 10.

Sequence for Installing New Gasket

(A)

(B)

(C)

(D)

Figure 11.

Improperly Installed or Damaged Gasket

Figure 12. Back-Lighting Gaps in Gasket

Back-Light

Gap

(A)

(B)

Gap

Heat the Gasket

Make sure the door is closed. Beginning at the top of the gap, use a heat gun or electric hair dryer (1500-1600 watt) to heat the gasket with a constant up and down motion.

IMPORTANT: If a gap runs the entire length of the door, heat the area 4 in. (100 mm) above and 8 in. (200 mm) below the top-most point where the gap starts and work in 12 in. (300 mm) increments.

If the gasket becomes shiny, remove heat immediately as this is an indication that the gasket is near the melting point.

If possible, direct the hot air onto the gasket and also through the gap between the gasket and mullion. This will help to heat both sides of the gasket. Refer to Figure 13(A) and (B).

As the gasket softens and becomes pliable, the magnet in the gasket should pull it across the gap. As the gap closes, move heat down to create a zippering effect as shown in Figure14.

If the gasket is not pulled across the gap by the magnet, reach around the mullion (from the inside) and pull the gasket skirt toward the mullion.

Innovator Door Installation and Service Instruction

P/N 0425683F

HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. • WWW.HUSSMANN.COM

Gap

Back-Light

Direct the hot air through the gap between the gasket and mullion.

Back-Light

Remember to use a constant up and down motion when applying heat.

Figure 13. Applying Heat to Gasket

(A)

(B)

Figure 14. Zipper Effect

(A)

(B)

As shown in Figure 15, this can also be accomplished by pushing the magnet across the gap from the outside with a pencil or other non-heat conducting material.

On doors where the gap is against an end, top, or bottom mullion, this process can still be done; however, the heat will need to be directed between the lip of the mullion and the edge of the door. It will work in the same fashion but the back-light shining through and showing on the mullion will have to be a guide as to the position of the gasket.

Cool the Gasket

Once the gap is closed, remove the heat and allow the gasket to cool, undisturbed, for 3 to 5 minutes. As the gasket cools, it will set permanently in this new shape.

Once the gasket is cool to the touch, open the and close the door. Verify that the gasket seals. If not, repeat the process. If the gasket rolls it must be replaced.

Use a soft cloth or paper towels, and a mild soap and water solution to thoroughly clean the gasket. Dry the gasket completely with a fresh cloth or paper towels before closing the door on a clean door frame.

DOOR HANDLE REPLACEMENT

Carefully pull the magnetic gasket out of the groove nearest the handle to expose the mounting screws as shown in Figure 16. Remove the screws and replace the handle. After reinstalling screws, carefully push gasket back into groove. If needed, use a mild soap and water solution to lubricate the gasket. Clean and dry the gasket to complete the door handle replacement.

P/N 0425683F

HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. • WWW.HUSSMANN.COM

Figure 16. Replacing Door Handle

Mounting Screws

Figure 15. Pulling Gasket Into Place

With a Pencil

FRAME HEATER REPLACEMENT

Always turn off power to the case before working on any electrical components. The old wireway covers must be removed to access the door frame heaters. Begin by inserting a putty knife into the groove between the wireway cover and fiberglass frame, about an inch (25 mm) away from joints in the frame as shown in Figure 17(A). Carefully begin to pry off the cover.

As shown in Figure 17(B), use a second putty

knife or flat head screwdriver to hold up the cover. Pry the remainder of the section up, using putty knife only, until the entire cover is off and the frame heater inside the door frame is exposed.

Door frame heaters shown in Figure 18 may now be replaced.

Innovator Door Installation and Service Instruction

P/N 0425683F

HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. • WWW.HUSSMANN.COM

Hussmann recommends against frame heater cycling with

Innovator

doors to prevent door

seals from freezing to the frames and tearing.

Figure 17. Removing Door Wireway Covers

(B)

(A)

WARNING

During installation, the white portion of the heater should not come in contact with itself. The heater should be installed so that only one white portion of the wire enters the raceway. The other portion entering the raceway will be the black lead wire.

Once the heater wire is connected, check resistance (ohm reading) before replacing wireway covers. This will ensure that heater wire was not broken during installation.

After covers are reinstalled, turn power on and verify that heaters are working properly.

P/N 0425683F

HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. • WWW.HUSSMANN.COM

Figure 18. Replacing Door Frame Heaters

LAMP (CENTER MULLION) REPLACEMENT

Note: No additional parts need to be removed to change out the lamps

1. Turn off lights at switch.

2. Disengage the diffuser clips from the mullion by squeezing the diffuser cover at the clips. Two hands may be required as shown in Figure 19.

3. Raise the diffuser slightly upward and out of the bottom filler. Twist the bottom of the diffuser toward the shelf and center of the door while lowering slightly to clear the honeycomb retainer. Pull the top of the diffuser toward the

Innovator Door Installation and Service Instruction

P/N 0425683F

HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. • WWW.HUSSMANN.COM

Reach-in models manufactured with Innovator or Innovator II doors have anti-arc ballast. When re-starting lamps, turn power off then on.

Figure 19. Disengaging Diffuser Clips

Squeeze

Here

Diffuser Clip

WARNING

Light

Switch

shelf and over the lamp tube and wires. The top part of the diffuser must be below the honeycomb retainer and above the lamp tube. The bottom filler need not be removed. See Figure 20.

4. Pull the top lamp-holder out of the lampholder bracket as shown below.

5. Next, remove the lamp-holder from the lamp and pull the lamp out of the bottom lamp-holder.

6. Remove the tube guard from old lamp and place it on the new lamp.

7. Install the new lamp in reverse order. Ensure lamp pins line up with lamp-holder holes as shown below, and that lamp-holder is fully engaged in lamp-holder bracket.

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HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. • WWW.HUSSMANN.COM

Pull

lamp-holder Bracket

lamp-holder

Lamp

Remove lamp-holder

Remove Lamp from Bottom lamp-holder

Figure 20.

Removing Diffuser from Center Mullion Lamp

Diffuser

Bottom Filler

LAMP (END MULLION ) REPLACEMENT

1. Turn off lights at switch.

2. Pry the diffuser away from the end reflector, using a flat blade screwdriver. Pull the diffuser slightly upward and out of the bottom filler. The bottom filler does not have to be removed to replace the lamps. See Figure 21.

3. Pull the top lamp-holder out of the lamp-holder bracket.

4. Next, pull the lamp-holder off the lamp and pull the lamp out of the bottom lamp-holder.

5. Remove the tube guard from old lamp and place it on the new lamp.

6. Replace lamp by reversing the procedure. Ensure lamp pins line up with lamp-holder holes, and that lamp-holder is fully engaged in lampholder bracket.

BALLAST REPLACEMENT

Ballasts are located in the raceway below the door frame as shown in Figure 22. To access the raceway, remove the bumper, then remove the #8 hex head screws that hold on the front painted panel.

Innovator Door Installation and Service Instruction

P/N 0425683F

HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. • WWW.HUSSMANN.COM

Figure 22. Ballast Location

Ballast

Figure 21.

Removing Diffuser from End Mullion Lamp

End Mullion Lamp

Switch

WARNING

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HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. • WWW.HUSSMANN.COM

Frame Heater

Terminal Block

Door Heater Harness

Typical Low Temperature Frames

Terminal Block

Frame Heater

Typical Medium Temperature Frames

Heater Harnesses

Innovator Door Installation and Service Instruction

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HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. • WWW.HUSSMANN.COM

Two lamp wiring has a red wire from each lamp spliced together and returning to the ballast. Two blue wires and one red wire go to the ballast as a group from each lamp. Note that one lamp goes to top 3 pins, second lamp goes to bottom 3 pins, with a common connection between.

F58 T8 Lamp

P/N 0425683F

HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. • WWW.HUSSMANN.COM

F58 T8 Lamp

Innovator Door Installation and Service Instruction

P/N 0425683F

HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. • WWW.HUSSMANN.COM

Washer,

Flat

Torsion

Assembly

Screw,

Handle

Handle, Standard

Spring,

Top

Hinge Pin

Socket, Top Hinge

Screw,#6x5/8

Oval Head SMB

Bushing,

Top

Hinge Pin

Screw,

Binder Post

Cover,

Wireway

Bushing,

Bottom

Hinge Pin

Socket, Bottom Hinge

Pin, Top Hinge

Clip, SPN 5

Strain Relief

Screw, Socket

Retainer

Screw,

Hold-open

Shoulder

Lamp

Holder,

To p

NOTE: TOP LAMP HOLDER HAS

TWO LEADS, BOTTOM LAMP HOLDER HAS THREE LEADS.

Lamp Holder, Bottom

Screw,

Case End

Shoulder

Lamp

Harness,

Female

Receptacle

(not used with

medium

temperature

or Innovator II)

Closer, Door

Molding,

Joint

Molding,

End

Innovator and Innovator II

Door and Frame

Part Identification Chart

Retainer, Door

Ballast

Heater, Frame Wire

Ballast–One Lamp 1/F58/120v 0430329 BA.4480341 4480341 Ballast–Two Lamp 2/F58/120v 0430330 BA.4480342 4480342 Ballast–Three Lamp 3/F58/120V 0454319 BA.4480601 4480601 Ballast 1-3/F58/105-250V 0424649 BA.0424649 4480110

Bushing–Bottom Hinge Pin 0428547 DO.4550122 4550122 Bushing–Top Hinge Pin 0428548 HH.4550123 4550123

Clip–Mullion Diffuser 0428595 HH.0428595 4550105 Clip–SPN 5 Strain Relief 0432602 TP.4550113 4550113

Closer–Door Lh — Standard 65-inch Door 0428627 HH.4550125 4550125 Closer–Door Rh — Standard 65-inch Door 0428628 HH.4550126 4550126 Closer–Door Lh — RLT 75-inch Door 0454328 HH.4550307 4550307 Closer–Door Rh — RLT 75-inch Door 0454329 HH.4550308 4550308

Cover–Wireway 2 Door Top Lh Black (Bottom Rh) 0428566 TP.0428566 4910108 Cover–Wireway 2 Door Top Lh Gray (Bottom Rh) 0428575 TP.0428575 4910116 Cover–Wireway 2 Door Top Lh 311 Pearl (Bottom Rh) 0442048 TP.0442048 4910275 Cover–Wireway 2 Door Top Rh Black (Bottom Lh) 0428567 TP.0428567 4910109 Cover–Wireway 2 Door Top Rh Gray (Bottom Lh) 0428576 TP.0428576 4910117 Cover–Wireway 2 Door Top Rh 311 Pearl (Bottom Lh) 0442049 TP.0442049 4910276

Cover–Wireway 3 Door Top Lh Black (Bottom Rh) 0428568 TP.0428568 4910110 Cover–Wireway 3 Door Top Lh Gray (Bottom Rh) 0428577 TP.0428577 4910118 Cover–Wireway 3 Door Top Lh 311 Pearl (Bottom Rh) 0442088 TP.0442088 4910277 Cover–Wireway 3 Door Top Rh Black (Bottom Lh) 0428569 TP.0428569 4910111 Cover–Wireway 3 Door Top Rh Gray (Bottom Lh) 0428578 TP.0428578 4910119 Cover–Wireway 3 Door Top Rh 311 Pearl (Bottom Lh) 0442089 TP.0442089 4910278

Cover–Wireway 4 & 5 Door Top Lh Black (Bottom Rh) 0428570 TP.0428570 4910112 Cover–Wireway 4 & 5 Door Top Lh Gray (Bottom Rh) 0428579 TP.0428579 4910120 Cover–Wireway 4 & 5 Door Top Lh 311 Pearl (Bottom Rh) 0442094 TP.0442094 4910279 Cover–Wireway 4 & 5 Door Top Rh Black (Bottom Lh) 0428571 TP.0428571 4910113 Cover–Wireway 4 & 5 Door Top Rh Gray (Bottom Lh) 0428580 TP.0428580 4910121 Cover–Wireway 4 & 5 Door Top Rh 311 Pearl (Bottom Lh) 0442095 TP.0442095 4910280

P/N 0425683F

HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. • WWW.HUSSMANN.COM

Parts List

Description Mfg Aftermarket Service

Part No. Part No. Part No.

Cover–Wireway 5 Door Center Black 0428572 TP.0428572 4910114 Cover–Wireway 5 Door Center Gray 0428581 TP.0428581 4910122 Cover–Wireway 5 Door Center 311 Pearl 0442100 TP.0442100 4910281

Cover–Wireway End Black — Standard 0428565 TP.0428565 4910125 Cover–Wireway End Gray — Standard 0428574 TP.0428574 4910123 Cover–Wireway End 311 Pearl — Standard 0442047 TP.0442047 4910282 Cover–Wireway End Black — RLT 0304949 TP.4978787 4978787 Cover–Wireway End Gray — RLT 0305004 TP.4978788 4978788 Cover–Wireway End 311 Pearl — RLT N/A N/A N/A

Cover–Wireway Mullion Black — Standard 0428564 TP.0428564 4910115 Cover–Wireway Mullion Gray — Standard 0428573 TP.0428573 4910124 Cover–Wireway Mullion 311 Pearl — Standard 0442046 TP.0442046 4910283 Cover–Wireway Mullion Black — RLT 0304948 TP.4978791 4978791 Cover–Wireway Mullion Gray — RLT 0305003 TP.4978792 4978792 Cover–Wireway Mullion 311 Pearl — RLT N/A N/A N/A

Diffuser Assembly–Left 0428592 BU.0428592 4910127 Diffuser Assembly–Mullion 0428594 BU.0428594 4910126 Diffuser Assembly–Right 0428593 BU.0428593 4910128

Door–Innovator Med Temp Black Lh 0425617 DO.0425617 4980180 Door–Innovator Med Temp Black Rh 0425618 DO.0425618 4980102 Door–Innovator Med Temp Gray Lh 0425619 DO.0425619 4980103 Door–Innovator Med Temp Gray Rh 0425620 DO.0425620 4980104 Door–Innovator Med Temp 311 Pearl Lh N/A N/A N/A Door–Innovator Med Temp 311 Pearl Rh N/A N/A N/A

Door–Innovator Low Temp Black Lh — Standard 0415937 DO.4980105 4980105 Door–Innovator Low Temp Black Rh — Standard 0415938 DO.0415938 4980176 Door–Innovator Low Temp Gray Lh — Standard 0415947 DO.0415947 4980179 Door–Innovator Low Temp Gray Rh — Standard 0415948 DO.0415948 4980108 Door–Innovator Low Temp 311 Pearl Lh — Standard 0441633 DO.0441633 4980332 Door–Innovator Low Temp 311 Pearl Rh — Standard 0441634 DO.0441634 4980333

Innovator Door Installation and Service Instruction

P/N 0425683F

HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. • WWW.HUSSMANN.COM

Parts List (Continued)

Description Mfg Aftermarket Service

Part No. Part No. Part No.

Door–Innovator Low Temp Black Lh — RLT 0456167 DO.4981150 4981150 Door–Innovator Low Temp Black Rh — RLT 0445379 DO.4980999 4980999 Door–Innovator Low Temp Gray Lh — RLT 0445382 DO.4980978 4980978 Door–Innovator Low Temp Gray Rh — RLT 0445383 DO.4981000 4981000 Door–Innovator Low Temp 311 Pearl Lh — RLT N/A N/A N/A Door–Innovator Low Temp 311 Pearl Rh — RLT N/A N/A N/A

Door–Innovator II Black Lh 0440469 DO.0440469 4980109 Door–Innovator II Black Rh 0440470 DO.0440470 4980110 Door–Innovator II Gray Lh 0440471 DO.0440471 4980111 Door–Innovator II Gray Rh 0440472 DO.0440472 4980112 Door–Innovator II 311 Pearl Lh 0441635 DO.0441635 4980334 Door–Innovator II 311 Pearl Rh 0441636 DO.0441636 4980335

Note: Innovator II Doors are not available for RLT

Door–Innovator No*Fog Black Lh — Standard 0458381 DO.4982571 4982571 Door–Innovator No*Fog Black Rh — Standard 0458382 DO.4982572 4982572 Door–Innovator No*Fog Gray Lh — Standard 0458455 DO.4982574 4982574 Door–Innovator No*Fog Gray Rh — Standard 0458456 DO.4978782 4978782

Door–Innovator No*Fog Black Lh — RLT 0461549 DO.4982578 4982578 Door–Innovator No*Fog Black Rh — RLT 0461550 DO.4978783 4978783 Door–Innovator No*Fog Gray Lh — RLT 0461551 DO.4978784 4978784 Door–Innovator No*Fog Gray Rh — RLT 0461552 DO.4978785 4978785

Door–Innovator II No*Fog Black Lh — Standard 0458383 DO.4982573 4982573 Door–Innovator II No*Fog Black Rh — Standard 0458384 DO.4978028 4978028 Door–Innovator II No*Fog Gray Lh — Standard 0458457 DO.4987587 4987587 Door–Innovator II No*Fog Gray Rh — Standard 0458458 DO.4978786 4978786

Filler–Diffuser Lh 0421028 TP.0421028 4910129 Filler–Diffuser Mullion 0421030 TP.4914216 4914216 Filler–Diffuser Rh 0421029 TP.4914291 4914291

P/N 0425683F

HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. • WWW.HUSSMANN.COM

Parts List

(Continued)

Description Mfg Aftermarket Service

Part No. Part No. Part No.

Innovator Door Installation and Service Instruction

P/N 0425683F

HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. • WWW.HUSSMANN.COM

Parts List

(Concluded)

Description Mfg Aftermarket Service

Part No. Part No. Part No.

Gasket–Black Magnetic — Standard 0428562 GA.4330101 4330101 Gasket–Gray Magnetic — Standard 0428563 GA.4330102 4330102 Gasket–Black Magnetic — RLT 0461957 GA.4330208 4330208 Gasket–Gray Magnetic — RLT 0461958 GA.4330207 4330207

Handle–Standard Black Door 0428559 HH.0428559 4910106 Handle–Standard Gray Door 0428561 HH.4910107 4910107 Handle–Standard 311 Pearl Door 0441686 HH.4914279 4914279

Harness–Ballast Supply 2 Door 0430293 ES.0430293 4440112 Harness–Ballast Supply 3 Door 0430294 ES.0430294 4440113 Harness–Ballast Supply 4 Door 0430295 ES.0430295 4440114 Harness–Ballast Supply 5 Door 0430296 ES.0430296 4440115

Harness–Door Heater 2 Door 0432596 ES.0432596 4440108 Harness–Door Heater 3 Door 0432597 ES.0432597 4440109 Harness–Door Heater 4 Door 0432598 ES.0432598 4440110 Harness–Door Heater 5 Door 0432599 ES.0432599 4440111

Harness–Female Receptacle Black 0432600 ES.0432600 4440104 Harness–Female Receptacle Gray 0432601 ES.0432601 4440105 Harness–Female Receptacle 311 Pearl N/A N/A N/A

Harness–Opposite Swing Black 0432612 ES.0432612 4440106 Harness–Opposite Swing Gray 0432613 ES.0432613 4440107 Harness–Opposite Swing 311 Pearl N/A N/A N/A

Heater–Frame Wire 2 Door Innovator Low Temp — Standard 0428601 HE.4480101 4480101 Heater–Frame Wire 3 Door Innovator Low Temp — Standard 0428602 HE.4480102 4480102 Heater–Frame Wire 4 Door Innovator Low Temp — Standard 0428603 HE.4480103 4480103 Heater–Frame Wire 5 Door Innovator Low Temp — Standard 0428604 HE.4480104 4480104

Heater–Frame Wire 2 Door Innovator — RLT 0458438 HE.4850651 4850651 Heater–Frame Wire 3 Door Innovator — RLT 0458439 HE.4850610 4850610 Heater–Frame Wire 4 Door Innovator — RLT 0458440 HE.4850652 4850652 Heater–Frame Wire 5 Door Innovator — RLT 0458441 HE.4850611 4850611

P/N 0425683F

HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. • WWW.HUSSMANN.COM

Parts List

(Continued)

Description Mfg Aftermarket Service

Part No. Part No. Part No.

Heater–Frame Wire 2 Door Innovator II & Med Temp 0440150 HA.440150 4480113 Heater–Frame Wire 3 Door Innovator II & Med Temp 0440151 HA.440151 4480114 Heater–Frame Wire 4 Door Innovator II & Med Temp 0440152 HA.440152 4480115 Heater–Frame Wire 5 Door Innovator II & Med Temp 0440153 HA.0440153 4480116

Lamp–Fluorescent F58/T8 4100K, Standard 0428614 BU.4480339 4480339 Lamp–Fluorescent F58/T8 3500K, 0425687 BU.0425687 4480340 Lamp–Fluorescent F58/T8 3500K, GE 0425694 BU.0425694 4480105

lamp-holder–Bottom 0428582 BU.4440116 4440116 lamp-holder–Top 0428583 BU.4440117 4440117

Molding–End Black — Standard 0425607 TP.0425607 4980336 Molding–End Gray — Standard 0425609 TP.0425609 4980337 Molding–End 311 Pearl — Standard 0442338 TP.0442338 4980338 Molding–End Black — RLT 0456200 TP.4987550 4987550 Molding–End Gray — RLT 0456201 TP.4912879 4912879 Molding–End 311 Pearl — RLT N/A N/A N/A

Molding–Joint Black — Standard 0425608 TP.0425608 4980340 Molding–Joint Gray — Standard 0425610 TP.0425610 4980341 Molding–Joint 311 Pearl — Standard 0442337 TP.0442337 4980339 Molding–Joint Black — RLT 0456200 TP.4987550 4987550 Molding–Joint Gray — RLT 0456201 TP.4912879 4912879 Molding–Joint 311 Pearl — RLT N/A N/A N/A

Pin–Top Hinge 0428546 HH.4550121 4550121

Plug – 1/4 Button Black 0428597 HH.0428597 4550115 Plug – 1/4 Button Gray 0428599 HH.0428599 4550117 Plug – 1/4 Button 311 Pearl 0441687 TP.0441687 4910285 Plug – 3/4 Button Black 0428596 HH.0428596 4550116 Plug – 3/4 Button Gray 0428598 HH.0428598 4550118 Plug – 3/4 Button 311 Pearl 0442937 TP.4987257 4987257

Retainer–Door Black 0458446 TP.4913201 4913201 Retainer–Door Silver 0458447 TP.4978039 4978039

Screw–Handle 0428558 XX.0428558 4550108

Screw–Harness 0428652 BA.4480897 4480897

Screw–Hold-open Shoulder Black 0442731 DO.4550301 4550301 Screw–Hold-open Shoulder Silver 0442732 DO.4550303 4550303

Screw–Case End Shoulder Black 0428616 XX.0428616 4550128 Screw–Case End Shoulder Silver 0428617 XX.0428617 4550129

Screw–Socket Retainer Black 0430364 XX.0430364 4550111 Screw–Socket Retainer Silver 0430365 XX.0430365 4550112

Screw–Oval Head Sheet Metal 0425647 XX.0425647 4550107

Shield–Lamp 0428600 BU.0428600 4550106

Socket–Bottom Hinge Black 0428586 HH.4550104 4550104 Socket–Bottom Hinge Silver 0428590 HH.4550102 4550102

Socket–Top Hinge Black 0428585 HH.4550101 4550101 Socket–Top Hinge Silver 0428589 HH.4550103 4550103

Spring–Top Hinge Pin 0428549 HH.4550114 4550114

Switch–Ballast Supply Power 0428613 SW.4440103 4440103

Washer–Flat Torsion Assembly 0428629 XX.0428629 4550124

Innovator Door Installation and Service Instruction

P/N 0425683F

HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. • WWW.HUSSMANN.COM

Parts List

(Continued)

Description Mfg Aftermarket Service

Part No. Part No. Part No.

APPENDIX A – REPLACEMENT BALLAST WIRING

The diagrams below may be of assistance when changing from one ballast type to another. All

wiring must be done in accordance with NEC and local codes.

P/N 0425683F

HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. • WWW.HUSSMANN.COM

Please note that line side is on top

Black

Single lamp wiring same as old.

White

Red

Blue

Two lamp wiring has a red wire from each lamp spliced together. Two blues and one red go to the ballast as a group.

Black

White

Blue

Red

Blue

Red

HUSSMANN / SYL - QT 2X54/120PHC P/N 0425671

Blue

Red

HUSSMANN / Jamicon 2/F58/120V P/N 0430330

Note that one lamp goes to top 3 pins other lamp to bottom 3 pins with a common connection between them.

Please note: Neutral on top Power / Line middle Ground bottom

Blue

Red

Two lamp wiring has a red wire from each lamp spliced together and returning to the ballast. Two blues and one red go to the ballast as a group from each lamp.

To obtain warranty information

or other support, contact your

Hussmann representative.

Please include the model and

serial number of the product.

Hussmann Corporation, Corporate Headquarters: Bridgeton, Missouri, U.S.A. 63044-2483 01 July 2005

hussman INNOVATOR, INNOVATOR II User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

GENERAL

ALWAYS*CLEAR™GLASS

SHIPPING DAMAGE

NEW INSTALLATIONS

ADJUSTING CLOSING TORQUE

ADJUSTING DOOR SAG

CONDITIONING GASKETS

REPLACING DOORS

REPLACING DOOR HINGE SPRING

REPLACING MAGNETIC GASKET

RESTORING GASKET SEAL

DOOR HANDLE REPLACEMENT

FRAME HEATER REPLACEMENT

LAMP (CENTER MULLION) REPLACEMENT

LAMP (END MULLION ) REPLACEMENT

BALLAST REPLACEMENT

Heater Harnesses

Part Identification Chart

Parts List