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Operator and Parts Manual
Collection System
42" and 48" / 966805002
CONGRATULATIONS on the purchase of a new
collection system. It has been designed, engineered
and manufactured to give you the best possible
dependability and performance.
Should you experience any problem you cannot
easily remedy, please contact your nearest authorized
service center/ department. They have competent,
well-trained technicians and the proper tools for
service and repairs.
Please read and retain this manual. The instructions
will enable you to assemble and maintain your
collection system properly. Always observe the
SAFETY RULES.
KNOW YOUR BLOWER SYSTEM
READ THIS OPERATION MANUAL AND SAFETY
RULES BEFORE ASSEMBLING OR OPERATING
YOUR BLOWER SYSTEM. Compare the illustrations
with the carton contents to familiarize yourself
with the parts before starting the assembly. Study
the operating instructions and safety precautions
thoroughly to insure proper functioning of your Grass
Catcher and to prevent injury to yourself and others.
Save this manual for future reference.
CAUTION
• DO NOT operate mower with grass
catcher partially installed.
• Disengage blades and stop engine
before leaving mower seat to
empty containers, unclogging
chutes, etc.
• Close cover before starting.
• Disengage mower blades when
crossing driveways or gravel
surfaces and other areas where
thrown objects could be a hazard.
• DO NOT attempt to vacuum cans
or other potentially hazardous
projectiles.
The operation of any mower can result
in foreign objects thrown into the eyes,
which can result in severe eye damage.
ALWAYS wear safety glasses or eye
shields before starting your mower and
while mowing. Standard safety glasses
are recommended or a wide vision
safety mask for over spectacles.
©2012 HTC. All Rights Reserved.
Swainsboro, GA. Printed in U.S.A.
CONTENTS
SAFETY RULES .........................................................4
SERVICE ............................................................5
OPERATION .............................................................11
TIPS FOR IMPROVED BAGGING ................... 11
GENERAL RECOMMENDATIONS .................. 11
REPAIR PARTS ........................................................12
BLOWER .......................................................... 12
CHUTES, MOUNTS, BELTS ............................14
BAGGER .......................................................... 16
TOOLS REQUIRED
• Wrench or ratchet and socket 7/16"
• Wrench or ratchet and socket ½"
• Wrench ¾"
• Drill and 3/8" bit
• Torque Wrench
• Hammer
NOTE: When the terms RH (right hand) or
LH (left hand) are used, it refers to when the
operator is seated on the mower.
STORAGE
When grass catcher is to be stored for a period of
time, clean it thoroughly, remove all dirt, grass, leaves,
etc. Store in a clean, dry place.
CONTAINER CONTENTS
• Blower Assembly • Containers
• Bagger Assembly • Shields
• Belts • Seal Fastening Kit
• Mounting Brackets • Bag of Hardware
CAUTION
BEFORE ASSEMBLING GRASS
CATCHER TO MOWER:
• Set parking brake.
• Place motion control levers in
NEUTRAL position.
• Turn ignition key OFF and remove
key.
• Make sure the blades and all
moving parts have completely
stopped.
• Disconnect spark plug and place
wire where it cannot come in
contact with plug.
SAFETY RULES
SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS
DANGER !
THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR
DEATH.
GENERAL OPERATION
• Read, understand and follow all instructions in the
manual and on the machine before starting.
• Only allow responsible adults who are familiar with
the instructions to operate the machine.
• Clear the area of objects such as rocks, stones,
toys, wire etc., that could be picked up and
thrown by the blades.
• Be sure the area is clear of all people and pets
before mowing. Stop the machine if anyone enters
the area.
• Never carry passengers or children, even with
blades off.
• Do not mow in reverse unless absolutely
necessary. Always look down and behind before
and while backing.
• Be aware of the mower discharge direction and
do not direct it towards anyone. Do not operate
the mower without either the entire grass catcher
or the guard in place.
• Slow down before turning.
• Never leave the machine unattended when the
engine is running. Always turn off the blades, set
the parking brake, stop the engine and remove
the key before leaving the machine.
• Turn off blades when not mowing.
• Stop engine before removing grass catcher or
unclogging chute.
• Mow only in daylight or good artificial light.
• Do not operate the machine while under the
influence of alcohol or drugs.
• Watch out for traffic when operating near or
crossing roadways.
• Use extra care when loading and unloading the
machine onto a trailer or truck.
• Data indicates that operators, age 60 years and
above, are involved in a large percentage of
riding mower-related injuries. These operators
should evaluate their ability to operate the riding
mower safely enough to protect themselves and
others from serious injury.
• Keep machine free of grass, leaves or other
debris buildup that can touch hot exhaust/engine
parts and burn. Do not allow the mower deck
to plow leaves or other debris that can cause
buildup to occur. Clean any oil or fuel spills before
operating or storing the machine. Allow machine
to cool before storage.
SLOPE OPERATION
Slopes are a major factor related to loss-of-control and
tip-over accidents, which can result in severe injury or
death. All slopes require extra caution. If you cannot
back up the slope or if you feel uneasy on it, do not
mow it.
DO
• Mow up and down slopes (10° Max.), not across.
• Remove obstacles such as rocks, tree limbs, etc.
• Watch for holes, ruts, or bumps. Uneven terrain
could overturn the machine. Tall grass can hide
obstacles.
• Use slow speed. Choose a low speed so that you
will not have to stop while on the slope.
• Use extra care with grass catchers or other
attachments. These can change the stability of
the machine.
• Keep all movement on the slopes slow and
gradual. Do not make sudden changes in speed
or direction.
• Avoid starting or stopping on a slope. If tires
lose traction, disengage the blades and proceed
slowly straight down the slope.
DO NOT
• Do not turn on slopes unless necessary, and then,
turn slowly and gradually downhill, if possible.
• Do not mow near drop-off, ditches, or
embankments. The mower could suddenly turn
over if a wheel is over the edge of a cliff or ditch,
or if an edge caves in.
• Do not mow on wet grass. Reduced traction
could cause sliding.
• Do not try to stabilize the machine by putting your
foot on the ground.
4
SAFETY RULES
SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS
CHILDREN
Tragic accidents can occur if the operator is not
alert to the presence of children. Children are often
attracted to the machine and the mowing activity.
Never assume that children will remain where you last
saw them.
• NEVER allow children to operate the machine.
• Keep children out of the mowing area and under
the watchful care of another responsible adult.
• Be alert and turn off the machine if children enter
the area.
• Before and when backing, look behind and down
for small children.
• Never carry children. They may fall off and be
seriously injured or interfere with safe machine
operation.
• Use extra care when approaching blind corners,
shrubs, trees, or other objects that may obscure
vision.
SERVICE
• The operation of any mower can result in foreign
objects being thrown into the eyes, which can
result in severe eye damage. Always wear safety
glasses or eye shields while operating your
mower or performing any adjustments or repairs.
We recommend a wide vision safety mask over
spectacles or standard safety glasses.
• Use extra care in handling gasoline and other
fuels. They are flammable and vapors are
explosive.
- Use only an approved container.
- Never remove gas cap or add fuel with the
engine running.
- Allow engine to cool before refueling.
- Do not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel container
inside where there is an open flame, such as
a water heater.
• Never run a machine inside a closed area.
• Keep nuts and bolts, especially blade attachment
bolts, tight and keep equipment in good
condition.
• Never tamper with safety devices. Check their
proper operation regularly.
• Keep machine free of grass, leaves, or other
debris buildup. Clean oil or fuel spills. Allow
machine to cool before storing.
• Stop and inspect the equipment if you strike an
object. Repair, if necessary, before restarting.
• Never make adjustments or repairs with the
engine running.
• Grass catcher components are subject to wear,
damage, and deterioration, which could expose
moving parts or allow objects to be thrown.
Frequently check components and replace
with manufacturer’s recommended parts, when
necessary.
• Mower blades are sharp and can cut. Wrap the
blade(s) or wear gloves, and use extra caution
when servicing them.
• Check brake operation frequently. Adjust and
service as shown in the Operator’s Manual.
CAUTION
In order to prevent accidental starting
when setting up, transporting,
adjusting or making repairs, always
disconnect spark plug wire and place
wire where it cannot contact spark
plug.
WARNING!
Battery posts, terminals and related
accessories contain lead and lead
compounds, chemicals know to the
State of California to cause cancer
and birth defects or other reproductive
harm. Wash hands after handling.
WARNING!
DO NOT tow any trailers, etc. with this
mower. They may jackknife or over
turn causing damage to the mower and
possibly serious injury to the operator.
5
ASSEMBLY
BAGGER SUPPORT ASSEMBLY
1
Draw Bar A
1. Remove the upper bolts on each side of the
drawbar and replace them with the shoulder bolts
supplied with the collection kit.
NOTE: It may necessary on some models, to
remove the rear tires to access the drawbar
shoulder bolts.
Kit
Shoulder
Bolt
Support Assembly
Drawbar A
Draw Bar B
1. Slide the flanges of the support assembly in the
slots in the drawbar.
Drawbar B
8063-085
Original
Shoulder
Bolt
8063-083
2. Hang the support assembly over the replacement
bolts and align the bottom pin into the drawbar.
Secure the bottom pin with a hairpin.
8063-084
Hairpin
Support Assembly
2. Pivot the assembly backwards to insert the bottom
pin into the drawbar. Secure the bottom pin with a
hairpin.
Hairpin
8063-086
6
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