Husqvarna GTH2254XP User Manual
GTH2254XP
Owner's Manual
02139
SAFETY RULES
SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROW ING OBJECTS. FAILURE
TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
I. GENERAL OPERATION
• Read, understand, and follow all instructions in the
manual and on the machine before starting.
• Only allow responsible adults, who are familiar with the
in struc tions, to operate the machine.
• Clear the area of objects such as rocks, toys, wire, etc.,
which could be picked up and thrown by the blade.
• Be sure the area is clear of other people before mow ing. Stop machine if anyone enters the area.
• Never carry passengers.
• Do not mow in reverse unless absolutely necessary. Always look down and behind before and while back ing.
• Be aware of the mower discharge direction and do not
point it at anyone. Do not operate the mower without
either the entire grass catcher or the guard in place.
• Slow down before turning.
• Never leave a running machine unattended. Always
turn off blades, set parking brake, stop engine, and
remove keys before dismounting.
• Turn off blades when not mowing.
• Stop engine before removing grass catcher or un clog ging chute.
• Mow only in daylight or good artifi cial light.
• Do not operate the machine while under the infl uence
of alcohol or drugs.
• Watch for traffi c when operating near or crossing road ways.
• Use extra care when loading or unloading the machine
into a trailer or truck.
• Data indicates that operators, age 60 years and above,
are involved in a large percentage of riding mower-related injuries. These operators should evaluate their
ability to operate the riding mower safely enough to
protect them selves and others from serious injury.
• Keep machine free of grass , leaves or other debris
build-up which can touch hot exhaust / engine parts
and burn. Do not allow the mower deck to plow leaves
or other debris which can cause build-up to occur.
Clean any oil or fuel spillage before operating or
storing the machine. Allow machine to cool before
storage.
II. SLOPE OPERATION
Slopes are a major factor related to loss-of-control and tipover
accidents, which can result in severe injury or death. All slopes
require extra caution. If you cannot back up the slope or if you
feel uneasy on it, do not mow it.
DO:
• Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree limbs, etc.
• Watch for holes, ruts, or bumps. Uneven terrain could
overturn the machine.
• Use slow speed. Choose a low gear so that you will
not have to stop or shift while on the slope.
• Follow the manufacturer’s recommendations for wheel
weights or counterweights to improve stability.
• Use extra care with grass catchers or other at tach ments.
These can change the stability of the machine.
• Keep all movement on the slopes
Do not make sudden changes in speed or direction.
• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly
down the slope.
Tall grass can hide obstacles.
slow
and
gradual
straight
DO NOT:
•
Do not
turn slowly and gradually downhill, if possible.
•
Do not
The mower could suddenly turn over if a wheel is over
the edge of a cliff or ditch, or if an edge caves in.
•
Do not
cause sliding.
•
Do not
on the ground.
•
Do not
turn on slopes unless necessary, and then,
mow near drop-offs, ditches, or embankments.
mow on wet grass. Reduced traction could
try to stabilize the machine by putting your foot
use grass catcher on steep slopes.
III. CHILDREN
Tragic accidents can occur if the operator is not alert to
the presence of children. Children are often attracted to
the ma chine and the mowing activity.
children will remain where you last saw them.
• Keep children out of the mowing area and under the
watchful care of another responsible adult.
• Be alert and turn machine off if children enter the
area.
• Before and when backing, look behind and
small children.
• Never carry children. They may fall off and be seriously
injured or interfere with safe machine operation.
• Never allow children to operate the machine.
• Use extra care when approaching blind corners, shrubs,
trees, or other objects that may obscure vision.
Never
IV. SERVICE
• Use extra care in handling gasoline and other fuels.
They are fl ammable and vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel with the engine
running. Allow engine to cool before refueling. Do
not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel container inside where
there is an open fl ame, such as a water heater.
• Never run a machine inside a closed area.
• Keep nuts and bolts, especially blade attachment bolts,
tight and keep equipment in good condition.
• Never tamper with safety devices. Check their proper
op er a tion regularly.
• Keep machine free of grass, leaves, or other debris
build-up. Clean oil or fuel spillage. Allow machine to
cool before storing.
• Stop and inspect the equipment if you strike an object.
Repair, if necessary, before restarting.
• Never make adjustments or repairs with the engine
run ning.
• Grass catcher components are subject to wear, dam age, and deterioration, which could expose moving
parts or allow objects to be thrown. Frequently check
com po nents and replace with manufacturer's rec om mend ed parts, when nec es sary.
• Mower blades are sharp and can cut. Wrap the blade(s)
or wear gloves, and use extra caution when servicing
.
them.
• Check brake operation frequently. Adjust and service
as required.
2
assume that
down
for
SAFETY RULES
SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS
• Be sure the area is clear of other people before mowing.
Stop machine if anyone enters the area.
• Never carry passengers or children even with the blades
off.
• Do not mow in reverse unless absolutely necessary. Al ways
look down and behind before and while backing.
• Never carry children. They may fall off and be seriously
injured or interfere with safe machine operation.
• Keep children out of the mowing area and under the watchful
care of another responsible adult.
• Be alert and turn machine off if children enter the area.
• Before and when backing, look behind and down for small
children.
• Mow up and down slopes (15° Max), not across.
• Remove obstacles such as rocks, tree limbs, etc.
• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.
• Use slow speed. Choose a low gear so that you will not
have to stop or shift while on the slope.
• Avoid starting or stopping on a slope. If tires lose traction,
disengage the blades and proceed slowly straight down the
slope.
• If machine stops while going uphill, disengage blades, shift
into reverse and back down slowly.
• Do not turn on slopes unless necessary, and then, turn
slowly and gradually downhill, if possible.
WARNING: In order to prevent ac-
ci den tal starting when setting up,
trans port ing, ad just ing or making repairs, al ways dis con nect spark plug
wire and place wire where it can not
contact spark plug.
WARNING: Do not coast down a hill
in neutral, you may lose control of the
tractor.
WARNING: Tow only the attachments
that are rec om mend ed by and comply with spec i fi ca tions of the man u fac tur er of your tractor. Use common
sense when towing. Operate only at
the low est possible speed when on a
slope. Too heavy of a load, while on
a slope, is dan ger ous. Tires can lose
trac tion with the ground and cause you
to lose control of your tractor.
WARNING
Engine exhaust, some of its con stit u ents, and cer tain vehicle com po nents contain or emit chem i cals
known to the State of Cal i for nia to cause can cer and
birth de fects or oth er re pro duc tive harm.
WARNING
Battery posts, terminals and related ac ces so ries
contain lead and lead compounds, chem i cals known
to the State of Cal i for nia to cause can cer and birth
defects or oth er re pro duc tive harm. Wash hands
after handling.
3
PRODUCT SPECIFICATIONS
Gasoline Capacity 5.0 Gallons
and type: Unleaded Regular
Oil Type (API-SG-SL): SAE 30 (above 32°F)
SAE 5W-30 (below 32°F)
Oil Capacity: W/ Filter: 4.0 Pints
W/O Filter: 3.5 Pints
Spark Plug: Champion
(Gap: .040") RCJ8Y
Ground Speed (MPH): Forward: 0 – 5.8
Reverse: 0 – 2.1
Tire Pressure: Front: 14 PSI
Rear: 10 PSI
Charging System: 16 AMPS @ 3600 RPM
Battery: AMP/HR: 35
MIN. CCA: 280
CASE SIZE: U1R
Blade Bolt Torque: 45–55 FT. LBS.
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
• Follow a regular schedule in maintaining, caring for
and using your tractor.
• Follow the instructions under “Maintenance” and “Stor age” sec tions of this own er’s manual.
WARNING: This tractor is equipped with an internal com bus tion engine and should not be used on or near any
un im proved forest-covered, brush-covered or grass-cov ered
land unless the en gine’s exhaust system is equipped with
a spark arrester meeting ap pli ca ble local or state laws (if
any). If a spark arrester is used, it should be maintained
in effective working order by the operator.
A spark arrester for the muffl er is available through your
nearest authorized service centre/depar tment (See RE PA IR
PARTS section of this manual).
CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manu fac tured to give
you the best possible dependability and performance.
Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center/
department We have competent, well-trained tech ni cians and the proper tools to service or repair this tractor.
Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor prop erly. Always observe the “SAFETY RULES”.
TABLE OF CONTENTS
SAFETY RULES .........................................................2-3
PRODUCT SPECIFICATIONS ....................................... 4
CUSTOMER RESPONSIBILITIES................................. 4
ASSEMBLY .................................................................6-9
OPERATION ........................................................... 10-15
MAINTENANCE SCHEDULE ...................................... 16
MAINTENANCE ...................................................... 16-19
SERVICE AND AD JUST MENTS ............................ 20-25
STORAGE ....................................................................26
TROU BLE SHOOT ING ............................................27-28
REPAIR PARTS - TRACTOR ..................................30-45
4
UNASSEMBLED PARTS
Steering
Wheel Insert
Steering Wheel
Steering Sleeve
Steering Sleeve
Extension
Seat
Steering
Wheel Adapter
Gauge Wheel
(4) Adjusting Bar
(4) Washers
3/8 x 3/4 x 14 Ga.
(4) Retainer Springs
(double loop)
Nose Roller
Retainer Spring
(4) Wheels
(4) Shoulder Bolt
(4) Locknut
3/8-16
(4) Clevis Pins
(4) Hex Bolts 5/16-18 x 3/4
(4) Lockwasher
(2) Retainer Springs
(double loop)
Mower
(2)Flanged
Pins
Rod
(2) Hex Bolts 5/16-18 x 1
Nose Roller
Brackets
(2) Locknuts
5/16-18
(1) Oil Drain Tube
For Future Use
Slope Sheet
Keys
(2) Keys
5
ASSEMBLY
02173
02143
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.
To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use
the correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Stan dard
wrench sizes are listed.
(1) Pliers (1) Tire pressure gauge
(2) 1/2" wrench (1) Utility knife
(1) 3/4" wrench (1) 3/4" socket w/drive ratchet
(1) 9/16" wrench
When right or left hand is mentioned in this man ual, it means
when you are in the operating po si tion (seated be hind the
steer ing wheel).
TO REMOVE TRACTOR FROM
CAR TON
UNPACK CARTON
• Remove all accessible loose parts and parts cartons
from carton.
• Cut along dotted lines on all four panels of carton.
Remove end panels and lay side panels fl at.
• Remove mower and packing materials.
• Check for any additional loose parts or cartons and
remove.
BEFORE REMOVING TRAC TOR FROM
SKID
ATTACH STEERING WHEEL (See Fig. 1)
• Remove locknut and large fl at wash er from steering
shaft.
• Position front wheels of the tractor so they are pointing
straight forward.
• Slide the steering sleeve over the steering shaft.
• Align tabs and press steering sleeve ex ten sion into
bottom of steering wheel.
• Position steering wheel so cross bars are horizontal
(left to right) and slide onto steering wheel adapter.
• Secure steering wheel to steering shaft with locknut
and large fl at wash er pre vi ous ly removed. Tight en
securely.
• Snap steering wheel insert into cen ter of steering
wheel.
• Remove protective materials from tractor hood and
grill.
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN
SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO
ROLL OFF SKID.
STEERING WHEEL
INSERT
LOCK NUT
LARGE FLAT WASHER
STEERING WHEEL
STEERING
WHEEL
ADAPTOR
TABS
STEERING
WHEEL EXTENTION
STEERING
SHAFT
STEERING
SLEEVE
FIG. 1
CHECK BATTERY (See Fig. 2)
• Lift hood to raised position.
• If this battery is put into service after month and year
indicated on label (label located between terminals)
charge battery for minimum of one hour at 6-10 amps.
(See "BATTERY" in MAINTENANCE section of this
manual for charging instructions).
LABEL
FIG. 2
INSTALL SEAT (See Fig. 3)
Seat position should be adjusted forward or backward so
that the operator can comfortably reach clutch/brake pedal
and safely operate the tractor.
6
ASSEMBLY
• Remove the two (2) bolts and fl at washers securing
the seat to cardboard packing. Keep the two (2) bolts
only and place them with the two (2) identical bolts
and four (4) washers in the parts bag. Discard the fl at
washers and cardboard packing.
• Release L.H. seat slide on seat pan by pulling out on
adjustment handle and sliding it to the rear position
exposing seat mount ing holes from bot tom. Slide R.H.
slide to same rear position.
• Mount rear of seat on slides using mount ing bolts and
lock washers as shown.
• Pull out on adjustment handle and slide seat all the way
forward. Install front mounting bolts and lock washers.
Tight en all mounting bolts securely.
• Lower seat into operating position and sit on seat. Press
clutch/brake pedal all the way down. If operating position is not comfortable, adjust seat.
• To adjust seat: Grasp adjustment handle and pull out,
slide seat to desired po si tion and release adjustment
handle.
L.H. SEAT
ADJUSTMENT
HANDLE
LOCK
WASHERS
MOUNT ING
BOLTS
SLIDE
SEAT
PA N
02521
R.H. SEAT SLIDE
SEAT
• Sit on seat in operating position, depress brake pedal
and set the parking brake.
• Place motion control lever in neutral (N) position.
• Press lift lever plunger and raise attachment lift lever
to its highest position.
• Start the engine. After engine has star ted, move throttle
control to idle position.
• Release parking brake.
• Slowly move the mo tion control lever for ward and slowly
drive tractor off skid.
• Apply brake to stop trac tor, set park ing brake and place
motion con trol lever in neutral po si tion.
• Turn ignition key to "STOP" position.
Continue with the in struc tions that follow.
ASSEMBLE GAUGE WHEELS TO MOWER
DECK (See Fig. 4A and 4B)
The gauge wheels are designed to keep the mower deck
in proper position when operating mower.
• Slide gauge wheel bar down into bracket channel, Be
sure that gauge wheel bar aligning holes are on top.
As sem ble gauge wheels as shown using shoulder bolts,
3/8 washers and 3/8-16 center locknuts and tighten
securely.
• For ease of mower to tractor as sem bly, set all the gauge
wheels in the fourth hole from top. Retain with clevis
pins and spring retainers.
RETAINER SPRING
PIN
FIG. 3
NOTE: You may now roll or drive your tractor off the skid.
Follow the ap pro pri ate instruction below to remove the
tractor from the skid.
TO ROLL TRACTOR OFF SKID (See Op er a tion section for location and function of
con trols)
• Press lift lever plunger and raise attachment lift lever
to its highest po si tion.
• Release parking brake by de press ing brake ped al.
• Place freewheel control in "trans mis sion dis en gaged
position" (See “TO TRANS PORT” in the Op er a tion section of this manual).
• Roll tractor forward off skid.
TO DRIVE TRAC TOR OFF SKID (See Op er a tion section for location and function of
con trols)
WARNING: Before star t ing, read, un der stand and fol low
all in struc tions in the Op er a tion section of this man u al. Be
sure tractor is in a well-ventilated area. Be sure the area in
front of tractor is clear of other peo ple and objects.
• Be sure all the above assembly steps have been completed.
• Check engine oil level and fi ll fuel tank with gasoline.
• Place freewheel control in "trans mis sion en gaged"
po si tion (see "TO TRANSPORT" in Op er a tion section
of this manual).
7
SHOULDER
BOLT
GAUGE
WHEEL
AD JUST ING
BAR
3/8-16 CENTER
LOCKNUT
3/8 WASHER
FIG. 4A
SET ALL WHEELS
TO 4TH HOLE
FROM TOP
FIG. 4B
ASSEMBLY
TO ATTACH NOSE ROLLER (See Fig. 5)
• Assemble brackets "A" and "B" to the inside of mower
mounting brack ets as shown. Tighten securely.
NOTE: Be sure bracket tabs are po si tioned in tab holes
in mower brackets.
• Position nose roller between brackets and install rod
and retainer spring.
HEX BOLT
ROD
"B"
BRACKET
NOSE ROLLER
TAB
HOLE
"A"
BRACKET
LOCK
NUT
02612
RETAINER SPRING
FIG. 5
INSTALL MOWER AND DRIVE BELT
(See Fig. 6 and 7)
Be sure tractor is on level surface and mower suspension
arms are raised with attachment lift control. Engage park ing brake.
• Turn steering wheel to the left as far as it will go and
position mower on right side of tractor with defl ector
shield to the right.
• Remove plastic tie strap from mower belt and check
belt for proper routing in all mower pulley grooves.
• Slide mower under tractor until it is centered under tractor. DO NOT connect any pins. When properly centered
the front mower brackets should be aligned so when
the front suspension plate is lowered it should slide
between the mower brackets.
• Lower attachment lift lever to lowest position.
• Cut plastic tie and lower front suspension plate.
• ATTACH FRONT PLATE - From right side of mower,
position front plate assembly between front mower
brackets, align holes, position fl anged pin notch horizontally and insert the pin all the way. The notch is in
line with the hole in pin.
• Secure pin with double loop retainer spring between
the plate and mower bracket. If necessary, move mower
side-to-side to give space between plate and mower
bracket.
• Go to right hand side of mower and insert pin and
retainer spring in the same manner.
• CONNECT REAR PINS - Connect right hand side fi rst.
Pull out and hold the spring loaded pin, align hole in
suspension arm and release pin. Be sure pin returns to
fully seated position and is attached to the suspension
arm.
• Go to left side of mower and connect rear pin in the
same manner.
• Disengage belt tension rod.
• From right side of tractor, install belt onto engine clutch
pulley.
BELT TENSION
ROD
DISENGAGED
POSITION
GAUGE
WHEEL
LOCKING BRACKET
REAR MOWER PINS
ELECTRIC CLUTCH
PULLEY
SUSPENSION
ARMS
02
FRONT PLATE
ASSEMBLY
FRONT MOWER
BRACKET
DOUBLE LOOP
RETAINER SPRINGS
FLANGED PIN POSITION NOTCH
HORIZONTALLY
786
DE FLEC TOR SHIELD
FIG. 6
8
ASSEMBLY
IMPORTANT: CHECK BELT FOR PROPER ROUTING IN ALL
MOWER PULLEY GROOVES.
• Engage belt tension rod on locking bracket.
CAUTION: Belt tension rod is spring
loaded. Have a tight grip on rod and
engage slowly.
• Raise attachment lift lever to highest position.
• Adjust gauge wheels before op er at ing mower as shown
in the Operation section of this manual.
CHECK TIRE PRESSURE
The tires on your tractor were overinfl ated at the factory
for shipping purposes. Correct tire pressure is important
for best cutting performance.
• Reduce tire pressure to PSI shown in “PRODUCT
SPECIFICATIONS” section of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly
leveled. See “TO LEVEL MOWER HOUSING” in the Ser vice
and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL
BELTS
See the fi gures that are shown for replacing motion and
mower blade drive belts in the Service and Adjustments
sec tion of this manual. Verify that the belts are routed
correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see that
the brake is properly adjusted. See “TO ADJUST BRAKE”
in the Service and Adjustments section of this manual.
✓
CHE CKLIST
BEFORE YOU OPERATE AND ENJOY YOUR NEW TRAC TOR, WE WISH TO ASSURE THAT YOU RE CEIVE THE
BEST PER FORM ANCE AND SATISFACTION FROM THIS
QUAL ITY PROD UCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
✓ All assembly instructions have been completed.
✓ No remaining loose parts in carton.
✓ Battery is properly prepared and charged. (Minimum
1 hour at 6 amps).
✓ Seat is adjusted comfortably and tightened securely.
✓ All tires are properly infl ated. (For shipping purposes,
the tires were overinfl ated at the factory).
✓ Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly infl ated for leveling).
✓ Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.
✓ Check wiring. See that all connections are still secure
and wires are properly clamped.
✓ Before driving tractor, be sure freewheel control is in
drive position.
WHILE LEARNING HOW TO USE YOUR TRAC TOR, PAY
EX TRA ATTENTION TO THE FOLLOWING IM POR TA N T
ITEMS:
✓ Engine oil is at proper level.
✓ Fuel tank is fi lled with fresh, clean, regular unleaded
gas o line.
✓ Become familiar with all controls - their location and
function. Operate them before you start the engine.
✓ Be sure brake system is in safe operating condition.
✓ It is important to purge the transmission before op er -
at ing your tractor for the fi rst time. Follow proper starting and trans mis sion purg ing in struc tions (See "TO
START EN GINE" and "PURGE TRANS MIS SION" in
Op er a tion section of this man u al).
9
OPERATION
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
REVERSE
ENGINE OFF
OVER TEMP
LIGHT
ATTACHMENT
CLUTCH ENGAGED
(Automatic Models only)
LIGHTS ON
FREE WHEEL
NEUTRAL
FUEL
ATTACHMENT
CLUTCH DISENGAGED
HIGH
ENGINE ON
OIL PRESSURE
LOW
ENGINE START
BATTERY
DANGER, KEEP HANDS
AND FEET AWAY
CHOKE
PARKING BRAKE
REVERSE
DANGER indicates a hazard which, if not avoided,
will result in death or serious injury.
WARNING indicates a hazard which, if not avoided,
could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided,
might result in minor or moderate injury.
FAST
P
FORWARD
KEEP AREA CLEAR
SLOW
PARKING BRAKE
LOCKED
MOWER HEIGHT
15
SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
IGNITION
PARKING BRAKE
UNLOCKED
MOWER LIFT
15
Failure to follow instructions
could result in serious injury or
death. The safety alert symbol
is used to identify safety information about hazards which can
result in death, serious injury
and/or property damage.
CAUTION when used without the alert symbol,
indicates a situation that could result in damage
to the tractor and/or engine.
HOT SURFACES indicates a hazard which,
if not avoided, could result in death, serious injury
and/or property damage.
FIRE indicates a hazard which, if not avoided,
could result in death, serious injury and/or
property damage.
10
OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR.
Compare the illustrations with your tractor to familiarize yourself with the location of various controls and adjustments.
Save this man ual for future reference.
LIGHT SWITCH
POSITION
ATTACHMENT
CLUTCH SWITCH
THROTTLE
CONTROL
AMMETER
CHOKE
CON TROL
IGNITION
HOURMETER
SWITCH
MOTION DRIVE
BELT TENSION
HAN DLE
FREEWHEEL
CONTROL
BRAKE PEDAL
0
60
60
TECH
HEIGHT AD JUST MENT
KNOB
AMPS
LIFT LEVER
PLUNGER
LIFT LEVER
PARKING
BRAKE LEVER
MOTION
CONTROL
LEVER
02711
Our tractors conform to the safety standards of the American National Standards Institute.
ATTACHMENT CLUTCH SWITCH - Used to engage mow er
blades or other attachments mounted to your trac tor.
LIFT LEVER - Used to raise and lower mower deck or
other attachments mounted to your tractor.
BRAKE PEDAL - Used for brak ing the tractor and starting
the engine.
MOTION CONTROL LEVER - Selects the speed and
di rec tion of tractor.
CHOKE CONTROL - Used when starting a cold engine.
LIGHT SWITCH POSITION- Turns the headlights on and
off.
LIFT LEVER PLUNGER - Used to release attachment lift
lever when changing its position.
FIG. 7
THROTTLE CONTROL - Used to control engine speed.
FREEWHEEL CONTROL - Disengages transmission for
push ing or slowly towing the tractor with the engine off.
IGNITION SWITCH - Used to start and stop the engine.
AMMETER - Indicates battery charging(+) or discharg-
ing(-).
PARKING BRAKE LEVER - Locks brake pedal into the
brake position.
HEIGHT ADJUSTMENT KNOB - Used to adjust the
mow er height.
MOTION DRIVE BELT TENSION HANDLE - Used when
changing motion drive belt and, if necessary, starting engine
under extremely cold conditions.
HOURMETER - Indicates hours of operation.
11
OPERATION
The operation of any tractor can result in foreign objects thrown into the eyes, which
can result in severe eye dam age. Always wear safety glass es or eye shields while operating your tractor or per form ing any adjustments or repairs. We rec om mend a wide
vision safety mask over spectacles or stan dard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 8)
Your tractor is equipped with an operator presence sens ing switch. When engine is running, any attempt by the
op er a tor to leave the seat without fi rst setting the parking
brake will shut off the engine.
• Depress brake pedal into full “BRAKE” position and
hold.
• Place parking brake lever in “ENGAGED” position and
re lease pressure from brake pedal. Pedal should re main in “BRAKE” position. Make sure parking brake
will hold tractor secure.
CHOKE
CON TROL
THROTTLE
CONTROL
LEVER
BRAKE PEDAL
“BRAKE”
POSITION
02149
“DRIVE”
PO SI TION
HEIGHT
AD JUST MENT
KNOB
PUSH IN TO
“DISENGAGE”
IGNITION
KEY
“DISENGAGED”
PO SI TION
FIG. 8
STOPPING (See Fig. 8)
MOWER BLADES -
• To stop mower blades,move attachment clutch switch
to “DIS EN GAGED” po si tion.
GROUND DRIVE -
• To stop ground drive, depress clutch/brake pedal into
full “BRAKE” position..
• Move motion control lever to neutral (N) position.
IMPORTANT: THE MOTION CONTROL LEVER DOES NOT
RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/
BRAKE PEDAL IS DEPRESSED.
ENGINE -
• Move throttle control between half and full speed (fast)
position.
NOTE: Failure to move throttle control between half and
full speed (fast) position, before stop ping may cause engine
to “backfi re”.
• Turn ignition key to “
Always remove key when leaving tractor to prevent
un author ized use.
• Never use choke to stop engine.
STOP” position and remove key.
AT TAC H MENT
CLUTCH SWITCH
PULL OUT TO
“ENGAGE”
MOTION
CONTROL
LEVER
PARKING BRAKE
“EN GAGED”
PO SI TION
IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY
POSITION OTHER THAN "STOP" WILL CAUSE THE BATTERY
TO BE DIS CHARGED, (DEAD).
NOTE: Under certain conditions when tractor is standing
idle with the engine running, hot en gine exhaust gases may
cause “browning” of grass. To eliminate this possibility, al ways stop engine when stopping tractor on grass areas.
CAUTION: Always stop tractor com plete ly, as described above, before leav ing the operator's position; to empty
grass catcher, etc.
TO USE THROTTLE CONTROL (See Fig. 8)
Always operate engine at full throttle.
• Operating engine at less than full throttle reduces the
battery charging rate.
• Full throttle of fers the best mower per for mance.
TO USE CHOKE CONTROL (See Fig. 8)
Use choke control whenever you are starting a cold engine.
Do not use to start a warm engine.
• knob in to disengage.
TO MOVE FORWARD AND BACKWARD
(See Fig. 8)
CAUTION: Do not attempt to operate
motion control lever when the parking
brake is set or when the brake pedal
is depressed. Doing so may result in
misadjustment to the drive con trol
sys tem.
The direction and speed of movement is controlled by the
motion control lever.
• Start tractor with motion control lever in neutral (N)
position.
• Release parking brake.
• Slowly move motion control lever to desired position.
TO ADJUST MOWER CUTTING HEIGHT
(See Fig. 8)
The cutting height is controlled by turning the height ad just ment knob in desired direction.
• Turn knob clockwise (
• Turn knob counterclockwise (
) to raise cutting height.
) to lower cutting
height.
The cutting height range is approximately 1-1/2" to 4-1/2".
The heights are measured from the ground to the blade tip
with the engine not running. These heights are ap proxi mate
and may vary depending upon soil conditions, height of
grass and types of grass being mowed.
12
OPERATION
• The average lawn should be cut to approximately 2-1/2
inches during the cool season and to over 3 inches
during hot months. For healthier and better looking
lawns, mow often and after moderate growth.
• For best cutting performance, grass over 6 inches
in height should be mowed twice. Make the fi rst cut
relatively high; the second to desired height.
TO ADJUST GAUGE WHEELS (See Fig. 9)
Gauge wheels are properly adjusted when they are slightly
off the ground when mower is at the desired cutting height
in operating position. Gauge wheels then keep the deck
in proper position to help prevent scalping in most terrain
conditions.
NOTE:Adjust gauge wheels with tractor on a fl at level
surface.
• Adjust mower to desired cutting height (See “TO AD JUST MOWER CUT TING HEIGHT” in the Operation
sec tion of this manual).
• Remove retainer spring and clevis pin which secure
each gauge wheel bar.
• Lower gauge wheels to ground. Raise gauge wheels
slightly to align holes in bracket and gauge wheel bar
and insert clevis pin. Gauge wheels should be slightly
off the ground.
• Replace retainer spring into clevis pin.
• Be sure all gauge wheels are in the same setting.
IMPORTANT: BE SURE TO READJUST GAUGE WHEELS IF YOU
CHANGE THE CUTTING HEIGHT OF THE MOWER DECK.
RE TA IN ER
SPRING
LIFT LEVER
HIGHEST
POSIITON
LOWEST
POSITION
ATTACHEMNT
CLUTCH
SWITCH PULL
OUT TO
"ENGAGE"
PUSH IN TO
"DISENGAGE"
02142
DE FLEC TOR
SHIELD
FIG. 10
TO OPERATE ON HILLS
WARNING: Do not drive up or down
hills with slopes greater than 15° and
do not drive across any slope.
• Choose the slowest speed before starting up or down
hills.
• Avoid stopping or changing speed on hills.
• If stopping is absolutely necessary, push brake pedal
quickly to brake position and engage parking brake.
IMPORTANT: THE MOTION CONTROL LEVER RETURNS
TO NEUTRAL (N) POSITION WHEN THE BRAKE PED AL IS
FULLY DEPRESSED.
• To restart movement, slowly release parking brake and
brake pedal.
• Slowly move motion control lever to slowest setting.
• Make all turns slowly.
CLEVIS
PIN
FIG. 9
TO OPERATE MOWER (See Fig. 10)
Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat
with the engine running and the attachment clutch engaged
will shut off the engine. You must remain fully and centrally
positioned in the seat to prevent the engine from hesitating or cutting off when operating your equipment on rough,
rolling terrain or hills.
• Select desired height of cut.
• Lower mower with attachment lift control.
• Start mower blades by engaging attachment clutch
control.
• TO STOP MOWER BLADES - disengage attachment
clutch con trol.
CAUTION: Do not operate the mower
without either the en tire grass catcher,
on mowers so equipped, or the defl ector
shield in place.
TO TRANSPORT (See Figs. 7 and 11)
When pushing or towing your tractor, be sure to disengage
transmission by placing freewheel control in free wheel ing
po si tion. Free wheel control is located at the rear drawbar
of tractor.
• Raise attachment lift to highest position with at tach ment
lift control.
• Pull freewheel control out and into the slot and release
so it is held in the disengaged position.
• Do not push or tow tractor at more than two (2)
MPH.
• To reengage transmission, reverse above procedure.
Transmission Engaged
Transmission Disengaged
FIG. 11
13
OPERATION
NOTE: To protect hood from damage when transporting
your tractor on a truck or a trailer, be sure hood is closed
and secured to tractor. Use an appropriate means of tying
hood to tractor (rope, cord, etc.).
TOWING CARTS AND OTHER AT TACH MENTS
Tow only the attachments that are recommended by and
comply with specifi cations of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load,
while on a slope, is dangerous. Tires can lose traction with
the ground and cause you to lose control of your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
• The engine in your tractor has been shipped, from the
factory, already fi lled with sum mer weight oil.
• Check engine oil with tractor on level ground.
• Remove oil fi ll cap/dipstick and wipe clean, reinsert the
dipstick and screw cap tight, wait for a few seconds,
remove and read oil level. If necessary, add oil until
“FULL” mark on dipstick is reached. Do not overfi ll.
• For cold weather operation you should change oil for
easier starting (See “OIL VISCOSITY CHART” in the
Maintenance sec tion of this manual).
• To change engine oil, see the Maintenance section in
this manual.
ADD GASOLINE
• Fill fuel tank to bottom of fi ller neck. Do not overfi ll.
Use fresh, clean, regular un lead ed gasoline with a
minimum of 87 octane. (Use of leaded gasoline will
increase carbon and lead oxide deposits and reduce
valve life). Do not mix oil with gasoline. Purchase fuel
in quan ti ties that can be used within 30 days to assure
fuel freshness.
CAUTION: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline
near an open fl ame.
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GAS O LINE TO HELP INSURE GOOD COLD WEATHER
START ING.
CAUTION: Alcohol blended fuels (called
gas o hol or using ethanol or methanol) can attract moisture which leads to sep a ra tion and
for ma tion of acids during storage. Acidic gas
can damage the fuel system of an engine while
in storage. To avoid engine problems, the fuel
system should be emptied before stor age of
30 days or longer. Drain the gas tank, start
the engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel next
sea son. See Storage In struc tions for additional
information. Never use engine or carburetor
cleaner products in the fuel tank or permanent
damage may occur.
TO START ENGINE (See Fig. 7)
When starting the engine for the fi rst time or if the engine
has run out of fuel, it will take extra cranking time to move
fuel from the tank to the engine.
• Be sure freewheel control is in the transmission en gaged
position.
• Sit on seat in operating position, depress brake pedal
and set parking brake.
• Move attachment clutch to “DISENGAGED” position.
• Move throttle control to fast position
• Pull choke control out for a cold engine start attempt.
For a warm engine start attempt the choke control may
not be needed.
NOTE: Before starting, read the warm and cold starting
procedures below.
• Insert key into ignition and turn key clockwise to
“START” position and release key as soon as engine
starts. Do not run starter continuously for more than
fi fteen sec onds per minute. If the engine does not start
after several attempts, push choke control in, wait a
few minutes and try again. If engine still does not start,
pull the choke control out and retry.
WARM WEATHER STARTING (50° F and above)
• When engine starts, slowly push choke control in until
the engine begins to run smoothly. If the engine starts
to run roughly, pull the choke control out slightly for a
few seconds and then continue to push the control in
slowly.
• The attachments and ground drive can now be used. If
the engine does not accept the load, restart the engine
and allow it to warm up for one minute using the choke
as described above.
COLD WEATHER STARTING (50° F and below)
• When engine starts, slowly push choke control in until
the engine begins to run smoothly. Continue to push
the choke control in small steps allowing the engine to
accept small changes in speed and load, until the choke
control is fully in. If the engine starts to run roughly, pull
the choke control out slightly for a few seconds and
then continue to push the control in slowly. This may
require an engine warm-up period from several sec onds
to several minutes, depending on the temperature.
NOTE: In extreme cold conditions, if engine will not start, you
may need to disengage the motion drive belt as follows:
• Be sure parking brake is engaged.
• Remove retainer spring from the drive belt tension
handle to relieve belt tension.
• Start engine and allow it to warm up for three (3) minutes.
• Shut-off engine and engage parking brake.
• Engage drive belt tension handle and replace the
re tain er spring.
14
OPERATION
00272
AUTOMATIC TRANSMISSION WARM UP
• Before driving the unit in cold weather, the trans mis sion
should be warmed up as follows:
• Be sure the trac tor is on level ground.
• Place the motion control lever in neu tral.
Release the parking brake and let the brake slowly
return to operating position.
• Allow one minute for transmission to warm up.
This can be done during the engine warm up
period.
• The attachments can be used during the engine warmup period after the transmission has been warmed
up and may require the choke con trol be pulled out
slight ly.
NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32 F) the carburetor fuel mixture may
need to be adjusted for best engine performance. See “TO
ADJUST CARBURETOR” in the Service and Ad just ments
section of this manual.
PURGE TRANSMISSION
CAUTION: Never engage or disengage
freewheel lever while the engine is run-
ning.
• Slowly move motion control lever forward, after the
tractor moves approximately fi ve (5) feet, slowly move
motion control lever to reverse position. After the tractor moves approximately fi ve (5) feet return the motion control lever to the neutral (N) position. Repeat
this procedure with the motion control lever three (3)
times.
• Your tractor is now purged and now ready for normal
op er a tion.
MOWING TIPS
• Tire chains cannot be used when the mower housing
is attached to tractor.
• Mower should be properly leveled for best mowing performance. See “TO LEVEL MOWER HOUSING” in the
Service and Adjustments section of this man u al.
• The left hand side of mower should be used for trim ming.
• Drive so that clippings are discharged onto the area
that has been cut. Have the cut area to the right of
the tractor. This will result in a more even dis tri bu tion
of clippings and more uniform cutting.
• When mowing large areas, start by turning to the right so
that clippings will discharge away from shrubs, fences,
driveways, etc. After one or two rounds, mow in the
opposite direction making left hand turns until fi nished
(See Fig. 12).
To ensure proper operation and performance, it is rec om mend ed that the transmission be purged before operating
tractor for the fi rst time. This procedure will remove any
trapped air inside the transmission which may have de vel oped during shipping of your tractor.
IMPORTANT: SHOULD YOUR TRANSMISSION RE QUIRE
REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD
BE PURGED AFTER REINSTALLATION BEFORE OPERATING
THE TRACTOR.
• Place tractor safely on level surface with engine off and
parking brake set.
• Disengage transmission by placing freewheel control
in freewheeling position (See “TO TRANSPORT” in this
section of manual).
• Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position.
Dis en gage parking brake
• Move motion control lever to full forward position and
hold for fi ve (5) seconds. Move lever to full reverse
position and hold for fi ve (5) seconds. Repeat this
procedure three (3) times.
NOTE: During this procedure there will be no movement
of drive wheels. The air is being removed from hydraulic
drive system.
• Move motion control lever to neutral (N) position. Shutoff engine and set parking brake.
• Engage transmission by placing freewheel control in
driving position (See “TO TRANSPORT” in this sec tion
of manual).
• Sitting in the tractor seat, start engine. After the engine
is running, move throttle control to half (1/2) speed.
Disengage parking brake.
FIG. 12
• If grass is extremely tall, it should be mowed twice to
reduce load and possible fi re hazard from dried clip pings. Make fi rst cut relatively high; the second to the
desired height.
• Do not mow grass when it is wet. Wet grass will plug
mower and leave undesirable clumps. Allow grass to
dry before mowing.
• Always operate engine at full throttle when mow-
ing to assure better mowing performance and proper
dis charge of material. Regulate ground speed by se lect ing a low enough gear to give the mower cut ting
per for mance as well as the quality of cut de sired.
• When operating attachments, select a ground speed
that will suit the terrain and give best performance of
the at tach ment being used.
15
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