hussman DBRP 01, DBP User Manual

Manual

Installation

& Operation

REV.0210

/Chino

DBP, DBRP 01,03

ISLAND PRODUCE

DBP, DBRP 01,03

ISLAND PRODUCE

P/N IGIP-DBP, DBRP 01,03-0210

INST ALLA TION & OP ERATION GUIDE

Tab le Of Contents

IGIP-DBP, DBRP 01,03-0210

General Instructions

THIS BOOKLET CONTAINS INFORMATION ON:

General Instructions................................................. 2

Cut & Plan Views....................................................... 3

Installation ................................................................. 4

Leveling................................................................................................................ 4

Splash Guard ....................................................................................................... 5

Plumbing.................................................................... 6

Waste Outlet And P-trap.................................................................................... 6

Refrigeration ............................................................. 7

T-stat Location..................................................................................................... 7

Electrical .................................................................... 8

Wiring Color Code............................................................................................... 8

Ashrae Color Code............................................................................................... 8

User Information ...................................................... 9

Stocking................................................................................................................ 9

Case Cleaning....................................................................................................... 9

Maintenance .............................................................. 10

Electrical Precautions.......................................................................................... 10

Replacing Fluorescent Lamps.............................................................................. 10

Tips & Troubleshooting ....................................................................................... 10

Electrical And Refrigeration Specifications............ 11

Electrical Schematics ............................................... 12

Appendices ................................................................ 13

Appendix A. – Temperature Guidelines.............................................................. 13

Appendix B. – Application Recommendations ................................................... 13

Appendix C. – Field Recommendations -.......................................................... 13

Appendix D. – Recommendations To User -..................................................... 14

DBP, DBRP 01,03 Island Produce Cases

SHIPPING DAMAGE

All equipment should be thoroughly examined for ship­ping damage before and during unloading.
This equipment has been carefully inspected at our fac­tory and the carrier has assumed responsibility for safe
arrival. If damaged, either a pparent or concealed, claim must
be made to the carrier.

APPARENT LOSS OR DAMAGE

If there is an obvious loss or damage, it must be noted on
the freight bill or express r eceipt and signed by the carrier’ s
agent; otherwise, carrier may refuse claim. The carrier will
supply necessary claim forms.

CONCEALED LOSS OR DAMAGE

When loss or damage is not apparent until after equipment
is uncrated, a claim for concealed damage is made. Make

request in writing to carrier for inspection within 15 da ys,
and retain all packaging. The carrier will supply inspection
report and required claim forms.

SHORTAGES

Check your shipment for any possible shortages of mate­rial. If a shortage should exist and is found to be the re­sponsibility of Hussmann Chino, notify Hussmann Chino. If
such a shortage involves the carrier, notify the carrier imme-
diately, and request an inspection. Hussmann Chino will
acknowledge shortages within ten days from receipt of
equipment.

HUSSMANN CHINO PRODUCT CONTROL

The serial number and shipping date of all equipment has
been recorded in Hussmann’s files for warranty and re­placement part purposes. All correspondence pertaining
to warranty or parts ordering must include the serial num­ber of each piece of equipment involved, in order to pro­vide the customer with the correct parts.

Keep this booklet with the case at all times for future reference.

/Chino

A publication of
Hussmann® Chino
13770 Ramona A ven ue • Chino, California 91710
[phone] FAX
[phone]
[phone]

The Hussmann warranty is printed on the back

of this guide.

2

Rev.0210

14

1

/4"

4"

26

1

/

8

"

20

1

/

8

"

5'-10

1

/8"

41

5

/8"

DBRP

Straight Section

Scale = 1/4"

Straight

Racks

14

1

/4"

4"

9"

7

3

/8"

Optional

Step Racks

30"

"

4

/4"

/

1

35

"

8

/

1

26

3

15

/4"15

38
70

1

/2"

1

/4"

Optional

Base Display

11"

3

DBP-03

Standard Section

Produce

Scale = 3/8"

Variable

Ref.

Drain

Elec.

40"

Mech.

stub-up

area

24" X 24"

24"

Cut & Plan Views

70

1

/

4

"

1

30"

"

8

/

1

26

Optional

Base Display

DBRP-03

Shown with Optional

Ref. High Center Divider and

Refrigerated Lighted Shelves

Scale = 3/8”

Optional Ref. High

Center Divider

and Ref. Lighted

Shelves

"

6

6"

C

L

DBRP-03

1

/2"

Plan View

Scale = 1/4"

8'-1"

10'-6

DBRP

Crown Section

Scale = 1/4"

3

'

-

3

"

Center Display

9"

3

/4"

C

L

6"

Stub-up

24" X 24”

DBP LINEUP

Modular Example

Scale = 1/8"

4"

Mech.

Area

Optional

Step Racks

3

7

/8"

7

14

/8"

18"

Optional

Step Racks

/8"

1

/8"20

1

26

15

7

Straight

Racks

4"

/8"

1

6'-11

/2"15

1

/8"

9'-4

9"

4"

3

7

/8"

7

/8"

DBRP

Octagon Section

Scale = 1/4"

18"

Mech.

stub-up

area

24"

X

24"

18"

"

4

/

3

10'-6

3

3

8'-7

/4"

NOTE: Mechanical Stub-Up Areas will vary with size of case

"

8

Straight

/

1

Racks

20
"

8

/

1

26

4"

7

/8"

14

3'-10

3'-3"

"

2

/

1

5’-9

Crown

IGIP-DBP, DBRP 01,03-0210

Cut & Plan Views

"

8

Straight

/

1

Racks

20
"

8

/

1

26

4"

7

/8"

14

8'-1"

10'-6

3

/4"

DBRP

Crown Section

Scale = 1/4"

1

3'-10

/2"

3'-3"

"

2

/

1

5’-9

9"

4"

3

'

-

3

Optional

Step Racks

3

7

/8"

7

14

/8"

"

Center Display

C

L

6"

Mech.

Stub-up

Area

24" X 24”

18"

/8"

1

/8"20

1

26

15

7

/8"

Straight

Racks

4"

Octagon Section

18"

Mech.

stub-up

area

24"

X

24"

1

6'-11

/2"15

1

/8"

9'-4

DBRP

Scale = 1/4"

"

4

18"

/

3

10'-6

9"

Optional

Step Racks

4"

7

7

3

/8"

/8"

DBP LINEUP

Modular Example

Crown

Scale = 1/8"

8'-7

3

/4"

"

8

/

3

1

-

'

0

1

DBRP-OCTAGON

e

R

f.

c

le

E

ra

in

D

Plan View

Scale = 1/4"

.

"

8

/

1

ra

in

D

9'-4

Installation

LOCATION

The refrigerated merchandisers have been designed for
use only in air conditioned stores where temperatur e and
humidity are maintained at or below 75°F and 55% rela­tive humidity . DO NO T allow air conditioning, electric fans,
ovens, open doors or windows (etc.) to create air cur­rents around the merchandiser, as this will impair its cor­rect operation.
Product temperature should always be maintained at a
constant and proper temperature. This means that from
the time the product is received, through storage, prepa­ration and display, the temperature of the product must

1

3'-10

/2"

"

3

-

'

3

3

'-

3

"

5'-9

1

/

2

"

Crown

DOUBLE DOG PLAN

Modular Example

Scale = 1/8"

8'-7

3

/4"

be controlled to maximize life of the pr oduct.

UNCRA TING THE ST AND

Place the fixture as close to its permanent position as
possible. Remove the top of the crate. Detach the walls
from each other and remove from the skid. Unbolt the
case from the skid. The fixture can now be lifted off the
crate skid. Lift only at base of stand!

EXTERIOR LOADING

These models have not been structurally designed to sup-
port excessive external loading. Do not walk on their
tops; This could cause serious personal injury and dam­age to the fixture.

10'-6

3

/

4

"

4

Rev.0210

BOLT LOCATIONS

SEALANT APPLICATION

Installation (cont.)

SETTING AND JOINING

The sectional construction of these models enable them
to be joined in line to give the effect of one continuous
display. A joint trim kit is supplied with each joint.

LEVELING

IMPORTANT! IT IS IMPERATIVE THAT
CASES BE LEVELED FROM FRONT TO
BACK AND SIDE TO SIDE PRIOR TO JOIN­ING. A LEVEL CASE IS NECESSARY TO IN­SURE PROPER OPERATION, WATER
DRAINAGE, GLASS ALIGNMENT, AND OP­ERATION OF THE HINGES SUPPORTING
THE GLASS. LEVELING THE CASE COR­RECTL Y WILL SOLVE MOST HINGE OPERA­TION PROBLEMS.

NOTE: A. To avoid removing concrete flooring, begin lineup

leveling from the highest point of the store floor.
B. When wedges are involved in a lineup, set them first.

All cases were leveled and joined prior to shipment to
insure the closest possible fit when cases are joined in the
field. When joining, use a carpenters level and shim legs
accordingly. Case must be raised correctly, under legs
where support is best, to prevent damage to case.

1. Check level of floor wher e cases are to be set.
Determine the highest point of the floor; cases will
be set off this point.

2. Set first case, and adjust legs over the highest part of
the floor so that case is level. Prevent damage – case
must be raised under leg or by use of 2x6 or 2x4 leg
brace. Remove side and back leg braces after case is
set.

3. Set second case as close as possible to the first case,
and level case to the first using the instructions in
step one.

4. Apply masking tape 1/8" in from end of case on
inside and outside rear mullion on both cases to be
joined.

5. Apply liberal bead of case joint sealant (butyl) to
dotted area shown in (Fig.2, #1) of first case. Apply
heavy amount to cov er entire shaded area.

DO NO T USE PERMAGUM!

6. Slide second case up to first case snugly . Then lev el
second case to the first case so glass front, bumper
and top are flush.

7. Apply bead of silicone to side of either half of case (if
case is built in two pieces). Also apply silicone to
seam between overhead light tubes.

8. Slide second half up to first case snugly . To compress
silicone at joint, use two J urgenson wood clamps to
pull the inside of the bulkheads together . Make sure
case is level from fr ont to back and side to side at
joint. DO NO T USE BOLTS T O DRA W CASES UP
TIGHT! DAMA GE MAY OCCUR!6. Make sur e cases
are tight and bolted together in all locations (see
diagram next page). Remov e clamps. Cleanup excess
silicone.

9. There ma y be an interlock system built into the tower ,
depending on the height of it. Joining in volves a
number of bolts, again dependent on the height.

10.Attach joint trim pieces, that will hide the loose joint
where the case halves come together.

11.Connect case to field electrical, refrigeration, and
pipe to floor sink.

12. Install body cov ers.

13. Attach cart bumper, if applicable.

SPLASH GUARD

After cases have been leveled and joined, and refrigera­tion, electrical, and wasted piping work completed, install
the splashguards. Fasten along the top edge, or center, with
#10 X 3/3" sheet metal screws.

DO NOT SEAL JOINT TRIM TO FLOOR!

It is the contractor’s responsibility to install

case(s) according to local construction and

health codes.

5

Plumbing

WASTE OUTLET AND P-TRAP

The waste outlet is located off the center of the case on
one side allowing drip piping to be run lengthwise under
the fixture.
A 1-1/2" P-trap and threaded adapter are supplied with
each fixture. The P-trap must be installed to prevent air
leakage and insect entrance into the fixture.

NOTE: PVC-DWV solvent cement is recommended.

Follow the manufacturer’s instructions.

ACCESS PANELS

All electrical and drain access panels are clearly labeled
on the deck of the produce stand. The access for con­densing units (in the self contained units) is located on the
side of the stand, at the end. Ends of stand are fitted for
removal, if condensing unit has to be taken out.

INSTALLING CONDENSATE DRAIN

Poorly or improperly installed condensate drains can se­riously interfere with the operation of this refrigerator,
and result in costly maintenance and pr oduct losses. Please
follow the recommendations listed below when installing
condensate drains to insure a proper installation:

1. Never use pipe for condensate drains smaller than
the nominal diameter of the pipe or P-trap supplied
with the case.

2. When connecting condensate drains, the P-trap
must be used as part of the condensate drain to
prevent air leakage or insect entrance. Store plumb­ing system floor drains should be at least 14" off the
center of the case to allow use of the P-trap pipe
section. Nev er use two water seals in series in any

IGIP-DBP, DBRP 01,03-0210

one line. Double P-traps in series will cause a lock
and prevent draining.

3. Always pr ovide as much down hill slope (“fall”) as
possible; 1/8" per foot is the pr eferred minimum.
PVC pipe, when used, must be supported to main­tain the 1/8" pitch and to prevent warping.

4. Avoid long runs of condensate drains. Long runs
make it impossible to pro vide the “fall” necessary for
good drainage.

5. Provide a suitable air break betw een the flood rim of
the floor drain and outlet of condensate drain. 1" is
ideal.

6. Prevent condensate drains fr om freezing:

a. Do not install condensate drains in contact with

non-insulated suction lines. Suction lines should be
insulated with a nonabsorbent insulation material
such as Armstrong’s Armaflex.

b. Where condensate drains ar e located in dead air

spaces (between refrigerators or betw een a
refrigerator and a wall), provide means to pr event
freezing. The water seal should be insulated to
prevent condensation.

HOSE REEL

If an optional hose reel is ordered, it will be installed at the
factory. The water supply valve is located next to the access
panel. Connect the water supply to the valve.

SPRAY HOSE

If an optional quick-disconnect spray hose is ordered, a
pressure regulating valve should be installed. If the water
pressure exceeds 45 PSI, the valve should be set for 30 to 35
PSI outlet pressure.

6