Husqvarna M24-54T, 290840 Owner’s Manual
Operator's nual
anual e Operario
M24-54T
Gasoline containing up to 10% ethanol (El0) is acceptable for use inthis machine. The use of any gasoline
exceeding 10% ethanol (El0) will void the product warranty.
Esta m_quina puede utilizar gasolina con un contenido de hasta el 10% de etanol (El0). El uso de una
gasolina que supere el 10% de etanol (El0) anular_ la garantia del producto, the product warranty.
Please read the operator's manual carefully and make sure you understand the instructions before using the
machine.
Por favor lea cuidadosamente y comprenda estas intrucciones antes de usar esta maquina.
583 87 96-49 Original Instructions in English, all others are translations.
English/Spanish
Safe Operation Practices for Ride=On Mowers
DANGER: THiS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE
TO OBSERVE THE FOLLOWING SAFETY iNSTRUCTiONS COULD RESULT IN SERIOUS iNJURY OR DEATH.
SAFETY RULES
WARNING: in order to prevent accidental
&
starting when setting up, transporting,
adjusting or making repairs, always discon=
nect spark plug wire and place wire where
it cannot contact spark plug.
WARNING: Tow only the attachments that
&
are recommended by and comply with
specifications of the manufacturer of your
tractor. Use common sense when towing.
Operate only at the lowest possible speed
when on a slope. Too heavy of a load, while
on a slope, is dangerous. Tires can lose
traction with the ground and cause you to
lose control of your tractor.
WARNING
Engine exhaust, some of its constituents, and certain
vehicle components contain or emit chemicals
known to the State of California to cause cancer
and birth defects or other reproductive harm.
WARNING
Battery posts, terminals and related accessories
contain lead and lead compounds, chemicals known
to the State of California to cause cancer and birth
defects or other reproductive harm. Wash hands
after handling.
I. GENERAL OPERATION
• Read, understand, and follow all instructions on the ma-
chine and in the manual before starting.
• Do not put hands or feet near rotating parts or under the
machine. Keep clear of the discharge opening at all times.
• Only allow responsible adults, who are familiar with the
instructions, to operate the machine.
• Clear the area of objects such as rocks, toys, wire, etc.,
which could be picked up and thrown by the blades.
• Ensure the area is clear of bystanders before operating.
Stop machine if anyone enters the area.
• Never carry passengers.
• Do not mow in reverse unless absolutely necessary.
Always look down and behind before and while backing.
• Never direct discharged material toward anyone. Avoid
discharging material against a wall or obstruction. Material
may ricochet back toward the operator. Stop the blades
when crossing gravel surfaces.
• Do not operate machinewithout the entire grass catcher, dis-
charge chute, or other safety devices in place and working.
• Slow down before turning.
• Never leave a running machine unattended. Always turn
off blades, set parking brake, stop engine, and remove
keys before dismounting.
• Disengage blades when not mowing. Shut off engine
and wait for all parts to come to a complete stop before
cleaning the machine, removing the grass catcher, or
unclogging the discharge chute.
• Operate machine only in daylight or good artificial light.
• Do not operate the machine while under the influence of
alcohol or drugs.
• Watch for traffic when operating near or crossing roadways.
• Use extra care when loading or unloading the machine
into a trailer or truck.
• Always wear eye protection when operating machine.
• Data indicates that operators, age 60 years and above,
are involved in a large percentage of riding mower-related
injuries. These operators should evaluate their ability to
operate the riding mower safely enough to protect them-
selves and others from serious injury.
• Follow the manufacturer's recommendation for wheel
weights or counterweights.
• Keep machine free of grass , leaves or other debris
build-up which can touch hot exhaust / engine parts
and burn. Do not allow the mower deck to plow leaves
or other debris which can cause build-up to occur. Clean
any oil or fuel spillage before operating or storing the
machine. Allow machine to cool before storage.
II, SLOPE OPERATION
Slopes are a major factor related to loss of control and tip-
over accidents, which can result in severe injury or death.
Operation on all slopes requires extra caution. If you cannot
back up the slope or if you feel uneasy on it, do not mow it.
• Mow up and down slopes, not across.
• Watch for holes, ruts, bumps, rocks, or other hidden ob-
jects. Uneven terrain could overturn the machine. Tall
grass can hide obstacles.
• Choose a low ground speed so that you will not have to
stop or shift while on the slope.
• Do not mow on wet grass. Tires may lose traction.
Always keep the machine in gear when going down slopes.
Do not shift to neutral and coast downhill.
• Avoid starting, stopping, or turning on a slope. If the tires
lose traction, disengage the blades and proceed slowly
straight down the slope.
• Keep all movement on the slopes slow and gradual. Do
not make sudden changes in speed or direction, which
could cause the machine to roll over.
• Use extra care while operating machine with grass catch-
ers or other attachments; they can affect the stability of
the machine. Do no use on steep slopes.
• Do not try to stabilize the machine by putting your foot
on the ground.
• Do not mow near drop-offs, ditches, or embankments. The
machine could suddenly roll over if a wheel is over the edge
or if the edge caves in.
2
Safe Operation Practices for Ride=On Mowers
SAFETY RULES &
ill. CHILDREN
THIS EQUIPMENT. The American Academy
WARNING. CHILDRENCANBEINJUREDBY
of Pediatrics recommends that children be a
minimum of 12 year of age before operating
a pedestrian controlled lawn mower and a
minimum of 16years of age before operating
a riding lawn mower.
Tragic accidents can occur if the operator is not alert to the
presence of children. Children are often attracted to the ma-
chine and the mowing activity. Never assume that children
will remain where you last saw them.
• Keep children out of the mowing area and in the watchful
care of a responsible adult other than the operator.
• Be alert and turn machine off if a child enters the area.
• Before and while backing, look behind and down for small
children.
• Never carry children, even with the blades shut off. They
may fall off and be seriously injured or interfere with safe
machine operation. Children who have been given rides
in the past may suddenly appear in the mowing area for
another ride and be run over or backed over bythe machine.
• Never allow children to operate the machine.
• Use extra care when approaching blind corners, shrubs,
trees, or other objects that may block your view of a child.
• If fuel is spilled on clothing, change clothing immediately.
• Never overfill fuel tank. Replace gas cap and tighten
securely.
GENERAL SERVICE
• Never operate machine in a closed area.
• Keep all nuts and bolts tight to ensure the equipment is
in safe working condition.
• Never tamper with safety devices. Check their proper
operation regularly.
• Keep machine free of grass, leaves, or other debris build-
up. Clean oil or fuel spillage and remove any fuel-soaked
debris. Allow machine to cool before storing.
• Ifyou strike aforeign object, stop and inspect the machine.
Repair, if necessary, before restarting.
• Never make any adjustments or repairs with the engine
running.
• Check grass catcher components and the discharge chute
frequently and replace with manufacturer's recommended
parts, when necessary.
• Mower blades are sharp. Wrap the blade or wear gloves,
and use extra caution when servicing them.
• Check brake operation frequently. Adjust and service as
required.
• Maintain or replace safety and instruction labels, as nec-
essary.
iV. TOWING
• Tow only with a machine that has a hitch designed for
towing. Do not attach towed equipment except at the hitch
point.
• Follow the manufacturer's recommendation for weight
limits for towed equipment and towing on slopes.
• Never allow children or others in or on towed equipment.
• On slopes, the weight of the towed equipment may cause
loss of traction and loss of control.
• Travel slowly and allow extra distance to stop.
V. SERVICE
SAFE HANDLING OF GASOLINE
To avoid personal injury or property damage, use extreme
care in handling gasoline. Gasoline is extremely flammable
and the vapors are explosive.
• Extinguish all cigarettes, cigars, pipes, and other sources
of ignition.
• Use only approved gasoline container.
• Never remove gas cap or add fuel with the engine running.
Allow engine to cool before refueling.
• Never fuel the machine indoors.
• Never store the machine or fuel container where there
is an open flame, spark, or pilot light such as on a water
heater or other appliances.
• Never fill containers inside a vehicle or on a truck or
trailer bed with plastic liner. Always place containers on
the ground away from your vehicle when filling.
• Remove gas-powered equipment from the truck or trailer
and refuel it on the ground. If this is not possible, then
refuel such equipment with a portable container, rather
than from a gasoline dispenser nozzle.
• Keep the nozzle in contact with the rim of the fuel tank or
container opening at all times until fueling is complete.
Do not use a nozzle lock-open device.
• Ensure the area is clear of bystanders before operating.
Stop machine if anyone enters the area.
• Never carry passengers.
• Do not mow in reverse unless absolutely necessary.
Always look down and behind before and while backing.
• Never carry children, even with the blades shut off. They
may fall off and be seriously injured or interfere with safe
machine operation. Children who have been given rides
in the past may suddenly appear in the mowing area
for another ride and be run over or backed over by the
machine.
• Keep children out of the mowing area and in the watchful
care of a responsible adult other than the operator.
• Be alert and turn machine off if a child enters the area.
• Before and while backing, look behind and down for small
children.
• Mow up and down slopes (15 ° Max), not across.
• Choose a low ground speed so that you will not have to
stop or shift while on the slope.
• Avoid starting, stopping, or turning on a slope. If the tires
lose traction, disengage the blades and proceed slowly
straight down the slope.
• If machine stops while going uphill, disengage blades,
shift into reverse and back down slowly.
• Do not turn on slopes unless necessary, and then, turn
slowly and gradually downhill, if possible.
• When loading or unloading this machine, do not exceed
the maximum recommended operation angle of 15°.
3
PRODUCT SPECiFiCATiONS
Gasoline Capacity 3 Gallons
and type: Unleaded Regular
Oil Type (API-SG-SL): SAE 30 (above 32°F)
SAE 5W30 (below 32°F)
Oil Capacity: W/Filter: 64 oz
W/O Filter: 60 oz
Spark Plug: Champion RC12YC
(Gap: .030")
Charging System: 16 AMPS @ 3600 RPM
Battery: AMP/HR: 28
MIN. CCA: 230
Case Size: U1R
Blade Bolt Torque: 45-55 FT. LBS.
CONGRATULATIONS on your purchase of a new tractor.
It has been designed, engineered and manufactured to give
you the best possible dependability and performance.
Should you experience any problem you cannot easily rem-
edy, please contact your nearest authorized servicecenter/
department We have competent, well-trained technicians
and the proper tools to service or repair this tractor.
Please read and retain this manual. The instructions will
enable you to assemble and maintain your tractor properly.
Always observe the "SAFETY RULES".
CONGRATULATIONS on your purchase of a new tractor.
It has been designed, engineered and manufactured to
give you the best possible dependability and performance.
Should you experience any problem you cannot easily
remedy, please contact your nearest authorized service
center/department. We have competent, well-trained techni-
cians and the proper tools to service or repair this tractor.
Please read and retain this manual. The instructions will
enable you to assemble and maintain your tractor properly.
Always observe the "SAFETY RULES".
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
• Follow a regular schedule in maintaining, caring for
and using your tractor.
• Follow the instructions under "Maintenance" and "Stor-
age" sections of this manual.
• Wear proper Personal Protective Equipment (PPE)
while operating this machine, including (at aminimum)
sturdy footwear, eye protection, and hearing protection.
Do not mow in short and/or, open toed footwear.
• Always let someone know you are outside mowing.
WARNING: This tractor isequipped with an internal com-
bustion engine and should not be used on or near any un-
improved forest-covered, brush-covered or grass-covered
land unless the engine's exhaust system is equipped with
a spark arrester meeting applicable local or state laws (if
any). If a spark arrester is used, itshould be maintained
in effective working order by the operator.
A spark arrester for the muffler is available through your
nearest authorized service center/department.
In the state of California the above is required by law
(Section 4442 of the California Public Resources Code).
Other states may have similar laws. Federal laws apply
on federal lands.
TABLE OF CONTENTS
SAFETY RULES ......................................................... 2=3
PRODUCT SPECIFICATIONS ....................................... 4
CUSTOMER RESPONSIBILITIES ................................. 4
ASSEMBLY ................................................................. 6=9
OPERATION ........................................................... 10-16
MAINTENANCE SCHEDULE ...................................... 17
MAINTENANCE ..................................................... 17=20
SERVICE AND ADJUSTMENTS ............................ 21=25
STORAGE .................................................................... 26
TROUBLESHOOTING ............................................ 27=28
WARRANTY ................................................................. 30
ESPANOL .................................................................... 31
4
UNASSEMBLED PARTS
(5) 1-3/16
O.D. Washers
(1) Small
Retainer Springs
(5) Large
Retainer Springs
Mower
(2) Rear
Lift Link
Assemblies
(1) Front
Lift Link
Assembly
If Equipped
Mower Front Wheel
G
(1) Shoulder Bolt
(1) Wheel
(1) 1-1/40.D.
Washer
(1)3/8-16
Locknut
(1) Anti-Sway Bar
Keys
(2) Keys
(1)3/40.D.
Washers
(1) Oil Drain Tube
(1) Quick Connect
(1) Small Retainer
Springs
Slope Sheet
5
ASSEMBLY
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.
To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use
the correct tools as necessary to ensure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard
wrench sizes are listed.
(2) 7/16" wrenches Utility knife
(1) 1/2" wrench Tire pressure gauge
(1) 3/4" wrench Pliers
(1) 3/4" socket w/drive ratchet
(1) 9/16" wrench Flashlight
When right or lefthand ismentioned in this manual, it means
when you are in the operating position (seated behind the
steering wheel).
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
Remove all accessible loose parts and parts cartons
from carton.
• Remove end panels and lay side panels flat.
• Remove mower and packing materials.
• Check for any additional loose parts or cartons and
remove.
BEFORE REMOVING TRACTOR FROM
SKID
TO CHECK BATTERY (See Fig. 1)
Lift hood to raised position.
NOTE: If this battery is put into service after month and
year indicated on label (label is located between terminals)
charge battery for minimum of one hour at 6-10 amps.
(See "BATTERY" in Maintenance section of this manual
for charging instructions).
• For battery and battery cable installation see "RE-
PLACING BATTERY"in the "Service and Adjustments"
section in this manual.
ADJUST SEAT (See Fig. 2)
• Sit in seat.
• Lift up adjustment lever (A) and slide seat until a com-
fortable position is reached which allows you to press
clutch/brake pedal all the way down.
• Release lever to lock seat in position.
Fig. 2
NOTE: You may now roll your tractor off the skid. Continue
using the instructions that follow to remove the tractor from
the skid.
_f_ WARNING: Before starting, read, understand and fol-
low all instructions in the Operation section of this manual.
Ensure tractor is in awell-ventilated area. Ensure the area
in front of tractor is clear of other people and objects.
TO ROLLTRACTOR OFF SKID (See Operation
section for location and function of controls)
• Raise attachment lift lever to its highest position.
• Release parking brake by depressing clutch/brake
pedal.
• Place freewheel control in "TRANSMISSION DISEN-
GAGED" position. (See "TO TRANSPORT" in the
Operation section of this manual.)
• Roll tractor forward off skid.
Continue with the instructions that follow.
TO INSTALL MOWER AND BLADE DRIVE
BELT (See Figs. 3 - 16)
1. SET PARKING BRAKE LEVER AND LOWER AT=
TACHMENT LIFT LEVER (See Fig. 3 and 4)
• Depress clutch/brake pedal all the way down and hold.
• Pull parking brake lever up and hold, release pressure
from clutch/brake pedal, then release parking brake
lever. Pedal should remain in brake position. Ensure
parking brake will hold tractor secure.
Fig. 1
\/
Fig. 3
CAUTION: Lift lever is spring loaded. Have a
tight grip on lift lever, lower it slowly and en=
gage in lowest position. Lift lever is located
on left side of fender.
6
ASSEMBLY
LiFT
Fig. 4
=
ASSEMBLE FRONT GAUGE WHEEL (W) TO FRONT
OF MOWER (See Fig. 5)
H. FRONT MOWER
BRACKET
W. FRONT GAUGE
WHEEL
X. SHOULDER
BOLT
Y. 1=1/40.D.
WASHER
Z. 3/8=18 LOCKNUT
Fig. 5
=
TURN STEERING WHEEL
MOWER (See Fig. 6)
e
Turn steering wheel to the left as far as it will go and
position mower on right side of tractor with deflector
shield (Q) to the right.
FRONT
LEFT AND POSITION
4. SLIDE MOWER UNDER TRACTOR (See Fig. 8)
• Bring belt forward and check belt for proper routing in
all mower pulley grooves.
NOTE: Be sure mower side suspension arms (A) are point-
ing forward before sliding mower under tractor.
Slide mower under tractor until it is centered under
tractor.
A. MOWER SiDE
SUSPENSION
ARMS
Q. DEFLECTOR
SHIELD
Fig. 8
5=
INSTALL ANTI=SWAY BAR (S) (IF EQUIPPED)
(See Fig. 9 =11)
ANTI=SWAY BAR (S)
TOWARDS TOWARDS'h,.
TRANSAXLE.
Fig. 6
Q. DEFLECTOR
SHIELD
TRANSAXLE MOWER DECKY_
90° END INTEGRATED WASHER END
Fig. 9
From right side of mower, first insert90°end of anti-sway
bar (S) into hole in transaxle bracket (T), located near
left rear tire in front of transaxle.
NOTE: Flashlight may be helpful.
A. MOWER SIDE SUSPENSION
ARMS
B. RETAINER SPRING
C. REAR LIFT LINK(S)
D. RIGHT SIDE REAR MOWER
BRAC KET
E. FRONT LIFT LINK ASSEMBLY
F. FRONT SUSPENSION BRACKET
H. FRONT MOWER BRACKET
I. LEFT SIDE REAR MOWER
BRACKET
K. BELT TENSION ROD
L. LOCKING BRACKET
M. ENGINE CLUTCH PULLEY
Q. DEFLECTOR SHIELD
S. ANTI-SWAY BAR
W. FRONT GAUGE WHEEL
Fig. 7
7
ASSEMBLY
ANTI-SWAY BAR
(s)
...................................... BRACKET (T)
......\
TRANSAXLE
.........../_ iii BETWEEN REAR
TRANSAXLE BRACKET
LOCATED
TIRES
Fig. 10
NOTE: Depending on model, bracket (T) may be differ-
ent than shown but hole for anti-sway bar will be in same
position/location.
• Pivot the integrated washer end of anti-sway bar (S)
towards mower deck bracket on right side of mower.
Insert integrated washer end of bar into hole in rear
mower bracket (D). Move mower as needed to insert
integrated washer end of bar into rear mower bracket (D).
• Secure with small washer and small retainer spring as
shown.
7. ATTACH REAR LiFT LINKS (C) (See Fig. 13)
• Insert rod end of rear lift link (C) into hole (U) intractor lift
shaft suspension arm and pivot link down to mower.
• Lift rear corner of mower and position slot in link as-
sembly over pin on rear mower bracket (D) and secure
with large washer and large retainer spring.
• Repeat on opposite side of tractor.
I\_ \\', " " _\ _, _\.. C. REAR LiFT LINK(S)
I" ",'_' D, RIGHT SiDE REAR
::i ..... MOWERBRACKET
,/ u. HOLE
Fig. 13
8 ATTACH FRONT LINK (E) (See Fig. 14)
• Turn steering wheel to position wheels straightforward.
• From front of tractor, insert rod end of front link (E)
through front hole in tractor front suspension bracket (F).
• Move to left side of mower and and insert large retainer
spring (G) through hole in front link (E) behind front
suspension bracket (F).
• Insert other end of link (E) into hole in front mower
bracket (H) and secure with washer and small retainer
spring (J).
NOTE: Requires deck lifting.
Fig. 11
6. ATTACH MOWER SIDE SUSPENSION ARMS (A) TO
CHASSIS (See Fig. 12)
• Position front hole in side suspension arm (A) over
pin on outside of tractor chassis and secure with large
washer and large retainer spring (B).
• Repeat on opposite side of tractor.
SUSPENSION
ARMS
B, RETAINER
SPRING
D, RIGHT
SIDE REAR
MOWER
BRACKET
Fig. 12
FRONT LINK
LOCATION,
E, FRONT LIFT LINK ASSEMBLY
F. FRONT SUSPENSION BRACKET
G. LARGE RETAINER SPRING
H, FRONT MOWER BRACKET
J. SMALL RETAINER SPRING
M, ENGINE CLUTCH PULLEY
Fig. 14
8
ASSEMBLY
9 iNSTALL BELT ON ENGINE CLUTCH PULLEY (M)
(See Fig. 7 & 15)
• Disengage belt tension rod (K)from locking bracket (L).
• Install belt onto engine clutch pulley (M).
M.ENGINE
CLUTCH PULLEY
Fig. 15
iMPORTANT: Check belt for proper routing in all mower
pulley grooves and under mandrel covers.
• Engage belt tension rod (K) on locking bracket (L).
i CAUTION: Belt tension rod is spring loaded. 1
_ill Have a tight grip on rod and engage slowly.
• Raise attachment lift lever to highest position.
• If necessary, adjust gauge wheels before operat-
ing mower as shown in the Operation section of this
manual.
MOWER DRIVE BELT INSTALLATION
Follow procedure described in "TO REPLACE MOWER
BLADE DRIVE BELT " in the "Service and Adjustments"
section of this manual.
CHECK TIRE PRESSURE
The tires on your tractor were overinflated at the factory
for shipping purposes. Correct tire pressure is important
for best cutting performance.
• Reduce tire pressure to PSI shown on tires.
CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly
leveled. See "TO LEVEL MOWER HOUSING" inthe Service
and Adjustments section of this manual.
'CHECKLIST
BEFORE YOU OPERATE YOUR NEW TRACTOR, WE
WtSH TO ENSURE THAT YOU RECEIVE THE BEST
PERFORMANCE AND SATISFACTION FROM THIS
QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIS_
J" All assembly instructions have been completed.
J" No remaining loose parts in carton.
J" Battery is properly prepared and charged.
J" Seat is adjusted comfortably and tightened securely.
J" All tires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory.)
J" Ensure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling.)
J" Check mower and drive belts. Ensure they are routed
properly around pulleys and inside all belt keepers.
J" Check wiring. See that all connections are still secure
and wires are properly clamped.
J" Before driving tractor, ensure freewheel control is in
"TRANSMISSION ENGAGED" position. (See "TO
TRANSPORT" in the Operation section ofthis manual.)
WHILELEARNINGHOWTO USEYOURTRACTOR,PAYEXTRA
ATTENTIONTO THE FOLLOWING IMPORTANTITEMS:
J" Engine oil is at proper level.
J" Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
J" Become familiar with all controls, their location and
functions. Operate them before you start the engine.
J" Ensure brake system is in safe operating condition.
J" Ensure Operator Presence System and Reverse
Operation System (ROS) are working properly. (See
the Operation and Maintenance sections inthis manual.)
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures that are shown for replacing motion and
mower blade drive belts in the Service and Adjustments
section of this manual. Verify that the belts are routed
correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see that
the brake is operating properly. See "TO CHECK BRAKE"
in the Service and Adjustments section of this manual.
9
OPERATION
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
L I\1
LOW CHOKE FAST SLOWREVERSE NEUTRAL HIGH
IGNITION SWITCH
ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE MOWER HEIGHT
LIGHTS ON
ATTACH MENT
CLUTCH DISENGAGED
(Automatic Models only)
Failure to follow instructions
could result in serious injury or
death. The safety alert symbol
is used to identify safety inform-
ation about hazards which can
result in death, serious injury
and/or property damage.
OPERATION
SYSTEM (ROS)
FUEL BATTERY
FREE WHEEL
ATTACH MENT
CLUTCH ENGAGED
REVERSE FORWARD CRUISE CONTROL
DANGER, KEEP HANDS
AND FEET AWAY
&
&
&
DANGER indicates a hazard which, if not avoided,
will result in death or serious injury.
WARNING indicates a hazard which, if not avoided,
could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided,
might result in minor or moderate injury.
CAUTION when used without the alert symbol,
indicates a situation that could result in damage
to the tractor and/or engine.
HOT SURFACES indicates a hazard which,
if not avoided, could result in death, serious injury
and/or property damage.
FIRE indicates a hazard which, if not avoided,
could result in death, serious injury and/or
property damage.
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
MOWER LIFT
m
CLUTCH/BRAKE
PEDAL
10
OPERATION
KNOW YOUR TRACTOR
READ THiS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments.
Save this manual for future reference.
Our tractors conform to the applicable safety standards of the American National Standards Institute.
(A) ATTACHMENT LIFT LEVER - Used to raise and lower
the mower or other attachments mounted to your tractor.
(B) BRAKE PEDAL - Used for braking the tractor and
starting the engine.
(C) PARKING BRAKE - Locks clutch/brake pedal intothe
brake position.
(D) THROTTLE/CHOKE CONTROL - Used for starting
and controlling engine speed.
(E) ATTACHMENT CLUTCH LEVER - Used to engage
the mower blades, or other attachments mounted to your
tractor.
(F) IGNITION SWITCH - Used for starting and stopping
the engine.
03124
Fig. 16
(G) REVERSE OPERATION SYSTEM (ROS) "ON"
POSITION - Allows operation of mower or other powered
attachment while in reverse.
(H) LIGHT SWITCH - Turns the headlights on and off.
(J) CRUISE CONTROL LEVER - Used to set forward
movement of tractor at desired speed without holding the
forward drive pedal.
(K) FORWARD DRIVE PEDAL - Used for forward move-
ment of tractor.
(L) REVERSE DRIVE PEDAL - Used for reverse move-
ment of tractor.
(M) FREEWHEEL CONTROL - Disengages transmission
for pushing or slowly towing the tractor with the engine off.
(P) SERVICE REMINDER/HOUR METER- Indicates when
service is required for the engine and mower.
11
OPERATION
The operation of any tractor can result in foreign objects thrown into the eyes, which can result
in severe eye damage. Always wear safety glasses or eye shields while operating your tractor
or performing any adjustments or repairs. We recommend standard safety glasses or a wide
vision safety mask worn over spectacles.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 17)
Your tractor is equipped with an operator presence sens-
ing switch. When engine is running, any attempt by the
operator to leave the seat without first setting the parking
brake will shut off the engine.
• Depress clutch/brake pedal (B) all the way down and
hold.
Pull parking brake lever (C) up and hold, release pres-
sure from clutch/brake pedal (B), then release parking
brake lever. Pedal should remain in brake position.
Ensure parking brake will hold tractor secure.
Fig. 17
STOPPING (See Fig. 18)
MOWER BLADES -
• Tostop mower blades, place attachment clutch control
in the "DISENGAGED" position (t_).
• Turn ignitionkey (F) to "STOP"position and remove key.
Always remove key when leaving tractor to prevent
unauthorized use.
• Never use the choke to stop the engine.
IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY
POSITION OTHER THAN "STOP" WILL CAUSE THE BATTERY
TO BE DISCHARGED, (DEAD).
NOTE: Under certain conditions when tractor is standing
idle with the engine running, hot engine exhaust gases may
cause "browning" of grass. To eliminate this possibility, al-
ways stop engine when stopping tractor on grass areas.
CAUTION: Always stop tractor corn=
pletely, as described above, and set
parking brake before leaving the opera=
tor's position.
TO USE TH ROTTLE CONTROL (D) (See Fig. 19)
Always operate engine at full speed (fast).
• Operating engine at less than full speed (fast) reduces
the engine's operating efficiency.
• Full speed (fast) offers the best mower performance.
(_) ATTACHMENT (I_) ATTACHMENT
CLUTCH LEVER CLUTCH LEVER
"DISENGAGED .... ENGAGED"
Fig. 18
GROUND DRIVE -
• To stop ground drive, depress brake pedal into full
"BRAKE" position.
IMPORTANT: FORWARD AND REVERSE DRIVE PEDALS
RETURNTO NEUTRALPOSITION WHEN NOT DEPRESSED.
ENGINE -
• Move throttle control (D) between half and full speed
(fast) position.
NOTE: Failure to move throttle control between half and full
speed (fast) position, before stopping may cause engine
to "backfire".
Fig. 19
TO MOVE FORWARD AND BACKWARD
(See Fig. 20)
The direction and speed of movement is controlled by the
forward and reverse drive pedals.
• Start tractor and release parking brake.
• Slowly depress forward (K) or reverse (L) drive pedal to
begin movement. Ground speed increases the further
down the pedal is depressed.
12
OPERATION
Fig. 20
TO USE CRUISE CONTROL (J) (See Fig. 20)
The cruise control feature can be used for forward travel only.
SYSTEM CHARACTERISTICS
The cruise control should only be used while mowing or
transporting on relatively smooth, straight surfaces. Other
conditions such as trimming at slow speeds may cause the
cruise control to disengage. Do not use the cruise control
on slopes, rough terrian or while trimmimg or turning.
• With forward drive pedal depressed to desired speed,
pull cruise control lever (J) up and hold while lifting
your foot off the pedal, then release the lever.
To disengage the cruise control, depress the brake pedal
or tap on forward drive pedal.
TO ADJUST MOWER CUTTING HEIGHT
(See Fig. 21)
The position of the attachment lift lever (A) determines the
cutting height.
TO ADJUST GAUGE WHEELS (See Fig. 22)
Gauge wheels are properly adjusted when they are slightly
off the ground when mower isat the desired cutting height in
operating position. Gauge wheels then keep thedeck inprop-
er position tohelp prevent scalping in most terrain conditions.
NOTE:Adjust gauge wheels with tractor on a flat level
surface.
• Adjust mower to desired cutting height (See "TO AD-
JUST MOWER CUTTING HEIGHT" in the Operation
section of this manual).
• With mower in desired height of cut position, gauge
wheels should be assembled so they are slightly off
the ground. Install gauge wheel in appropriate hole as
shown and tighten securely.
• Repeat for opposite side installing gauge wheel in same
adjustment hole.
Fig. 22
TO OPERATE MOWER
Your tractor isequipped with an operator presence sensing
switch. Any attempt by the operator to leave the seat with
the engine running and the attachment clutch engaged will
shut off the engine. You must remain fully and centrally
positioned in the seat to prevent the engine from hesitat-
ing or cutting off when operating your equipment on rough,
rolling terrain or hills.
• Select desired height of cut. (See "TO ADJUST MOWER
CUTTING HEIGHT".)
• Start mower blades by engaging attachment clutch
control.
TO STOP MOWER BLADES
Disengage attachment clutch control.
• Put attachment lift lever in desired cutting height slot.
Fig. 21
The cutting height range is approximately 1" to 4". The
heights are measured from the ground to the blade tip with
the engine not running. These heights are approximate and
may vary depending upon soil conditions, height of grass
and types of grass being mowed.
• The average lawn should be cut to approximately
2-1/2" during the cool season and to over 3" during hot
months. For healthier and better looking lawns, mow
often and after moderate growth.
• For best cutting performance, grass over 6" in height
should be mowed twice. Make the first cut relatively
high; the second to desired height.
_ CAUTION: Do not operate the mower
without either the entire grass catcher, on
mowers so equipped, or the deflector chute
in place (See Fig. 23).
'If......
Fig. 23
13
OPERATION
REVERSE OPERATION SYSTEM (ROS)
Your tractor is equipped with a Reverse Operation System
(ROS). Any attempt by the operator to travel in the reverse
direction with the attachment clutch engaged will shut off
the engine unless ignition key is placed in the ROS "ON"
position.
_WARNING: Backing up with the attachment clutch en-
gaged while mowing is strongly discouraged. Turning the
ROS "ON", to allow reverse operation with the attachment
clutch engaged, should only be done when the operator
decides it is necessary to reposition the machine with the
attachment engaged. Do not mow in reverse unless
absolutely necessary.
USINGTHE REVERSE OPERATION SYSTEM (See Fig. 24)
Only use if you are certain no children or other bystanders
will enter the mowing area.
• Depress brake pedal all the way down.
• With engine running, turn ignitionkey counterclockwise
to ROS "ON" position.
• Look down and behind before and while backing.
• Slowly depress reverse drive pedal to start movement.
• When use of the ROS is no longer needed, turn the
ignition key clockwise to engine "ON" position.
TO TRANSPORT (See Fig. 25)
When pushing or towing your tractor, ensure transmission
is disengaged by placing freewheel control in freewheeling
position. Free wheel control is located at the rear drawbar
of tractor.
• Raise attachment lift to highest position with attachment
lift control.
• Pull freewheel control out until the free wheel control
rod locks in extended position.
• Do not push or tow tractor at more than two (2) MPH.
• To reengage transmission, reverse above procedure.
NOTE: Freewheel control will automatically disengage
when the brake/clutch pedal is depressed.
TRANSMISSION ENGAGED
ROS "ON" ENGINE "ON" POSITION
POSITION (NORMAL OPERATING)
Fig. 24
TO OPERATE ON HILLS
CAUTION: Do not drive up or down hills
with slopes greater than 15° and do not
drive across any slope.
• Choose the slowest speed before starting up or down
hills.
• Avoid stopping or changing speed on hills.
• If stopping is absolutely necessary, push brake pedal
quickly to brake position and engage parking brake.
• Torestart movement, slowly release parking brake and
brake pedal.
• Slowly depress appropriate drive pedal to slowest set-
ting.
• Make all turns slowly.
TRANSMiSSiON DISENGAGED
Fig. 25
NOTE: To protect hood from damage when transporting
your tractor on a truck or a trailer, ensure hood is closed
and secured to tractor. Use an appropriate means of tying
hood to tractor (rope, cord, etc.).
TOWING CARTS AND OTHER ATTACHMENTS
Tow only the attachments that are recommended by and
comply with specifications of the manufacturer of your trac-
tor. Use common sense when towing. Too heavy of a load,
while on aslope, is dangerous. Tires can lose traction with
the ground and cause you to lose control of your tractor.
SERVICE REMINDER/HOUR METER
Service reminder shows the total number of hours the engine
has run and flashes to indicate that the engine or mower
needs servicing. When service is required, the service
reminder will flash for two hours. To service engine and
mower, see the Maintenance section of this manual.
NOTE: Service reminder runs when the ignition key is in
any position but "STOP". For accurate reading, be sure key
remains inthe "STOP" position when engine is not running.
14
OPERATION
BEFORE STARTING THE ENGINE
CHECK ENGINE OiL LEVEL
The engine in your tractor has been shipped from the fac-
tory already filled with summer weight oil.
• Check engine oil with tractor on level ground.
• Remove oil fill cap/dipstick and wipe clean, reinsert the
dipstick and screw cap tight, wait for a few seconds,
remove and read oil level. If necessary, add oil until
"FUL!/' mark on dipstick is reached. Do not overfill.
• For cold weather operation you should change oil for
easier starting. (See "OI L VISCOSITY CHART" inthe
Maintenance section of this manual.)
• To change engine oil, see the Maintenance section in
this manual.
ADD GASOLINE
• Fill fuel tank to bottom of filler neck. Do not overfill.
Use fresh, clean, regular gasoline with a minimum of
87 octane. Do not mix oil with gasoline. Purchase fuel
in quantities that can be used within 30 days to ensure
fuel freshness.
fuel. Do not store, spill or use gasoline
CAUTION: Wipe off any spilled oil or
near an open flame.
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW32°F (0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP ENSURE GOOD COLD WEATHER
STARTING.
CAUTION: Alcohol blended fuels (called gasohol
or using ethanol or methanol) can attract moisture
which leads to separation and formation of acids
during storage. Acidic gas can damage the fuel
system of an engine while in storage. To avoid
engine problems, the fuel system should be emptied
before storage of 30 days or longer. Drain the gas
tank, start the engine and let it run until the fuel
lines and carburetor are empty. Use fresh fuel next
season. See Storage Instructions for additional
information. Never use engine or carburetor cleaner
products in the fuel tank or permanent damage may
occur. Fuel stabilizer is an acceptable alternative
in minimizing the formation of fuel gum deposits
during storage. Add stabilizer to gasoline in fuel
tank or storage container. Always follow the mix
ratio found on stabilizer container. Run engine at
least 10 minutes after adding stabilizer to allow the
stabilizer to reach the carburetor. Do not empty
the gas tank and carburetor if using fuel stabilizer.
TO START ENGINE (See Fig. 16)
When starting the engine for the first time or if the engine
has run out of fuel, itwill take extra cranking time to move
fuel from the tank to the engine.
• Be sure freewheel control is in the transmission en-
gaged position.
• Sit on seat in operating position, depress brake pedal
and set parking brake.
• Move attachment clutch to "DISENGAGED" position.
• Move throttle control to choke position.
NOTE: Before starting, read the warm and cold starting
procedures below.
• Insert key intoignition and turn key clockwise to"START"
position and release key as soon as engine starts.
Do not run starter continuously for more than fifteen
seconds per minute. If the engine does not start after
several attempts, move throttle control to fast position,
wait a few minutes and try again. If engine still does
not start, move the throttle control back to the choke
position and retry.
WARM WEATHER STARTING (50°F/10°C and above)
• When engine starts, move the throttle control to the
fast position.
• The attachments and ground drive can now be used. If
the engine does not accept the load, restart the engine
and allow itto warm up for one minute using the choke
as described above.
COLD WEATHER STARTING (50°F/10°C and below)
• When engine starts, allow engine to run with the
throttle control in the choke position until the engine
runs roughly, then move throttle control to fast posi-
tion. This may require an engine warm-up period from
several seconds to several minutes, depending on the
temperature.
AUTOMATIC TRANSMISSION WARM UP
• Before driving the unit incold weather, the transmission
should be warmed up as follows:
• Be sure the tractor is on level ground.
• Release the parking brake and let the brake slowly
return to operating position.
• Allow one minute for transmission to warm up. This
can be done during the engine warm up period.
• Theattachmentscanalso beusedduringtheenginewarm-
up period after the transmission has been warmed up.
15
OPERATION
MOWING TIPS
• DO NOT use tire chains when the mower housing is
attached to tractor.
• Mower should be properly leveled for best mowing
performance. See "TO LEVEL MOWER HOUSING"
in the Service and Adjustments section of this manual.
• The left hand side of mower should be used for trimming.
• Drive so that clippings are discharged onto the area
that has been cut. Have the cut area to the right of
the tractor. This will result in a more even distribution
of clippings and more uniform cutting.
• When mowing large areas, start by turning to the right
so that clippings will discharge away from shrubs,
fences, driveways, etc. After one or two rounds, mow
in the opposite direction making left hand turns until
finished (See Fig. 26).
}=
(
Fig. 26
• If grass is extremely tall, itshould be mowed twice to
reduce load and possible fire hazard from dried clip-
pings. Make first cut relatively high; the second to the
desired height.
• Do not mow grass when it iswet. Wet grass will plug
mower and leave undesirable clumps. Allow grass to
dry before mowing.
• Always operate engine at full throttle when mow=
ing to ensure better mowing performance and proper
discharge of material. Regulate ground speed by
selecting a low enough gear to give the mower cutting
performance as well as the quality of cut desired.
• When operating attachments, select a ground speed
that will suit the terrain and give best performance of
the attachment being used.
16
MAINTENANCE
MAINTENANCE
SCHEDULE
Check BrakeOperation
Check Tire Pressure
T Check Operator Presence & ROS Systems
A Check for Loose Fasteners
C ChecWReplace Mower Blades
T Lubrication Chart
0 Check Battery Level
R Clean Battery andTerminals
Clean Debris Off Steering Plate
Check Mower Levelness
Check V-Belts
Check Engine Oil Level
Change Engine Oil (models with oil filter)
Change Engine Oil (models without oil filter)
NE Clean Air Filter
G Clean Air Screen
Inspect Muffler/Spark Arrester
N Replace Oil Filter (If equipped)
E Clean Engine Cooling Fins
Replace Spark Plug
Replace Air FilterPaper Cartridge
m R_lace Fuel Filter
1 - Change more often when operating under a heavy load or in high ambient temperatures.
2 - Service more often when operating in dirty or dusty conditions.
BEFORE
EACH
USE
v"
v"
v"
v"
EVERY
8
HOURS
EVERY
25
HOURS
EVERY
50
HOURS
v"
v"
_#1,2
V"2
v"2
v"
3 - Replace blades more often when mowing in sandy soil.
4 - Not required if equipped with maintenance-free battery.
EVERY
100
HOURS
EVERY
SEASON
v'
v'
v"
5 - See Cleaning in Maintenance Section.
BEFORE
STORAGE
v"
v"
v"
V"
v"
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have
been subjected to operator abuse or negligence. Toreceive
full value from the warranty, operator must maintain tractor
as instructed in this manual.
Some adjustments will need to be made periodically to
properly maintain your tractor.
At least once a season, check to see if you should make
any of the adjustments described in the Service and
Adjustments section of this manual.
• At least once a year you should replace the spark plug,
clean or replace air filter, and check blades and belts
for wear. A new spark plug and clean air filter ensure
proper air-fuel mixture and help your engine run better
and last longer.
BEFORE EACH USE
• Check engine oil level.
• Check brake operation.
• Check tire pressure.
• Check operator presence and ROS systems for proper
operation.
• Check for loose fasteners.
LUBRICATION CHART
(_ SPINDLE ZERK = SPINDLE ZERK
(_ FRONT FRONT
WHEEL WHEEL
BEARING BEARING
ZERK ZERK
SECTOR
GEAR
TEETH
02501
(_ General Purpose Grease
(_ Refer to Maintenance "ENGINE" Section
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS
LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL
SHORTEN THE LIFE OFTHE SELF-LUBRICATING BEARINGS.
IF YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A
DRY, POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY.
17
ENGINE
MANDREL
ZERKS
MAINTENANCE
TRACTOR
Always observe safety rules when performing any
maintenance.
BRAKE OPERATION
If tractor requires more than five (5) feet to stop at highest
speed in highest gear on a level, dry concrete or paved
surface, then brake must be checked and adjusted. (See
"TO CHECK BRAKE" in the Service and Adjustments
section of this manual).
TIRES
• Maintain proper air pressure in all tires (See the sides
of tires for proper PSI).
• Keep tires free of gasoline, oil, or insect control
chemicals which can harm rubber.
• Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
NOTE: To seal tire punctures and prevent flat tires due
to slow leaks, tire sealant may be purchased from your
local parts dealer. Tire sealant also prevents tire dry rot
and corrosion.
OPERATOR PRESENCE SYSTEM AND REVERSE
OPERATION SYSTEM (ROS) (See Fig. 27)
Be sure operator presence and reverse operation systems
are working properly. If your tractor does not function as
described, repair the problem immediately.
• The engine should not start unless the brake pedal is
fully depressed, and the attachment clutch control is
in the disengaged position.
CHECK OPERATOR PRESENCE SYSTEM
• When the engine is running, any attempt bythe operator
to leave the seat without first setting the parking brake
should shut off the engine.
• When the engine is running and the attachment clutch
is engaged, any attempt by the operator to leave the
seat should shut off the engine.
• The attachment clutch should never operate unless
the operator is in the seat.
CHECK REVERSE OPERATION (ROS) SYSTEM
• When the engine is running with the ignition switch in
the engine "ON" position and the attachment clutch
engaged, any attempt by the operator to shift into
reverse should shut off the engine.
• When the engine is running with the ignition switch
in the ROS "ON" position and the attachment clutch
engaged, any attempt by the operator to shift into
reverse should NOT shut off the engine.
ROS "ON"
POSITION
ENGINE "ON" POSITION
(NORMAL OPERATING)
Fig. 27
BLADE CARE
Forbest results mower blades must be kept sharp. Replace
bent or damaged blades.
proved bythe manufacturer of your tractor.
_ CAUTION: Use onlya replacement blade ap=
Using a blade not approved by the manu=
facturer of your tractor is hazardous, could
damage your tractor and void your warranty.
BLADE REMOVAL (See Fig. 28)
• Raise mower to highest position to allow access to
blades.
NOTE: Protect your hands with gloves and/or wrap blade
with heavy cloth.
• Remove blade bolt by turning counterclockwise.
• Install new or resharpened blade with stamped "THIS
SIDE UP" facing deck and mandrel assembly.
iMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER
HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL
ASSEMBLY.
• Install and tighten blade bolt securely (45-55 Ft. Lbs.
torque).
IMPORTANT: SPECIAL BLADE BOLTHEATTREATED.
MANDREL
BLADE
BLADE BOLT,
(SPECIAL)
CENTER HOLE
Fig. 28
BATTERY
Your tractor has a battery charging system which issufficient
for normal use. However, periodic charging of the battery
with an automotive charger will extend its life.
• Keep battery and terminals clean.
• Keep battery bolts tight.
• Keep small vent holes open.
• Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on your tractor ismain-
tenance free. Do not attempt to open or remove caps or cov-
ers. Adding or checking level of electrolyte isnot necessary.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause
the battery to "leak" power.
• Raise hood.
• Disconnect BLACK battery cable first then RED bat-
tery cable and remove battery from tractor.
• Rinse the battery with plain water and dry.
• Clean terminals and battery cable ends with wire brush
until bright.
• Coat terminals with grease or petroleum jelly.
• Reinstall battery (See "REPLACING BATTERY" inthe
Service and Adjustments section of this manual).
18
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