Page 1
2009HUV4214,HUV4414, and
HUV4414-XPOwner’sManual
GasolineUtilityVehicles
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NOTICE
Warrantyinformationappearsattheendofthismanual.Nootherwarranties,expressorimplied,arecontainedherein.
Yourauthorizedrepresentativecheckedthevehiclebeforeitwasdeliveredtoyouandwillprovideyouacopyofthe
completedvehiclewarrantyregistrationform.
Husqvarnaisnotliableforerrorsinthismanualorforincidentalorconsequentialdamagesthatresultfromthe
useofthematerialinthismanual.
Thismanualcontainsproprietaryinformationthatisprotectedbycopyright.Allrightsarereserved.Nopartofthis
manualmaybephotocopied,reproduced,ortranslatedtoanotherlanguagewithoutthewrittenconsentofHusqvarna,
Inc.
Theinformationcontainedinthisdocumentissubjecttochangewithoutnotice.
Husqvarnareservestherighttomakedesignchangestovehicleswithoutobligationtomakethesechangeson
unitspreviouslysold.
ThesevehiclesdonotconformtoFederalMotorVehicleSafetyStandardsforautomobilesortoFMVSS500for
low-speedvehicles,andarenotequippedforoperationonpublicstreets,roads,orhighways.
Copyright©2008
2009HUV4214,HUV4414,andHUV4414-XPOwner’sManual Page1
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FOREWORD
ThankyouforchoosingHusqvarna,aworldleaderinoutdoorproducts.Y ouhavechosenthenestutilityvehicleon
themarket.PleaseprotectyourinvestmentandensurethatyourHusqvarnavehicleprovidesyearsofreliable,superior
performancebyreadingandfollowingthemaintenanceinstructionsinthismanual.
Yourcomfortandsafetyareimportanttous,soweurgeyoutoreadandfollowthestep-by-stepoperatinginstructions
andsafetyproceduresinthismanual.Theseinstructionsmustbefollowedinordertoavoidtheriskofseverepersonal
injury.Ifyourentorloanyourvehicletoothers,werecommendthatyouaskthemtoreadthismanualbeforethey
operatethevehicle.
Husqvarnaproductsarebackedbyacustomersupportsystemdesignedtoofferyoufast,courteousservice.Inthe
eventthatyourHusqvarnavehicleneedsrepairsorservice,werecommendthatyourlocalauthorizedHusqvarna
representativeperformthem.ForthenameandaddressoftheHusqvarnarepresentativenearestyou,logontoour
websiteatwww.usa.husqvarna.com.Ifyouwouldprefertowritetous,directyourletterto:Husqvarna,Attention:
MarketingServices,7349StatesvilleRd.,Charlotte,NC28269USA.Y ourlocalauthorizedHusqvarnarepresentative
canalsoprovidetechnicaladvice,parts,andservicemanuals.
Wehopeyouwillconsiderthisowner’smanualapermanentpartofyourHusqvarnavehicle.Ifyousellthevehicle,
pleaseincludethemanualsothatthenextownerwillhavetheimportantoperating,safety,andmaintenanceinformation
itcontains.Translatedowner’smanualscanbedownloadedfromtheHusqvarnawebsiteatwww.usa.husqvarna.com.
Page2 2009HUV4214,HUV4414,andHUV4414-XPOwner’sManual
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TABLEOFCONTENTS
SafetyDecalandFeatureIdentication..................................................................................................................5
PracticeSafety.....................................................................................................................................................8
Proposition65–StateofCalifornia........................................................................................................................8
SafetyDetails.......................................................................................................................................................9
GeneralWarnings...............................................................................................................................................10
GeneralInformation............................................................................................................................................12
ModelIdentication.............................................................................................................................................12
ControlsandIndicators.......................................................................................................................................13
Roll-OverProtectiveStructureandSeatBelts.......................................................................................................18
SeatLatchandAdjustment.................................................................................................................................19
Pre-OperationandDailySafetyChecklist.............................................................................................................20
DrivingInstructions.............................................................................................................................................21
BedLatch..........................................................................................................................................................24
BedLockingPin.................................................................................................................................................25
RearShockAbsorbers........................................................................................................................................25
LoadingandUnloadingCargo.............................................................................................................................26
VehicleLoadCapacities......................................................................................................................................26
TowingwiththeVehicle.......................................................................................................................................27
TransportingonaTrailer.....................................................................................................................................28
Storage..............................................................................................................................................................28
Maintenance......................................................................................................................................................30
PeriodicServiceSchedule...................................................................................................................................31
PeriodicLubricationSchedule.............................................................................................................................33
BrakeFluidReservoir.........................................................................................................................................34
EngineOil..........................................................................................................................................................35
GearcaseLubrication..........................................................................................................................................40
AirIntakeSystem...............................................................................................................................................42
FuelingInstructions.............................................................................................................................................43
Battery...............................................................................................................................................................44
UsingABoosterBattery(JumpStarting)..............................................................................................................45
CleaningtheVehicle...........................................................................................................................................46
Accessories........................................................................................................................................................47
2009HUV4214,HUV4414,andHUV4414-XPOwner’sManual Page3
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SubsequentOwnerRegistration..........................................................................................................................48
VehicleSpecications.........................................................................................................................................48
Warranties..........................................................................................................................................................50
EmissionsControl...............................................................................................................................................53
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SafetyDecalandFeatureIdentication
SAFETYDECALANDFEATUREIDENTIFICATION
Thefollowingpagescontainsafetydecalandfeatureidenticationinformation.Fordetailedinformationonspecic
features,readtheappropriatesectioninthismanual.
2009HUV4214,HUV4414,andHUV4414-XPOwner’sManual Page5
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SafetyDecalandFeatureIdentication
1298
• Do not modify or remove Roll-over Protective Structure (ROPS).
• Replace ROPS if damaged. Do not attempt repair.
• Use seat belts during operation. Do not jump from vehicle.
• Keep away from drop-offs, steep slopes, and unstable
surfaces.
CCI 102961201
WARNING
!
3
6
2
4
1
5
ALLHUV4214AND4414VEHICLES
1 101609401
2 102459401 Decal,YoungDriverWarning(onROPS)
3 102961201 Decal,ROPSWarning(onROPS)
4 103526501 Decal,BedLatchOperation(onbedlatch)
5 103532701
Decal,CrushAreaWarning(behindseat,near
cargobed,driverandpassengerside)
Decal,DOT5BrakeFluid(insidefrontcargo
compartment)
6 103619901
Decal,CabCOWarning(withcabdoorkit
accessory)
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ALLHUV4214AND4414VEHICLES
SafetyDecalandFeatureIdentication
1 1011553
2 102458901 Decal,HotPartsWarning(onframe,driverside) 8 103596501
3 102460201
4 103500701 Decal,OperatingInstructions(oninstrumentpanel)
5 103526201
6 103579901
Decal,TrailerHitchT ongueWeightNotice(on
trailer/receiverhitch)
Decal,RotatingPartsWarning(onframe,driver
andpassengerside)
Decal,VehicleLoadingInstructions(onseat
support)
Decal,FuelLoadingWarning(onfender,above
fuelcap)
7 103582401 Decal,WinchSafetyWarning(withwinchoption)
Decal,GroundWarning(onvehicleframe,near
battery)
2009HUV4214,HUV4414,andHUV4414-XPOwner’sManual Page7
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PracticeSafety
PRACTICESAFETY
Figure1PracticeSafety
Safetysignslikeyouseeabovemayatrstseemshocking,buttheirimpactismildcomparedwiththereality
ofseverepersonalinjury.
Yoursafetyandsatisfactionareoftheutmostimportancetous.Thatiswhybeforeoperatingthevehicle,weurge
youtoreviewtheinformationinthismanual.UnderstandandbecomefamiliarwiththeDANGER,WARNING,and
CAUTIONstatementsandproceduresitcontains,alongwiththesafetydecalsthatareafxedtoyourvehicle.
Taketimetounderstandthelanguageofsafety.Itisalanguagethatcansaveyourlife.
399
PROPOSITION65–STATEOFCALIFORNIA
WARNING
•Thisproductcontainsoremitschemicalsorsubstancesthathavebeendeterminedbythestateof
Californiatocausecancerandbirthdefectsorotherreproductiveharm.
Page8 2009HUV4214,HUV4414,andHUV4414-XPOwner’sManual
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SafetyDetails
SAFETYDETAILS
WARNING
•Thisowner’smanualshouldbereadcompletelybeforeattemptingtodriveorservicethevehicle.
Failuretofollowtheinstructionsinthismanualcouldresultinpropertydamage,severepersonal
injury,ordeath.
Itisimportanttonotethatsomevitalstatementsthroughoutthismanualandonthedecalsafxedtothevehicleare
precededbythewordsDANGER,WARNING,orCAUTION.Foryourprotection,werecommendthatyoutakespecial
noticeofthesesafetyprecautions.Safetyprecautionsareessentialandmustbefollowed.
Ifanyoftheoperationorwarningdecalsonthevehiclebecomedamaged,havebeenremoved,orcannotbeeasily
read,theyshouldbereplacedimmediatelytoavoidpossiblepropertydamage,personalinjury ,ordeath.Contact
yourdealer.
DANGER
•ADANGERindicatesanimmediatehazardthatwillresultinseverepersonalinjuryordeath.
WARNING
•AWARNINGindicatesanimmediatehazardthatcouldresultinseverepersonalinjuryordeath.
CAUTION
•ACAUTIONwiththesafetyalertsymbolindicatesahazardorunsafepracticethatcouldresultin
minorpersonalinjury.
CAUTION
•ACAUTIONwithoutthesafetyalertsymbolindicatesapotentiallyhazardoussituationthatcould
resultinpropertydamage.
2009HUV4214,HUV4414,andHUV4414-XPOwner’sManual Page9
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GeneralWarnings
(Viewedfromdriversideofvehicle)
1.Removenegativebatterycable.
2.Removepositivebatterycable.
Connectbatterycablesinreverseorder.
821
Figure2BatteryCableRemoval
GENERALWARNINGS
Thefollowingsafetystatementsmustbeheededwheneverthevehicleisbeingoperated,repaired,orserviced.
SeeSafetyDecalandFeatureIdenticationonpage5. Otherspecicsafetystatementsappearthroughout
thismanualandonthevehicle.
DANGER
•Battery–Explosivegases!Donotsmoke.Keepsparksandamesawayfromthevehicleandservice
area.Ventilatewhenchargingoroperatingvehicleinanenclosedarea.Wearafullfaceshieldand
rubbergloveswhenworkingonornearbatteries.
•Gasoline–Flammable!Explosive!Donotsmoke.Keepsparksandamesawayfromthevehicleand
servicearea.Serviceonlyinawell-ventilatedarea.
•Donotoperategasolinevehicleinanenclosedareawithoutproperventilation.Theengineproduces
carbonmonoxide,whichisanodorless,deadlypoison.
•Thevehiclewillnotprovideprotectionfromlightning,yingobjects,orotherstorm-relatedhazards.
Ifcaughtinastormwhiledrivingthisvehicle,exitthevehicleandseekshelterinaccordancewith
applicablesafetyguidelinesforyourlocation.
Page10 2009HUV4214,HUV4414,andHUV4414-XPOwner’sManual
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GeneralWarnings
WARNING
•Theengineproducescarbonmonoxide,whichisadeadly,odorless,colorlessgasthatcanquickly
accumulateinanenclosedcab.Donotruntheengineinaparkedvehiclewithoutpropercab
ventilation.Movetofreshairifyoufeelnausea,headache,dizziness,drowsiness,orweakness.
•Followtheproceduresexactlyasstatedinthismanual,andheedallDANGER,WARNING,and
CAUTIONstatementsinthismanualaswellasthoseonthevehicle.
•Donotleavechildrenunattendedonvehicle.
•Childrenrequiringachildsafetyseatmustnotrideonthevehicle.Complywithstateandlocallaws
pertainingtochildsafety.
•Thedriverandpassengermustberestrainedatalltimeswiththeseatbeltsprovidedtohelpprevent
injuryintheeventofsuddenbraking,collision,orroll-over.
•Nomorethantwopersonsperbenchseatatonetime.Donotallowpeopletorideinanypartofthe
vehiclethatisnotequippedwithaseatandaseatbelt.Donotallowapassengertoholdachildinhis
orherlapwhilethevehicleismoving.
•Priortoleavingthevehicleunattendedorservicingthevehicle,settheparkbrake,placethe
Forward/ReversehandleintheNEUTRALposition,turnthekeyswitchtotheOFFposition,andremove
thekey.Chockthewheelswhenservicingthevehicle.
•Improperuseofthevehicleorfailuretoproperlymaintainitcouldresultindecreasedvehicle
performance,severepersonalinjury,ordeath.
•Anymodicationorchangetothevehiclethataffectsthestabilityorhandlingofthevehicle,or
increasesmaximumvehiclespeedbeyondfactoryspecications,couldresultinseverepersonal
injuryordeath.
•Thediameterofalltiresonthevehiclemustbeequal;otherwisethefour-wheeldrivesystemwillnot
operateasintendedandcouldresultinseverepersonalinjuryordeath.Neverinstalltiresofdifferent
diametersonthevehicle.
•Checkthevehicleforproperlocationofallvehiclesafetyandoperationdecalsandmakesuretheyare
inplaceandareeasytoread.
•Forvehicleswithcargobeds,removeallcargobeforeraisingthebedorservicingthevehicle.Ifthe
vehicleisequippedwithaproprod,ensurethatitissecurelyengagedwhilebedisraised.Donot
closebeduntilallpersonsareclearofcargobedarea.Keephandsclearofallcrushareas.Donot
dropcargobed;lowergentlyandkeepentirebodyclear.Failuretoheedthiswarningcouldresultin
severepersonalinjuryordeath.
•Onlytrainedtechniciansshouldserviceorrepairthevehicle.Anyonedoingevensimplerepairsor
serviceshouldhaveknowledgeandexperienceinelectricalandmechanicalrepair.Theappropriate
instructionsmustbeusedwhenperformingmaintenance,service,oraccessoryinstallation.
•Toavoidunintentionallystartingthevehicle:
–Disconnectbatterycables,negative(–)cablerst(Figure2).
–Disconnectthesparkplugwiresfromthesparkplugs.
•Frameground–Donotallowtoolsorothermetalobjectstocontactframewhendisconnectingbattery
cablesorotherelectricalwiring.Donotallowapositivewiretotouchthevehicleframe,engine,or
anyothermetalcomponent.
•Wearsafetyglassesorapprovedeyeprotectionwhenservicingthevehicle.Wearafullfaceshieldand
rubbergloveswhenworkingonornearbatteries.
•Donotwearlooseclothingorjewelrysuchasrings,watches,chains,etc.,whenservicingthevehicle.
•Useinsulatedtoolswhenworkingnearbatteriesorelectricalconnections.Useextremecautionto
avoidshortingofcomponentsorwiring.
•Whenservicingthevehiclewithpartofthevehicleonjackstands,donotoperatetheenginewiththe
Forward/ReversehandleineithertheFORWARDorREVERSEposition.Thefour-wheeldrivesystem
mayengageanywheel(s),frontorrear,dependingonthemodeselected(Figure3).
2009HUV4214,HUV4414,andHUV4414-XPOwner’sManual Page11
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GeneralInformation
795
Figure34x4DriveWarning
GENERALINFORMATION
Thismanualincludesoperatingprocedures,maintenance,andregularservicinginformationforallHUV4214,HUV
4414,andHUV4414-XPvehicles.Alloperatingprocedures,maintenance,andregularservicingareidentical
unlessotherwisenoted.
MODELIDENTIFICATION
Theserialnumberofeachvehicleisprintedonabarcodedecalmountedontheframebelowthesteeringwheel
(Example:RC0601-123456)(Figure4).Thereisalsoasecondserialnumberdecalmountedontherearbodyframe
abovetheengine.SeefollowingNOTE.
NOTE: Havethevehicleserialnumberavailablewhenorderingpartsormakinginquiries.
Page12 2009HUV4214,HUV4414,andHUV4414-XPOwner’sManual
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ControlsandIndicators
SERIAL NUMBER
SD0601-123456
P O BOX 204658
AUGUST A GA 30917
190
Figure4SerialNumber
CONTROLSANDINDICATORS
SeeGeneralWarningsonpage10.
WARNING
•Beforeallowinganyonetodrivethevehicle,makesurethedriverisfamiliarwithallcontrolsand
operatingprocedures.
•DonotshifttheForward/Reversehandlewhilethevehicleisinmotion.
•EnginemustbeatidlebeforeshiftingtheForward/Reversehandle.Failuretodosomayresultin
injurytoinattentivepassengersand(or)damagetothevehicle.
•Toavoidunintentionallystartingorrollingthevehicle,settheparkbrake,placetheForward/Reverse
handleintheNEUTRALposition,turnthekeyswitchtotheOFFposition,andremovethekeywhen
leavingthevehicle.
2009HUV4214,HUV4414,andHUV4414-XPOwner’sManual Page13
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ControlsandIndicators
8
10
7
11
12
C
A
6
B
3
4
2
1
14
9
829
Figure5InstrumentPanel
KEYSWITCH
Thekeyswitch(7)ismountedontheinstrumentpaneltotherightofthesteeringcolumn(Figure5).Ithasthree
positions:OFF ,ON,andSTART .
Tostartthevehicle,placetheForward/ReversehandleintheNEUTRALpositionandturnthekeytotheSTART
position,andholditthereuntiltheenginestarts.Activatethechoke(14)asnecessary.Iftheenginedoesnotstartafter
10-15seconds,releasethekeyandrepeattheprocedure.Oncetheenginestarts,releasethekeyanditwillreturnto
theONposition.Theenginewillidleinneutral.TheenginewillcontinuetoidleuntilthekeyisturnedtotheOFF
position.SeefollowingW ARNING,CAUTION,andNOTE.
WARNING
•Movingparts!Keepclearoftheenginecompartmentwhiletheengineisrunning.
CAUTION
•DonotshifttheForward/Reversehandlewhiletheacceleratorpedalispressed.Shiftthehandleonly
whenthevehicleisatacompletestopandtheengineisatidle.Failuretoheedthiscautioncould
resultindamagetothetransmission.
Page14 2009HUV4214,HUV4414,andHUV4414-XPOwner’sManual
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ControlsandIndicators
NOTE: ThekeycanberemovedonlywhenthekeyswitchisintheOFFposition.
FORWARD/REVERSECONTROL
TheForward/Reversehandle(6)islocatedontherightsideoftheinstrumentpanel(Figure5).Thehandlehasthree
distinctpositions:FORWARD(A),NEUTRAL(B),andREVERSE(C).Pushthehandleuptooperatethevehicleinthe
forwarddirection,orpullthehandledowntooperatethevehicleinreverse.Theenginecanbestartedonlywhen
thehandleisintheNEUTRAL(middle)position.TheenginemustbeatidlebeforeshiftingtheForward/Reverse
handle.SeeprecedingWARNINGSandCAUTION.
Thisvehicleoperatesatareducedspeedinreverse.
ACCELERATORPEDAL
Theacceleratorpedal(1)isthepedalfarthesttotheright(Figure5).
WiththeenginerunningandtheForward/ReversehandleintheFORWARDorREVERSEposition,vehiclespeed
willincreaseastheacceleratorpedalispressed.Whentheacceleratorpedalisreleased,itwillreturntotheoriginal
positionandtheenginewillidle.SeeprecedingWARNINGSandCAUTION.
BRAKEPEDAL
Thebrakepedal(2)islocatedtotheimmediateleftoftheacceleratorpedal(Figure5).T osloworstopthevehicle,
pressthebrakepedal.
PARKBRAKEHANDLE
Theparkbrakehandle(5)islocatedbetweenthedriverandpassengerseats(Figure6).T oengagetheparkbrake,
rstapplypressuretothebrakepedal,thenpullupontheparkbrakehandleuntilhandlelatchesintoplace.T o
disengage,liftleverbeneathhandle,thenpushhandledown.Foradjustmentofparkbrake,seePerformance
Inspectiononpage20.SeefollowingWARNING.
WARNING
•Theparkbrakehasanover-centerlockingfeatureandshouldbermlylockedtopreventthevehicle
fromrolling.
2009HUV4214,HUV4414,andHUV4414-XPOwner’sManual Page15
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ControlsandIndicators
797
Figure6ParkBrakeHandle
PARKBRAKEWARNINGLIGHT
Theparkbrakewarninglight(10)islocatedontheinstrumentpaneljusttotheleftofthesteeringcolumn (Figure
5).Thewarninglightindicatesthattheparkbrakehasbeenengaged.Thevehicleshouldneverbedrivenwiththe
parkbrakeengaged.Ifthewarninglightremainsonaftertheparkbrakehasbeenfullydisengaged,haveatrained
techniciancheckthevehicle.
FRONTAXLECONTROL
Thefrontdriveunitengagementlever(3)islocatedontherightsideoftheinstrumentpanel(Figure5).Thehandlehas
twopositionsmarked4X4and4X2.Pushthehandleuptoengagethefrontwheeldriveunitorpushthehandledown
todisengagetheunit.Theengagementleverwasdesignedtobeshiftedwhilethevehicleisinmotionsomomentumis
notlostwhileoperatingonslipperyterrain.Thelevershouldalsobedisengagedwhilethevehicleisinmotion.
WARNING
•Donotoperatethevehicleonimprovedsurfaces(concrete,asphalt,etc.)in“4X4”mode.Doingso
increasessteeringeffort,tirewear,andshiftingeffort.
DIFFERENTIALLOCKCONTROL
Thereardifferentiallockcontrolhandle(4)islocatedontherightsideoftheinstrumentpanel(Figure5).Thehandle
hastwopositionsmarkedDIFFwithalockedpadlockiconandDIFFwithanunlockedpadlockicon.Pushthehandle
uptoengagethedifferentiallockorpullthehandledowntodisengagethedifferentiallock.
Page16 2009HUV4214,HUV4414,andHUV4414-XPOwner’sManual
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ControlsandIndicators
WARNING
•Unlockdifferentialonpavedsurfacestomaintainsteeringcontrol.
CAUTION
•Thedifferentiallockshouldonlybeengagedwhenthevehicleisstopped.Damagetothetransaxle
mayoccurifthereisalargeamountofrelativemotionbetweenthetwodrivingwheels.
LOWOILPRESSUREWARNINGLIGHT
Thelowoilpressurewarninglight(9)islocatedontheinstrumentpaneljusttotheleftofthesteeringcolumn (Figure
5).Ifthewarninglightcomesonwhiletheengineisrunning,theoillevelshouldbecheckedandoiladdedtothe
engineasnecessarybeforevehicleusecontinues.Thevehicleshouldneverbedrivenwhenthelowoilpressure
warninglightremainslit.Ifthewarninglightgoesonandoff,thevehiclemaybedriven,butoilshouldbeaddedat
therstopportunity.Iftheoilleveliscorrectandthewarninglightremainslit,haveatrainedtechniciancheckthe
vehicle.SeefollowingCAUTION.
CAUTION
•Failuretoaddoilimmediatelywhenthelowoilwarninglightstaysonmayresultinpermanent
enginedamage.
FUELGAUGE/HOURMETER
Thefuelgaugeandhourmeter(8)arehousedtogetherontherightsideoftheinstrumentpanel(Figure5).Thefuel
gaugeoperateswhenthekeyswitchisintheONpositionandallowstheoperatortomonitorthefuellevelinthevehicle.
Thehourmeteroperatesonlywhentheengineisrunning,andshouldbeusedbythetrainedtechniciantotrackvehicle
usageanddeterminewhenperiodicserviceproceduresarerequired.SeePeriodicServiceScheduleonpage31.
HEADLIGHTCONTROL
Theheadlightcontrol(12)islocatedontheleftsideoftheinstrumentpanel(Figure5).Presstheheadlightrocker
switchtoturntheheadlightsonoroff.SeefollowingNOTE.
NOTE: Usingtheheadlightsforextendedperiodswhiletheengineiseitherofforidlingwilldischargethebattery.
2009HUV4214,HUV4414,andHUV4414-XPOwner’sManual Page17
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Roll-OverProtectiveStructureandSeatBelts
ROLL-OVERPROTECTIVESTRUCTUREANDSEATBELTS
ThevehicleisequippedwithaRoll-OverProtectiveStructure(ROPS)andseatbeltsforeachoccupant. Seefollowing
WARNING.
WARNING
•TheROPSmustbeproperlyinstalledbeforeoperatingthevehicle.Husqvarnastronglyurgesthatthe
vehicle’soccupantsbeproperlyrestrainedatalltimeswiththeseatbeltsprovided.
Pregnantwoman:Consultyourdoctorforspecicrecommendations.Theseatbeltshouldbewornsecurelyand
aslowaspossibleoverthehipsandnotonthewaist.
Injuredperson:Dependingontheinjury,rstcheckwithyourdoctorforspecicrecommendations.
Tosecuretheseatbelt,situpstraightandwellbackintheseat.Pulltheseatbeltoutoftheretractorandinsertthe
tabintothebuckle.Aclickwillbeheardwhenthetablocksintothebuckle.Positionthelapbeltaslowaspossible
onthehips–notonthewaist.
Theretractorwilllockthebeltduringasuddenstop.Aslow,easymotionwillallowthebelttoextend,andtheoccupant
canmovefreely .Iftheseatbeltcannotbepulledoutoftheretractor,rmlypullthebeltandreleaseit.Itshouldthen
pullsmoothlyoutoftheretractor.
Toreleasetheseatbelt,pressthebucklereleasebutton(1)andallowthebelttoretract(Figure7).Ifthebeltdoesnot
retractsmoothly,pullitoutandcheckforkinksortwists.Thenmakesureitremainsfreeoftwistsasitretracts.
827
WARNING
•DonotoperatethevehiclewiththeROPSremoved.Doingsocouldresultinpropertydamage,
personalinjury,ordeath.
•DonotremoveormodifyanycomponentoftheROPSstructure.Doingsowillresultinvoidingthe
ROPScerticationandcouldweakentheROPS,resultinginseriousinjuryordeath.
WARNINGCONTINUEDONNEXTPAGE
Page18 2009HUV4214,HUV4414,andHUV4414-XPOwner’sManual
Figure7ReleaseSeatBelt
Page 21
SeatLatchandAdjustment
WARNING
•DonotoperatethevehicleiftheROPSisdamaged.IftheROPSisdamaged,replacethestructure.
Donotattemptrepair.
•Thedriverandpassengermustberestrainedatalltimeswiththeseatbeltsprovidedtohelpprevent
injuryintheeventofsuddenbraking,collision,orroll-over.
•Intheeventofaroll-over,donotattempttojumporotherwiseexitthevehicle.Remainseatedwith
seatbeltfastenedandwitharmsandlegsinsidethevehicle.
•Afterinsertingthetab,makesurethetabandbucklearelockedandthatthebeltisnottwisted.
•Loosettingseatbeltscouldincreasethechanceofinjuryduetoslidingunderthebeltifsudden
brakingshouldoccur.Keeptheseatbeltsnugandpositionedaslowonthehipboneaspossible.
•Useasingleseatbeltforonepersonatatime.Donotuseasingleseatbeltfortwoormorepeople–
thisincludeschildren.
•Nomorethantwopersonsperbenchseatatonetime.Donotallowpeopletorideinanypartofthe
vehiclethatisnotequippedwithaseatandaseatbelt.Donotallowapassengertoholdachildinhis
orherlapwhilethevehicleismoving.
•Thisvehicleisnotdesignedtomeetchildseatcompatibilityrequirements.Childrenrequiringachild
safetyseatmustnotrideonthevehicle.Complywithstateandlocallawspertainingtochildsafety .
CAUTION
•Becarefulnottodamagetheseatbeltwebbingorhardware.
•Inspecttheseatbeltsystemperiodically.Checkforcuts,fraying,andlooseparts.Damagedparts
shouldbereplacedimmediately .Donotdisassembleormodifythesystem.
•Keepseatbeltscleananddry .Ifcleaningisnecessary ,useamildsoapandlukewarmwatersolution.
Donotusebleach,dyeorabrasivecleanersastheymayseverelyweakentheseatbelts.
•Donotinsertcoins,clip,etc.inthebuckleasthismaypreventthetabfromlockingintothebuckle
properly.
•Iftheseatbeltdoesnotfunctionnormally,contactyourdealer/distributorortrainedtechnician
immediately.Donotoccupytheseatuntiltheseatbeltisrepaired.
SEATLATCHANDADJUSTMENT
Thevehicleseat(s)arehingedtoalloweasyaccesstotheenginecompartment.T oraisetheseatbottom,graspthe
rearsideoftheseatbottom,andpullrmlyinaforward/upwarddirection.SeefollowingWARNING.
WARNING
•Makesureseathingesandlatchesaresecurelyengagedbeforeoperatingthevehicle.
2009HUV4214,HUV4414,andHUV4414-XPOwner’sManual Page19
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Pre-OperationandDailySafetyChecklist
PRE-OPERATIONANDDAILYSAFETYCHECKLIST
Eachvehiclehasbeenthoroughlyinspectedandadjustedatthefactory;however,uponreceivingyournewvehicle(s),
youshouldbecomefamiliarwiththecontrols,indicators,andoperation.Carefullyinspecteachvehicletoensurethatit
isinproperworkingconditionbeforeacceptingdelivery.
Usethefollowinglistasaguidetoinspectthevehicle.Thislistshouldbeuseddailyandinconjunctionwiththe
PerformanceInspectiononpage20andthePeriodicServiceScheduleonpage31toensurethatthevehicleisin
properworkingcondition.Anyproblemsshouldbecorrectedbyadealer/distributororatrainedtechnician.
•General:Allthepartsshouldbeinplaceandproperlyinstalled.Besurethatallnuts,bolts,andscrewsaretight.
Checkhoseclampsfortightt.
•Safetyandinformationdecals:Checktoensurethatallsafetyandinformationdecalsareinplaceandcanbe
readeasily.SeeSafetyDecalandFeatureIdenticationonpage5.
•ROPS:ChecktoensuretheROPSisnotdamagedandallhardwareissecure.SeeRoll-OverProtective
StructureandSeatBeltsonpage18.
• Seatbelts:Visuallyinspectforcuts,fraying,andlooseparts.SeeRoll-OverProtectiveStructureandSeat
Beltsonpage18.
• Tires:Checkforpropertirepressure.Visuallyinspecttiresforwear,damage,andproperinationonadailybasis.
SeeVehicleSpecicationsonpage48.
•Battery:Checkelectrolytetoensureitisattheproperlevel(Figure30).Checkbatteryposts.Wiresshouldbetight
andfreeofcorrosion,andbatteryshouldbefullycharged.
•Engine:Checkforproperengineoilandcoolantlevelsandleaks.SeeEngineOilonpage35.Checkairlter
andreplaceifnecessary.
•Fuel:Checkfuellevel.SeeFuelingInstructionsonpage43.Checkfueltank,lines,fuelcap,pump,and
fuelltersforfuelleakage.
•Exhaustsystem:Checkforleaks.
•Hydraulicbrakes:Checkuidlevel.FillwithDOT5brakeuidonly.SeeBrakeFluidReservoironpage34.Wear
inthebrakesbeforeinitialvehicleoperation.Onaat,opensurface,acceleratethevehicletomoderatespeed,
thenapplythebrakesundermodest,steadypressure.Repeatthisprocedurevetimes.SeefollowingNOTE.
NOTE: Performthewear-inprocedurewhenthevehiclehasbeeninoperationforlessthanaweek,orwhenthe
brakepadsorrotorhavebeenreplaced.
• PerformanceInspection:Inspectasinstructed.SeePerformanceInspectiononpage20.
PERFORMANCEINSPECTION
Afteryouhavefamiliarizedyourselfwiththevehiclecontrolsandhavereadandunderstoodthedrivinginstructions,
takethevehicleforatestdrive.
Usethefollowinglist,inadditiontothePre-OperationandDailySafetyChecklistonpage20,asaguidetoinspectthe
vehicledailyforproperoperation.Anyproblemsshouldbecorrectedbyadealer/distributororatrainedtechnician.
•Forward/ReverseControl:Checkforproperoperation.SeeControlsandIndicatorsonpage13.
•Brakes:Besurethebrakesfunctionproperly.Whenbrakepedalisfullypressedundermoderatepressure,the
vehicleshouldcometoasmooth,straightstop.Ifthevehicleswervesorfailstostop,havethebrakesystem
checkedandservicedasrequired.Whenthebrakepedalisfullypressedunderheavypressure,thepedalshould
feelrmandthedistancebetweenthebackofthepedalandtheoorboardshouldbeaminimumof1.25inches(3.2
cm).Brakesmustbemaintainedsothebrakepedalcannotbepressedtotheoorboardunderanycircumstance.
Page20 2009HUV4214,HUV4414,andHUV4414-XPOwner’sManual
Page 23
DrivingInstructions
•Parkbrake:Whenlatched,theparkbrakeshouldlockthewheelsandholdthevehiclestationaryonanincline
of20%orless.Toadjustparkbrake,removerubberhandlecover(Figure6)andturnslottedadjustmentscrew
onerevolutionatatime,checkingeachtimeuntilparkbrakelockswheelsandholdsthevehiclestationaryon
aninclineof20%orless.
•Reversebuzzer:Ifequippedwithareversebuzzer,thereversebuzzershouldsoundasawarningwhenthe
Forward/ReversehandleisintheREVERSEposition.
•Steering:Thevehicleshouldbeeasytosteerandshouldnothaveanyplayinthesteeringwheel.
•Accelerator:AfterstartingtheenginewiththekeyswitchandplacingtheForward/Reversehandleinthe
FORWARDposition,thevehicleshouldacceleratesmoothlytofullspeedastheacceleratorpedalispressed.
Whenthepedalisreleaseditshouldreturntotheoriginalposition,andtheengineshouldidle.Thisvehicle
operatesatareducedspeedinreverse.
•Governor:Checkmaximumvehiclespeed.Thevehicleshouldoperateinforwardatamaximumspeedof25
mph(40km/h)onalevelsurface.
•DifferentialLockControl:Checkforproperoperation.SeeControlsandIndicatorsonpage13.
•FrontAxleDisconnectControl:Checkforproperoperation.SeeControlsandIndicatorsonpage13.
•General:Listenforanyunusualnoisessuchassqueaksorrattles.Checkthevehicle’srideandperformance.
Haveadealeroratrainedtechnicianinvestigateanythingunusual.
DRIVINGINSTRUCTIONS
WARNING
•Onlylicenseddriversshouldbeallowedtodrivethevehicle.
•Beforeallowinganyonetodrivethevehicle,makesurethedriverisfamiliarwithallcontrolsand
operatingprocedures.
•Nooneundertheageof16yearsshouldbeallowedtodrivethevehicle.
•Nomorethantwopersonsperbenchseatatonetime.Donotallowpeopletorideinanypartofthe
vehiclethatisnotequippedwithaseatandasafetybelt.Donotallowapassengertoholdachildin
hisorherlapwhilethevehicleismoving.
•Donotallowridersinthecargobed.
•Fornightuse,thevehiclemustbeequippedwithheadlights,taillights,andreectors.
•Thevehicleisnotspeciallyequippedforhandicappedpersons:
–Besureallpassengersarecapableofsecuringthemselvesinamovingvehiclebeforeallowing
themtorideinone.
–Besureallpersonscanproperlyoperatethevehiclepriortoallowingthemtodrivethevehicle.
•StopthevehiclebeforeshiftingtheForward/Reversehandle.Enginemustbeatidlebeforeshifting
theForward/Reversehandle.Failuretodosomayresultininjurytoinattentivepassengersand
(or)damagetothevehicle.
•Tohelpavoidbeingstruck,donotstandinfrontoforbehindthevehicle.
•Donotleavechildrenunattendedonvehicle.
•Childrenrequiringachildsafetyseatmustnotrideonthevehicle.Complywithstateandlocallaws
pertainingtochildsafety.
•Operatethevehiclefromthedriverseatonly .
WARNINGCONTINUEDONNEXTPAGE
2009HUV4214,HUV4414,andHUV4414-XPOwner’sManual Page21
Page 24
DrivingInstructions
WARNING
•Tohelppreventfallsfromthevehicle,remainseatedwithseatbeltfastenedandholdontohandholds
atalltimes.Drivershouldkeepbothhandsonthesteeringwheelwhenthevehicleisinmotion.
•Tohelppreventthepossibilityofseriousinjury ,keepentirebodyinsidethevehicle.
•Tohelppreventoverturningthevehicle,driveslowlyinturns.
•Tohelppreventoverturningthevehicle,driveslowlystraightupanddownslopes.Avoiddriving
thevehicleonslopesexceeding20%incline.
•Avoidstoppingaloadedvehicleonahill.Ifaloadedvehiclemustbestoppedonahill,avoid
suddenstartsorrollingbackwardsandstoppingsuddenly.Failuretoheedthiswarningcouldresult
inoverturningthevehicle.
•Tohelpavoidpossibleinjurytoinattentivepassengersand(or)damagetothevehicle,avoidsudden
starts,suddenstops,andabruptturns.
•Tohelpavoidthepossibilityoflosingcontroloforoverturningthevehicle,reducespeedforadverse
drivingconditionssuchaswetgrassorroughterrain.
•Donotusethevehicleonpublicroads.Itisneitherdesignednorintendedforstreetuseandshould
notbelicensedforuseonpublicroads.
•Thevehicleshouldbedriveninonlyspeciedareasbytraineddrivers.
•Donotdrivewhileundertheinuenceofalcohol,drugs,ormedications.
•Usebrakestoreducespeedwhencoastingdownhill.
•Neverattemptjumps.
•Keepawayfromdrop-offs,steepslopes,andunstablesurfaces.
•Avoidextremelyhardbrakinginreverse.
Nooneshoulddrivethevehiclewithoutrstbeinginstructedintheproperoperationanduseofvehiclecontrols.An
experiencedoperatorshouldaccompanyeachrst-timedriveronatestdrivebeforeallowingthedrivertooperate
thevehiclealone.
Toensuresafeoperationofthevehicle,followexactlyandinorderallofthefollowingprocedures.Readand
understandallinstructionsbeforedrivingthevehicle.
STARTINGTHEVEHICLE
1. Readsafetywarningsontheinstrumentpanelandvehicleloadinginformationlocatedinthecargobed.
2. Besureload,ifany,issecure.
3. Studyandunderstandallcontrols.
4. Besureallpassengersareseatedwiththeirseatbeltsfastenedandareholdingontohandholds.Drivershould
havebothhandsonthesteeringwheel.
5. Makesurewheelsareturnedindesireddirectionandnothingisinyourpath.
6. MakesuretheForward/ReversehandleisintheNEUTRALposition.
7. Pressandholdthebrakepedal.
NOTE: Iftheairtemperatureisbelow65°F ,thechokewillberequired.Atairtemperaturesabove65°F ,itmaynot
benecessarytousethechoketostarttheengine.
8.Startthevehicle:TurnthekeytotheSTARTpositionandholditthereuntiltheenginestarts.Activatethechoke
asnecessary.Iftheenginedoesnotstartafter10-15seconds,releasethekeyandrepeattheprocedure.Once
theenginestarts,releasethekeyanditwillreturntotheONposition.Theenginewillidleinneutral.
9. Releasetheparkbrake.
10.Keepthebrakepedalengaged,andselectdirectionoftravelbyplacingtheshifthandleinthedesiredposition
(Figure5,Page14) .Theenginemustbeatidlebeforetheshifthandleismoved.
Page22 2009HUV4214,HUV4414,andHUV4414-XPOwner’sManual
Page 25
DrivingInstructions
11.Releasethebrakepedalcompletely ,andthenslowlypresstheacceleratorpedal.Astheacceleratorpedalis
pressed,thevehiclewillbegintomove.Vehiclespeedwillincreaseastheacceleratorispresseduntilfullspeed
isreached.SeefollowingWARNING.
WARNING
•Operatormustcontrolvehiclespeedwhengoingdownhill.
•NevershiftthevehicleoutoftheFORWARDpositionwhilegoingdownhill.Ifyoudo,youwillnotbe
abletoshiftintotheREVERSEpositionorbackintotheFORWARDpositionuntilstopped.
•Pressthebrakepedalasnecessaryandpresstheacceleratorpedalpartiallywhendescendingahill.
Withtheacceleratorpedalpartiallypressed,thegovernorwillcausetheenginetoassistthebrakesin
controllingdownhillspeed.
DRIVETRAINOPERATION
The4X2vehiclefeaturesadrivetrainwithalockingreardifferential.The4X4vehiclealsofeaturesanopenfront
differential.Innormaloperation,thereardifferentialdrivesthetwowheelsatvaryingspeedsasrequired.Under
conditionswithlowtraction,thedifferentiallockmaybeengagedallowingbothwheelstobecomelockedanddrive
atthesamespeed.Onthe4x4vehicle,thefrontdifferentialmayalsobeengagedtoprovideadditionaltractionin
slipperyconditions.SeefollowingWARNING.
WARNING
•Whenservicingthevehiclewithpartofthevehicleonjackstands,donotoperatetheenginewiththe
Forward/ReversehandleineithertheFORWARDorREVERSEposition.Thefour-wheeldrivesystem
mayengageanywheel(s),frontorrear,dependingonthemodeselected.See(Figure3).
•Thediameterofalltiresonthevehiclemustbeequal;otherwisethefour-wheeldrivesystemwillnot
operateasintendedandcouldresultinseverepersonalinjuryordeath.Neverinstalltiresofdifferent
diametersonthevehicle.
•Reducedsteeringcontrolcanoccurwhenthefrontdifferentialislocked.
STOPPINGTHEVEHICLE
Tostopthevehicle,releasetheacceleratorpedalandpressthebrakepedaluntilthevehiclecomestoacompletestop.
SeefollowingWARNINGandCAUTION.
WARNING
•Drivingthroughwatermayaffectthebrakes.Afterdrivingthroughwater,checkeffectivenessofthe
brakesbygentlypressingthebrakepedal.Ifthevehicledoesnotslowdownatthenormalrate,
continuetopressthebrakepedaluntilthebrakesdryoutandnormalperformancereturns.
CAUTION
•Whenstoppedonahill,usethebrakepedaltoholdyourposition.Donotusetheacceleratorpedal
toholdposition.
2009HUV4214,HUV4414,andHUV4414-XPOwner’sManual Page23
Page 26
BedLatch
PARKINGANDLEAVINGTHEVEHICLE
1. Afterstoppingthevehicle,rmlysettheparkbrake.Makesureitisfullyengaged.Thiswillpreventthevehicle
fromrolling.
2. TurnthekeyswitchtotheOFFposition,removethekey,andplacetheForward/ReversehandleintheNEUTRAL
position.
BED LATCH
SeeGeneralWarningsonpage10.
Thebedlatch(2)islocatedbelowthefrontlowercornerofcargobedonthedriver’sside(Figure8).T oliftthebed,
pullthebedlatchhandleupwardtounlatchandliftthebed.Raisethebedtothefullupposition.T oclosethebed,
gentlylowerthebeduntilthelatchengagesandsecuresthebedinthedown,lockedposition.DONOTdropthebed.
SeefollowingDANGERandWARNING.
DANGER
•Usecautionwhenworkingunderbed.Besurecargobedissecure.Otherwisethebedwillfall,
resultinginseverepersonalinjuryordeath.
WARNING
•Removeallcargobeforeraisingthebedorservicingthevehicle.Ensurethatcargobedissecurein
thefulluprightposition.Donotclosebeduntilallpersonsareclearofcargobedarea.Keephands
clearofallcrushareas.Donotdropcargobed;lowergentlyandkeepentirebodyclear.Failureto
heedthiswarningcouldresultinseverepersonalinjuryordeath.
799
Page24 2009HUV4214,HUV4414,andHUV4414-XPOwner’sManual
Figure8BedLatch
Page 27
BedLockingPin
BEDLOCKINGPIN
SeeGeneralWarningsonpage10.
Whileholdingthebedinthefullyraisedposition,removethebedlockingpinfromitsstowedpositionunderthebed
andinsertitintothebedlockingpinholesinthebedhingeplates(Figure9,Page25).Priortoloweringthebed,
removethebedlockingpinfromthebedlockingpinholesinthebedhingeplatesandreturnittoitsstowedposition
underthebed.SeefollowingDANGERandWARNING.
DANGER
•Usecautionwhenworkingunderbed.Besurebedissecuredwithlockingpin.Otherwisethebed
couldfall,resultinginseverepersonalinjuryordeath.
WARNING
•Forvehicleswithcargobeds,removeallcargobeforeraisingthebedorservicingthevehicle.Ifthe
vehicleisequippedwithalockingpin,ensurethatitissecurelyinstalled.Donotlowerbeduntilall
personsareclearofcargobedarea.Keephandsclearofallcrushareas.Donotdropcargobed;
lowergentlyandkeepentirebodyclear.Failuretoheedthiswarningcouldresultinseverepersonal
injuryordeath.
1.LockingPin2.BedLockingPinHoles
k-00221
Figure9BedLockingPin
REARSHOCKABSORBERS
Thevehiclearrivesfromthefactorywiththerearcoil-overshockspre-adjustedforoptimumvehicleperformance.
CAUTION
•Donotadjusttherearshockabsorbers.Damagetotheshockabsorberscouldresult.
2009HUV4214,HUV4414,andHUV4414-XPOwner’sManual Page25
Page 28
LoadingandUnloadingCargo
LOADINGANDUNLOADINGCARGO
WARNING
•Engageparkbrakebeforeloadingvehicle.
•Donotallowridersinthecargobed.
•Reducevehicleloadandspeedwhendrivingupordownslopesoronuneventerrain.
•Donotexceedratedvehiclecapacity.Ratedcapacityisforlevelsurfacesonly .
•Overloadingcanaffectvehiclehandlingorcausecomponentfailure,resultinginlossofcontrolof
vehicleandpossibleseverepersonalinjuryordeath.
•Donotloadtailgate.Thetailgateshouldbeintheuprightpositionandlatchedsecurelywhilethe
vehicleisinmotion.
•Tohelpavoidshiftingvehicleloadandpossiblyoverturningthevehicle,avoidsuddenstarts,sudden
stopsandabruptturns.Makesurecargoiswellsecured.
•Avoidtop-heavyloads.Thecenterofgravityofloadshouldneverexceed15inches(38cm)above
thebottomofthecargobed.
•Thecargo’scenterofgravitymayaffecthandling,steering,andbrakingofthevehicle.Whenthe
vehicleisloaded,reducespeedanddriveslowlyinturns.
•Unloadcargobedbeforeraisingvehiclewithalift,hoist,orjack.
•Avoidstoppingonahillwhenloaded.Ifyoumuststoponahill,avoidsuddenstarts,orrolling
backwardsandstoppingsuddenly.Failuretoheedthiswarningmaycausevehicletooverturn,
possiblyresultinginseverepersonalinjury.
•Reducespeedandavoidsuddenstopswhenbackingup.Failuretodosomaycausethevehicle
tooverturnoripoverbackwards.
•Maximumcargoloadmustbereducedbytheweightofoptionalequipment.
Centerandsecurecargoasfarforwardaspossibleinthecargobed.Donotoverloadthevehicle. SeeVehicle
LoadCapacitiesonpage26forvehiclecapacities.
VEHICLELOADCAPACITIES
MaximumOccupantCapacity
Themaximumoccupantcapacityisthemaximumallowableweightforoccupants(operatorandpassengers)to
operatethevehiclesafely.
GrossTrailerWeight
Grosstrailerweightisthecombinationofthetrailerweightandthetrailerloadweight.
MaximumPayloadCapacity
Themaximumpayloadcapacityisthemaximumamountofloadthatthevehiclecanhaulinthefrontcargo
compartmentandcargobedand/ortowinatrailer.Thecombinedweightofthefrontcargocompartment,bedloadand
grosstrailerweightcannotexceedthevehicle’sstatedmaximumpayloadcapacity .
VehicleRatedCapacity
Thevehicleratedcapacityisthemaximumamountofweightthevehiclecancarry,haul,andtow.Thiscapacity
includesweightofoccupants,frontcargocompartment,bedload,andgrosstrailerweight.
MaximumGrossVehicleWeight
Themaximumgrossvehicleweightisthecombinationofthevehicleweightandthemaximumvehiclecapacity.The
statedmaximumgrossvehicleweightmustnotbeexceededtomaintainsafevehicleoperation.
Maximumpayloadcapacitymustbereducedaccordinglywhenanyoptionoraccessoryisinstalledonthevehicle.See
followingNOTE.
Page26 2009HUV4214,HUV4414,andHUV4414-XPOwner’sManual
Page 29
TowingwiththeVehicle
NOTE: Astandardvehiclewithacabaccessorythatweighs235lb.(107kg)mustreduceitsmaximumpayload
capacityby235lb.(107kg).
RefertoFigure10forthefollowingspecications.
HUV4214 HUV4414
A:Maximumoccupantcapacity500lb.(227kg) 500lb.(227kg)
B:Maximumcargocapacity[frontcargocompartment(25lb.)+
cargobed(400lb.)]
B+C:Maximumpayloadcapacity425lb.(193kg) 425lb.(193kg)
D:T railertongueweight150lb.force(667N) 150lb.force(667N)
A+B+C:Maximumvehiclecapacity925lb.(420kg) 925lb.(420kg)
A+B+C+VehicleWeight:Maximumgrossvehicleweight2135lb.(968kg) 2135lb.(968kg)
425lb.(193kg) 425lb.(193kg)
822
Figure10VehicleLoadCapacity
TOWINGWITHTHEVEHICLE
WARNING
•Donottowavehicleortraileronpublicstreetsorhighways.
•Normalvehicleoperatingspeedshouldbereducedwhentowing.
•Extremecautionshouldbeusedwhentowing.
•Donotallowridersinthevehicleortrailerbeingtowed.
•Avoidsuddenstarts,suddenstops,andtightturnswhentowing.
•Avoidstoppingonahillwhentowing.Ifyoumuststoponahill,avoidsuddenstarts,orrolling
backwardsandstoppingsuddenly.Failuretoheedthiswarningmaycausevehicletooverturn,
possiblyresultinginseverepersonalinjury.
Towinganothervehicleoratrailercanhaveadverseeffectsonvehiclehandling.Beespeciallycautiouswhentowing
otherequipmentwiththisvehicle.SeeVehicleLoadCapacitiesonpage26forvehiclecapacityinformation.
2009HUV4214,HUV4414,andHUV4414-XPOwner’sManual Page27
Page 30
TransportingonaT railer
Parkingthevehiclewithatraileronahillshouldbeavoided.Ifyoumustparkonahill,applythebrakesandhave
someonechockthetrailertires.Thebrakesshouldbereleasedtoallowthechockstoabsorbthetrailerload.Afterthe
trailertireshavebeenchocked,engagetheparkbrake.
TRANSPORTINGONATRAILER
WARNING
•Turnfuelshut-offvalvetotheclosed(OFF)position(Figure11).
•Donotallowridersinthetrailerbeingtowed.
•Avoidsuddenstarts,suddenstops,andtightturnswhentowing.
•Avoidstoppingonahillwhentowing.Ifyoumuststoponahill,avoidsuddenstarts,orrolling
backwardsandstoppingsuddenly.Failuretoheedthiswarningcouldcausethevehicletooverturn,
possiblyresultinginseverepersonalinjury.
•Reducenormaldrivingspeedwhentransportingavehicleonatrailer.
•Foruseonpublicroads,thetrailermustmeetallfederal,state,andlocalrequirementssuchas
taillights,brakelights,etc.
•Nevertowavehiclebehindapassengervehicleortruckonapublicroadunlessitisonanapproved
trailer.
•Thevehicletobetransportedshouldbetiedsecurelytothetrailer ,withtheForward/Reversehandlein
theNEUTRALposition,thekeyswitchintheOFFposition,andtheparkbrakermlyengaged.
•Becauseoftheaddedlengthofthetrailer,usecautionwhenmakingturns.
•Donottransportthevehicleonatrailerwithaloadinthevehiclecargobed.
•Removethevehiclewindshieldandsecureseatsbeforetransportingonatrailer.
Ifthevehiclemustbetransportedoverlongdistancesoronpublichighways,itshouldbetransportedonanapproved
trailerthathasanapprovedloadratingof2000lb.(908kg)pervehiclebeingtransported.SeefollowingNOTE.
NOTE:Atwo-cartrailershouldberatedat2x2000lb.=4000lb.(2x908kg=1816kg).
STORAGE
SeeGeneralWarningsonpage10.
DANGER
•Neverattempttodraingasolinewhentheengineishotorwhileitisrunning.
•Besuretocleanupanyspilledgasolinebeforeoperatingthevehicle.
•Storefuelinanapprovedfuelcontaineronly.Storeinawell-ventilatedareaawayfromsparks,open
ames,heaters,orheatsources.
•Keepfueloutofthereachofchildren.
•Donotsiphonfuelfromthevehicle.
WARNING
•TurnthekeyswitchtotheOFFposition,removethekey,andleavetheForward/Reversehandlein
theNEUTRALpositionduringstorage.Thisistopreventunintentionallystartingthevehicleora
rehazard.
WARNINGCONTINUEDONNEXTPAGE
Page28 2009HUV4214,HUV4414,andHUV4414-XPOwner’sManual
Page 31
WARNING
•Turnthefuelshut-offvalve(1)theclosed(OFF)position(Figure11,Page29).
•Donotattempttochargefrozenbatteriesorbatterieswithbulgedcases.Discardthebattery.Frozen
batteriescanexplode.
CAUTION
•Batteriesinalowstateofchargewillfreezeatlowtemperatures.
PREPARINGTHEVEHICLEFOREXTENDEDSTORAGE
1. Unloadthevehiclesothatthetiresaresupportingonlytheweightofthevehicle.
2. Storethevehicleinacool,dryplace.Thiswillminimizebatteryself-discharge.Ifthebatteryappearstobeweak,
haveitchargedbyatrainedtechnician.Useanautomotive-type12-voltbatterychargerratedat10ampsorless.
Checkelectrolytelevelafterchargingandadddistilledwaterifnecessary.
3. MakesurethekeyswitchisintheOFFpositionandtheForward/ReversehandleisintheNEUTRALposition.
Chockthewheels.
4. Preparethefueltank.
4.1.Fillthetankwithfreshfuel.
4.2.Followingthemanufacturer’sdirections,addacommerciallyavailablefuelstabilizer(suchasSta-Bil
theengineinawell-ventilatedareatoallowtreatedfueltoreplaceuntreatedfuelinthecarburetor .
4.3.Turnthefuelshut-offvalve(1)totheclosed(OFF)position(Figure11,Page29).
Storage
®
).Run
1.FuelShut-offValve2.Closed(OFF)3.Open(ON)NOTE:
Whenselectingvalveposition,ensurethatitisfullyopenedor
fullyclosed.
823
Figure11FuelShut-offV alve
4.4.Disconnectthefuelventlinefromthefueltankventnipple.
2009HUV4214,HUV4414,andHUV4414-XPOwner’sManual Page29
Page 32
Maintenance
4.5.Plugthefueltankventnipplesothatitisairtight.Husqvarnarecommendsusingaslip-onvinylcap.
5. Removebothsparkplugs,andpour1/2ounce(14.2mL)ofSAE10weightoilthrougheachofthetwosparkplug
holes.Rotatetheenginecrankshaftbyhandseveraltimes,theninstallbothsparkplugs.
6. Changeengineoil.SeeEngineOilandFilterChangeonpage36.
7. Disconnectthebatterycables,negative(–)cablerst.SeeWARNING“Toavoidunintentionallystarting...”in
GeneralWarningsonpage10.
8. Thebatteryshouldbecleanandfreeofcorrosion.Washthebatterytopandterminalswithasolutionofbaking
sodaandwater(1cup(237mL)bakingsodaper1gallon(3.8L)ofwater).Rinsethesolutionoffthebattery .Do
notallowthissolutiontoenterthebattery .Besuretheterminalsaretight.Lettheterminalsdryandthencoat
themwithBatteryT erminalProtectorSpray(P/N6030000-03).
9. Adjustthetirestotherecommendedtirepressure.SeeVehicleSpecicationsonpage48.
10.Performsemiannualperiodiclubrication.SeePeriodicLubricationScheduleonpage33.
11.Thoroughlycleanthefrontbody ,rearbody,seats,cargobed,enginecompartment,andundersideofvehicle.
12.Donotengagetheparkbrake.Chockthewheelstopreventthevehiclefromrolling.
RETURNINGTHESTOREDVEHICLETOSERVICE
1. MakesurethekeyswitchisintheOFFpositionandtheForward/ReversehandleisintheNEUTRALposition.
Chockthewheels.
2. Restorethefuelsystemtooperation.
2.1.Removetheplugfromthefueltankvent.
2.2.Connecttheventtubetothefueltankvent.
3. Connectthebatterycables,positive(+)cablerst,andtightentheterminalsto80in-lb(9N·m).Coatterminals
withBatteryT erminalProtectorSpray(P/N6030000-03).
4. Completelyopenthefuelshut-offvalve(Figure11,Page29).Ensurethevalveisfullyopen.Apartiallyclosed
fuelshut-offvalvecombinedwiththeuseofthechokecanresultinafouledsparkplugandenginefailure.
5. PlacetheForward/ReversehandleintheNEUTRALposition.Cranktheengineuntilfuelispumpedintothe
carburetorandthefuellinesandtheenginestarts.Turntheengineoff.SeefollowingNOTE.
NOTE: Duetotheoiladdedtothegasolineengineinpreparationforstorage,theenginemaysmokeexcessivelyfora
shorttimewhenitisrunforthersttimeafterstorage.
6. PerformthePre-OperationandDailySafetyChecklistandthePerformanceInspectiononpage20.
MAINTENANCE
SeeGeneralWarningsonpage10.
Maintenance,replacement,orrepairoftheemissionscontroldevicesandsystemsmaybeperformedbyany
non-roadenginerepairestablishmentorindividual.However,toobtain“nocharge”emissionscontrolservice,
theworkmustbeperformedbyafactoryauthorizeddealer.SeetheEmissionsWarranty.
Toensuretrouble-freevehicleperformance,followanestablishedpreventivemaintenanceprogram.Regularand
consistentmaintenancecanpreventvehicledowntimeandexpensiverepairs.UsethePre-OperationandDailySafety
Checklistonpage20,thePerformanceInspectiononpage20,andthefollowingPeriodicServiceScheduleand
PeriodicLubricationScheduletokeepthevehicleinproperworkingcondition.
Anyvehiclenotfunctioningcorrectlyshouldnotbeuseduntilitisproperlyrepaired.Thiswillpreventfurtherdamageto
thevehicleandhelppreventinjurytooccupantsresultingfromunsafeconditions.
Contactyourlocaldealer/distributorforrepairsandsemiannualandannualperiodicservice.
Page30 2009HUV4214,HUV4414,andHUV4414-XPOwner’sManual
Page 33
PeriodicServiceSchedule
WARNING
•Onlytrainedtechniciansshouldserviceorrepairthevehicle.Anyonedoingevensimplerepairsor
serviceshouldhaveknowledgeandexperienceinelectricalandmechanicalrepair.Theappropriate
instructionsmustbeusedwhenperformingmaintenance,service,oraccessoryinstallation.
•Ifanyproblemsarefoundduringscheduledinspectionorservice,donotoperatevehicleuntilrepairs
aremade.Failuretomakenecessaryrepairscouldresultinre,propertydamage,severepersonal
injury,ordeath.
•Donotwearlooseclothingorjewelrysuchasrings,watches,chains,etc.,whenservicingthevehicle.
•TurnkeyswitchtotheOFFposition,removethekey,placetheForward/Reversehandleinthe
NEUTRALpositionandchockthewheelspriortoservicing.
•Movingparts:Donotattempttoservicevehiclewhileengineisrunning.
•Hot!Donotattempttoservicehotengineorexhaustsystem.Failuretoheedthiswarningcould
resultinsevereburns.
•Forvehicleswithcargobeds,removeallcargobeforeraisingthebedorservicingthevehicle.Ifthe
vehicleisequippedwithaproprod,ensurethatitissecurelyengagedwhilebedisraised.Donot
closebeduntilallpersonsareclearofcargobedarea.Keephandsclearofallcrushareas.Donot
dropcargobed;lowergentlyandkeepentirebodyclear.Failuretoheedthiswarningcouldresultin
severepersonalinjuryordeath.
•Donotworkonvehiclepowertrainorundercargobedwhenitisloaded.
•Turnfuelshut-offvalvetotheclosed(OFF)position(Figure11).
•Toavoidunintentionallystartingthevehicle:
–Disconnectbatterycables,negative(–)cablerst(Figure2).
–Gasolinevehiclesonly:Disconnectthesparkplugwiresfromthesparkplugs.
•Ifwiresareremovedorreplacedmakesurewiringandwireharnessareproperlyroutedandsecured.
Failuretoproperlyrouteandsecurewiringcouldresultinvehiclemalfunction,propertydamage,
personalinjury,ordeath.
•Liftonlyoneendofthevehicleatatime.Useasuitableliftingdevice(chainhoistorhydraulicoor
jack)with1000lb.(454kg)minimumliftingcapacity.Donotuseliftingdevicetoholdvehicleinraised
position.Useapprovedjackstandsofproperweightcapacitytosupportthevehicleandchock
thewheelsthatremainontheoor.
•Whenservicingthevehiclewithpartofthevehicleonjackstands,donotoperatetheenginewiththe
Forward/ReversehandleineithertheFORWARDorREVERSEposition.Thefour-wheeldrivesystem
mayengageanywheel(s),frontorrear,dependingonthemodeselected.SeeFigure3.
PERIODICSERVICESCHEDULE
SeeGeneralWarningsonpage10.
WARNING
•Service,repairs,andadjustmentsmustbemadeperinstructionsintheappropriatemaintenance
andservicemanual.
NOTE: Ifthevehicleisconstantlysubjectedtoheavyuseorsevereoperatingconditions,thepreventivemaintenance
proceduresshouldbeperformedmoreoftenthanrecommendedinthePeriodicServiceandLubrication
Schedule.
BoththePeriodicServiceScheduleandthePeriodicLubricationSchedulemustbefollowedtokeepvehiclein
optimumoperatingcondition.
2009HUV4214,HUV4414,andHUV4414-XPOwner’sManual Page31
Page 34
PeriodicServiceSchedule
PERIODICSERVICESCHEDULE
REGULARINTERV AL SERVICE
Dailyservicebyowner
Dailyservicebyownerortrainedtechnician
Monthlyservicebyownerortrained
technician
Pre-OperationandDailySafetyChecklist
PerformanceInspectionSeePerformanceInspectiononpage20.
Engine/exhaustarea Remove/cleangrassanddebrisfromarea
Engine
Brakes
Engine
Tires
Transmissionanddifferentials
SeePre-OperationandDailySafety
Checklistonpage20.
Checkengineoillevel;addifnecessary . See
EngineOilLevelCheckonpage35.
Checkbrakeuid;addifnecessary.Check
brakepedalforproperoperation.See
PerformanceInspectiononpage20.
Checkenginecirculatingairpassage;visually
inspectunshroudedareaaroundengine
exhaustforgrassanddebrisandcleanif
necessary.
Checkairpressureandadjustifnecessary.
SeeVehicleSpecicationsonpage48.
Checklubricantlevels.Addifnecessary . See
LubricationLevelCheck–FrontDifferential
andRearTransaxleonpage40.
Semiannualservicebytrainedtechnician
only(orevery50hoursofoperation,
whichevercomesrst)
Generalvehicle
Battery
Frontwheelalignmentandtoe-in
Electricalwiringandconnections Checkfortightnessanddamage.
Brakesystem
Sparkarrestor Inspectsparkarrestorfordamage
Engineairintakesystem
Washenginecompartmentandundersideof
vehicle.Donotwashenginewhenhot.
Cleanterminalsandwashdirtfromcasing;
checkelectrolytelevel.Adddistilledwaterif
necessary.Seepage44.
Checkandadjustifnecessary .SeeSteering
andFrontSuspensionSectioninthe
appropriatemaintenanceandservice
manual.
Inspectmastercylinder,brakelines,andhoses
fordamageorleakage.
Checkparkbrakecablesfordamage;replace
ifnecessary .
Checkbrakepadsanddiscs;replaceif
necessary.Forbrakewear-inprocedure,
seeHydraulicBrakesinthePre-Operation
andDailySafetyChecklistonpage20.See
alsoBrakeSysteminthemaintenanceand
servicemanual.
Cleanpre-cleanerandairlterelement. See
AirIntakeSystemonpage42.
Page32 2009HUV4214,HUV4414,andHUV4414-XPOwner’sManual
Page 35
PERIODICSERVICESCHEDULE
REGULARINTERV AL SERVICE
Annualservicebytrainedtechnicianonly
(orevery100hoursofoperation,whichever
comesrst)
PeriodicLubricationSchedule
Checkforleaksaroundgaskets,llplugs,etc.
Adjustvalveclearance.SeeBriggsand
StrattonVanguardModel2900000Service
Manual. Engine
Inspect,clean,andgapsparkplug;replaceif
necessary.Seeauthorizeddealerortrained
technicianforservice.
Replaceairlterelement.SeeAirIntake
Engineairintakesystem
Generalvehicle
Fuellters Replace.Disposeofusedltersproperly .
Clutchcoverventinletlter(ifequipped) Replace.Disposeofusedltersproperly .
Systemonpage42.
Checkclampsfortightness;checkhosefor
cracks.
Checkforloosehardwareandtightenif
necessary.
WARNING
•Ifanyproblemsarefoundduringscheduledinspectionorservice,donotoperatevehicleuntilrepairs
aremade.Failuretomakenecessaryrepairscouldresultinre,propertydamage,severepersonal
injury,ordeath.
PERIODICLUBRICATIONSCHEDULE
PERIODICLUBRICATIONSCHEDULE
REGULARINTERVAL SERVICE
Firstchange5-8hours–
additionalchangeevery100
hoursofoperationorannually,
whichevercomesrst
Changeevery50hoursof
operationorsemiannually
whichevercomesrst
Changeevery100-400hours
ofoperationorsemiannually
whichevercomesrst
Firstchange50hours–
additionalchangeevery100
hoursofoperationorannually,
whichevercomesrst
Changeengineoilandoillter
Driveshaftsandbearingblocks
Changefrontdifferentiallubricant 5oz.(170mL)80W90GearOil
Changereartransaxlelubricant
LUBRICATION
POINTS
RECOMMENDEDLUBRICANT
1-1/2qt.(1.4L)withlter ,10W-30API
classicationSJSeeOilViscosity
ChassisLube(EPNLGIGrade2)
1gal.(3.79L)10W-30SF,SG,SH
onpage39.
2009HUV4214,HUV4414,andHUV4414-XPOwner’sManual Page33
Page 36
BrakeFluidReservoir
BRAKEFLUIDRESERVOIR
1297
Figure13BrakeFluidAccess
Figure12LubricationPoints
801
1.FullLevel2.SafeLevel3.LowLevel
803
Figure14BrakeFluidReservoir
Page34 2009HUV4214,HUV4414,andHUV4414-XPOwner’sManual
Page 37
EngineOil
Thebrakeuidreservoir(5)islocatedunderthehoodandundertheroundaccesspanel(Figure13).Raisethehood
andremovetheroundaccesspaneltocheckthebrakeuidlevel.
Duringthebrakeuidlevelinspection,alsoinspectthefollowing:
•Thepresenceofbrakeuidontheexteriorsurfaceofthemastercylinderindicatesaleak.
•Thebrakeuidreservoirdiaphragm(locatedinthecap)shouldnothaveholesorotherdamage.
BRAKEFLUID
Brakeuidlevelshouldbewithin1/4-inch(6mm)fromthetopofthereservoir(Figure14).Also,brakeuidshouldbe
cleanwithnoresidueinthebottomofthereservoirorotherevidenceofcontamination.
CAUTION
•UseonlyDOT5(silicone)brakeuid.Useofanyothertypebrakeuidisnotrecommended.
ENGINE OIL
Eventhoughthelowoilpressurewarninglightontheinstrumentpanelshouldilluminateiftheoillevelbecomeslow ,
theengineoillevelshouldbecheckeddaily.Thevehicleshouldbeonalevelsurfacewhentheoilischecked.
Donotoverlltheenginewithoil.
ENGINEOILLEVELCHECK
1. Removetheoilleveldipstickfromtheoilllertubeandwipeoilfromthedipstick (Figure15).Seefollowing
CAUTION.
CAUTION
•Donotremovedipstickwhileengineisrunning.
2. Checkoillevelbyfullyinsertingthedipstickintothetubeandimmediatelyremovingit.
3. Iftheoillevelisatorbelowthelowlevelmarkonthedipstickgauge,addoiltotheengineuntilthelevelis
betweenlowandfulllevels(safelevel).SeefollowingCAUTION.
CAUTION
•Donotexceedrecommendedoilcapacity.Doingsowilldecreaseengineperformanceorresultin
damagetotheengine.
2009HUV4214,HUV4414,andHUV4414-XPOwner’sManual Page35
Page 38
EngineOil
1.FullLevel2.SafeLevel3.LowLevel
804
Figure15EngineOilLevelCheck
818
Figure16CenterAccessPanel
ENGINEOILANDFILTERCHANGE
Engineoilandoilltershouldbechangedaftertherst5to8hoursofoperation.Afterthat,theoilshouldbechanged
every100hoursofoperationorannually ,whichevercomesrst.
EngineOilDraining
1. TurnthekeyswitchtotheOFFpositionandremovethekey.PlacetheForward/ReversehandleintheNEUTRAL
position.Chockthefrontwheels.
2. Disconnectthebatterycables,negative(–)cablerst.SeeWARNING“Toavoidunintentionallystarting...”in
GeneralWarningsonpage10.
3. Raisethecargobed,locateandremovethecenteraccesspanel(1)(Figure16).
4. Removetheoilllercaptoallowtheoiltodrainproperly .
5. Positionapandesignedforoilchangesunderthedrainplug.
6. Fromtheundersideofthevehicle,useasocketorwrenchtoremovethedrainplug(1)(Figure17).Turntheplug
counterclockwiseanddraintheengineoilintothepan.SeefollowingW ARNING.
WARNING
•Donotattempttochangeengineoilwhentheengineishotorevenwarm.Hotengineoilcanburnskin.
•Wearsafetyglassesorapprovedeyeprotectionwhenservicingthevehicle.Wearrubbergloveswhen
handlingoildrainplug,oillter,andoildrainpan.
7. Cleantheoildrainplugthreadswithsolventtoremoveoilandoilresidue.Makesurethatthecompression
washerorsealingo-ringremainsonthedrainplug.Inspectthecompressionwasherorthesealingo-ring
andreplaceifnecessary.
8. Useasocketorwrenchtoreplacetheoildrainplug(1)(Figure17).Turntheplugclockwiseandtightento
14.5ft-lb(20N·m).
9. Replacetheoilllercap.
10.Replacethecenteraccesspanel(1)(Figure16),thenlowerandlatchthecargobed.
Page36 2009HUV4214,HUV4414,andHUV4414-XPOwner’sManual
Page 39
815
Figure17EngineOilDrainPlugandOilFilterWrench
EngineOil
EngineOilFilterChange
1. Draintheengineoil.SeeEngineOilDrainingonpage36.
2. Placetheoildrainpanundertheengineoillter(Figure18).
3. Removetheengineoillter.Turnitcounterclockwiseanddraintheresidualoilinthelterportandlterinto
theoildrainpan.SeefollowingNOTE.
NOTE: Werecommendusinganoillterwrenchofthetypeshown(2)(Figure17)(Ampro
®
P/NT70413785A255or
equivalent).Anoildripguardcanbeusedtopreventexcessoilfromdrippingontotheenginebaseplate
(Figure18) .Useanemptyquart(oneliter)containerandcutthebottomoffatanangle,thenslidetheopen
areaofthecontainerupandundertheoillterbeforeremoval.Positiontheportoftheplasticcontainerso
oilwillbedirectedintotheoilpan.Adripguardcanbemadebyfoldingapieceofcardboard,thinmetal,or
plasticundertheoillter,formingachanneltodirectthelterportoilintothedrainpan.
Disposeofusedoilaccordingtotheenvironmentallawsandregulationsforyourarea.
2009HUV4214,HUV4414,andHUV4414-XPOwner’sManual Page37
Page 40
EngineOil
26
Figure18RemoveEngineOilFilter
27
Figure19CoatRubberSeal
4. Useaclean,lint-freeragtowipetheoillterportangesurfacecleanwheretheoilltergasketseats.
5. Tohelpsealthenewoilltertotheoilportange,applyalightcoatofwhitelithiumNLGINumber2grease
(DowCorning
®
BR2-Plusorequivalent)ornewengineoiltotherubbersealaroundtheoutsidesurfaceofthe
lterbeforeattachingittotheoillterport(Figure19).Installthenewoillterontotheengineoillterport.
SeefollowingNOTE.
NOTE:Useonlyengine-compatibleoilltersdesignedforyourengine.
6. Tightentheoillterbyhand2/3turnaftergasketcontact.Donotuseabandwrenchorchannellockpliers.
806
Figure20AddEngineOil
Page38 2009HUV4214,HUV4414,andHUV4414-XPOwner’sManual
Page 41
EngineOilFilling
SAE 5 W-30
SAE 10W-30/ SAE 10W-40
SAE 30
1. Addengineoil;useafunnelorpourspouttodirecttheoilintotheopening(Figure20).Withlterchange,the
enginerequires1-1/2qt.(1.4L)ofoilperchange.
2. Refertooilviscosityguidelinesforselectionofoilgrade(Figure21).SeefollowingCAUTION.
CAUTION
•Donotexceedrecommendedoilcapacity.Doingsowilldecreaseengineperformanceorresultin
damagetotheengine.
1. Connectthebatterycables,positive(+)cablerst,andtightenterminalsto80in-lb(9N·m).Coatterminalswith
BatteryTerminalProtectorSpray(P/N6030000-03).
2. WiththeForward/ReversehandleintheNEUTRALposition,startandruntheengineforafewminutes.Observe
boththedrainplugandtheoillterfromunderthevehicleandwatchforoilleaks.Ifaleakisdetected,check
thetightnessoftheoillteranddrainplug.Tighten,repair,and/orreplacecomponentsasnecessary.See
followingNOTE.
NOTE:Waitveminutesafterturningofftheenginebeforeremovingthedipstick.
3. Removethedipstickandchecktheengineoilasanalstep.Replacethedipstick.
EngineOil
OILVISCOSITY
Choosetheviscosityaccordingtothetemperatureasshownintheappropriateoilviscositychart (Figure21).See
followingNOTE.
NOTE:UseahighqualitydetergentengineoilwithAPIclassicationSF ,SG,SH,SJorhigherforgasolineengines.
SeeBriggsandStrattonVanguardModel2900000ServiceManualforfurtherinformationregarding
oilrecommendation.
Usingmulti-gradeoils(5W-30,10W-30,and10W-40)mayincreaseoilconsumption.Ifmulti-gradeoilisused,check
theoillevelmorefrequently.
826
Figure21OilViscosityChart
2009HUV4214,HUV4414,andHUV4414-XPOwner’sManual Page39
Page 42
GearcaseLubrication
GEARCASELUBRICATION
NOTE:Disposeofusedoilaccordingtotheenvironmentallawsandregulationsforyourarea.
LUBRICATIONLEVELCHECK–FRONTDIFFERENTIALANDREARTRANSAXLE
Thefrontdifferentialisequippedwithtwooilportplugs(1and2)(Figure22).Whenthevehicleisonalevelsurface,
usethelevelindicatorhole(upperplug)(1)asalubricantlevelindicator.Lubricantlevelshouldbeevenwiththe
bottomoflevelindicatorhole(1).
Thereartransaxleisequippedwithallplug/dipstick(1)locatedonthetopofthereartransaxle(Figure24).Whenthe
vehicleisonalevelsurface,usethellplug/dipstick(1)todeterminethelubricantlevel(Figure25)and(Figure26).
LUBRICATIONCHANGE–FRONTDIFFERENTIALANDREARTRANSAXLE
Usethelowerplug(2)fordrainage(Figure22)and(Figure23).Removebothplugstoallowthelubricanttodrain
faster.SeeprecedingNOTE.
Metalparticlesmaybediscoveredintheuidoronthemagneticdrainplugwhenchangingthedifferentialor
transmissionuid.Theseparticlesarenormalandexpectedfortherstfewuidchanges.Thisisaresultofthegears
being“netforged,”meaningthegearsareforgedtoashapeveryclosetothenalgearsizebuttheteetharenotnish
machinedpriortoassembly .The“nishmachining”occurswhenthegearsmakecontactunderloadduringvehicle
operation.Themagneticdrainplugisincludedinthedesigntocollectthemetalparticlesgeneratedfromthegear
breakinprocess.Thisisanestablishedprocessandisnotdetrimentaltogearservicelife.
Frontdifferential:
Cleanandinstallthedrainplug(2)andwasherbeforellingthefrontdifferentialwithnewlubricant(Figure22).Tighten
thedrainplugto106in-lb(12N·m).Useafunnelwhenllingthefrontdifferentialthroughthelubricantlevelindicator
hole(1).SeePeriodicLubricationScheduleonpage33.Tightenthelevelindicatorplugto10ft-lb(14N·m).
807
Figure22FrontDifferentialLubrication
Page40 2009HUV4214,HUV4414,andHUV4414-XPOwner’sManual
Page 43
GearcaseLubrication
Reartransaxle:
Cleanandinstallthedrainplug(2)andwasherbeforellingthereartransaxlewithnewlubricant(Figure23).Tighten
thedrainplugto8ft-lb(10.8N·m).Removethellplug/dipstick(2)(Figure25).Useafunnelandtubetollthe
transaxlethroughthellplug/dipstickhole(1)locatedonthetopofthereartransaxle(Figure24).SeePeriodic
LubricationScheduleonpage33. Replacereartransaxledipstickandtightento35in-lb(4N·m).
808
Figure23RearTransaxleDrainPlug
819
Figure24RearT ransaxleCheck/FillPlug
1.FullLevel2.SafeLevel3.LowLevel
820
Figure25RearTransaxleDipstick
2009HUV4214,HUV4414,andHUV4414-XPOwner’sManual Page41
824
Figure26RearTransaxleLubricantLevelCheck
Page 44
AirIntakeSystem
AIRINTAKESYSTEM
AIRFILTERREPLACEMENT
Theairltershouldbeinspectedperiodicallyandreplacedwhennecessary.Filterchangesshouldnotexceedthe
recommendedinterval.SeePeriodicServiceScheduleonpage31.Morefrequentservicemayberequiredin
extremelydirtyoperatingenvironments.Intheeventofalossofpower,sluggishacceleration,oraroughlyrunning
engine,servicetheairlterimmediately.
AirFilterRemoval
1. Raisethecargobed,removethecenterplasticaccesspanel(1)(Figure16)andlocatetheairlterhousing.
2. Releasebothhousingretainingclips(Figure27).
3. Liftthehousingcoverupoffoftheairlterhousing.
4. Removeknob(1)andplate(2).Carefullyremovethefoampre-cleaner(3)andairltercartridge(4)assemblyto
preventdebrisfromenteringcarburetor.SeefollowingNOTE.
NOTE: Tocleanfoampre-cleaner,separateitfromcartridgeandwashinliquiddetergentandwater.Squeezedry
inacleancloth.Theairltercartridgeandfoampre-cleanerarespecicallydesignedforthisengine.Use
onlyengine-compatibleairltercartridgesandfoampre-cleanersdesignedforyourengine.Donotoil
thefoampre-cleaner.
817
AirFilterInstallation
Figure27AirFilterElement
1. Reassembleclean(ornew)pre-cleaneronclean(ornew)cartridge.
2. Placetheaircleanerassemblyintotheairlterhousing.
3. Placethehousingcoveronthetopoftheairlterhousing.
4. Securethehousingcoverwithbothretainingclips.
5. Replacethecenterplasticaccesspanel(1)(Figure16)andlowerandlatchthecargobed.
Page42 2009HUV4214,HUV4414,andHUV4414-XPOwner’sManual
Page 45
FuelingInstructions
FUELINGINSTRUCTIONS
SeeGeneralWarningsonpage10.
DANGER
•TurnthekeyswitchtotheOFFpositionbeforefueling.
•Donotpourfuelintothefueltankwhentheengineishotorwhileitisrunning.
•Toavoidelectricarccausedbystaticelectricity,thefuelstorage/pumpingdevicemustbegrounded.If
thepumpisnotgrounded,thevehiclemustbegroundedtothepumpbeforeandduringthefueling
operation.
•Toavoidthepossibilityofre,cleanupanyspilledfuelbeforeoperatingthevehicle.
1. Removethefuelcapandllthetankwithfuel. SeeprecedingDANGERandfollowingNOTE.
NOTE: Useunleadedgasolineonly.Wheneverpossible,avoidusingoxygenatedfuelsandfuelsthatareblended
withalcohol.
2. Replacethefuelcap.Ensurethatthecapistightenedsecurely.
3. Cleananyspilledfuelfromthecaporaroundthefuelcaparea.
1.FuelCap
2.FuelTank
816
Figure28FuelTank
2009HUV4214,HUV4414,andHUV4414-XPOwner’sManual Page43
Page 46
Battery
BATTERY
SeeGeneralWarningsonpage10.
DANGER
•Battery–Explosivegases!Donotsmoke.Keepsparksandamesawayfromthevehicleandservice
area.Ventilatewhenchargingoroperatingvehicleinanenclosedarea.Wearafullfaceshieldand
rubbergloveswhenworkingonornearbatteries.
•Battery–Poison!Containsacid!Causessevereburns.Avoidcontactwithskin,eyes,orclothing.
Antidotes:
–External:Flushwithwater.Callaphysicianimmediately.
–Internal:Drinklargequantitiesofmilkorwaterfollowedwithmilkofmagnesiaorvegetable
oil.Callaphysicianimmediately.
–Eyes:Flushwithwaterfor15minutes.Callaphysicianimmediately.
•Tools,wires,andmetalobjectscancausesparkswhenshortedacrossabattery.
WARNING
•Wearsafetyglassesorapprovedeyeprotectionwhenservicingthevehicle.
•Followallinstructionscarefullywhenworkingwithbatteries.
•Whenjumpingfromaboosterbatterymakenal(negative)connectionatengineframe.
•Donotjumpstartorchargeafrozenordamagedbattery .Unplugchargerbeforeconnectingor
disconnectingcablestothebattery .Neverleanoverbatterywhileboosting,testing,orcharging.
Thebatteryinthisvehicleisa12-volt,low-maintenancebatterythatrequiresinfrequentchecks(Figure29).Electrolyte
levelshouldbecheckedsemiannually.
1.LevelIndicator2.Cap3.Plates
821
Figure29Battery
Electrolytelevelatleast1/2inch(13MM)aboveplatesortolevel
indicator.
22
Figure30BatteryElectrolyteLevel
Page44 2009HUV4214,HUV4414,andHUV4414-XPOwner’sManual
Page 47
UsingABoosterBattery(JumpStarting)
1. TurnthekeyswitchtotheOFFpositionandremovethekey.PlacetheForward/ReversehandleintheNEUTRAL
position.Chockthewheels.
2. Accesstheenginecompartment.SeeWARNING“Forvehicleswithcargobeds...”inGeneralWarnings
onpage10.
2.1.Removetheseatbottom.
3. Disconnectthebatterycables,negative(–)cablerst.SeeWARNING“Toavoidunintentionallystarting...”in
GeneralWarningsonpage10.
4. Useaat-bladescrewdriver,andcarefullyremovethebatterycellcapsfromthebattery. Seefollowing
WARNING.
WARNING
•Wearsafetyglassesorapprovedeyeprotectionwhenservicingthevehicle.Wearafullfaceshieldand
rubbergloveswhenworkingonornearbatteries.
5. Carefullychecktheelectrolytelevelandadddistilledwaterifnecessary.Donotllthebatterycellsabove
thedesignatedllline.Replacebatterycellcaps.
6. Cleanbothbatteryterminalswithasolutionofbakingsodaandwater(1cup(237mL)bakingsodaper1gallon
(3.8L)ofwater).Rinsethoroughly.Donotallowthissolutiontoenterthebattery.Tightenbatteryterminalsto
80in-lb(9N·m).LettheterminalsdryandthenspraythemwithBatteryT erminalProtectorSpray(P/N60300
00-03).SeefollowingWARNING.
WARNING
•Ifbatterywireterminalsaredamagedorcorroded,replaceorcleanthemasnecessary.Failuretodo
somaycausethemtooverheatduringoperationandcouldresultinare,propertydamage,or
personalinjury.
Besurethebatteryhold-downclampisproperlytightened.Tightento71in-lb(8N·m).Alooseclampmayallowthe
batterytobecomedamagedfromvibrationorjarring.
Ifbatteryappearsweak,haveitchargedbyatrainedtechnician.Thebatteryshouldneverbeleftdischargedany
longerthanabsolutelynecessary(donotleavedischargedovernight).
USINGABOOSTERBATTERY(JUMPSTARTING)
SeeGeneralWarningsonpage10.
WARNING
•Wearsafetyglassesorapprovedeyeprotectionwhenservicingthevehicle.Wearafullfaceshieldand
rubbergloveswhenworkingonornearbatteries.
•Whenjumpingfromaboosterbattery,makethenalconnectionthenegative(-)cable.
•Donotjumpstartorchargeafrozenordamagedbattery .Unplugchargerbeforeconnectingor
disconnectingcablestothebattery .Neverleanoverbatterywhileboosting,testing,orcharging.
Ifitisnecessarytouseaboosterbatterytostarttheengine,BECAREFUL!
1. TurnthekeyswitchtotheOFFposition.PlacetheForward/ReversehandleintheNEUTRALposition,engage
theparkbrakeandchockthewheels.
2. Ensuretheboosterbatteryis12-volt.SeefollowingNOTE.
NOTE:Astartingbatteryisrecommendedbutadeepcyclebatterycanbeusedifnecessary .
3. Accessbatterybyremovingtheseatbottom.
2009HUV4214,HUV4414,andHUV4414-XPOwner’sManual Page45
Page 48
CleaningtheVehicle
4. Locatethevehiclebatteryonthepassengersideofthevehicle.
5. Connecttheendoftherstcabletothepositive(+)terminaloftheboosterbattery.Connecttheotherendofthe
samecabletothepositive(+)terminalofthesolenoid(Figure31,Page46).SeefollowingDANGER.
DANGER
•Battery–Explosivegases!Donotsmoke.Keepsparksandamesawayfromthevehicleandservice
area.Ventilatewhenchargingoroperatingvehicleinanenclosedarea.Wearafullfaceshieldand
rubbergloveswhenworkingonornearbatteries.
6. Connecttheendofthesecondcabletothenegative(-)terminaloftheboosterbattery .Connecttheotherendof
thesamecabletothenegative(-)terminalofthedisabledvehiclebattery(Figure32,Page46).
7. Starttheengine.Aftertheenginehasstarted,removethecablefromthenegative(-)terminalofthedisabled
vehiclebatteryrst.Removethecablefromthepositive(+)terminalofthesolenoid.Thenremovethecables
fromtheboosterbattery.
947
Figure31Positive(+)CabletoSolenoid
948
Figure32Negative(–)CabletoNegativeTerminalof
WeakBattery
CLEANINGTHEVEHICLE
Eachvehicleisequippedwithhand-washablefrontandrearbodies.Thevehiclehasapowder-coatedsteelcargo
bed.Usecommercialautomotivecleaningsolutionswithaspongeorsoftclothfornormalcleaning.Agardenhoseat
normalresidentialwaterpressureisadequate.
Themanufacturerdoesnotrecommendanytypeofpressurewashingorsteamcleaning.Suchaprocesswill
exposeelectricalcomponentstomoisture.Moistureenteringelectricalcomponentscanresultinwaterdamageand
subsequentcomponentfailure.
Usenon-abrasivewaxproducts.Batteryacid,fertilizers,tars,asphalt,creosote,paint,orchewinggumshouldbe
removedimmediatelytopreventpossiblestains.
Theseatsofthevehiclewilllastlongerwithpropercleaning.Useasolutionof10%liquidsoapandwarmwaterapplied
withasoftcloth.Forimbeddeddirt,asoftbristlebrushmaybeused.Forheavysoiling,difcultstains,orscratches,
blemishes,orotherbodydamage,seetheappropriatemaintenanceandservicemanual.SeefollowingNOTE.
NOTE: Disposeofwastewaterproperly.
Page46 2009HUV4214,HUV4414,andHUV4414-XPOwner’sManual
Page 49
Accessories
ACCESSORIES
Thereisacompletelineofaccessoryequipmentavailablefromourdealers/distributors.
Careshouldbetakenthattheseaccessoriesareproperlyinstalledbytrainedtechniciansandthattheyareusedinthe
mannerforwhichtheyweredesigned.SeefollowingWARNINGandCAUTION.
WARNING
•Customcabassemblies,canopytops,weatherproofenclosures,andwindshieldswillnotprotect
occupantsfromyingobjects.
ELECTRICWINCHACCESSORY
Ifyourvehicleisequippedwithanelectricwinch,readandfollowallmanufacturersafetywarningsandinstructionsin
thewinchoperatormanual,aswellasthefollowingWARNINGandCAUTIONstatements.Makesureawinchwarning
decalisafxedtothevehicleontheseatsupportpanelnexttothereceptaclefortheremoteoperationswitch.
Thewinchkitavailableincludesaremoteoperationswitch,whichenablestheoperatortomoveawayfromthevehicle
andcable.SeefollowingWARNINGandCAUTION.
WARNING
•Beforebeginningawinchoperation:
–TurnkeyswitchtotheOFFposition,putForward/ReversehandleintheNEUTRALposition,and
engagetheparkbrake.
–Donotusewinchwhilepersonsareseatedonthevehicle.
•Standtothesideandawayfromthevehicletooperatewinch.
CAUTION
•Useofthewinchforanextendedperiodoftimecoulddischargethebattery.Keepwinchoperations
asshortaspossible,anddrivethevehicleforseveralminutesafterthewinchoperationtorecharge
thebattery.
MUDTIREOPTION
4x4vehiclesequippedwithoptionalmudtiresareintendedonlyforoff-roadoperation;theyarenotdesignedforuse
onpavedsurfacessuchasasphaltandconcrete.Frequentdrivingonpavedsurfaceswillsignicantlydecreasethe
lifeofthemudtires.V ehicleperformancewillalsobereducedwhendrivingonpavedsurfaces.Seefollowing
WARNINGandCAUTION.
WARNING
•Toavoidtheriskofrolloverwhenoperatingavehicleequippedwithmudtiresonapavedsurface:
reducespeed,useextremecaution,anddriveslowlyinturns.
•Thediameterofalltiresonthevehiclemustbeequal;otherwisethefour-wheeldrivesystemwillnot
operateasintendedandcouldresultinseverepersonalinjuryordeath.Neverinstalltiresofdifferent
diametersonthevehicle.
2009HUV4214,HUV4414,andHUV4414-XPOwner’sManual Page47
Page 50
SubsequentOwnerRegistration
CAUTION
•Optionalmudtires(off-road)aredirectionalandmustbeinstalledaccordingtothedirectional
arrowmark(arrowindicatesforwardrotationofthetire)ontheside-wallofeachtire,orthetread
performancewillbeseverelycompromised.
Thetiresaremadespecicallyforthevehicle;therefore,Husqvarnarecommendsthatonlytirespurchasedfrom
Husqvarnabeusedonyourvehicle.
SUBSEQUENTOWNERREGISTRATION
Intheeventavehicleisboughtasausedvehicle,westronglyurgethenewownertoregisterthevehiclewith
Husqvarna.Thiswillenableustocontactyouiftheneedarises.Pleasesendyourname,address,andserialnumber
ofthevehicletoHusqvarna,7349StatesvilleRd.,Charlotte,NC28269,Attention:VehicleRegistration.
VEHICLESPECIFICATIONS
SPECIFICATIONS HUV4214 HUV4414 HUV4414-XP
POWERSOURCE Gasoline Gasoline Gasoline
Engine:4-cycleOHV,480cc,14.0maximumHP@3600RPM(perSAEJ1940/1349),
twin-cylinder,air-cooled,withpressurelubricationsystem
Fuelsystem:Down-draftcarburetorwithoatbowl,xedjets,fuellters,andimpulsefuelpump • • •
Governor:Internaltoengine,centrifugal • • •
Ignition:Transistorizedmagneto • • •
Transmission:Forwardandreversewithneutral(18.19:1forward,34.37:1reverse) • • •
Electricalsystem:12voltstartingbattery:525ccaat0°F(-17.8°C).80-minutereserve
capacity(25-ampat80°F)35amp-hours
Torqueconverter:Automatic,variable-speed,drytype • • •
STEERING/SUSPENSION/BRAKES
Suspension:
Front:MacPhersonStrut
Rear:Independentwithcoil-overshockabsorbers
Steering:Self-adjustingrackandpinion,Ackerman • • •
Brakes:Hydraulicbrakesystem–brakepadsanddiscsoneachwheelwithseparate
hand-operatedparkbrake
BODY/CHASSIS
Frame/Chassis:Boxtubesteel • • •
Sideandrearbody:Polypropylene • • •
Cargobed:Powder-coatedsteel • • •
Frontbody:TPO(ThermoPlasticOlen) • • •
Tires:AllTerrain:25x9–12frontandrear ,tubeless,4-plyratedloadrange
Mud:25x9–12frontandrear;tubeless,4-plyratedloadrange
• • •
• • •
• • •
• • •
•
Page48 2009HUV4214,HUV4414,andHUV4414-XPOwner’sManual
Page 51
VehicleSpecications
SPECIFICATIONS HUV4214 HUV4414 HUV4414-XP
Tires:AllT errain:25x9–12front,25x1 1–12rear,tubeless,4-plyratedloadrange
Mud:25x9–12front,25x1 1–12rear;tubeless,4-plyratedloadrange
DIMENSIONS/WEIGHT
Overalllength:105in.(266.7cm)
Overallwidth:55.0in.(139.7cm)
Overallheight(withROPS):withall-terraintires 73.0in.(185.4cm)
Wheelbase69.5in.(176.5cm)
Groundclearance:undertransaxle 9.0in.(22.9cm)
Frontwheeltrackwidth44in.(111.8cm)
Rearwheeltrackwidth45in.(114.3cm)
Weight:withall-terraintiresandwithoutbrushguard
Forwardspeed25mph(40km/h)
GovernedRPM3950
TurningRadius139in.(354cm)
Loadbedheight32in.(81.3cm)
Loadbedsize(boxbedinsidedimensions)
Maximumpayloadcapacity(levelsurfaceonly) 425lb.(193kg)
Vehicleratedcapacity(payload,driver,andpassenger;levelsurfaceonly) 925lb.(420kg)
Maximumgrossvehicleweight(fullyloadedvehicle,includingaccessories) 2135lb.(968kg)
Standardseatingcapacity2
LIQUIDCAP ACITIES
Enginecrankcasewithlter:SAE10W-30,APIclassicationSJ
Frontdifferential:80W90gearoil 5.5oz.(170mL)
Reartransaxle:10W-30SF ,SG,SH 1gal.(3.79L)
Brakeuid:DOT5(silicone)brakeuid 8oz.(240ml)
Fueltank:unleadedgasoline
TIREPRESSURE
All-terraintreadandmudtires14-18psi(0.75-1.00Bars)
1200lb.
(544.3kg)
(86.4x119.4x25.4cm)
• •
1210lb.
(548.8kg)
34x47x10in.
(9.25cubicfeet)
1.5qt.
(1.4L)
5.2gallons
(19.7L)
1275lb.(578.3
kg)
2009HUV4214,HUV4414,andHUV4414-XPOwner’sManual Page49
Page 52
Warranties
WARRANTIES
HUSQVARNA®LIMITEDTWOYEARWARRANTYFOR2009TRANSPORTATIONAND
UTILITYVEHICLES
1.WARRANTY :
Husqvarna,Inc.,("Husqvarna")herebywarrantstotheOriginalRetailPurchaserthatitsnew2009Model
TransportationandUtilityVehiclespurchasedfromHusqvarnaoranauthorizeddealershallbefreefromdefects
inmaterialandworkmanshipundernormaluseandserviceasatransportationorutilityvehiclefortheperiods
statedbelow,subjecttotheprovisions,limitationsandexclusionscontainedinthislimitedwarranty.
LIMITEDTWOYEAR/2000HOURWARRANTY: Theengineassembly ,unitizedtransaxleassembly(gasoline
vehicle),starter/generator(gasolinevehicle),motor,transaxleassembly(electricvehicle),mainframeassembly ,
boxbedhydraulicdumpkit,CustomCabassemblyanddoors,andDrivingRangeProtectiveEnclosureare
warrantedwithrespecttopartsandlaboragainstdefectsinmaterialandworkmanshipforaperiodoftwoyearsor
2000hoursofoperation,whicheverrstoccurs,fromthedateofpurchase.
LIMITEDONEYEAR/1000HOURWARRANTY: Allremainingcomponentsofthevehiclenotspecied
otherwise,thePortableRefreshmentCenter,andallotheroriginalequipmentoptionsandaccessoriessupplied
byHusqvarnaarewarrantedwithrespecttopartsandlaboragainstdefectsinmaterialandworkmanshipfora
periodofoneyearor1000hoursofoperation,whicheverrstoccurs,fromthedateofpurchase.
Thislimitedwarrantycoversmaterial,workmanshipandrepairlaborcostastothoseitemsspecicallylisted
abovefortheperiodsspecied.SuchrepairlaborshallbeperformedonlybyHusqvarna,itsauthorizeddealers,
oraserviceagencyapprovedbyHusqvarna.
IFTHEWARRANTYREGISTRATIONFORMISNOTCOMPLETEDANDRETURNEDTOHUSQV ARNA
ATTHETIMEOFTHEORIGINALRETAILSALE,PURCHASERMUSTPROVIDEPROOFOFDATEOF
PURCHASEWITHANYWARRANTYCLAIM.
2.EXCLUSIONS:
ExcludedfromanyHusqvarnawarrantyareallfuses,lters,decals(exceptsafetydecals),sparkplugs,light
bulbs,lubricants,trimpieces,seats,routinewearitemssuchasthechargerplugandreceptacle,brakeshoes,
belts,brushes,bushings,drivebuttons,enginemounts,matsandpads,maintenanceadjustments,cosmetic
deterioration,anditemswhichdeteriorateorfailduetoexposureorordinarywearandtear.Batteries,battery
charger,onboardcomputer,andsolid-statespeedcontrollerarecoveredunderseparateHusqvarnawarranties.
AlsoexcludedfromanyHusqvarnawarrantyisdamagetoavehicleorcomponentresultingfromacauseother
thanadefectincludingunreasonableorunintendedstrainoruse,improperinstallationofaccessories,installation
ofpartsoraccessoriesthatarenotoriginalequipment,overloading,accident,alteration,abuseorneglect.
Transportationexpensesforwarrantyservicesarealsoexcludedfromthiswarranty.
3.VOIDINGOFWARRANTY:
THISANDANYOTHERWARRANTYSHALLBEVOIDIFTHEVEHICLEISABUSEDORUSEDINAN
UNINTENDEDMANNERORSHOWSINDICATIONSTHATITHASBEENALTEREDINANYWA Y ,INCLUDING,
BUTNOTLIMITEDTO,MODIFICA TIONOFTHESPEEDGOVERNOR,BRAKINGSYSTEM,STEERING,
TRANSAXLE,OROTHEROPERATINGSYSTEMSOFTHEVEHICLETOCAUSEITTOPERFORMOUTSIDE
HUSQVARNASPECIFICATIONS.THEWARRANTYISLIKEWISEVOIDIFTHEVEHICLEINVOLVEDSHOWS
INDICATIONSTHATREASONABLEORNECESSARYMAINTENANCEASOUTLINEDINTHEOWNER’S
MANUALANDMAINTENANCEANDSERVICEMANUALWASNOTPERFORMEDA TTHETIMEANDIN
THEMANNERSPECIFIEDINSUCHMANUALS.
4.SOLEREMEDY:
Husqvarna’sliabilityunderthislimitedwarranty,orinanyactionwhetherbaseduponwarranty ,contract,
negligence,strictproductliabilityorotherwise,shallbetherepairorreplacement,atHusqvarna’soption,ofthe
vehicleorcomponentthereofthatHusqvarnadeemstobedefective.Replacementshallmeanfurnishing,during
theapplicablelimitedwarrantyperiod,anewvehicleorfactory-reconditionedvehicleorcomponentthereofthatis
identicalorreasonablyequivalenttothewarrantedproductorcomponentatnocosttothepurchaser.Repairshall
meanremedyingadefectinthevehicleorcomponentthereofatnocosttothepurchaserduringtheapplicable
limitedwarrantyperiod.IfHusqvarnaelectstorepairthevehicle,itmayprovidefactory-reconditionedpartsor
components.AllpartsandcomponentsreplacedunderwarrantyshallbecomethepropertyofHusqvarna.
Page50 2009HUV4214,HUV4414,andHUV4414-XPOwner’sManual
Page 53
5.HOWTOMAKEAWARRANTYCLAIM:
Tomakeawarrantyclaimunderthislimitedwarranty ,youmustpresentthevehicleordefectivecomponenttoan
authorizedHusqvarnadealer.
6.DISCLAIMER:
THISLIMITEDWARRANTYISEXCLUSIVE.HUSQV ARNAMAKESNOOTHERWARRANTYOFANY
KIND,EXPRESSEDORIMPLIED.ANYIMPLIEDWARRANTIESOFMERCHANTABILITYORFITNESS
FORAPARTICULARPURPOSEWHICHEXCEEDTHEOBLIGA TIONSORTIMELIMITSSTATEDINTHIS
WARRANTYAREHEREBYDISCLAIMEDBYHUSQVARNAANDEXCLUDEDFROMTHISWARRANTY.THE
PURCHASERANDHUSQV ARNAEXPRESSL YAGREETHATTHEREMEDYOFTHEREPLACEMENTOR
REPAIROFTHEDEFECTIVEVEHICLEORCOMPONENTTHEREOFISTHESOLEREMEDYOFTHE
PURCHASER.HUSQVARNAMAKESNOOTHERREPRESENT ATIONORWARRANTYOFANYKIND,AND
NOREPRESENTATIVE,EMPLOYEE,ORDEALEROFHUSQVARNAHASTHEAUTHORITYTOMAKEOR
IMPLYANYREPRESENTATION,PROMISEORAGREEMENT ,WHICHINANYWA YVARIESTHETERMS
OFTHISWARRANTY .
Intheeventthatanotherpre-printedwarrantydocumentand/orcerticateofferedbyorthroughClubCaratthe
timeofsaleofthisvehicle(eachan“AdditionalWarrantyDocument”)isdeemedtoconictwiththelimitations
orexclusionscontainedherein,thelimitationsandexclusionscontainedhereinshallcontinuetoapplywith
respecttoboththislimitedwarrantystatementand,tothemaximumextentpermittedbylaw,toeachAdditional
WarrantyDocument.
7.NOCONSEQUENTIALDAMAGES:
INNOEVENTSHALLHUSQV ARNABELIABLEFORANYINCIDENTALORCONSEQUENTIALDAMAGES
INCLUDING,BUTNOTLIMITEDTO,LOSSRELATEDTOPROPERTYOTHERTHANTHEVEHICLE,LOSS
OFUSE,LOSSOFTIME,INCONVENIENCE,ORANYOTHERECONOMICLOSS.
Somestatesallowneitherlimitationonthedurationofanimpliedwarrantynorexclusionsorlimitationofincidental
orconsequentialdamages.Therefore,theabovelimitationsorexclusionsmaynotapplytoyou.
Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveotherrights,whichvaryfromstatetostate.
8.INFORMATION:
ForfurtherinformationcontactWARRANTYSERVICES,HUSQVARNAPROFESSIONALPRODUCTS,INC.,
7349ST A TESVILLEROAD,CHARLOTTE,NC28269
ORCALL1-800-487-5951 .
9.WARNING:
Anymodicationoralterationofanyvehiclebeyondfactoryspecications,includingthosethataffecttheweight
distribution,stability,orspeedofthevehicle,cancauseseriouspersonalinjuryordeath.
Warranties
CALIFORNIAEMISSIONCONTROLWARRANTYSTATEMENT
YOURWARRANTYRIGHTSANDOBLIGA TIONS:
TheCaliforniaAirResourcesBoard(“CARB”)andHusqvarna(“HUSQVARNA”)arepleasedtoexplaintheemission
controlsystemwarrantyonyour2009vehicleengine(the“emissionwarranty”).InCalifornia,newsmalloff-road
engines(“SORE”)mustbedesigned,builtandequippedtomeettheState’sstringentanti-smogstandards.
HUSQVARNAshallwarranttheemissioncontrolsystemonthevehicleenginefortheperiodsoftimelistedbelow
providedtherehasbeennoabuse,neglectorimpropermaintenanceofyoursmalloff-roadengine.
Youremissioncontrolsystemmayincludepartssuchasthecarburetororfuel-injectionsystem,theignitionsystem,the
catalyticconverterandrelatedhoses,belts,connectorsandotheremissionassembliesorcomponents.
Whereawarrantableconditionexists,asdenedherein,HUSQVARNAwillrepairyourvehicleengineatnocostto
youincludingdiagnosis,partsandlabor.
MANUFACTURER’SWARRANTYCOVERAGE:
Thisemissioncontrolsystemiswarrantedfortwoyearsfromthevehicles’dateofpurchase.Ifanyemission-related
partonyourHUSQVARNASOREisdefective,thepartwillberepairedorreplacedbyHUSQVARNA.
OWNER’SWARRANTYRESPONSIBILITIES:
2009HUV4214,HUV4414,andHUV4414-XPOwner’sManual Page51
Page 54
Warranties
-Asthevehicleengineowner,youareresponsiblefortheperformanceoftherequiredmaintenancelistedinyour
owner’smanual.HUSQVARNArecommendsthatyouretainallreceiptscoveringmaintenanceonyourvehicleengine,
butHUSQVARNAcannotdenywarrantysolelyforthelackofreceiptsorforyourfailuretoensuretheperformanceof
allscheduledmaintenance.
-Asthevehicleengineowner,youshouldhoweverbeawarethatHUSQV ARNAmaydenyyouwarrantycoverageif
vehicleengineoraparthasfailedduetoabuse,neglect,impropermaintenanceorunapprovedmodications.
-Y ouareresponsibleforpresentingvehicleenginetoaHUSQVARNAdistributioncenterassoonasaproblemexists.
Thewarrantyrepairsshouldbecompletedinareasonableamountoftime,nottoexceed30days.Ifyouhaveany
questionsregardingyourwarrantyrightsandresponsibilities,youshouldcontactWARRANTYSERVICES,Husqvarna
ProfessionalProducts,Inc.,7349ST ATESVILLEROAD,CHARLOTTE<NC28269.
HUSQVARNAEXPLANATIONOFEMISSIONCONTROLWARRANTY:
1.WARRANTY:
HUSQVARNAwarrantstotheultimatepurchaserandeachsubsequentpurchaserthattheSOREandrelated
emissionsequipmentisdesigned,builtandequippedsoastoconformwithallapplicableCaliforniaenvironmental
emissionregulations;andfreefromdefectsinmaterialsandworkmanshipthatcausethefailureofawarrantedpartto
beidenticalinallmaterialrespectstothatpartasdescribedinHUSQVARNA’sapplicationforcerticationwithCARB.
Thewarrantyperiodbeginsonthedatetheengineorequipmentisdeliveredtoanultimatepurchaserorrstplaced
intoservice.Thewarrantyperiodistwoyearsfromthedateofpurchase.
2.COVERAGE:
Subjecttocertainconditionsandexclusionsasstatedbelow,thewarrantyonemission-relatedpartsisasfollows:
(1)Anywarrantedpartthatisnotscheduledforreplacementasrequiredmaintenanceinthewritteninstructions
supplied,iswarrantedforthewarrantyperiodstatedabove.Ifthepartfailsduringtheperiodofwarrantycoverage,
thepartwillberepairedorreplacedbyHUSQVARNAaccordingtosubsection(4)below.Anysuchpartrepairedor
replacedunderwarrantywillbewarrantedfortheremainderoftheoriginalwarrantyperiod.
(2)Anywarrantedpartthatisscheduledonlyforregularinspectioninthewritteninstructionssuppliediswarranted
forthewarrantyperiodstatedabove.Anysuchpartrepairedorreplacedunderwarrantywillbewarrantedforthe
remainingoriginalwarrantyperiod.
(3)Anywarrantedpartthatisscheduledforreplacementasrequiredmaintenanceinthewritteninstructionssupplied
iswarrantedfortheperiodoftimebeforetherstscheduledreplacementdateforthatpart.Ifthepartfailsbefore
therstscheduledreplacement,thepartwillberepairedorreplacedbyHUSQV ARNAaccordingtosubsection(4)
below.Anysuchpartrepairedorreplacedunderwarrantywillbewarrantedfortheremainderoftheperiodprior
totherstscheduledreplacementpointforthepart.
(4)Repairorreplacementofanywarrantedpartunderthewarrantyprovisionshereinmustbeperformedatawarranty
station*atnochargetotheowner.
(5)Notwithstandingtheprovisionsherein,warrantyservicesorrepairswillbeprovidedatallofourdistributioncenters
thatarefranchisedtoservicethesubjectenginesorequipment.
(6)Theengineorequipmentownerwillnotbechargedfordiagnosticlaborthatisdirectlyassociatedwithdiagnosisof
adefective,emission-relatedwarrantedpart,providedthatsuchdiagnosticworkisperformedatawarrantystation*.
(7)HUSQVARNAisliablefordamagestootherengineorequipmentcomponentsproximatelycausedbyacovered
failureunderwarrantyofanywarrantedpart.
(8)Throughouttheengineorequipmentwarrantyperiodstatedabove,HUSQVARNAwillmaintainasupplyof
warrantedpartssufcienttomeettheexpecteddemandforsuchparts.
(9)Anyreplacementpartmaybeusedintheperformanceofanywarrantymaintenanceorrepairsandmustbe
providedwithoutchargetotheowner.SuchusewillnotreducethewarrantyobligationsofHUSQVARNA.
(10)Add-onormodiedpartsthatarenotexemptedbytheAirResourcesBoardmaynotbeused.Theuseof
anynon-exemptedadd-onormodiedpartsbytheultimatepurchaserwillbegroundsfordisallowingawarranty
claims.HUSQVARNAwillnotbeliabletowarrantfailuresofwarrantedpartscausedbytheuseofanon-exempted
add-onormodiedpart.
*HUSQVARNA,itsauthorizeddealers,oraserviceagencyapprovedbyHUSQVARNA.
ITEMSCOVEREDBYTHISWARRANTY:
Therepairorreplacementofanywarrantedpartotherwiseeligibleforwarrantycoveragemaybeexcludedfromsuch
warrantycoverageifHUSQVARNAdemonstratesthattheengineorequipmenthasbeenabused,neglected,or
improperlymaintained,andthatsuchabuse,neglect,orimpropermaintenancewasthedirectcauseoftheneedfor
Page52 2009HUV4214,HUV4414,andHUV4414-XPOwner’sManual
Page 55
EmissionsControl
repairorreplacementofthepart.Thatnotwithstanding,anyadjustmentofacomponentthathasafactoryinstalled,
andproperlyoperating,adjustmentlimitingdeviceisstilleligibleforwarrantycoverage.Thefollowingemission
warrantypartslistarecovered:
SYSTEMSCOVEREDPARTSDESCRIPTION
FuelMeteringCarburetorassembly,fuelinjectionpump,fuelinjectionnozzle,fuelregulatorExhaustCatalytic
Converter,ExhaustManifoldAirInductionAirlterhousing,airlter*,crankcasebreathertubeIgnitionFlywheel
magneto,ignitionpulsegenerator,ignitioncoilassembly ,ignitioncontrolmodule,sparkplugcap,sparkplug*Positive
CrankcaseVentilation(PCV)SystemPCVvalve,oilllercapEvaporativeSystemFuelT ank,FuelCap,FuelLines,
FuelLineFittings,Clamps,PressureReliefValves,PurgeValves,VaporHoses,CarbonCanister,CanisterMounting
Brackets,CarbonCanisterPurgePortConnectorMisc.PartsBelts,hosing,tubing,ttings,seals,gaskets,clamps,and
switchesassociatedwiththeabovesystems.
Emission-relatedpartswillvarybetweenvehicles;therefore,certainvehiclesmaynotincludeallofthelistedparts
ormayincludeequivalentparts.
3.VOIDINGOFWARRANTY:
THISANDANYOTHERWARRANTYSHALLBEVOIDIFTHEVEHICLEISABUSEDORUSEDINANUNINTENDED
MANNERORSHOWSINDICATIONSTHATITHASBEENALTEREDINANYWA Y ,INCLUDING,BUTNOTLIMITED
TO,MODIFICATIONOFTHESPEEDGOVERNOR,BRAKINGSYSTEM,STEERING,TRANSAXLE,OROTHER
OPERATINGSYSTEMSOFTHEVEHICLETOCAUSEITTOPERFORMOUTSIDEHUSQVARNASPECIFICA TIONS.
4.HOWTOMAKEAWARRANTYCLAIM:
Tomakeawarrantyclaimunderthislimitedwarranty,youmustpresentthevehicleordefectivecomponenttoan
authorizedHUSQVARNAdealerorsendthedefectivecomponent,freightprepaid,toWARRANTYSERVICES,
HusqvarnaProfessionalProducts,Inc.,7349STATESVILLEROAD,CHARLOTTE,NC28269.
EMISSIONSCONTROL
LOOKFORRELEVANTEMISSIONSDURABILITYPERIODANDAIRINDEXINFORMATION
ONYOURENGINEEMISSIONSLABEL
EnginesthatarecertiedtomeettheCaliforniaAirResourcesBoard(CARB)Tier2EmissionStandardsmustdisplay
informationregardingtheEmissionsDurabilityperiodandtheAirIndex.Briggs&Strattonmakesthisinformation
availabletotheconsumeronouremissionlabelsTheengineemissionlabelwillindicatecerticationinformation.
TheEmissionsDurabilityPerioddescribesthenumberofhoursofactualrunningtimeforwhichtheengineis
certiedtobeemissionscompliant,assumingpropermaintenanceinaccordancewiththeOperating&Maintenance
Instructions.Thefollowingcategoriesareused:
Moderate:
Engineiscertiedtobeemissioncompliantfor125hoursofactualenginerunningtime.
Intermediate:
Engineiscertiedtobeemissioncompliantfor250hoursofactualenginerunningtime.
Extended:
Engineiscertiedtobeemissioncompliantfor500hoursofactualenginerunningtime.Forexample,atypical
walk-behindlawnmowerisused20to25hoursperyear.Therefore,theEmissionsDurabilityPeriodofanengine
withanintermediateratingwouldequateto10to12years.
CertainBriggs&StrattonengineswillbecertiedtomeettheUnitedStatesEnvironmentalProtectionAgency(USEPA)
Phase2emissionstandards.ForPhase2certiedengines,theEmissionsCompliancePeriodreferredtoonthe
2009HUV4214,HUV4414,andHUV4414-XPOwner’sManual Page53
Page 56
EmissionsControl
EmissionsCompliancelabelindicatesthenumberofoperatinghoursforwhichtheenginehasbeenshowntomeet
Federalemissionrequirements.
Forengineslessthan225ccdisplacement.
CategoryC=125hours
CategoryB=250hours
CategoryA=500hours
Forenginesof225ccormoredisplacement.
CategoryC=250hours
CategoryB=500hours
CategoryA=1000hours.
PortionsofthispublicationaresubjecttocopyrightofBriggs&StrattonCorporation.Contentonthispagehasbeen
reproducedwiththewrittenpermissionofBriggsandStrattonCorporation.
Page54 2009HUV4214,HUV4414,andHUV4414-XPOwner’sManual
Page 57
PublicationPartNumber103472540
EditionCode0109A00000