Husqvarna WHF6123, WHF5223 User Manual

Operator's Manual
WHF5223 / 966947006 WHF6123 / 966947007
Please read the operator’s manual carefully and make sure
you understand the instructions before using the machine.
English
In order to implement improvements, specications and designs
Note that no legal demands can be placed based on the information contained
in these instructions.
Use only original parts for repairs.
The use of other parts voids the warranty.
Do not modify or install non-standard equipment to the unit
without consent from the manufacturer.
Modications to the unit may cause unsafe operations or damage the unit.
©2009 HTC. All rights reserved.
Beatrice, NE. Printed in U.S.A.
CONTENTS
INTRODUCTION ............................................................... 5
General .......................................................................5
Driving and Transport on Public Roads ......................5
Operating ....................................................................5
Good Service ..............................................................6
SYMBOLS AND DECALS ................................................. 7
General Operation ...................................................... 8
Personal Safety Equipment ........................................ 9
Slope Operation .......................................................... 9
Safe Handling of Gasoline ........................................ 11
General Maintenance ...............................................12
Transport ..................................................................13
CONTROLS .................................................................... 14
Control Locations ...................................................... 14
Ignition Switch........................................................... 15
Drive Levers.............................................................. 15
Operator Presence Levers........................................ 16
Ground Speed Control .............................................. 16
Choke Control ........................................................... 16
Throttle Control .........................................................17
Neutral Lock.............................................................. 17
Tracking Adjustment .................................................17
Parking Brake ........................................................... 18
Blade Engagement Control....................................... 18
Service Meter............................................................ 18
Fuel Shut-off Valve ................................................... 19
Fuel Tank .................................................................. 19
OPERATION ...................................................................20
Before Starting .......................................................... 20
Starting Engine ......................................................... 21
Running ....................................................................23
Reverse ....................................................................23
Tracking Adjustment .................................................23
Operating on Hills ..................................................... 23
Mowing Tips ............................................................. 24
Transport ..................................................................25
Stopping.................................................................... 25
Emergency stop .............................................. 25
Stopping Engine .............................................25
Cutting Height Adjustment ........................................27
MAINTENANCE ..............................................................28
Maintenance Schedule ............................................. 28
Ignition System ......................................................... 30
Safety System........................................................... 30
Function Check ............................................... 30
Engine Cooling Air Intake ......................................... 31
Throttle Cable ........................................................... 31
Choke Cable ............................................................31
Air Filter ....................................................................32
Replacing the Fuel Filter ........................................... 33
Tire Pressures ..........................................................34
Deck belt ................................................................... 34
Cutting Blades ..........................................................35
Cleaning.................................................................... 36
Hardware .................................................................. 36
Cables....................................................................... 38
Front Wheel Mount ................................................... 38
Front Wheel Bearings ...............................................38
Throttle and Choke Cables .......................................38
LUBRICATION ................................................................38
Engine Oil Filter ........................................................ 39
Engine Oil ................................................................. 39
Engine Oil Levels ............................................ 40
TROUBLESHOOTING ....................................................41
Winter Storage .......................................................... 43
STORAGE ....................................................................... 43
Service ...................................................................... 43
SCHEMATICS ................................................................. 44
Lower Harness.......................................................... 44
Upper Harness.......................................................... 45
TECHNICAL DATA .......................................................... 46
Torque Specications................................................ 47
CONFORMITY CERTIFICATES ..................................... 48
SERVICE JOURNAL ....................................................... 49
WARNING!
Failure to follow cautious operating practices can result in serious injury to the operator or other persons. The owner must understand these instructions, and must allow only trained persons who understand these instructions to operate the mower. Each person operating the mower must be of sound mind and body and must not be under the inuence of any mind altering substance.
WARNING!
Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

INTRODUCTION

Congratulations
Thank you for purchasing a Husqvarna Walk-Behind
mower. This machine is built for superior efciency
to rapidly mow primarily large areas. A control panel easily accessible to the operator and a transmission regulated by steering controls both contribute to the machine’s performance.
This manual is a valuable document. Read the contents carefully before using or servicing the machine. Following the instructions (use, service, maintenance) is important for the safety of the operator and others. It can also considerably increase the life span of the machine and increase its resale value.
If the machine is sold, the operator’s manual should be provided to the new owner.
The nal chapter of this operator’s manual provides a
Service Journal. Ensure that service and repair work are documented. A well-kept service journal reduces service costs for the maintenance and affects the machine’s resale value. Provide the dealer with the operator’s manual when the machine is taken for service.

General

In this operator’s manual, left and right, backward and forward are used in relation to the machine’s normal driving direction.
Continuous dedication to improve our products require
that specications and design are subject to change
without notice.

Operating

This machine is constructed only for mowing grass on lawns and even ground without obstacles such as stones or tree stumps. The machine can also be used for other tasks when equipped with special accessories provided by the manufacturer. Operating instructions for the accessories are provided with delivery. All other types of uses are incorrect. The manufacturer’s directions concerning operation, maintenance, and repairs must be carefully followed.
Lawn mowers and all power equipment, can be potentially dangerous if used improperly. Safety requires good judgement, careful use in accordance with these instructions and common sense.
The machine must only be operated, maintained, and repaired by persons familiar with the machine’s special characteristics and who are also knowledgeable about the safety instructions. Use only approved repair parts to maintain this machine.
Accident prevention regulations, other general safety
regulations, occupational safety rules, and trafc
regulations must be followed without fail.
Unauthorized modications to the design of the
machine may absolve the manufacturer from liability for any resulting personal injury or property damage.

Driving and Transport on Public Roads

Check applicable road trafc regulations before
transporting on public roads. If the machine is transported, you must always use approved fastening equipment and ensure that the machine is well anchored. DO NOT operate this machine on public roadways.
Husqvarna-5
INTRODUCTION

Good Service

Husqvarna’s products are sold through out the world and only in specialized retail stores with complete service. This ensures that you as a customer receive only the best support and service. Before the product is delivered,
the machine has, for example, been inspected and adjusted by your retailer. See the certicate in the Service
Journal in this operator’s manual. When you need spare parts or support in service questions, warranty issues, etc., please consult the following
professional:
This Operator’s Manual belongs to the machine with the manufacturing number:
Manufacturing Number
The machine’s manufacturing number can be found on the printed plate afxed to the left in the engine
compartment. Stated on the plate, from the top are:
The machine’s type designation (I.D.).
The manufacturer’s type number (Model).
The machine’s serial number (Serial no.)
Please have the type designation and serial number available when ordering spare parts.
The engine’s manufacturing number is stamped on a barcode decal. The decal is placed on the left side of the crankcase.
The plate states:
The engine’s serial number (E/NO).
The engine’s type designation (Code)
Please have these available when ordering spare parts.
Engine
Transmission
6 - Husqvarna

SYMBOLS AND DECALS

These symbols are found on the machine and in the operator’s manual. Study them carefully so that you know what they mean.
WARNING!
Xxxx xxxxxx xxxxx xxxx xxxxxxxxx xxxxxx xxxxxxxxx. xx xxxxxxxx xxxx xxxxxx.
Used in this publication to notify the reader of a risk of personal injury or death, particularly if the reader should neglect to follow instructions given in the manual.
IMPORTANT INFORMATION Xxxx xxxxxx xxxxx xxxx xxxxxxxxx xxxxxx xxxxxxxxx. xx xxxxxxxx xxxx xxxxxx.
Used in this publication to notify the reader of a risk of material damage, particularly if the reader should neglect to follow instructions given in the manual. Used also when there is a potential for misuse or misassembly.
Moving sharp blades under cover Use protective glasses Use protective gloves
Warning! Rotating blades, Do not touch keep away from the rotating parts discharge deck
Husqvarna-7
These instructions are for your safety. Read them carefully.

General Operation

Read, understand, and follow all instructions on the machine and in the manual before starting.
Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times.
Clear the area of objects such as rocks, toys and wire, which could be picked up and thrown by the blades.
Be sure the area is clear of bystanders before operating. Stop machine if anyone enters the area.
Always look down and behind during reverse maneuvers. Look for both large and small obstacles.
Never direct discharged material toward anyone. Avoid discharging material against a wall or obstruction. Material may ricochet back toward the operator. Stop the blades when crossing gravel surfaces.
Do not operate machine without the entire grass catcher, discharge guard, or other safety devices in place and working
Slow down before turning.
Never leave a running machine unattended.
Disengage blades when not mowing. Shut off engine and wait for all parts to come to a complete stop before cleaning the machine, removing the grass catcher, or unclogging the discharge chute.
Operate machine only in daylight or good
articial light.
Do not operate the machine while under the • inuence of alcohol or drugs.
Only allow responsible adults, who are familiar with the instructions, to operate the machine.
Never take passengers. The machine is only intended for use by one person.
Use extra care when loading or unloading the machine into a trailer or truck.
SAFETY
8011-632
Never take passengers
WARNING!
Engine exhaust and certain vehicle components contain or emit chemicals considered to cause cancer, birth defects, or other reproductive system damage. The engine exhaust contains carbon monoxide, which is a odorless, colorless, poisonous gas. Do not use the machine in enclosed spaces.
8 - Husqvarna

Personal Safety Equipment

WARNING!
When using the machine, approved personal protective equipment (shown in illustrations) shall be used. Personal protective equipment cannot eliminate the risk of injury but it will reduce the degree of injury if an accident does happen. Ask your retailer for help in choosing the right equipment.
Make sure rst aid equipment is close at
hand when using the machine.
Never use the machine when barefoot. Always wear protective shoes or boots, preferably with steel toe caps.
Always wear approved protective glasses or a full visor when assembling or driving.
Always wear gloves when handling the blades.
Never wear loose clothing that can get caught in moving parts.
Use ear protectors to avoid damage to hearing.
SAFETY
WARNING!
Never use the machine on terrain that slopes more than 10 degrees. Mow slopes side to side, not up and down. Avoid sudden directional changes.

Slope Operation

Slopes are a major factor related to loss of control or machine tip-over accidents, which can result in severe injury or death. Operation on all slopes requires extra caution. If you cannot reverse up the slope or if you feel unsure, do not mow it.
Mow across slopes (10 degrees maximum), not up and down.
Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles.
Choose a low ground speed so that you will not have to stop while on the slope.
Do not mow on wet grass. Tires may lose traction.
Avoid starting, stopping, or turning on a slope. If the tires lose traction, disengage the blades and proceed slowly straight down the slope.
8011-670a
Personal protective equipment
Husqvarna-9
SAFETY
Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction, which could cause the machine to roll over.
Use extra care while operating machine with grass catchers or other attachments; they can affect the stability of the machine.
Do not use on steep slopes.
Do not mow near drop-offs, ditches, or embankments. The machine could suddenly roll over if a wheel is over the edge or if the edge caves in.
Children
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.
Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator.
Be alert and turn machine off if a child enters the area.
Before and while backing, look behind and down for small children.
Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation.
Never allow children to operate the machine.
Use extra care when approaching blind corners, shrubs, trees, or other objects that may block your view of a child.
8011-635
Be extra cautious when driving on slopes
8011-636
Never allow children to operate the machine
10 - Husqvarna
8011-633
Keep children away from the work area
SAFETY
WARNING!
The engine must not be started when the protective plate for the mower deck’s drive belt is removed.

Safe Handling of Gasoline

To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is
extremely ammable and the vapors are explosive.
Extinguish all cigarettes, cigars, pipes, and other sources of ignition.
Use only approved gasoline container.
Never remove gas cap or add fuel with the engine running. Allow engine to cool at least two (2) minutes before refueling.
Never fuel the machine indoors.
Never store the machine or fuel container
where there is an open ame, spark, or pilot
light such as on a water heater or other appliance.
Before you begin refueling, minimize the risk of static electricity by touching a metal surface.
Never ll containers inside a vehicle or on a
truck or trailer bed with plastic liner. Always place containers on the ground away from
the vehicle when lling.
Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle.
Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.
If fuel is spilled on clothing, change clothing immediately.
Never overll fuel tank. Replace gas cap and
tighten securely.
Do not start the engine near spilled fuel.
Never use gasoline as a cleaning agent.
If leaks arise in fuel system, engine must not be started until problem has been resolved.
Check the fuel level before each use and leave space for the fuel to expand, as the heat from the engine and the sun may otherwise cause the fuel to expand and
overow.
8011-637
Never ll the fuel tank indoors
WARNING!
The engine and the exhaust system become very hot during operation. There is risk for burns if touched. Allow engine and exhaust system to cool at least two (2) minutes before refueling.
8011-777
Do not smoke when using the machine
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General Maintenance

Never operate machine in a closed area.
Keep all nuts and bolts tight to be sure the equipment is in safe working condition.
Never tamper with safety devices. Check their proper operation regularly.
Keep machine free of grass, leaves, or other debris buildup. Clean oil or fuel spillage and remove any fuel-soaked debris. Allow machine to cool before storing.
If you strike a foreign object, stop and inspect the machine. Repair, if necessary, before restarting.
Never make any adjustments or repairs with the engine running.
Check grass catcher components and the discharge guard frequently and replace with manufacturer’s recommended parts, when necessary.
Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them.
Check brake operation frequently. Adjust and service as required.
Maintain or replace safety and instruction labels, as necessary.
Do not modify safety equipment. Check regularly to be sure it works properly. The machine must not be used with defective or unmounted protective plates, protective cowlings, safety switches, or other protective devices.
Do not change the settings of governors and avoid running the engine with overly high engine speeds. If you run the engine too fast, you risk damaging the machine components.
Use protective goggles.
Ensure that the fuel ller cap is mounted • tightly and no ammable substances are
stored in an open vessel.
Never use the machine indoors or in spaces lacking proper ventilation. The exhaust fumes contain carbon monoxide, an odorless, poisonous, and lethal gas.
Stop and inspect the equipment if you run over or into anything. If necessary, make repairs before starting.
SAFETY
8011-638
Never operate the machine in an enclosed space
WARNING!
Use protective glasses for maintenance work.
12 - Husqvarna
SAFETY
The machine is tested and approved only with the equipment originally provided or recommended by the manufacturer. Only use approved repair parts for the machine.
The mulch blades should only be used in familiar areas when higher quality mowing is desired.
Reduce the risk of re by removing grass,
leaves, and other debris that may have accumulated on the machine. Allow the machine to cool before putting it in storage.
Regularly clean deck and underside of deck, avoid spraying engine and electrical components with water.

Transport

The machine is heavy and can cause serious crushing injuries. Be extra cautious when it is loaded on or unloaded from a vehicle or trailer.
Use an approved trailer to transport the machine. Activate the parking brake, turn off the fuel supply, and fasten the machine with approved fastening devices, such as bands, chains, or straps, when transporting.
Check and abide by local trafc regulations
before transporting the machine on any road.
8011-639
Clean the machine regularly
Husqvarna-13

CONTROLS

This operator’s manual describes the Husqvarna Walk-
Behind Mower. The machine is tted with a Kawasaki
four-stroke overhead valve engine.

Control Locations

Using the left and right drive levers, the speed of the rear wheels is regulated for steering the machine.
12
11
10
9 8
7
6
5
4
3
1
Fuel Cap/Tank1. Throttle Control2. Choke Control3. Ground Speed Control4. Blade Engagement Control5.
Operator Presence Switch8. Drive Lever9.
Neutral Lock10. Parking Brake11. Fuel Shutoff 12.
2
8062-036
Hour Meter (optional)6. Ignition Switch7.
14 - Husqvarna
CONTROLS

Ignition Switch

The ignition key switch is located on the control panel at the lower right.
WARNING!
The machine can turn very rapidly if one steering control is moved much further forward than the other.

Drive Levers

The machine’s speed and direction are continuously variable using the two motion control levers.
By releasing both controls an equal amount the machine moves in a straight line forward.
In order, for example, to turn right while moving forward, squeeze the right control upward toward the handle (neutral position). The rotation of the right wheel is reduced and the machine turns to the right.
To stop forward travel, pull both drive levers up into the neutral position.
When both controls are in the neutral position, the machine stands still. The controls will be locked in neutral position when both neutral locks are engaged.
8062-003
Ignition key
8062-004
Drive levers
Husqvarna-15
CONTROLS

Operator Presence Levers

Located on the handle, the Operator Presence System levers serve as an additional safety feature. An electrical interlock safety system is activated by depressing either one or both of the Operator Presence Levers at the handle grips.
Releasing both Operators Presence Levers while mowing or transporting will break the electrical circuit and cause the engine and mower to stop. The mower will not stop immediately after releasing the OP levers and some travel occurs.
When either the blades or the speed control are engaged, one or both levers must be pressed for the engine to remain running.

Ground Speed Control

Ground speed is adjusted with the center lever on the control panel. Ease the lever out of the start position and upwards to the desired speed.
8062-004
Operator presence levers

Choke Control

The choke control is used for cold starts to provide the engine with a richer fuel mixture.
To engage the control, pull the choke out to its extent. Do not use the choke when starting a warm engine.
16 - Husqvarna
8062-003
Ground speed control
8062-003
Choke control
CONTROLS

Throttle Control

The throttle control regulates the engine speed and thereby the rate of rotation of the blades, assuming the blade engagement control is engaged (pulled up).
In order to increase or decrease the engine speed, the control is moved forward or backward respectively.
Avoid idling the engine for long periods, as there is a risk of the spark plugs fouling.
For best mower performance, USE FULL THROTTLE WHEN MOWING.

Neutral Lock

Located on top the motion controls, the neutral locks keep the unit from moving while idling. The locks should be activated when starting the engine. To disengage the locks, squeeze slightly upward on the driver levers and using thumbs, slide the neutral locks back.
8062-003
Throttle control
IMPORTANT INFORMATION Be sure neutral locks are either fully forward (locked) or fully back (unlocked). If the neutral lock is between full forward and full back, the machine will not track properly.

Tracking Adjustment

If the mower is not tracking straight, check the air pressure in both rear tires. Recommended air pressure is 15 psi (1 bar). Tracking should be checked
on a at, level surface.
Turning the tracking knob clockwise will adjust the mower to the left. Turning the knob counter-clockwise adjusts the mower to the right.
8062-004
Operator presence levers
Tracking knob
8062-027
Husqvarna-17
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