Husqvarna GT48XLSi User Manual
Gasoline containing up to 10% ethanol (E10) is acceptable for use in this machine. The use of any gasoline exceeding 10% ethanol (E10) will void the product warranty.
Esta máquina puede utilizar gasolina con un contenido
de hasta el 10% de etanol (E10). El uso de una gasolina
que supere el 10% de etanol (E10) anulará la garantía
del producto. the product warranty.
586 24 20-49
Operator’s Manual
Manual de Operario
GT48XLSi
Please read the operator's manual carefully and make sure
you understand the instructions before using the machine.
Por favor lea cuidadosamente y comprenda
estas intrucciones antes de usar esta maquina.
English/Spanish
SAFETY RULES
Safe Operation Practices for Ride-On Mowers
DANGER: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROW ING OBJECTS. FAILURE
TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
WARNING: In order to prevent ac ci den tal
starting when setting up, trans port ing,
ad just ing or making repairs, al ways dis con nect spark plug wire and place wire where
it can not contact spark plug.
WARNING: Do not coast down a hill in neutral, you may lose control of the tractor.
WARNING: Tow only the attachments that
are rec om mend ed by and comply with
spec i fi ca tions of the man u fac tur er of your
tractor. Use common sense when towing.
Operate only at the low est possible speed
when on a slope. Too heavy of a load, while
on a slope, is dan ger ous. Tires can lose
trac tion with the ground and cause you to
lose control of your tractor.
WARNING
Engine exhaust, some of its con stit u ents, and cer tain
vehicle com po nents contain or emit chem i cals
known to the State of Cal i for nia to cause can cer
and birth de fects or oth er re pro duc tive harm.
• Never leave a running machine unattended. Always turn
off blades, set parking brake, and stop engine before
dismounting. Manually lock ignition switch. (See “MANUALLY LOCKING THE S
Op er a tion section of this manual).
• Disengage blades when not mowing. Shut off engine
and wait for all parts to come to a complete stop before
cleaning the machine, removing the grass catcher, or
unclogging the discharge chute.
• Operate machine only in daylight or good artificial light.
• Do not operate the machine while under the influence of
alcohol or drugs.
• Watch for traffic when operating near or crossing road ways.
• Use extra care when loading or unloading the machine
into a trailer or truck.
• Always wear eye protection when operating machine.
• Data indicates that operators, age 60 years and above,
are involved in a large percentage of riding mower-related
injuries. These operators should evaluate their ability to
operate the riding mower safely enough to protect them selves and others from serious injury.
• Follow the manufacturer's recommendation for wheel
weights or counterweights.
• Keep machine free of grass, leaves or other debris buildup
which can touch hot exhaust / engine parts and burn. Do
not allow the mower deck to plow leaves or other debris
which can cause build-up to occur. Clean any oil or fuel
spillage before operating or storing the machine. Allow
machine to cool before storage.
MARTSWITCH™ IGNITION” in the
WARNING
Battery posts, terminals and related ac ces so ries
contain lead and lead compounds, chem i cals known
to the State of Cal i for nia to cause can cer and birth
defects or oth er re pro duc tive harm. Wash hands
after handling.
I. GENERAL OPERATION
• Read, understand, and follow all instructions on the machine and in the manual before starting.
• Do not put hands or feet near rotating parts or under the
machine. Keep clear of the discharge opening at all times.
• Only allow responsible adults, who are familiar with the
in struc tions, to operate the machine.
• Clear the area of objects such as rocks, toys, wire, etc.,
which could be picked up and thrown by the blades.
• Ensure the area is clear of bystanders before operating.
Stop machine if anyone enters the area.
• Never carry passengers.
• Do not mow in reverse unless absolutely necessary.
Always look down and behind before and while back ing.
• Never direct discharged material toward anyone. Avoid
discharging material against a wall or obstruction. Material
may ricochet back toward the operator. Stop the blades
when crossing gravel surfaces.
• Do not operate machine without the entire grass catcher, discharge chute, or other safety devices in place and working.
• Slow down before turning.
II. SLOPE OPERATION
Slopes are a major factor related to loss of control and tipover accidents, which can result in severe injury or death.
Operation on all slopes requires extra caution. If you cannot
back up the slope or if you feel uneasy on it, do not mow it.
• Mow up and down slopes, not across.
• Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall
grass can hide obstacles.
• Choose a low ground speed so that you will not have to
stop or shift while on the slope.
• Do not mow on wet grass. Tires may lose traction.
Always keep the machine in gear when going down slopes.
Do not shift to neutral and coast downhill.
• Avoid starting, stopping, or turning on a slope. If the tires
lose traction, disengage the blades and proceed slowly
straight down the slope.
• Keep all movement on the slopes slow and gradual. Do
not make sudden changes in speed or direction, which
could cause the
• Use extra care while operating machine with grass catchers or other at tach ments; they can affect the stability of
the machine. Do no use on steep slopes.
• Do not try to stabilize the machine by putting your foot
on the ground.
• Do not m
machine could suddenly roll over if a wheel is over the edge
or if the edge caves in.
ow near drop-offs, ditches, or embankments. The
machine to roll over.
2
SAFETY RULES
Safe Operation Practices for Ride-On Mowers
III. CHILDREN
WARNING. CHILDREN CAN BE INJURED BY
THIS EQUIPMENT. The American Academy
of Pediatrics recommends that children be a
minimum of 12 year of age before operating
a pedestrian controlled lawn mower and a
minimum of 16 years of age before operating
a riding lawn mower.
Tragic accidents can occur if the operator is not alert to the
presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children
will remain where you last saw them.
• Keep children out of the mowing area and in the watchful
care of a responsible adult other than the operator.
• Be alert and turn machine off if a child enters the area.
• Before and while backing, look behind and down for small
children.
• Never carry children, even with the blades shut off. They
may fall off and be seriously injured or interfere with safe
machine operation. Children who have been given rides
in the past may suddenly appear in the mowing area for
another ride and be run over or backed over by the machine.
• Never allow children to operate the machine.
• Use extra care when approaching blind corners, shrubs,
trees, or other objects that may block your view of a child.
• If fuel is spilled on clothing, change clothing immediately.
• Never overfill fuel tank. Replace gas cap and tighten
securely.
GENERAL SERVICE
• Never operate machine in a closed area.
• Keep all nuts and bolts tight to ensure the equipment is
in safe working condition.
• Never tamper with safety devices. Check their proper
operation regularly.
• Keep machine free of grass, leaves, or other debris buildup. Clean oil or fuel spillage and remove any fuel-soaked
debris. Allow machine to cool before storing.
• If you strike a foreign object, stop and inspect the machine.
Repair, if necessary, before restarting.
• Never make any adjustments or repairs with the engine
run ning.
• Check grass catcher components and the discharge chute
frequently and replace with manufacturer's recommended
parts, when necessary.
• Mower blades are sharp. Wrap the blade or wear gloves,
and use extra caution when servicing them.
• Check brake operation frequently. Adjust and service as
required.
• Maintain or replace safety and instruction labels, as necessary.
IV. TOWING
• Tow only with a machine that has a hitch designed for
towing. Do not attach towed equipment except at the hitch
point.
• Follow the manufacturer's recommendation for weight
limits for towed equipment and towing on slopes.
• Never allow children or others in or on towed equipment.
• On slopes, the weight of the towed equipment may cause
loss of traction and loss of control.
• Travel slowly and allow extra distance to stop.
V. SERVICE
SAFE HANDLING OF GASOLINE
To avoid personal injury or property damage, use extreme
care in handling gasoline. Gasoline is extremely flammable
and the vapors are explosive.
• Extinguish all cigarettes, cigars, pipes, and other sources
of ignition.
• Use only approved gasoline container.
• Never remove gas cap or add fuel with the engine running.
Allow engine to cool before refueling.
• Never fuel the machine indoors.
• Never store the machine or fuel container where there
is an open flame, spark, or pilot light such as on a water
heater or other appliances.
• Never fill containers inside a vehicle or on a truck or
trailer bed with plastic liner. Always place containers on
the ground away from your vehicle when filling.
• Remove gas-powered equipment from the truck or trailer
and refuel it on the ground. If this is not possible, then
refuel such equipment with a portable container, rather
than from a gasoline dispenser nozzle.
• Keep the nozzle in contact with the rim of the fuel tank or
container opening at all times until fueling is complete.
Do not use a nozzle lock-open device.
• Ensure the area is clear of bystanders before operating.
Stop machine if anyone enters the area.
• Never carry passengers.
• Do not mow in reverse unless absolutely necessary.
Al ways look down and behind before and while backing.
• Never carry children, even with the blades shut off. They
may fall off and be seriously injured or interfere with safe
machine operation. Children who have been given rides
in the past may suddenly appear in the mowing area
for another ride and be run over or backed over by the
machine.
• Keep children out of the mowing area and in the watchful
care of a responsible adult other than the operator.
• Be alert and turn machine off if a child enters the area.
• Before and while backing, look behind and down for small
children.
• Mow up and down slopes (15° Max), not across.
• Choose a low ground speed so that you will not have to
stop or shift while on the slope.
• Avoid starting, stopping, or turning on a slope. If the tires
lose traction, disengage the blades and proceed slowly
straight down the slope.
• If machine stops while going uphill, disengage blades,
shift into reverse and back down slowly.
• Do not turn on slopes unless necessary, and then, turn
slowly and gradually downhill, if possible.
• When loading or unloading this machine, do not exceed
the maximum recommended operation angle of 15°.
3
PRODUCT SPECIFICATIONS
Gasoline Capacity
and type:
Oil Type:
(API: SG-SL)
Oil Capacity: W/Filter: 64 Oz./1,65 L
Spark Plug:
Charging System: 16 Amps @ 3600 RPM
Battery: Amp/Hr: 28
Blade Bolt Torque: 45-55 Ft. Lbs./62-75 Nm
4 Gallons/15,14 L
Regular Unleaded
SAE 30 (above 32°F/0°C)
SAE 5W30 (below 32°F/0°C)
W/out Filter: 60 Oz./1,4 L
Champion 795135
(Gap: .030"/ 0,76 mm)
Min. CCA: 230
Case size: U1R
CONGRATULATIONS on your purchase of a new tractor.
It has been designed, engineered and manu fac tured to
give you the best possible dependability and performance.
Should you experience any problem you cannot easily
remedy, please contact your nearest authorized service
center/department. We have com pe tent, well-trained tech ni cians and the proper tools to ser vice or repair this tractor.
Please read and retain this manual. The instructions will
enable you to assemble and maintain your tractor prop erly.
Always observe the “SAFETY RULES”.
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
• Follow a regular schedule in maintaining, caring for
and using your tractor.
• Follow the instructions under “Maintenance” and “Stor age” sec tions of this manual.
• Wear proper Personal Protective Equipment (PPE)
while operating this machine, including (at a minimum)
sturdy footwear, eye protection, and hearing protection.
Do not mow in short and/or, open toed footwear.
• Always let someone know you are outside mowing.
WARNING: This tractor is equipped with an internal com bus tion engine and should not be used on or near any un im proved forest-covered, brush-covered or grass-cov ered
land unless the engine’s exhaust system is equipped with
a spark arrester meeting applicable local or state laws (if
any). If a spark arrester is used, it should be maintained
in effective working order by the operator.
A spark arrester for the muffler is available through your
nearest authorized service center/department.
In the state of California the above is required by law
(Section 4442 of the California Public Resources Code).
Other states may have similar laws. Federal laws apply
on federal lands.
TABLE OF CONTENTS
SAFETY RULES ................................................................... 2-3
PRODUCT SPECIFICATIONS ................................................. 4
CUSTOMER RESPONSIBILITIES ........................................... 4
ASSEMBLY ........................................................................... 5-6
OPERATION .......................................................................7-15
MAINTENANCE SCHEDULE ................................................ 16
MAINTENANCE ............................................................... 16-20
SERVICE AND AD JUST MENTS ...................................... 21-27
STORAGE .............................................................................. 28
TROU BLE SHOOT ING ...................................................... 29-30
WARRANTY ...................................................................... 31-34
ESPAÑOL .............................................................................. 36
4
UNASSEMBLED PARTS
Slope Sheet
*Installed by Dealer
*Brush Guard Kit
*Pedal
(1) Quick Connect(1) Oil Drain Tube
(2) Screw (2) Nut
U-Channel
ASSEMBLY
Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Stan dard
wrench sizes are listed.
(1) 1/2" wrench Tire pressure gauge
(2) 7/16" wrenches Utility knife Pliers
When right or left hand is mentioned in this man ual, it means
when you are in the operating po si tion (seated be hind the
steer ing wheel).
TO REMOVE TRACTOR FROM CARTON
ADJUST SEAT (See Fig. 2)
• Sit in seat.
• Lift up adjustment lever (A) and slide seat until a comfortable position is reached which allows you to press
clutch/brake pedal all the way down.
• Release lever to lock seat in position.
A
UNPACK CARTON
• Remove all accessible loose parts and parts cartons
from carton.
• Remove end panels and lay side panels flat.
• Check for any additional loose parts or cartons and
remove.
BEFORE REMOVING TRACTOR FROM
SKID
TO CHECK BATTERY (See Fig. 1)
• Lift hood to raised position.
NOTE: If this battery is put into service after month and
year indicated on label (label is located between terminals)
charge battery for minimum of one hour at 6-10 amps.
(See "BATTERY" in Maintenance section of this manual
for charging instructions).
• For battery and battery cable installation see "REPLACING BATTERY" in the "Service and Adjustments"
section in this manual.
LABEL
Fig. 2
NOTE: You may now roll your tractor off the skid. Continue
using the instructions that follow to remove the tractor from
the skid.
WARNING: Before start ing, read, un der stand and fol low all in struc tions in the Op er a tion section of this man u al.
Ensure tractor is in a well-ventilated area. Ensure the area
in front of tractor is clear of other peo ple and objects.
TO ROLL TRACTOR OFF SKID (See
Op er a tion section for location and function
of con trols)
• Raise attachment lift lever to its highest po si tion.
• Release parking brake by de press ing brake ped al.
• Place freewheel control in dis en gaged po si tion to
dis en gage trans mis sion (See “TO TRANS PORT” in
the Op er a tion section of this manual).
• Roll tractor forward off skid.
Continue with the in struc tions that follow.
Fig. 1
5
ASSEMBLY
CHECK TIRE PRESSURE
The tires on your tractor were overinflated at the factory
for shipping purposes. Correct tire pressure is important
for best cutting performance.
• Reduce tire pressure to PSI shown on tires.
CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly leveled. See “TO LEVEL MOWER HOUSING” in the
Service and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures that are shown for replacing motion and
mower blade drive belts in the Service and Adjustments
sec tion of this manual. Verify that the belts are routed
cor rect ly.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see that
the brake is operating properly. See “TO CHECK BRAKE”
in the Service and Adjustments section of this manual.
✓CHECKLIST
BEFORE YOU OPERATE YOUR NEW TRAC TOR, WE
WISH TO ASSURE THAT YOU RECEIVE THE BEST
PERFORMANCE AND SATISFACTION FROM THIS
QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
✓ All assembly instructions have been com plet ed.
✓ No remaining loose parts in carton.
✓ Battery is properly prepared and charged.
✓ Seat is adjusted comfortably and tightened securely.
✓ All tires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory).
✓ Ensure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling).
✓ Check mower and drive belts. Ensure they are routed
properly around pulleys and inside all belt keepers.
✓ Check wiring. See that all connections are still secure
and wires are properly clamped.
✓ Before driving tractor, ensure free wheel control is in
“transmission engaged” position (see “TO TRANS PORT” in the Operation section of this man u al).
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
✓ Engine oil is at proper level.
✓ Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
✓ Become familiar with all controls, their location and
function. Operate them before you start the engine.
✓ Ensure brake system is in safe operating condition.
✓ Ensure Operator Presence System and Reverse Op-
eration System (ROS) are working properly (See the
Operation and Maintenance sections in this manual).
✓ It is important to purge the transmission before op er at-
ing your tractor for the first time. Follow proper starting and transmission purging instructions (See “TO
START EN GINE” and “PURGE TRANSMISSION” in
the Op er a tion section of this manual).
6
OPERATION
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
REVERSE NEUTRAL HIGH LOW
ENGINE OFF
FUEL
ATTACHMENT
CLUTCH DISENGAGED
REVERSE
OPERATION
SYSTEM (ROS)
BATTERY
CLUTCH ENGAGED
ENGINE ON
REVERSE
ATTACHMENT
FORWARD
COLD WEATHER
STARTING POSITION
ENGINE START
DANGER, KEEP HANDS
AND FEET AWAY
PARKING BRAKE
CRUISE CONTROL
DANGER indicates a hazard which, if not avoided,
will result in death or serious injury.
FAST SLOW
MOWER HEIGHT
MOWER LIFT
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
CLUTCH/BRAKE
15
S
MARTSWITCH™
IGNITION
LIGHTS ON
PEDAL
15
FREE WHEEL
(Automatic Models only)
Failure to follow instructions
could result in serious injury or
death. The safety alert symbol
is used to identify safety information about hazards which can
result in death, serious injury
and/or property damage.
WARNING indicates a hazard which, if not avoided,
could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided,
might result in minor or moderate injury.
CAUTION when used without the alert symbol,
indicates a situation that could result in damage
to the tractor and/or engine.
HOT SURFACES indicates a hazard which,
if not avoided, could result in death, serious injury
and/or property damage.
FIRE indicates a hazard which, if not avoided,
could result in death, serious injury and/or
property damage.
7
OPERATION
KNOW YOUR TRACTOR
READ THIS MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and ad just ments.
Save this manual for future reference.
P
Z
S
Y
F
D
E
CC EE
B
K
Q
M
A
C
J
I
H
L
Fig. 3
Our tractors conform to the applicable safety standards of the American National Standards Institute.
G
(A) ATTACHMENT LIFT LEVER - Used to raise and
lower mower or other attachments mounted to tractor.
(B) BRAKE PEDAL - Used for braking the tractor and
starting the engine.
(C) PARKING BRAKE - Locks clutch/brake pedal into the
brake position.
(CC) PARKING BRAKE SYMBOL - Indicates a starting
fault when the parking brake is disengaged.
(D) THROTTLE CONTROL - Used to control engine speed.
(E) ATTACHMENT CLUTCH SWITCH - Used to engage
mower blades or other attachments mounted to tractor.
(EE) BLADE SWITCH SYMBOL - Indicates a fault when
the attachment clutch switch is engaged.
(F) S
MARTSWITCH IGNITION (SSI) BUTTON - Used for
starting/stopping engine and communicating status updates.
(G)* REVERSE OPERATION SYSTEM (ROS) - Allows
operation of mower deck or other powered attachment
while in reverse.
(H)* HEADLIGHT BUTTON - Turns the headlights on/off.
(I)* BATTERY INDICATOR BUTTON - Used to indicate
low battery voltage or a charging system fault.
(J) CRUISE CONTROL LEVER - Used to set forward
movement of tractor at desired speed without holding the
forward drive pedal.
(K) FORWARD DRIVE PEDAL - Used for forward movement of tractor.
(L) REVERSE DRIVE PEDAL - Used for reverse movement of tractor.
(M) FREEWHEEL CONTROL - Disengages transmission
for pushing or slowly tow ing the trac tor with the engine off.
(P) HOURMETER - Indicates hours of operation.
(Q) 12-VOLT POWER PORT - Used for 12 volt accessories.
(S) BATTERY INDICATOR/CHARGING PLUG - Indi-
cates the status of the battery.
(Y) DIFFERENTIAL LOCK SWITCH - Used to engage
and disengage the differential lock on transaxle.
(Z) AMMETER - Indicates charging (+) or discharging (-)
of battery.
NOTE: G, H, and I are also used as the numerical input buttons
*
for entering the passcode.
8
OPERATION
The operation of any tractor can result in foreign objects thrown into the eyes, which can result
in severe eye dam age. Always wear safety glass es or eye shields while operating your tractor
or per form ing any ad just ments or repairs. We rec om mend standard safety glasses or a wide
vision safety mask worn over spectacles.
HOW TO USE YOUR TRAC TOR
TO SET PARKING BRAKE (See Fig. 4)
Your tractor is equipped with an operator presence sens ing switch. When engine is running, any attempt by the
op er a tor to leave the seat without first setting the parking
brake will shut off the engine.
• Depress brake pedal (B) all the way down and hold.
• Pull parking brake lever (C) up and hold, re lease pres sure from brake pedal (B), then release parking brake
lever. Pedal should re main in brake position. Ensure
parking brake will hold tractor secure.
B
Fig. 4
STOPPING (See Fig. 5)
MOWER BLADES -
• To stop mower blades, place attachment clutch control
in the “DIS EN GAGED” position ( ).
D
( ) ATTACHMENT
CLUTCH SWITCH
“DIS EN GAGED”
Fig. 5
GROUND DRIVE -
• To stop ground drive, depress brake pedal into full
“BRAKE” position.
IMPORTANT: FORWARD AND REVERSE DRIVE PEDALS
RETURN TO NEUTRAL POSITION WHEN NOT DEPRESSED.
ENGINE -
• Move throttle control (D) to slow position.
NOTE: Failure to move throttle control to slow position and
allowing engine to idle before stopping may cause engine
to “back fire”.
C
( ) ATTACHMENT
CLUTCH SWITCH
“ENGAGED”
• Press SSI button (F) once to stop engine.
NOTE: Under certain conditions when tractor is standing
idle with the engine running, hot en gine exhaust gases
may cause “browning” of grass. To eliminate this possibility,
al ways stop engine when stopping tractor on grass areas.
CAUTION: Always stop tractor com plete ly,
as described above, and set parking brake
before leav ing the op er a tor's position.
MANUALLY LOCKING THE SMARTSWITCH IGNITION
(See Fig. 6)
With the engine completely stopped and the SmartSwitch
Ignition (SSI) button (F) blinking green, the SSI button can
be manually locked by pressing buttons "1" and "3" at the
same time for approximately two seconds.
NOTE: The tractor is already locked if asleep or if SSI
button is blinking blue.
F
Fig. 6
SMARTSWITCH SAFETY SYSTEM
Your tractor is equipped with an operator presence sens ing
switch. If the parking brake has not been engaged before
the operator leaves the seat, the engine will shut off. To
continue mowing, the tractor will need to be restarted. See
"TO START ENGINE" in this section of the manual.
TO STOP MOWING
• While seated in operating position, depress brake pedal
and set parking brake.
After setting the parking brake, any attempt by the operator
to leave the seat will stop the mower blades. The engine
will continue to run for approximately five minutes before
shutting off. This allows an operator to momentarily leave
the seat to remove obstacles without having to restart the
tractor.
TO CONTINUE MOWING
• Return to seat.
• Place attachment clutch switch first in "DISENGAGED"
position and then in "ENGAGED" position.
NOTE: Any attempt to place attachment clutch switch in
the "ENGAGED" position without the operator first being
in the seat will immediately shut off engine.
9
OPERATION
TO USE THROTTLE CONTROL (D) (See Fig.7)
Always operate engine at full speed (fast).
• Operating engine at less than full speed (fast) reduces
the engine's operating efficiency.
• Full speed (fast) of fers the best mower per for mance.
D
Fig. 7
TO MOVE FORWARD AND BACKWARD
(See Fig. 8)
The direction and speed of movement is controlled by the
forward and reverse drive pedals.
• Start tractor and release parking brake.
• Slowly depress forward (K) or reverse (L) drive pedal to
begin movement. Ground speed increases the further
down the pedal is depressed.
TO USE CRUISE CONTROL (J) (See Fig. 8)
The cruise control feature can be used for forward travel only.
K
TO USE DIFFERENTIAL LOCK CONTROL (Y)
(See Fig. 9)
• To engage differential lock, stop the tractor and push
the differential lock switch to the "ON" position.
NOTE: Driving for long periods of time with the differential
lock engaged is not detrimental or abusive to the system.
CAUTION: To minimize the risk of damage, avoid engaging differential lock while
vehicle is in motion.
Y
Fig. 9
• Drive tractor forward. As the rear tires rotate the
differential lock will engage.
NOTE: Operators may notice displacement or turfing of
grass in turns with differential lock engaged.
• To disengage differential lock, push differential lock
switch to the "OFF" position. If the differential lock
does not disengage, steering the vehicle from side to
side will assist.
TO ADJUST MOWER CUTTING HEIGHT
(See Fig. 10)
The position of the attachment lift lever (A) determines the
cutting height.
J
L
Fig. 8
SYSTEM CHARACTERISTICS
The cruise control should only be used while mowing or
transporting on relatively smooth, straight surfaces. Other
con di tions such as trimming at slow speeds may cause the
cruise control to dis en gage. Do not use the cruise control
on slopes, rough terrain or while trimming or turning.
• With forward drive pedal depressed to desired speed,
pull cruise control lever (J) up and hold while lifting
your foot off the pedal, then release the lever.
To disengage the cruise control, depress the brake pedal
or tap on forward drive pedal.
A
Fig. 10
• Put attachment lift lever in desired cutting height slot.
The cutting height range is ap prox i mate ly 1 to 4" (25,4 to
101,6 mm). The heights are measured from the ground to
the blade tip with the engine not running. These heights are
approximate and may vary depending upon soil conditions,
height of grass and types of grass being mowed.
• The average lawn should be cut to approximately
2-1/2" (63,5 mm) during the cool season and to over 3"
(76,2 mm) during hot months. For healthier and better
looking lawns, mow often and after moderate growth.
• For best cutting performance, grass over 6" (152,4 mm)
in height should be mowed twice. Make the first cut
relatively high; the second to de sired height.
10
OPERATION
TO ADJUST GAUGE WHEELS (See Fig. 11)
Gauge wheels are properly adjusted when they are slightly
off the ground when mower is at the desired cutting height
in operating position. Gauge wheels then keep the deck
in proper position to help prevent scalping in most terrain
conditions.
NOTE:Adjust gauge wheels with tractor on a flat level
surface.
• Adjust mower to desired cutting height. (See “TO AD JUST MOWER CUT TING HEIGHT” in the Operation
sec tion of this manual.)
• With mower in desired height of cut po si tion, gauge
wheels should be assembled so they are slightly off
the ground. In stall gauge wheel in appropriate hole as
shown and tighten se cure ly.
• Repeat for opposite side installing gauge wheel in same
adjustment hole.
9/16”
3/4”
Fig. 11
TO OPERATE MOWER
Your tractor is equipped with an operator presence sensing switch. While engine is running, any attempt by the
op er a tor to leave the seat without first setting the parking
brake will shut off the engine. You must remain fully and
centrally positioned in the seat to prevent the engine from
hesitating or cutting off when operating your equipment on
rough, rolling terrain or hills.
• Select desired height of cut. (See "TO ADJUST MOWER
CUTTING HEIGHT".)
• Start mower blades by engaging at tach ment clutch
control.
TO STOP MOWER BLADES
Disengage at tach ment clutch con trol.
REVERSE OPERATION SYSTEM (ROS)
(See Fig. 13)
Your tractor is equipped with a Reverse Operation System
(ROS). Any attempt by the operator to mow in the reverse
direction without first pressing the ROS button (G) will stop
mower blades. Ensure the transmission is in the neutral
position, move the attachment clutch control to the disengaged position, and then back into the engaged position
before continuing with ROS operation.
WARNING: Backing up with the attachment clutch engaged while mowing is strongly discouraged. Allowing reverse operation with the attachment clutch engaged should
only be done when the operator decides it is necessary
to reposition the machine with the attachment engaged.
Do not mow in reverse unless absolutely necessary.
USING THE REVERSE OPERATION SYSTEM Only use if you are certain no children or other bystanders
will enter the mowing area.
• With engine running, depress brake pedal all the way
down.
• Press ROS button (G) and ensure the ROS button is lit.
• Look down and behind before and while backing.
• Release brake pedal and depress reverse drive pedal
to start movement.
• When use of the ROS is no longer needed, press the
ROS button to return to normal operation. The ROS
button should no longer be lit.
G
Fig. 13
TO OPERATE ON HILLS
CAUTION: Do not operate the mower without
either the en tire grass catcher, on mowers
so equipped, or the deflector chute in place
(See Fig. 12).
Fig. 12
CAUTION: Do not drive up or down
hills with slopes greater than 15° and
do not drive across any slope.
• Choose the slowest speed before starting up or down
hills.
• Avoid stopping or changing speed on hills.
• If stopping is absolutely necessary, push brake pedal
quickly to brake position and engage parking brake.
• To restart movement, slowly release parking brake and
brake pedal.
• Slowly depress appropriate drive pedal to slowest set ting.
• Make all turns slowly.
11
OPERATION
TO TRANSPORT (See Fig. 14)
When push ing or tow ing your trac tor, ensure transmission
is disengaged by placing freewheel control in free wheel ing po si tion. Free wheel control is located under the seat.
• Raise attachment lift to highest position with at tach ment
lift control.
• Raise seat and pull freewheel control up and back into
the slot and release so it is held in the disengaged
position.
• Do not push or tow tractor at more than two (2) mph
(3,2 km/h).
• To reengage transmission, reverse above procedure.
TRANSMISSION ENGAGED
TRANSMISSION DISENGAGED
Fig. 14
NOTE: To protect hood from damage when transporting
your tractor on a truck or a trailer, ensure hood is closed
and secured to tractor. Use an appropriate means of tying
hood to tractor (rope, cord, etc.).
TOWING CARTS AND OTHER AT TACH MENTS
Tow only the attachments that are recommended by and
comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load,
while on a slope, is dangerous. Tires can lose traction with
the ground and cause you to lose control of your tractor.
HEADLIGHTS
Headlights can be used without your passcode and with
the engine off.
WITH ENGINE OFF:
• Press headlight button (H) once to turn headlights on
for one minute.
• Press and hold headlight button (H) until headlights
blink twice to turn headlights on for five minutes.
NOTE: If the engine is running and shuts off for any reason,
the headlights will also shut off.
RED
YELLOW
GREEN
Fig. 15
NOTE: Wait 30 minutes after battery use for accurate
charge indication.
For charging, the battery can be charged through the
Charging Plug.
WARNING: The Charging Plug only fits
CTEK's 12 volt chargers between 0.8 - 10
Amps and must only be used with these
chargers.
See your local dealer for an available charger.
CHARGING
PLUG
BATTERY INDICATOR BUTTON (See Fig. 16)
The battery indicator button (I) is located on the SmartSwitch
Ignition module and is used to display the status of the
battery. The indicator will only work after the passcode
has been entered and is blinking green.
• Press and hold battery indicator button (I) for three (3)
seconds.
• The SmartSwitch Ignition Button (F) will light up and
indicate the battery status as follows:
RED Charge necessary
RED AND GREEN Charge recommended
GREEN Charge not necessary
• Press the battery indicator button (I) once to stop
viewing the battery status.
NOTE: When the battery is too low and after the first unsuccessful start attempt, the battery indicator button will
blink for two (2) seconds and then stay lit until battery is
charged or until approximately five (5) minutes since last
attempted start.
BATTERY INDICATOR/CHARGING PLUG
(See Fig. 15)
The Battery Indicator displays the status of the battery.
There are three different indicator lights:
1. RED Charge necessary
2. YELLOW Charge recommended
3. GREEN Charge not necessary
F
I
Fig. 16
12
PRIMARY
RESERVE
RESERVE
FUEL VALVE
OPERATION
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been shipped from the factory already filled with sum mer weight oil.
• Check engine oil with tractor on level ground.
• Remove oil fill cap/dipstick and wipe clean, reinsert the
dipstick and screw cap tight, wait for a few seconds,
remove and read oil level. If necessary, add oil until
“FULL” mark on dipstick is reached. Do not overfill.
• For cold weather operation you should change oil for
easier starting. (See “OIL VISCOSITY CHART” in the
Maintenance sec tion of this manual.)
• To change engine oil, see the Maintenance section in
this manual.
ADD GASOLINE
• Fill fuel tank to bottom of filler neck. Do not overfill.
Use fresh, clean, regular gasoline with a minimum of
87 octane. Do not mix oil with gasoline. Purchase fuel
in quantities that can be used within 30 days to ensure
fuel freshness.
CAUTION: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline
near an open flame.
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW 32°F (0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP ENSURE GOOD COLD WEATHER
STARTING.
CAUTION: Alcohol blended fuels (called gasohol
or using ethanol or methanol) can attract moisture
which leads to sep a ra tion and for ma tion of acids
during storage. Acidic gas can damage the fuel
system of an engine while in storage. To avoid
engine problems, the fuel system should be emptied
before stor age of 30 days or longer. Drain the gas
tank, start the engine and let it run until the fuel
lines and carburetor are empty. Use fresh fuel next
season. See Storage In struc tions for additional
information. Never use engine or carburetor cleaner
products in the fuel tank or permanent damage may
occur. Fuel stabilizer is an acceptable alternative
in minimizing the formation of fuel gum deposits
during stor age. Add stabilizer to gasoline in fuel
tank or storage container. Always follow the mix
ratio found on stabilizer container. Run engine at
least 10 minutes after adding stabilizer to allow the
stabilizer to reach the carburetor. Do not empty
the gas tank and carburetor if using fuel stabilizer.
RESERVE FUEL VALVE OPERATION
(See Fig. 17)
1. Raise seat to access reserve fuel valve.
2. In normal operation, valve should be set to primary (as
shown in view)
3. If tractor runs out of fuel, rotate valve handle to reserve.
4. Drive tractor to be refueled.
5. After refueling, return valve to primary position.
RESERVE
FUEL VALVE
RESERVE
PRIMARY
Fig. 17
RESETTING IGNITION SYSTEM PASSCODE
(See Fig. 18)
The SmartSwitch Ignition is preset at the factory with the
default code "321". To reset or change the passcode, the
operator does not have to be seated on the tractor.
1. Press the SmartSwitch Ignition (SSI) button (F) once (or
sit on the seat). Ensure the indicator is blinking blue.
2. Press and hold the (1) and (3) buttons simultaneously
for approximately three (3) seconds until the SSI button
changes to solid blue.
3. Using the numbered buttons, enter the desired passcode. The passcode may be anywhere from one to
five digits in length.
4. After the desired passcode has been entered, press
the SSI button (F) once.
NOTE: When the indicator flashes green, the passcode has
been accepted. If the indicator blinks red, the passcode has
not been accepted. Wait until the indicator returns to blinking blue and repeat this procedure starting from step two.
F
13
Fig. 18
OPERATION
TO START ENGINE
NOTE: The default passcode "321" is preset at the factory
and should be changed prior to first use. (See "RESETTING IGNITION SYSTEM PASSCODE" in this section of
the manual.)
S
MARTSWITCH WARNING LIGHTS (See Fig. 19)
The SmartSwitch Ignition is programmed with warning lights
to indicate when any part of the safety system is not being
followed. The engine will not start until all the following
ignition system faults are resolved:
• The park brake symbol (CC) will be lit if the parking
brake has not been engaged during a start attempt.
• The blade switch symbol (EE) will blink if the attachment
clutch control is not in the "DISENGAGED" position
during a start attempt.
CC EE
STARTING
The Briggs & Stratton Endurance engine equipped with
your tractor features a Ready-Start automatic choke system
to provide simplified starting in normal conditions. Please
read the following starting instruction carefully.
NOTE: For the first time starting after your tractor has sat
for an extended period of time, or after running out of gas,
the engine may require an extended start attempt to reprime
the fuel system. For an extended start, press and hold
SSI button for three seconds before releasing. This will
prompt the engine to attempt starting for up to ten seconds
(instead of the normal five seconds), allowing time for fuel
to be pulled into the engine.
NORMAL STARTING (32°F/0°C and above)
1. Move throttle control to fast position (
2. Perform procedures outlined in "SMARTSWITCH IGNITION UNLOCK" as previously described.
3. While the SSI button (F) is flashing green, press and
release the SSI button once more to start the engine.
• Once engine starts, the attachments and ground
drive can now be used. If the engine does not accept
the load, restart the engine and allow it to warm up
for one minute.
• Leave throttle control in fast position ( ) while
mowing.
).
F
Fig. 19
PRE-START
• Ensure freewheel control is in the transmission en gaged
position.
• Ensure transmission is in the neutral position
• Move attachment clutch control to the “DISENGAGED”
position.
• Sit on seat in operating position, depress brake pedal
and set parking brake.
S
MARTSWITCH IGNITION UNLOCK
1. Press the SmartSwitch Ignition (SSI) button (F) once (or
sit on the seat). Ensure the indicator is blinking blue.
2. Enter passcode and press the SSI button. If passcode
is not accepted, the SSI button will blink red. Wait until
the SSI button returns to blinking blue before attempting
to re-enter passcode. Once accepted, the SSI button
will flash green.
3. Ensure that the SmartSwitch Safety System warning
lights are not showing any faults present. If any warning
lights do indicate faults present, resolve those faults
before continuing with STARTING.
COLD WEATHER STARTING (32°F/0°C and below)
1. Move throttle control beyond fast position ( ) into the
cold weather starting position ( ).
2. Perform procedures outlined in "SMARTSWITCH IGNITION UNLOCK" as previously described.
3. While the SSI button is flashing green, press the SSI
button once more to start the engine.
• Once engine starts, move the throttle control back to
the fast position ( ) to warm-up. The time required
for warm-up will vary from a few seconds to a minute
depending upon conditions and temperature.
• Leave throttle control in fast position ( ) while
mowing.
NOTE: Failure to move throttle from cold weather starting
position ( ) will result in poor engine performance and
spark plug fouling.
AUTOMATIC TRANSMISSION WARM UP
• Before driving the unit in cold weather, the trans mis sion
should be warmed up as follows:
• Ensure the tractor is on level ground.
• Release the parking brake and let the brake slowly
return to operating position.
• Allow one minute for transmission to warm up. This
can be done during the engine warm up period.
• The attachments can also be used during the engine
warm-up period after the transmission has been warmed
up.
14
OPERATION
PURGE TRANSMISSION
CAUTION: Never engage or disengage freewheel lever while the engine is run ning.
To ensure proper operation and performance, it is rec om mend ed that the transmission be purged before operating
tractor for the first time. This procedure will remove any
trapped air inside the transmission which may have de vel oped during shipping of your tractor.
IMPORTANT: SHOULD YOUR TRANSMISSION RE QUIRE
REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD
BE PURGED AFTER REINSTALLATION BEFORE OPERATING
THE TRACTOR.
1. Place tractor safely on a level surface - that is clear
and open - with engine off and parking brake set.
2. Disengage transmission by placing freewheel control
in disengaged position. (See “TO TRANSPORT” in
this section of manual.)
3. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position.
Dis en gage parking brake
CAUTION: At any time, during step 4, there
may be movement of the drive wheels.
MOWING TIPS
• DO NOT use tire chains when the mower hous ing is
attached to tractor.
• Mower should be properly leveled for best mowing
performance. See “TO LEVEL MOWER HOUSING”
in the Service and Adjustments section of this manual.
• The left hand side of mower should be used for trim ming.
• Drive so that clippings are discharged onto the area
that has been cut. Have the cut area to the right of
the tractor. This will result in a more even dis tri bu tion
of clippings and more uniform cutting.
• When mowing large areas, start by turning to the right
so that clippings will discharge away from shrubs,
fences, driveways, etc. After one or two rounds, mow
in the opposite direction making left hand turns until
finished (See Fig. 20).
4. Depress forward drive pedal to full forward position,
hold for five (5) seconds and release pedal. Depress
reverse drive pedal to full reverse position, hold for five
(5) seconds and release pedal. Repeat this procedure
three (3) times.
5. Shut- off engine and set parking brake.
6. Engage transmission by placing freewheel control
in engaged position. (See “TO TRANSPORT” in this
sec tion of manual.)
7. Sitting in the tractor seat, start engine. After the engine
is running, move throttle control to half (1/2) speed.
Disengage parking brake.
8. Drive tractor forward for approximately 5 feet (1,5 m)
then backwards for 5 feet (1,5 m). Repeat this driving
procedure three times.
Your transmission is now purged and now ready for normal
op er a tion.
HOUR METER
The hourmeter shows the total number of hours the engine
has run. To service engine and mower, see the Maintenance
section of this manual.
Fig. 20
• If grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clip pings. Make first cut relatively high; the second to the
desired height.
• Do not mow grass when it is wet. Wet grass will plug
mower and leave undesirable clumps. Allow grass to
dry before mowing.
• Always operate engine at full throttle when mow-
ing to ensure better mowing performance and proper
dis charge of material. Regulate ground speed by
se lect ing a low enough gear to give the mower cut ting
per for mance as well as the quality of cut desired.
• When operating attachments, select a ground speed
that will suit the terrain and give best performance of
the at tach ment being used.
15
MAINTENANCE
MAINTENANCE
SCHEDULE
Check Brake Operation
Check Tire Pressure
T
Check Operator Presence & ROS Systems
R
Check for Loose Fasteners
A
Check/Replace Mower Blades
C
T
Lubrication Chart
0
Check Battery Level
R
Clean Battery and Terminals
Clean Debris Off Steering Plate
Che
ck Transaxle Cooling
Check Mower Levelness
Che
ck V-Belts
Check Engine Oil Level
Change Engine Oil (models with oil filter)
Change Engine Oil (
E
Clean Air Filter
N
Clean Air Screen
G
Inspect Muffler/Spark Arrester
I
Replace Oil Filter (If equipped)
N
E
Clean Engine Cooling Fins
Replace Spark Plug
Replace Air Filter Paper Cartridge
Replace Fuel Filter
1 - Change more often when operating under a heavy load or in high ambient temperatures
2 - Service more often when operating in dirty or dusty conditions.
models
without oil filter)
BEFORE
EACH
USE
EVERY
8
HOURS
3 - Replace blades more often when mowing in sandy soil.
4 - Not required if equipped with maintenance-free battery.
EVERY
25
HOURS
EVERY
50
HOURS
3
4
5
1,2
1,2
2
2
EVERY
100
HOURS
1
5 - See Cleaning in Maintenance Section.
EVERY
SEASON
,
2
2
2
BEFORE
STORAGE
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have
been subjected to operator abuse or negligence. To receive
full value from the warranty, operator must main tain tractor
as instructed in this manual.
Some adjustments will need to be made periodically to
properly maintain your tractor.
At least once a season, check to see if you should make
any of the adjustments described in the Service and
Adjustments section of this manual.
• At least once a year you should replace the spark plug,
clean or replace air filter, and check blades and belts
for wear. A new spark plug and clean air filter assure
proper air-fuel mixture and help your engine run better
and last longer.
BEFORE EACH USE
• Check engine oil level.
• Check brake operation.
• Check tire pressure.
• Check operator presence and ROS systems for proper
operation.
• Check for loose fasteners.
LUBRICATION CHART
SPINDLE ZERK
➀
FRONT
➀
WHEEL
BEARING
ZERK
STEERING
➀
SECTOR
GEAR
TEETH
02501
General Purpose Grease
➀
Refer to Maintenance “ENGINE” Section
➁
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS
LU BRI CANTS WILL ATTRACT DUST AND DIRT THAT WILL
SHORT EN THE LIFE OF THE SELF-LU BRI CAT ING BEARINGS.
IF YOU FEEL THEY MUST BE LU BRI CAT ED, USE ONLY A
DRY, POW DERED GRAPHITE TYPE LU BRI CANT SPARINGLY.
SPINDLE ZERK
➀
FRONT
➀
WHEEL
BEARING
ZERK
➁
MANDREL
➀
ZERKS
16
ENGINE
MAINTENANCE
TRACTOR
Always observe safety rules when per form ing any
main te nance.
BRAKE OPERATION
If tractor requires more than five (5) feet (1,5 m) to stop at
highest speed in high est gear on a level, dry concrete or
paved surface, then brake must be checked and ad just ed.
(See “TO CHECK BRAKE” in the Ser vice and Ad just ments
section of this manual.)
TIRES
• Maintain proper air pressure in all tires. (See the sides
of tires for proper PSI.)
• Keep tires free of gasoline, oil, or insect control
chemi cals which can harm rubber.
• Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
NOTE: To seal tire punctures and pre vent flat tires due
to slow leaks, tire sealant may be purchased from your
local parts dealer. Tire sealant also pre vents tire dry rot
and corrosion.
OPERATOR PRESENCE SYS TEM AND REVERSE
OPERATION SYSTEM (ROS) (See Fig. 21)
Ensure operator presence and reverse operation sys tems
are work ing properly. If your tractor does not function as
described, repair the problem immediately.
• The engine should not start unless the parking brake
is engaged, and the attachment clutch con trol is in the
dis en gaged position.
CHECK OPERATOR PRESENCE SYSTEM
• While the engine is running, any attempt by the op er a tor
to leave the seat without first setting the parking brake
should shut off the engine.
• With the engine running, the parking brake engaged,
and the at tach ment clutch engaged, any attempt by the
operator to leave the seat should shut off the attachment
clutch.
• The attachment clutch should never operate unless
the operator is in the seat.
CHECK REVERSE OPERATION (ROS) SYSTEM
• With the engine running, the SmartSwitch Ignition
(SSI) button (F) solid green, and the attachment clutch
engaged any attempt by the operator to shift in reverse
will disengage the attachment clutch.
• With the engine running, the SmartSwitch Ignition (SSI)
button (F) solid green, and the Reverse Operation System
(ROS) button (G) lit, any attempt by the operator to shift
in reverse should NOT disengage the attachment clutch.
F
G
Fig. 21
BLADE CARE
For best results mower blades must be kept sharp. Re place
bent or damaged blades.
CAUTION: Use only a replacement blade approved by the manufacturer of your tractor.
Using a blade not approved by the manufacturer of your tractor is hazardous, could
damage your tractor and void your warranty.
BLADE REMOVAL (See Fig. 22)
• Raise mower to highest position to allow access to
blades.
NOTE: Protect your hands with gloves and/or wrap blade
with heavy cloth.
• Remove blade bolt by turning counterclockwise.
• Install new or resharpened blade with stamped "THIS
SIDE UP" facing deck and mandrel assembly.
IMPORTANT: To ensure proper assembly, center hole in
blade must align with star on mandrel assembly.
• Install and tighten blade bolt securely (45-55 Ft. Lbs./
62-75 Nm).
IMPORTANT: SPECIAL BLADE BOLT IS HEAT TREATED.
BLADE
CENTER
HOLE
BLADE
BOLT
(SPECIAL)
Fig. 22
MANDREL
ASSEMBLY
STAR
BATTERY
Your tractor has a battery charging system which is suf fi cient
for normal use. However, periodic charging of the battery
with an automotive charger will extend its life.
• Keep battery and terminals clean.
• Keep battery bolts tight.
• Keep small vent holes open.
• Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on your tractor is
maintenance free. Do not attempt to open or remove caps
or covers. Adding or checking level of electrolyte is not
necessary.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause
the battery to “leak” power.
• Remove terminal guard.
• Disconnect BL ACK battery cable first then RED bat tery
cable and remove battery from tractor.
• Rinse the battery with plain water and dry.
• Clean terminals and battery cable ends with wire brush
until bright.
• Coat terminals with grease or petroleum jelly.
• Reinstall battery. (See “REPLACING BATTERY" in the
Service and Adjustments section of this manual.)
17
MAINTENANCE
TRANSAXLE MAINTENANCE
The transmission fan and cooling fins should be kept clean
to ensure proper cooling.
Do not attempt to clean fan or transmission while engine
is running or while the transmission is hot. To prevent pos si ble damage to seals, do not use high pressure water or
steam to clean transmission.
• Inspect cooling fan to ensure fan blades are intact and
clean.
• Inspect cooling fins for dirt, grass clippings and other
materials. To prevent damage to seals, do not use compressed air or high pressure sprayer to clean cool ing fins.
TRANSAXLE PUMP FLUID
The transaxle was sealed at the factory and fluid main te nance is not required for the life of the transaxle. Should
the transaxle ever leak or require servicing, contact your
near est au tho rized ser vice center/department.
V-BELTS
Check V-belts for deterioration and wear after 100 hours
of operation and replace if necessary. The belts are not
ad just able. Re place belts if they begin to slip from wear.
ENGINE
LUBRICATION
Only use high quality detergent oil rated with API service
classification SG-SL. Select the oil’s SAE viscosity grade
according to your expected operating temperature.
SAE VISCOSITY GRADES
SAE 30
5W-30
-20 0 30 40
F
C
-30
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
-20 0
-10
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)
improve starting in cold weather, they will result in increased
oil consumption when used above 32°F/0°C. Check your
engine oil level more frequently to avoid possible engine
damage from running low on oil.
Change the oil after every 50 hours of operation or at least
once a year if the tractor is not used for 50 hours in one year.
Check the crankcase oil level before starting the engine
and after each eight (8) hours of operation. Tighten oil fill
cap/dipstick securely each time you check the oil level.
32
Fig. 23
10
60
80
20 30 40
100
CAUTION: Remove lower dash cover carefully to ensure
cover tabs are not broken.
• Slide lower dash cover up to release cover tabs from
tapered slots in lower dash and remove.
LOWER DASH COVER
FASTENER
TABS
SLOTS
Fig. 24
• Remove oil fill cap/dipstick. Be careful not to allow dirt
to enter the engine when changing oil.
• Remove yellow cap from end of drain valve and install
the drain tube onto the fitting.
• Unlock drain valve by pushing inward and turning
coun ter clock wise.
• To open, pull out on the drain valve.
OIL DRAIN VALVE
CLOSED
AND
LOCKED
POSITION
YEL LOW CAP
02463
DRAIN
TUBE
Fig. 25
• After oil has drained completely, close and lock the
drain valve by pushing inward and turning clockwise
until the pin is in the locked position as shown.
• Remove the drain tube and replace the cap onto to the
bottom fitting of the drain valve.
• Refill engine with oil through oil fill dipstick tube. Pour
slowly. Do not overfill. For approximate capacity see
“PRODUCT SPECIFICATIONS” section of this man u al.
• Use gauge on oil fill cap/dipstick for checking level.
Ensure dipstick cap is tightened securely for accurate
reading. Keep oil at “FULL” line on dipstick. Tighten
cap onto the tube securely when finished.
TO CHANGE ENGINE OIL (See Fig. 23 - 25)
Determine temperature range expected before oil change.
All oil must meet API service classification SG-SL.
• Ensure tractor is on level surface.
• Oil will drain more freely when warm.
• Catch oil in a suitable container.
LOWER DASH COVER REMOVAL
• Raise hood.
• Remove fastener from lower dash cover.
ENGINE OIL FILTER
Replace the engine oil filter every season or every other
oil change if the tractor is used more than 100 hours in
one year.
NOTE: If needed, remove lower dash covers using steps
from "Lower dash cover removal" section of this manual.
18
MAINTENANCE
AIR FILTER
Your engine will not run properly using a dirty air filter.
Service air cleaner more often under dusty conditions.
CLEAN AIR SCREEN
The air screen is over the air intake blower located on top
of engine. The air screen must be kept free of dirt and
chaff to prevent engine dam age from overheating. Clean
with a wire brush or compressed air to re move dirt and
stubborn dried gum fibers.
ENGINE COOLING SYSTEM
To ensure proper cooling, make sure the grass screen,
cooling fins, and other external surfaces of the engine are
kept clean at all times.
Every 100 hours of operation (more often under extremely
dusty, dirty conditions), remove the blower housing and other
cooling shrouds. Clean cooling fins and external surfaces
as necessary. Ensure the cooling shrouds are reinstalled.
NOTE: Operating the engine with a blocked grass screen,
dirty or plugged cooling fins, and/or cooling shrouds re moved
will cause engine damage due to overheating.
MUFFLER
Inspect and replace corroded muffler and spark arrester (if
equipped) as it could create a fire hazard and/or damage.
SPARK PLUGS
Replace spark plugs at the beginning of each mowing
season or after every 100 hours of operation, whichever
occurs first. Spark plug type and gap setting are shown
in “PROD UCT SPECIFICATIONS” section of this manual.
IN-LINE FUEL FILTER (See Fig. 26)
The fuel filter should be replaced once each season. If fuel
filter becomes clogged, ob struct ing fuel flow to car bu re tor,
re place ment is re quired.
• With engine cool, remove filter and plug fuel line sec tions.
• Place new fuel filter in position in fuel line with arrow
pointing towards carburetor.
• Ensure there are no fuel line leaks and clamps are
properly positioned.
• Immediately wipe up any spilled gasoline.
CLEANING
• Clean engine, battery, seat, finish, etc. of all foreign
matter.
• Clean debris from steering plate. Debris can restrict
clutch/brake pedal shaft movement, causing belt slip
and loss of drive. (See Fig. 27.)
CAUTION: Avoid all pinch points and
movable parts.
CLUTCH/BRAKE PEDAL
CLEAN
TOP SIDE
STEERING
PLATE
STEERING SYSTEM, DASH, FENDER AND MOWER NOT SHOWN
Fig. 27
• Keep finished surfaces and wheels free of all gasoline,
oil, etc.
• Protect painted surfaces with automotive type wax.
Except for the washout port (if equipped), we do not
recommend using a garden hose or pressure washer to
clean the outside of your tractor unless the engine and
transmission are covered to keep water out. Water in
engine or transmission will shorten the useful life of your
tractor. Use compressed air or a leaf blower to remove
grass, leaves and trash from outside tractor and mower.
FUEL FILTER
CLAMP
Fig. 26
19
MAINTENANCE
DECK WASHOUT PORT (See Fig. 28)
Your tractor’s deck is equipped with a washout port as part
of its deck wash system. It should be utilized after each use.
1. Drive the tractor to a level, clear spot on your lawn, near
enough to a water spigot for your garden hose to reach.
IMPORTANT: Ensure the tractor’s discharge chute is directed AWAY from your house, garage, parked cars, etc.
Remove bagger chute or mulch cover if attached.
2. Ensure the attachment clutch control is in the
“DIS EN GAGED” position, set the parking brake, and
stop the engine.
3. Thread the nozzle adapter (packaged with your tractor’s
Operator’s Manual) onto the end of your garden hose.
4. Pull back the lock collar of the nozzle adapter and push
the adapter onto the deck washout port at the left end
of the mower deck. Release the lock collar to lock the
adapter on the nozzle.
HOSE
NOZZLE ADAPTER
WASHOUT
PORT
Fig. 28
IMPORTANT: Tug hose ensuring connection is secure.
5. Turn the water on.
6. While sitting in the operator’s position on the tractor,
re-start the engine and place the throttle lever in the
Fast " " position.
IMPORTANT: Recheck the area to ensure the area is clear.
Ensure no children are in the area while cleaning the deck.
7. Move attachment clutch control to the “ENGAGED” position. Remain in the operator’s position with the cutting
deck engaged until the deck is cleaned.
8. Ensure attachment clutch control is in the “DIS EN GAGED” position. Shut engine off. Turn the water off.
9. Pull back the lock collar of the nozzle adapter to disconnect the adapter from the nozzle washout port.
10. Move the tractor to a dry area, preferably a concrete or
paved area. Place the attachment clutch control in the
“ENGAGED” position to remove excess water and to
help dry before putting the tractor away.
WARNING: A broken or missing washout
fitting could expose you or others to
thrown objects from contact with the blade.
• Replace broken or missing washout fitting
immediately, prior to using mower again.
20
SERVICE AND ADJUSTMENTS
WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER VICE OR AD JUST MENTS:
• Depress brake pedal fully and set parking brake.
• Place attachment clutch in “DISENGAGED” position.
• Shut engine off and lock the SmartSwitch Ignition.
• Make sure the blades and all moving parts have completely stopped.
• Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.
TO REMOVE MOWER (See Fig. 29)
• Place attachment clutch in “DIS EN GAGED” position.
• Lower attachment lift lever to its lowest position.
• Remove mower belt from electric clutch pulley (M). See
Mower Drive Belt Removal in "TO REPLACE MOWER
BLADE DRIVE BELT" in this section.
• Disconnect front link (E) from mower - remove retainer
spring and washer.
• Go to either side of mower and disconnect mower
suspension arm (A) from chassis and rear lift link (C)
from rear mower bracket (D) - remove retainer springs
and washers.
• Go to other side of mower and disconnect the suspension arm and rear lift link.
CAUTION: After rear lift links are disconnected, the attachment lift lever will be
spring loaded. Have a tight grip on lift
lever when changing position of the lever.
• Slide mower out from under right side of tractor.
A
TO INSTALL MOWER (See Fig. 29 - 36)
Ensure tractor is on level surface and engage park ing brake.
• Lower attachment lift lever to its lowest position.
CAUTION: Lift lever is spring loaded.
Have a tight grip on lift lever, lower it
slowly and engage in lowest position.
NOTE: Ensure mower side suspension arms (A) are point-
ing forward before sliding mower under tractor.
• Slide mower under tractor until it is centered under
tractor.
INSTALL ANTI-SWAY BAR (S) (IF EQUIPPED)
ANTI-SWAY BAR (S)
TOWARDS TOWARDS
TRANSAXLE MOWER DECK
90° END INTEGRATED WASHER END
Fig. 30
M
F
O
P
Q
C
E
H
D
S
B
D
Fig. 29
21
SERVICE AND ADJUSTMENTS
PLACE 90° END INTO HOLE
• From right side of mower, first insert 90° end of anti-sway
bar (S) into hole in transaxle bracket (T), located near
left rear tire in front of transaxle.
NOTE: Flashlight may be helpful.
ATTACH REAR LIFT LINKS (C) - Lift rear corner of
•
mower and position slot in link assembly over pin on
rear mower bracket (D) and secure with washer and
retainer spring.
• Repeat on opposite side of tractor.
ANTI-SWAY BAR
(S) LOCATION
PLACE 90° END INTO HOLE
T
S
S. ANTI-SWAY BAR
T. TRANSAXLE BRACKET
TRANSAXLE
BRACKET (T)
LOCATED
BETWEEN REAR
TIRES
Fig. 31
NOTE: Depending on model, bracket (T) may be differ-
ent than shown but hole for anti-sway bar will be in same
position/location.
• Pivot the integrated washer end of anti-sway bar (S)
towards mower deck bracket on right side of mower.
Insert integrated washer end of bar into hole in rear
mower bracket (D). Move mower as needed to insert
integrated washer end of bar into rear mower bracket (D).
• Secure with small washer and small retainer spring as
shown.
C
D
Fig. 34
• ATTACH FRONT LINK (E) - Work from left side of tractor. Insert threaded rod end of link assembly through
front hole in tractor suspension bracket (F).
• Install bushing (O) and loosely install nut (P) and jam
nut (Q).
• Insert flared ends of link (E) into slots in front mower
bracket (H).
• Check Front-To-Back Adjustment in "TO LEVEL
MOWER" in this section.
F
O
P
E
Q
D. RIGHT SIDE
REAR MOWER
S
T
D
BRACKET
S. ANTI-SWAY BAR
T. TRANSAXLE
BRACKET
Fig. 32
• ATTACH MOWER SIDE SUSPENSION ARMS (A) TO
CHASSIS - Position hole in arm over pin (B) on outside
of tractor chassis and secure with retainer spring.
• Repeat on opposite side of tractor.
A
B
Fig. 33
H
Fig. 35
• Install belt onto electric clutch pulley (M).
M
Fig. 36
IMPORTANT: CHECK BELT FOR PROPER ROUTING
IN ALL MOWER PULLEY GROOVES.
• Raise attachment lift lever to highest position.
• If necessary, adjust gauge wheels before op er at ing
mower as shown in the Operation section of this manual.
See Mower Drive Belt Installation in "TO REPLACE MOWER
BLADE DRIVE BELT" in this section of the manual.
22
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