Manual
Installation
& Operation
REV.0210
/Chino
DBP, DBRP 01,03
ISLAND PRODUCE
DBP, DBRP 01,03
ISLAND PRODUCE
P/N IGIP-DBP, DBRP 01,03-0210
INST ALLA TION & OP ERATION GUIDE
Tab le Of Contents
IGIP-DBP, DBRP 01,03-0210
General Instructions
THIS BOOKLET CONTAINS INFORMATION ON:
General Instructions................................................. 2
Cut & Plan Views....................................................... 3
Installation ................................................................. 4
Leveling................................................................................................................ 4
Splash Guard ....................................................................................................... 5
Plumbing.................................................................... 6
Waste Outlet And P-trap.................................................................................... 6
Refrigeration ............................................................. 7
T-stat Location..................................................................................................... 7
Electrical .................................................................... 8
Wiring Color Code............................................................................................... 8
Ashrae Color Code............................................................................................... 8
User Information ...................................................... 9
Stocking................................................................................................................ 9
Case Cleaning....................................................................................................... 9
Maintenance .............................................................. 10
Electrical Precautions.......................................................................................... 10
Replacing Fluorescent Lamps.............................................................................. 10
Tips & Troubleshooting ....................................................................................... 10
Electrical And Refrigeration Specifications............ 11
Electrical Schematics ............................................... 12
Appendices ................................................................ 13
Appendix A. – Temperature Guidelines.............................................................. 13
Appendix B. – Application Recommendations ................................................... 13
Appendix C. – Field Recommendations -.......................................................... 13
Appendix D. – Recommendations To User -..................................................... 14
DBP, DBRP 01,03 Island Produce Cases
SHIPPING DAMAGE
All equipment should be thoroughly examined for shipping damage before and during unloading.
This equipment has been carefully inspected at our factory and the carrier has assumed responsibility for safe
arrival. If damaged, either a pparent or concealed, claim must
be made to the carrier.
APPARENT LOSS OR DAMAGE
If there is an obvious loss or damage, it must be noted on
the freight bill or express r eceipt and signed by the carrier’ s
agent; otherwise, carrier may refuse claim. The carrier will
supply necessary claim forms.
CONCEALED LOSS OR DAMAGE
When loss or damage is not apparent until after equipment
is uncrated, a claim for concealed damage is made. Make
request in writing to carrier for inspection within 15 da ys,
and retain all packaging. The carrier will supply inspection
report and required claim forms.
SHORTAGES
Check your shipment for any possible shortages of material. If a shortage should exist and is found to be the responsibility of Hussmann Chino, notify Hussmann Chino. If
such a shortage involves the carrier, notify the carrier imme-
diately, and request an inspection. Hussmann Chino will
acknowledge shortages within ten days from receipt of
equipment.
HUSSMANN CHINO PRODUCT CONTROL
The serial number and shipping date of all equipment has
been recorded in Hussmann’s files for warranty and replacement part purposes. All correspondence pertaining
to warranty or parts ordering must include the serial number of each piece of equipment involved, in order to provide the customer with the correct parts.
Keep this booklet with the case at all times for future reference.
/Chino
A publication of
Hussmann® Chino
13770 Ramona A ven ue • Chino, California 91710
(909) 628-8942 FAX
(909) 590-4910
(800) 395-9229
The Hussmann warranty is printed on the back
of this guide.
2
Rev.0210
14
1
/4"
4"
26
1
/
8
"
20
1
/
8
"
5'-10
1
/8"
41
5
/8"
DBRP
Straight Section
Scale = 1/4"
Straight
Racks
14
1
/4"
4"
9"
7
3
/8"
Optional
Step Racks
30"
"
4
/4"
/
1
35
"
8
/
1
26
3
15
/4"15
38
70
1
/2"
1
/4"
Optional
Base Display
11"
3
DBP-03
Standard Section
Produce
Scale = 3/8"
Variable
Ref.
Drain
Elec.
40"
Mech.
stub-up
area
24" X 24"
24"
Cut & Plan Views
70
1
/
4
"
1
30"
"
8
/
1
26
Optional
Base Display
DBRP-03
Shown with Optional
Ref. High Center Divider and
Refrigerated Lighted Shelves
Scale = 3/8”
Optional Ref. High
Center Divider
and Ref. Lighted
Shelves
"
6
6"
C
L
DBRP-03
1
/2"
Plan View
Scale = 1/4"
8'-1"
10'-6
DBRP
Crown Section
Scale = 1/4"
3
'
-
3
"
Center Display
9"
3
/4"
C
L
6"
Stub-up
24" X 24”
DBP LINEUP
Modular Example
Scale = 1/8"
4"
Mech.
Area
Optional
Step Racks
3
7
/8"
7
14
/8"
18"
Optional
Step Racks
/8"
1
/8"20
1
26
15
7
Straight
Racks
4"
/8"
1
6'-11
/2"15
1
/8"
9'-4
9"
4"
3
7
/8"
7
/8"
DBRP
Octagon Section
Scale = 1/4"
18"
Mech.
stub-up
area
24"
X
24"
18"
"
4
/
3
10'-6
3
3
8'-7
/4"
NOTE: Mechanical Stub-Up Areas will vary with size of case
"
8
Straight
/
1
Racks
20
"
8
/
1
26
4"
7
/8"
14
3'-10
3'-3"
"
2
/
1
5’-9
Crown
IGIP-DBP, DBRP 01,03-0210
Cut & Plan Views
"
8
Straight
/
1
Racks
20
"
8
/
1
26
4"
7
/8"
14
8'-1"
10'-6
3
/4"
DBRP
Crown Section
Scale = 1/4"
1
3'-10
/2"
3'-3"
"
2
/
1
5’-9
9"
4"
3
'
-
3
Optional
Step Racks
3
7
/8"
7
14
/8"
"
Center Display
C
L
6"
Mech.
Stub-up
Area
24" X 24”
18"
/8"
1
/8"20
1
26
15
7
/8"
Straight
Racks
4"
Octagon Section
18"
Mech.
stub-up
area
24"
X
24"
1
6'-11
/2"15
1
/8"
9'-4
DBRP
Scale = 1/4"
"
4
18"
/
3
10'-6
9"
Optional
Step Racks
4"
7
7
3
/8"
/8"
DBP LINEUP
Modular Example
Crown
Scale = 1/8"
8'-7
3
/4"
"
8
/
3
1
-
'
0
1
DBRP-OCTAGON
e
R
f.
c
le
E
ra
in
D
Plan View
Scale = 1/4"
.
"
8
/
1
ra
in
D
9'-4
Installation
LOCATION
The refrigerated merchandisers have been designed for
use only in air conditioned stores where temperatur e and
humidity are maintained at or below 75°F and 55% relative humidity . DO NO T allow air conditioning, electric fans,
ovens, open doors or windows (etc.) to create air currents around the merchandiser, as this will impair its correct operation.
Product temperature should always be maintained at a
constant and proper temperature. This means that from
the time the product is received, through storage, preparation and display, the temperature of the product must
1
3'-10
/2"
"
3
-
'
3
3
'-
3
"
5'-9
1
/
2
"
Crown
DOUBLE DOG PLAN
Modular Example
Scale = 1/8"
8'-7
3
/4"
be controlled to maximize life of the pr oduct.
UNCRA TING THE ST AND
Place the fixture as close to its permanent position as
possible. Remove the top of the crate. Detach the walls
from each other and remove from the skid. Unbolt the
case from the skid. The fixture can now be lifted off the
crate skid. Lift only at base of stand!
EXTERIOR LOADING
These models have not been structurally designed to sup-
port excessive external loading. Do not walk on their
tops; This could cause serious personal injury and damage to the fixture.
10'-6
3
/
4
"
4
Rev.0210
BOLT LOCATIONS
SEALANT APPLICATION
Installation (cont.)
SETTING AND JOINING
The sectional construction of these models enable them
to be joined in line to give the effect of one continuous
display. A joint trim kit is supplied with each joint.
LEVELING
IMPORTANT! IT IS IMPERATIVE THAT
CASES BE LEVELED FROM FRONT TO
BACK AND SIDE TO SIDE PRIOR TO JOINING. A LEVEL CASE IS NECESSARY TO INSURE PROPER OPERATION, WATER
DRAINAGE, GLASS ALIGNMENT, AND OPERATION OF THE HINGES SUPPORTING
THE GLASS. LEVELING THE CASE CORRECTL Y WILL SOLVE MOST HINGE OPERATION PROBLEMS.
NOTE: A. To avoid removing concrete flooring, begin lineup
leveling from the highest point of the store floor.
B. When wedges are involved in a lineup, set them first.
All cases were leveled and joined prior to shipment to
insure the closest possible fit when cases are joined in the
field. When joining, use a carpenters level and shim legs
accordingly. Case must be raised correctly, under legs
where support is best, to prevent damage to case.
1. Check level of floor wher e cases are to be set.
Determine the highest point of the floor; cases will
be set off this point.
2. Set first case, and adjust legs over the highest part of
the floor so that case is level. Prevent damage – case
must be raised under leg or by use of 2x6 or 2x4 leg
brace. Remove side and back leg braces after case is
set.
3. Set second case as close as possible to the first case,
and level case to the first using the instructions in
step one.
4. Apply masking tape 1/8" in from end of case on
inside and outside rear mullion on both cases to be
joined.
5. Apply liberal bead of case joint sealant (butyl) to
dotted area shown in (Fig.2, #1) of first case. Apply
heavy amount to cov er entire shaded area.
DO NO T USE PERMAGUM!
6. Slide second case up to first case snugly . Then lev el
second case to the first case so glass front, bumper
and top are flush.
7. Apply bead of silicone to side of either half of case (if
case is built in two pieces). Also apply silicone to
seam between overhead light tubes.
8. Slide second half up to first case snugly . To compress
silicone at joint, use two J urgenson wood clamps to
pull the inside of the bulkheads together . Make sure
case is level from fr ont to back and side to side at
joint. DO NO T USE BOLTS T O DRA W CASES UP
TIGHT! DAMA GE MAY OCCUR!6. Make sur e cases
are tight and bolted together in all locations (see
diagram next page). Remov e clamps. Cleanup excess
silicone.
9. There ma y be an interlock system built into the tower ,
depending on the height of it. Joining in volves a
number of bolts, again dependent on the height.
10.Attach joint trim pieces, that will hide the loose joint
where the case halves come together.
11.Connect case to field electrical, refrigeration, and
pipe to floor sink.
12. Install body cov ers.
13. Attach cart bumper, if applicable.
SPLASH GUARD
After cases have been leveled and joined, and refrigeration, electrical, and wasted piping work completed, install
the splashguards. Fasten along the top edge, or center, with
#10 X 3/3" sheet metal screws.
DO NOT SEAL JOINT TRIM TO FLOOR!
It is the contractor’s responsibility to install
case(s) according to local construction and
health codes.
5
Plumbing
WASTE OUTLET AND P-TRAP
The waste outlet is located off the center of the case on
one side allowing drip piping to be run lengthwise under
the fixture.
A 1-1/2" P-trap and threaded adapter are supplied with
each fixture. The P-trap must be installed to prevent air
leakage and insect entrance into the fixture.
NOTE: PVC-DWV solvent cement is recommended.
Follow the manufacturer’s instructions.
ACCESS PANELS
All electrical and drain access panels are clearly labeled
on the deck of the produce stand. The access for condensing units (in the self contained units) is located on the
side of the stand, at the end. Ends of stand are fitted for
removal, if condensing unit has to be taken out.
INSTALLING CONDENSATE DRAIN
Poorly or improperly installed condensate drains can seriously interfere with the operation of this refrigerator,
and result in costly maintenance and pr oduct losses. Please
follow the recommendations listed below when installing
condensate drains to insure a proper installation:
1. Never use pipe for condensate drains smaller than
the nominal diameter of the pipe or P-trap supplied
with the case.
2. When connecting condensate drains, the P-trap
must be used as part of the condensate drain to
prevent air leakage or insect entrance. Store plumbing system floor drains should be at least 14" off the
center of the case to allow use of the P-trap pipe
section. Nev er use two water seals in series in any
IGIP-DBP, DBRP 01,03-0210
one line. Double P-traps in series will cause a lock
and prevent draining.
3. Always pr ovide as much down hill slope (“fall”) as
possible; 1/8" per foot is the pr eferred minimum.
PVC pipe, when used, must be supported to maintain the 1/8" pitch and to prevent warping.
4. Avoid long runs of condensate drains. Long runs
make it impossible to pro vide the “fall” necessary for
good drainage.
5. Provide a suitable air break betw een the flood rim of
the floor drain and outlet of condensate drain. 1" is
ideal.
6. Prevent condensate drains fr om freezing:
a. Do not install condensate drains in contact with
non-insulated suction lines. Suction lines should be
insulated with a nonabsorbent insulation material
such as Armstrong’s Armaflex.
b. Where condensate drains ar e located in dead air
spaces (between refrigerators or betw een a
refrigerator and a wall), provide means to pr event
freezing. The water seal should be insulated to
prevent condensation.
HOSE REEL
If an optional hose reel is ordered, it will be installed at the
factory. The water supply valve is located next to the access
panel. Connect the water supply to the valve.
SPRAY HOSE
If an optional quick-disconnect spray hose is ordered, a
pressure regulating valve should be installed. If the water
pressure exceeds 45 PSI, the valve should be set for 30 to 35
PSI outlet pressure.
6
Rev.0210
Refrigeration
REFRIGERANT TYPE
The standard refrigerant will be R-22 unless otherwise
specified on the customer order. Check the serial plate
on the case for information.
PIPING
The refrigerant line outlets are located under the case.
Locate first the electrical box, the outlets are then on the
same side of the case but at the opposite end. Insulate
suction lines to prevent condensation drippage.
ACCESS PANELS
All electrical and drain access panels are clearly labeled
on the deck of the produce stand. The access for condensing units (in the self contained units) is located on the
side of the stand, at the end. Ends of stand are fitted for
removal, if condensing unit has to be taken out.
REFRIGERATION LINES
LIQUID SUCTION
3/8" O.D. 5/8" O.D.
NOTE: The standard coil is piped at 5/8" (suction); however,
the store tie-in may vary depending on the number of
coils and the draw the case has. Depending on the case
setup, the connecting point in the store may be
5
/8", 7/8", or 11/8". Refer to the particular case you are
hooking up.
Refrigerant lines should be sized as shown on the refrigeration legend furnished by the store.
Install P-traps (oil traps) at the base of all suction line vertical risers.
Pressure drop can rob the system of capacity. To keep the
pressure drop to a minimum, keep refrigerant line run as
short as possible, using the minimum number of elbows.
Where elbows are required, use long radius elbows only.
CONTROL SETTINGS
See the “Case Specs” section of this guidebook for the
appropriate settings for y our merchandiser . Maintain these
parameters to achieve near constant product temperatures. Pr oduct temperature should be measured first thing
in the morning, after having been refrigerated overnight.
For all multiplexing, defrost should be time terminated.
Loadmaster valves are not recommended. Defrost times
should as directed in the Case Specifications section of
this guide. The number of defrosts per day should never
change. The duration of the defrost cycle ma y be adjusted
to meet conditions present at your location.
ACCESS TO TX VALVES & DRAIN LINES
MECHANICAL - Remove product fr om end of case. Remove
product racks. Remo ve refrigeration and drain access panels
(labeled). TX valve (mechanical only) and drain are located
under each access panel at end of the case.
ELECTRONIC - The Electronic Expansion valve master and
slave cylinder(s) are located within the electrical access
panel(s).
ELECTRONIC EXPANSION VALVE (OPTIONAL)
A wide variety of electronic expansion valves and case
controllers can be utilized. Please refer to EEV and controller manufacturers inf ormation sheet. Sensors for electronic expansion valves will be installed on the coil inlet,
coil outlet, and in the discharge air. (Some supermarkets
require a 4th sensor in the return air). Case controllers
will be located in the electrical racewa y or under the case
THERMOSTATIC EXPANSION VALVE LOCATION
This device is located on the same side as the refrigeration stub. A balanced port expansion valve model is furnished as standard equipment, unless otherwise specified
by customer.
EXP ANSION V AL VE ADJUSTMENT
Expansion valves must be adjusted to fully feed the e vaporator. Before attempting any adjustments, make sure the
evaporator is either clear or very lightly covered with frost,
and that the fixture is within 10°F of its expected operating temperature.
MEASURING THE OPERATING SUPERHEAT
1. Determine the suction pressure with an accurate
pressure gauge at the e vaporator outlet.
2. From a refrigerant pr essure temperature chart,
determine the saturation temperature at the
observed suction pressure.
3. Measure the temperature of the suction gas at the
thermostatic remote bulb location.
4. Subtract the saturation temperature obtained in step
No. 2 fr om the temperature measured in step No. 3.
3. The difference is superheat.
5. Set the superheat for 5°F - 7°F.
T-STAT LOCATION
T-Stats are located under access panels on the end of the
case.
7
Electrical
5
3
0
0
4
5
WIRING COLOR CODE
GREEN GROUND
PURPLE ANTI-SWEAT
ORANGE LIGHTS
YELLOW RECEPTACLE
RED / BLACK T-STAT /SOLENOID230V
BLACK / WHITE T-STAT / S O L E N O I D 115V
BROWN FAN MOTORS
CASE MUST BE GROUNDED
NOTE: Refer to label affixed to case to determine the actual
configuration as checked in the “TYPE INSTALLED” boxes.
ELECTRICAL CIRCUIT IDENTIFICATION
Standard lighting for all models will be full length fluorescent lamps located within the case at the top.
The switch controlling the lights, the plug provided for
digital scale, and the thermometer ar e located at the r ear
of the case mullion.
The receptacle that is provided on the exterior back of
these models is intended for computerized scales with a
five amp maximum load, not for large motors or other
high wattage appliances. It should be wired to a dedicated
circuit.
ELECTRICAL SERVICE RECEPTACLES
(WHEN APPLICABLE)
The receptacles located on the exterior of the merchandiser are intended for scales and lighted displa ys. They
are not intended nor suitable for large motors or other
external appliances.
BEFORE SERVICING
ALWAYS DISCONNECT ELECTRICAL
POWER AT THE MAIN DISCONNECT
WHEN SERVICING OR REPLACING ANY
ELECTRICAL COMPONENT.
This includes (but not limited to) Fans, Heat-
ers, Thermostats, and Lights.
IGIP-DBP, DBRP 01,03-0210
control panel to the merchandisers is r equired for r efrigeration thermostats. Most component amper es are
listed in the “Case Specs” section, but always check the
serial plate.
BALLAST LOCATION
Ballasts are located within the access panel that runs
the length of the rear of the case. Ref er to diagram on
page 6.
WIRING & SERIAL PLATE AMPERAGE
Field Wiring must be sized for component amperes
stamped on the serial plate. Actual ampere draw may be
less than specified. Field wiring from the r efrigeration control panel to the merchandisers is required for refrigeration thermostats. Most component amperes are listed in
the "Case Specs" section, but alwa ys check the serial plate.
ASHRAE COLOR CODE
NOTE: All other manufacturers; no known sensor codes
Case Control Systems
Manufacturer ® > EIL CPC
Location
Coil Inlet
Coil Outlet
Discharge Air
Return Air
Defrost Term.
Liquid Line
SENSOR COLORS
Color
Part#
Color
Part#
Color
Part#
Color
Part#
Color
Part#
Color
Part#
Blue Blue
225-01-1755225-01-325
Red Red
225-01-1757225-01-312
Green Green
225-01-1756225-01-326
Purple Green
225-01-1758225-01-326
White Orange
225-01-0650225-01-325
White Blue
225-01-0650225-01-325
FIELD WIRING & SERIAL PLATE AMPERAGE
Field Wiring must be sized for component amperes
printed on the serial plate. Actual ampere draw may be
less than specified. Field wiring from the refrigeration
8
Rev.0210
User Information
STOCKING
Improper temperature and lighting will cause serious pr oduct loss. Discoloration, dehydration and spoilage can be
controlled with proper use of the equipment and handling
of product. Product temperature should always be maintained at a constant and proper temperature. This means
that from the time the product is received, through storage, preparation and displa y, the temperature of the pr oduct must be controlled to maximize life of the product.
Hussmann cases were not designed to “heat up” or “cool
down” product—but rather to maintain an item’s proper
temperature for maximum shelf life. To achieve the protection required always:
1. Minimize processing time to a void damaging temperature rise to the product. Product should be at
proper temperature.
2. K eep the air in and around the case area fr ee of
foreign gasses and fumes or food will rapidly deteriorate.
3. Maintain the display mer chandisers temperature
controls as outlined in the refrigerator section of
this manual.
4. Do not place any product into these r efrigerators
until all controls ha ve been adjusted and they are
operating at the proper temperature. Allow mer chandiser to operate a minimum of 6 hours before
stocking with any product.
5. When stocking, nev er allow the product to extend
beyond the recommended load limit. Air dis-
charge and return air flue must be unobstructed at all times to pro vide proper refrigeration.
6. There are v ents located at the base of the front of
the glass, just abov e the front rail. These vents supply
a continuous, gentle flow of air acr oss the front glass
which inhibits condensation. Do not place any
signs or other restrictive objects on the fr ont
of the refrigerator that will block these v ents.
7. Avoid the use of supplemental flood or spot lighting.
Display light intensity has been designed for maximum visibility and product life at the factory . The use
of higher output fluorescent lamps (H.O . and V .H.O.),
will shorten the shelf life of the product.
8. Cold coils remove heat and moistur e from the case
and deposit this as frost onto the coil. Thus, a
defrost is requir ed. The only other moisture within
the case is that in the product itself. A single level of
meat will dry out faster than a fully loaded case of 3–
4 levels of meat.
IMPORTANT STEPS
1. Do not set temperature too cold, as this causes
product deh ydration. See Case Specs for Pr oper
Temperature: Settings.
CASE CLEANING
Long life and satisfactory performance of any equipment
are dependent upon the care giv en to it. To insure long life,
proper sanitation and minimum maintenance costs, the
refrigerator should be thoroughly cleaned frequently . SHUT
OFF FAN DURING CLEANING PROCESS. It can be unplugged within the case, or shut off case at the source. The
interior bottom may be cleaned with any domestic soap
or detergent based cleaners. Sanitizing solutions will not
harm the interior bottom, how ever , these solutions should
always be used accor ding to the manufacturer’ s directions.
It is essential to establish and regulate cleaning procedur es.
This will minimize bacteria causing discoloration which
leads to degraded product appearance and significantly
shortening product shelf life.
Soap and hot water are not enough to kill this bacteria. A
sanitizing solution must be included with each cleaning process to eliminate this bacteria.
1. Scrub thoroughly , cleaning all surfaces, with soap and
hot water .
2. Rinse with hot water , but do not flood.
3. Apply the sanitizing solution according to the
manufacturer’ s dir ections.
4. Rinse thoroughly .
5. Dry completely before resuming operation.
CLEANING PRECAUTIONS
WHEN CLEANING:
• DO NOT USE HIGH PRESSURE WATER HOSES
• DO NOT INTRODUCE WATER FASTER THAN WASTE OUTLET CAN DRAIN
• NEVER ON A SELF CONTAINED UNIT WITH AN EVAPORATOR FAN
• NEVER USE A CLEANING OR SANITIZING SOLUTION THAT HAS AN OIL
BASE (these will dissolve the butyl sealants) or an AMMONIA BASE
(this will corrode the copper components of the case)
TO PRESERVE THE ATTRACTIVE FINISH:
• DO USE WATER AND A MILD DETERGENT FOR THE EXTERIOR ONLY
• DO NOT USE ABRASIVES OR STEEL WOOL SCOURING PADS
(these will mar the finish)
9
Maintenance
ELECTRICAL PRECAUTIONS
BEFORE SERVICING – Always disconnect
electrical power at the main disconnect when
servicing or replacing any electrical component
This includes (but not limited to) Fans, Heaters,
Thermostats, and Lights.
REPLACING FLUORESCENT LAMPS
Fluorescent lamps are furnished with a shatterproof protective coating. The same type of lamp with protective
coating must be used if replaced.
This lamp has been treated to resist breakage and must be
replaced with a similarly treated lamp in order to maintain
compliance with NSF Standards. NSF CODE 4.28.1
Contact HUSSMANN Chino for replacement
1-800-395-9229 x 2131
REPLACEMENT LAMP PART LIST
Refrigerated Lamps
Lamp Q150T3/CL J220/230V150W/79
Our Part No. 125-03-1081 125-03-1141
Voltage 120V AC 220 VAC
Rated Life 1500 Hrs 1500 Hrs
Manufacturer General electric Ushio America, Inc.
Our Cost $7.00 $2.55
Telephone 1-800-554-4680 1-800-760-7446
1-800-327-0097
General Electric has many national distribution locations. Call for your closest location.
Ushio America Inc. is located at: 10550 Camden Drive.
IGIP-DBP, DBRP 01,03-0210
Cypress, CA. 90630
T- 5 BULBS
Please note: T-5 lights must be turned off and on after bulb
replacement.
EVAPORATOR FANS
The evaporator fans are located at the center front of
these merchandisers directly beneath the display pans.
Should fans or blades need servicing, always replace f an blades
with the raised embossed side of the blade TOWARD THE
MOTOR.
COPPER COILS
The copper coils used in Hussmann merchandisers may
be repaired in the field. Materials are available from local
refrigeration wholesalers.
Hussmann recommends using #15 Sil-Fos for repairs.
TIPS & TROUBLESHOOTING
Before calling for service, check the follo wing:
1. Check electrical power supply to the equipment for
connection.
2. Check fixture loading. Ov erstocking case will affect
its proper operation.
3. If frost is collecting on fixture and/or pr oduct, check
that Humidity Control is working pr operly , and that
no outside doors or windows are open—allowing
moisture to enter store.
FOR PROMPT SERVICE
When contacting the factory,
be sure to have the Case Model and Serial
Number handy. This information is on a plate
located on the case itself.
10
Rev.0210
Electrical and Refrigeration Specifications
LENGTH
BTU AVG AIR T-STAT/ TYPE & FREQ.
REQ’D EVAP PROD DISC VELOC CUT IN OF NUMBER & E E FANS STD. LOW PRESSURE
PER FT. TMP TMP TMP @FPM SETTINGS COIL OF MOTORS DURATION (OPT.) FANS CONTROL & SETTINGS H.P. VOLTS AMPACITY
TEMPERATURE DISCHG. FAN SIZE DEFROST
ELECTRICAL CIRCUITS
115 V.
SELF CONTAINED UNIT DATA
SELF CONTAINED
DBRP-01
Crown 750 18° 41° 36° 50 to Opt. Forced 8" x 10° 50 min. 1.98 3.6
100 Air (6) (2)
1 point No loads - Connection point only
2 point 750 18° 41° 36° 50 to Opt. Forced 8" x 10° 50 min. 1.98 3.6
100 Air (6) (3)
3 point 750 18° 41° 36° 50 to Opt. Forced 8" x 10° 50 min. 2.31 4.2
100 Air (7) (3)
8' 750 18° 41° 36° 50 to Opt. Forced 8" x 10° 50 min. .66 1.2
100 Air (2) (2)
10' 750 18° 41° 36° 50 to Opt. Forced 8" x 10° 50 min. .99 1.8
100 Air (3) (2)
12' 750 18° 41° 36° 50 to Opt. Forced 8" x 10° 50 min. 1.32 2.4
100 Air (4) (2)
14' 750 18° 41° 36° 50 to Opt. Forced 8" x 10° 50 min. 1.65 3.0
100 Air (5) (2)
DBRP-01 Octagon
Crown 750 18° 41° 36° 50 to Opt. Forced 8" x 10° 50 min. 2.64 4.8
100 Air (8) (2)
DBRP-03
8' 750 18° 41° 36° 50 to Opt. Forced 8" x 10° 50 min. .66 1.2 30# Out 1 208/ 13.0
100 Air (2) (3) 50# In 230
10' 750 18° 41° 36° 50 to Opt. Forced 8" x 10° 50 min. .99 1.8 30# Out 1 208/ 13.0
100 Air (3) (3) 50# In 230
12' 750 18° 41° 36° 50 to Opt. Forced 8" x 10° 50 min. 1.32 2.4 30# Out 1
100 Air (4) (3) 50# In 230 -
14' 750 18° 41° 36° 50 to Opt. Forced 8" x 10° 50 min. 1.65 3.0 30# Out 1
100 Air (5) (3) 50# In 230 -
16' 750 18° 41° 36° 50 to Opt. Forced 8" x 10° 50 min. 1.98 3.6 30# Out 2 208/ 21.4
100 Air (6) (3) 50# In 230 -
18' 750 18° 41° 36° 50 to Opt. Forced 8" x 10° 50 min. 2.31 4.2 30# Out 2 208/ 21.4
100 Air (7) (3) 50# In 230 -
20' 750 18° 41° 36° 50 to Opt. Forced 8" x 10° 50 min. 2.64 4.8 30# Out 3 208/ 35.7
100 Air (8) (3) 50# In 230
22' 750 18° 41° 36° 50 to Opt. Forced 8" x 10° 50 min. 2.97 5.4 30# Out 3 208/ 35.7
100 Air (9) (3) 50# In 230
24' 750 18° 41° 36° 50 to Opt. Forced 8" x 10° 50 min.3.3 6.0 30# Out 3 208/ 35.7
100 Air (10) (3) 50# In 230
26' 750 18° 41° 36° 50 to Opt. Forced 8" x 10° 50 min. 3.63 6.6 30# Out 3 208/ 35.7
100 Air (11) (3) 50# In 230
28' 750 18° 41° 36° 50 to Opt. Forced 8" x 10° 50 min. 3.96 7.2
100 Air (12) (3)
30' 750 18° 41° 36° 50 to Opt. Forced 8" x 10° 50 min. 4.29 7.8
100 Air (13) (3)
32' 750 18° 41° 36° 50 to Opt. Forced 8" x 10° 50 min. 5.94 10.8
100 Air (14) (3)
•Hussmann Chino reserves the right to change or revise case specifications and design in connection with any feature of our products. Such changes do not entitle the buyer to
corresponding changes, improvements, additions, or replacement of equipment previously sold or shipped. These changes may also affect the loads applicable to a particular case,
therefore always check the serial plate at the back of the case and/or consult the factory for the current loads for your particular equipment.
11
1
/2 208/ 19.0
1
/2 208/ 19.0
By:
Checked By:
No. Description:
Revisions:
dbrp-01.dft
Hussmann Corporation
13770 Ramona Avenue
Chino, CA. 91710
(909)-590-4910
Lic.#: 644406
Date:
Drawing Title:
Next Assembly:
Drawn By:
Drawing No.:
Project Title:
Date:
Abraham C. Hui
ACH
07/29/98
X
Sheet 1 of 1
DBRP-01/03 Wiring Diagram
BALLAST B-232
B
Computer Case
Controller
To Sensors
S
S
MOTOR
BALLAST B-232
B
B
MOTOR
MOTOR
MOTOR
MOTOR
MOTOR
MOTOR
MOTOR
MOTOR
MOTOR
MOTOR
MOTOR
MOTOR
8'
10'
12' 14'
16' 18' 20'
22' 24' 26' 28' 30' 32'
Evaporator Fan Motors
Lighted Shelves (Optional for DBRP-03 case only)
Lithonia self contained Ledge Lights (Optional)
(No. of lamps varies with case length)
(No. of lamps varies with case length)
Liquid Solenoid (Optional)
Thermostat
Tx-Valve (Optional)
General
Grounding
Area
Orange Brown Red (230V.)
Black/White (115V.)
Labeled "Controller"
Case
Length
No. Fans
DBRP-01 DBRP-03
Octagon
Crown
1-Point
2-Point
3-Point
6
6
7
8
-
-
-
-
-
-
Electrical Schematics
IGIP-DBP, DBRP 01,03-0210
12
Rev.0210
MOTOR
MOTOR
MOTOR
S
S
Brown
General
Grounding
Area
To Sensors
Case Controller
Computer
Red (115/230V.)
Black/White (115V.)
T-Stat
Liquid Solenoid
(Optional)(Optional)
Electronic TXV
MOTOR
MOTOR
8' 12' 16'
B
B
B
Orange
Light Switch
Lithonia self contained
Ledge Lights (Optional)
(No. of lamps varies with case length)
Kroger Model Only
dbrp-01k.dgn
MOTOR
MOTOR
MOTOR
S
S
To Sensors
Case Controller
Computer
Red (115/230V.)
Black/White (115V.)
T-Stat
Liquid Solenoid
(Optional)(Optional)
Electronic TXV
Evaporator Fan Motors
MOTOR
MOTOR
B
B
B
Labeled "Controller # 1"
Labeled "Controller# 2"
20'
Hussmann Corporation
13770 Ramona Avenue
Chino, Ca. 91710
909-590-4910
Lic. #644406
Drawn By :
X
Checked By :
Date :
Next Assembly :
Drawing Title :
Project Title :
Drawing No. :
Sheet ____ of ____
11
Revisions :
No.
Description :
Date : By :
1
2
3
Adrian E . Cris ci
AEC
10/23/95
DBRP-01 K Wiring Diagram
13
IGIP-DBP, DBRP 01,03-0210
MOTOR
MOTOR
MOTOR
S
S
Brown
General
Grounding
Area
To Sensors
Case Controller
Computer
Red (115/230V.)
Black/White (115V.)
T-Stat
Liquid Solenoid
(Optional)
(Optional)
Labeled "Controller"
MOTOR
MOTOR
B232I120
B332I120
B332I120
F17T8 - SPX41
BallastBallast Ballast
MOTOR
MOTOR
MOTOR
MOTOR
F17T8 - SPX41
F32T8 - SPX41
F32T8 - SPX41 F32T8 - SPX41
F32T8 - SPX41F32T8 - SPX41F32T8 - SPX41
F17T8 - SPX41
F17T8 - SPX41
F32T8 - SPX41
F32T8 - SPX41
B232I120
Ballast
B232I120
Ballast
Orange
Field Connections between both sections
S
EEPR Valve
(Optional)
EEV TXV
EEV TXV
(Optional)
10' Case section 12' Case section
Light switch in CAD
Hussmann Corporation
13770 Ramona Avenue
Chino, Ca. 91710
909-590-4910
Lic. #644406
Drawn By :
X
Checked By :
Date :
Next Assembly :
Drawing Title :
Project Title :
Drawing No. :
Sheet ____ of ____
11
Revisions :
No.
Description :
Date : By :
1
2
3
Adrian E. Crisci
AEC
DBRP-03 (Giant) Wiring Diagram
dbrp03-g.dgn
22' Remote model only
12/14/95
LRC Coil (Model: PGS-4)
LRC Coil (Model: PGS-5)
Evaporator Fan Motors
Evaporator Fan Motors
Note: Optional Case controllers can operate 2 EEV's or 1 EEPR but not both.
Shelf Lights Shelf Lights
Case Split
Case Split
14
Rev.0210
Appendices
APPENDIX A. – Temperature Guidelines
Refrigerated
The refrigerators should be operated according to the manufacturer’s
published engineering specifications for entering air temperatures
for specific equipment applications. Table 1 shows the typical
temperature of the air entering the food zone one hour before
the start of defrost and one hour after defrost for various
categories of refrigerators. Refer to Appendix C for Field Evaluation Guidelines.
TABLE 1
TYPE OF TYPICAL ENTERING
REFRIGERATOR AIR TEMPERATURE
I. OPEN DISPLAY
A. Non frozen:
1) Meat 28°F
2) Dairy/Deli 32°F
3) Produce
a. Processed 36°F
b. Unprocessed 45°F
B. Frozen 0°F
C. Ice Cream -5°F
II. CLOSED DISPLAY
A. Non frozen:
1) Meat 34°F
2) Dairy/Deli 34°F
3) Produce
a. Processed 36°F
b. Unprocessed 45°F
B. Frozen 0°F
C. Ice Cream -5°F
tions and recommendations provided by the manufacturer for the
installation of each individual type refrigerator.
1.2 Refrigeration piping should be sized according to the equipment
manufacturer’s recommendations and installed in accordance with
normal refrigeration practices. Refrigeration piping should be
insulated according to the manufacturer’s recommendations.
1.3 A clogged waste outlet blocks refrigeration. The installer is
responsible for the proper installation of the system which
dispenses condensate waste through an air gap into the building
indirect waste system.
1.4 The installer should perform a complete start-up evaluation prior
to the loading of food into the refrigerator, which includes such
items as:
a) Initial temperature performance, Coils should be properly fed with
a refrigerant according to manufacturer’s recommendations.
b) Observation of outside influences such as drafts, radiant heating
from the ceiling and from lamps. Such influence should be
properly corrected or compensated for.
c) At the same time, checks should be made of the store dry-bulb
and wet-bulb temperatures to ascertain that they are within the
limits prescribed by the manufacturer.
d) Complete start-up procedures should include checking through a
defrost to make certain of its adequate frequency and length
without substantially exceeding the actual needs. This should
include checking the electrical or refrigerant circuits to make sure
that defrosts are correctly programmed for all the refrigerators
connected to each refrigeration system.
e) Recording instruments should be used to check performance.
Single Deck Multi Deck ServiceCase Reach-In
I. Open Display Styles II. Closed Display Styles
APPENDIX B. – Application
Recommendations
Refrigerated
1.0 Temperature performance is critical for controlling bacteria
growth. Therefore, the following recommendations are included in
the standard. They are based on confirmed field experience over
many years.
1.1 The installer is responsible for following the installation instruc-
APPENDIX C. – Field Recommendations Refrigerated
Recommendations for field evaluating the performance of retail
food refrigerators and hot cases
1.0 The most consistent indicator of display refrigerator performance
is temperature of the air entering the product zone (Refrigerated
see Diagram 1, Appendix A). In practical use, the precise
determination of return air temperature is extremely difficult.
Readings of return air temperatures will be variable and results
will be inconsistent. The product temperature alone is not an
indicator of refrigerator performance.
NOTE: Public Health will use the temperature of the product in
determining if the refrigerator will be allowed to display
potentially hazardous food. For the purpose of this evaluation,
product temperature above the FDA Food Code 1993 temperature
for potentially hazardous food will be the first indication that an
evaluation should be performed. It is expected that all refrigerators will keep food at the FDA Food Code 1993 temperature for
15
IGIP-DBP, DBRP 01,03-0210
potentially hazardous food.
1.1 The following recommendations are made for the purpose of
arriving at easily taken and understood data which, coupled with
other observations, may be used to determined whether a display
refrigerator is working as intended:
a) INSTRUMENT – A stainless steel stem-type thermometer is
recommended and it should have a dial a minimum of 1 inch
internal diameter. A test thermometer scaled only in Celsius or
dually scaled in Celsius and Fahrenheit shall be accurate to 1°C
(1.8°F). Temperature measuring devices that are scaled only in
Fahrenheit shall be accurate to 2°F. The thermometer should be
checked for proper calibration. (It should read 32°F when the
stem is immersed in an ice water bath).
b) LOCATION – The probe or sensing element of the thermometer
should be located in the airstream where the air first enters the
display or storage area, and not more than 1 inch away from the
surface and in the center of the discharge opening.
c) READING – It should first be determined that the refrigerator is
refrigerating and has operated at least one hour since the end of
the last defrost period. The thermometer reading should be made
only after it has been allowed to stabilize, i.e., maintain a
constant reading.
d) OTHER OBSERVATIONS – Other observations should be made which
may indicate operating problems, such as unsatisfactory product,
feel/appearance.
e) CONCLUSIONS – In the absence of any apparent undesirable
conditions, the refrigerator should be judged to be operating
properly. If it is determined that such condition is undesirable,
i.e., the product is above proper temperature, checks should be
made for the following:
1. Has the refrigerator been loaded with warm product?
2. Is the product loaded beyond the “Safe Load Line” markers?
3. Are the return air ducts blocked?
4. Are the entering air ducts blocked?
5. Is a dumped display causing turbulent air flow and mixing with
room air?
6. Are spotlights or other high intensity lighting directed onto the
product?
7. Are there unusual draft conditions (from heating /air-conditioning
ducts, open doors, etc.)?
8. Is there exposure to direct sunlight?
8. Are display signs blocking or diverting airflow?
9. Are the coils of the refrigerator iced up?
11. Is the store ambient over 75°F, 55% RH as set forth in ASHRAE
Standard 72 and ASHRAE Standard 117?
12. Are the shelf positions, number, and size other than recommended by the manufacturer?
13. Is there an improper application or control system?
14. Is the evaporator fan motor/blade inoperative?
15. Is the defrost time excessive?
16. Is the defrost termination, thermostat (if used) set too high?
17. Are the refrigerant controls incorrectly adjusted?
18. Is the air entering the condenser above design conditions? Are
the condenser fins clear of dirt, dust, etc.?
19. Is there a shortage of refrigerant?
20. Has the equipment been modified to use replacements for CFC-12,
CFC-502 or other refrigerant? If so, have the modifications been
made in accordance with the recommendations of the equipment
manufacturer? Is the refrigerator charged with the proper
refrigerant and lubricant? Does the system use the recommended
compressor?
APPENDIX D. – Recommendations to user Refrigerated
1.0 The manufacturer should provide instructions and recommendations for proper periodic cleaning. The user will be responsible for
such cleaning, including the cleaning of low temperature equipment within the compartment and the cooling coil area(s).
Cleaning practices, particularly with respect to proper refrigerator
unloading and warm-up, must be in accordance with applicable
recommendations.
1.1 Cleaning of non frozen food equipment should include a weekly
cleaning of the food compartment as a minimum to prevent
bacteria growth from accumulating. Actual use and products may
dictate more frequent cleaning. Circumstances of use and
equipment design must also dictate the frequency of cleaning the
display areas. Weekly washing down of the storage compartment
is also recommended, especially for equipment subject to drippage
of milk or other liquids, or the collection of vegetable, meat,
crumbs, etc. or other debris or litter. Daily cleaning of the
external areas surrounding the storage or display compartments
with detergent and water will keep the equipment presentable
and prevent grime buildup.
1.2 Load levels as defined by the manufacturer must be observed.
1.3 The best preservation is achieved by following these rules:
a)Buy quality products.
b)Receive perishables from transit equipment at the ideal
temperature for the particular product.
c) Expedite perishables to the store’s storage equipment to avoid
unnecessary warm-up and prolonged temperature recovery. Food
store refrigerators are not food chillers nor can they reclaim
quality lost through previous mishandling.
16
Rev.0210
d)Care must be taken when cross merchandising products to
ensure that potentially hazardous vegetable products are not
placed in non refrigerated areas.
e) Display and storage equipment doors should be kept closed
during periods of inactivity.
f) Minimize the transfer time of perishables from storage to
display.
g)Keep meat under refrigeration in meat cutting and processing
area except for the few moments it is being handled in
processing. When a cut or tray of meat is not to be worked
on immediately, the procedure should call for returning it to
refrigeration.
h)Keep tools clean and sanitized. Since mechanical equipment is
used for fresh meat processing, all such equipment should be
cleaned at least daily and each time a different kind of meat
product comes in contact with the tool or equipment.
i) Make sure that all refrigeration equipment is installed and
adjusted in strict accordance with the manufacturer’s recommendations.
j) See that all storage and refrigeration equipment is kept in
proper working order by routine maintenance.
17
IGIP-DBP, DBRP 01,03-0210
18
Rev.0210
Limited Warranty
This warranty is made to the original user at the original installation site and is not transferable.
Hussmann merchandisers are warranted to be fr ee fr om defect in material and w orkmanship under normal use and
service for a period of one (1) year from the date of original installation (not to exceed fifteen (15) months from the date of
shipment for the factory). Hussmann Impact
the above criteria. Hussmann’s obligation under this warranty shall be limited to r epairing or exchanging any part or parts,
without charge F.O.B. factory or nearest authorized parts depot within said period and which is prov en to the satisfaction of
the original manufacturing plant warranty group to be thus defective.
Hussmann covers the entire case or r efrigeration product and all its components (except for lamps, driers, fuses, and
other maintenance type replacement parts) for the one (1) year warranty period.
Additionally, Hussmann warrants for a total period of three (3) years all sealed, multi-glass assemblies except those
used in sliding doors on closed meat display cases. If within three (3) years from the date of installation (not to exceed thirtynine (39) months from the date of shipment from factory), it shall be proven to the satisfaction of the originating factory
warranty group that there is impaired visibility through the multi-glass assemblies thereof caused by moisture between the
glasses, the multi-glass assembly will be replaced free of charge, F.O.B. factor y. This additional warranty excludes accident,
misuse, or glass breakage.
On Hussmann manufactured self-contained display cases, Hussmann agrees to repair or exchange, at its option, the
original motor/compressor unit only with a motor/compressor of like or of similar design and capacity if it is shown to the
satisfaction of Hussmann that the motor/compressor is inoperative due to defects in factory workmanship or material under
normal use and service as outlined in Hussmann’s “Installation Instructions” which are shipped inside new Hussmann equipment. Hussmann’s sole obligation under this warranty shall be limited to a period not to exceed five years from date of
factory shipment.
On Hussmann refrigeration systems, an additional (4) year extended warranty for the motor/compressor assembly
is available, but must be purchased prior to shipment to be in effect. Hussmann reserves the right to inspect the job site,
installation and reason for failure.
The motor/compressor warranties listed abov e do not include replacement or r epair of contr ols, relays, capacitors,
overload protectors, valve plates, oil pumps, gaskets or any external part on the motor/compressor replaceable in the field, or
any other part of the refrigeration system or self-contained display case.
THE WARRANTIES TO REPAIR OR REPLACE ABOVE RECITED ARE THE ONLY WARRANTIES, EXPRESS, IMPLIED OR STATUTORY, MADE BY HUSSMANN WITH RESPECT TO THE ABOVE MENTIONED EQUIPMENT, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS, AND HUSSMANN NEITHER ASSUMES NOR
AUTHORIZES ANY PERSON TO ASSUME FOR IT , ANY OTHER OBLIGATION OR LIABILITY IN CONNECTION WITH
THE SALE OF SAID EQUIPMENT OR ANY PART THEREOF.
THIS WARRANTY SHALL NO T APPLY TO LOSS OF FOOD OR CONTENTS OF THE EQUIPMENT DUE
TO FAILURE FOR ANY REASON. HUSSMANN SHALL NOT BE LIABLE:
•For payment of labor for an y removal or installation of warranted parts;
•For any repair or replacements made without the written consent of Hussmann, or when the equipment is installed or
operated in a manner contrary to the printed instructions covering installation and service which accompanied such
equipment;
•For any damages, dela ys, or losses, direct or consequential which may arise in connection with such equipment or part
thereof;
•For damages caused by fire, flood, strikes, acts of God or cir cumstances beyond its contr ol;
•When the equipment is subject to negligence, abuse, misuse or when the serial number of the equipment has been
removed, defaced, or altered;
•When the equipment is operated on low or improper voltages
•When the equipment is put to a use other than normally recommended by Hussmann (i.e. deli case used for fr esh
meat);
•When operation of this equipment is impaired due to improper drain installation;
•For payment of refrigerant loss f or any reason;
•For costs related to shipping or handling of replacement parts.
Hussmann Corporation, Corporate Headquarters: Bridgeton, Missouri, U.S.A. 63044 August 1, 1998
Modular Coils are warranted for a total of fiv e (5) years based upon
19
IGIP-DBP, DBRP 01,03-0210
Service Record
Last service date: By:
/Chino
Additional copies of this publication may be obtained by contacting:
Hussmann® Chino
13770 Ramona Aven ue • Chino, California 91710
(909) 628-8942 FAX
(909) 590-4910
(800) 395-9229
The MODEL NAME and SERIAL NUMBER is required in order to provide y ou
with the correct parts and information for your particular unit.
They can be found on a small metal plate on the unit.
Please note them below for future reference.
MODEL:
SERIAL NUMBER:
20
Loading...