Husqvarna GT2254 User Manual

GT2254

Owner's Manual

02139

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROW ING OBJECTS. FAILURE

TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

• Do not operate machine without the entire grass catcher,

WARNING: In order to prevent ac­cidental starting when setting up,
transport ing, ad justing or making re­pairs, al ways dis connect spark plug
wire and place wire where it can not
contact spark plug.

WARNING: Do not coast down a hill
in neutral, you may lose control of the
tractor.

WARNING: Tow only the attachments
that are rec ommended by and com­ply with spec ifications of the man u­facturer of your tractor. Use common
sense when towing. Operate only at
the low est possible speed when on a
slope. Too heavy of a load, while on
a slope, is dan ger ous. Tires can lose
traction with the ground and cause you
to lose control of your tractor.

WARNING

Engine exhaust, some of its con stituents, and cer­tain vehicle com ponents contain or emit chem icals
known to the State of Cal ifor nia to cause can cer and
birth de fects or oth er re pro ductive harm.

discharge guard, or other safety devices in place and
working.

• Slow down before turning.

• Never leave a running machine unattended. Always
turn off blades, set parking brake, stop engine, and
remove keys before dismounting.

• Disengage blades when not mowing. Shut off engine
and wait for all parts to come to a complete stop before
cleaning the machine, removing the grass catcher, or
unclogging the discharge guard.

• Operate machine only in daylight or good artifi cial
light.

• Do not operate the machine while under the infl uence
of alcohol or drugs.

• Watch for traffi c when operating near or crossing road­ways.

• Use extra care when loading or unloading the machine
into a trailer or truck.

• Always wear eye protection when operating ma­chine.

• Data indicates that operators, age 60 years and above,
are involved in a large percentage of riding mower-re­lated injuries. These operators should evaluate their
ability to operate the riding mower safely enough to
protect them selves and others from serious injury.

• Follow the manufacturer's recommendation for wheel
weights or counterweights.

• Keep machine free of grass , leaves or other debris
build-up which can touch hot exhaust / engine parts
and burn. Do not allow the mower deck to plow leaves
or other debris which can cause build-up to occur.
Clean any oil or fuel spillage before operating or
storing the machine. Allow machine to cool before
storage.

WARNING

Battery posts, terminals and related ac cessories
contain lead and lead compounds, chem icals known
to the State of Cal ifor nia to cause can cer and birth
defects or oth er re pro ductive harm. Wash hands
after handling.

I. GENERAL OPERATION

• Read, understand, and follow all instructions on the
machine and in the manual before starting.

• Do not put hands or feet near rotating parts or under
the machine. Keep clear of the discharge opening at
all times.

• Only allow responsible adults, who are familiar with the
instruc tions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc.,
which could be picked up and thrown by the blades.

• Be sure the area is clear of bystanders before operat­ing. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary.
Always look down and behind before and while back­ing.

• Never direct discharged material toward anyone. Avoid
discharging material against a wall or obstruction. Ma­terial may ricochet back toward the operator. Stop the
blades when crossing gravel surfaces.

II. SLOPE OPERATION

Slopes are a major factor related to loss of control and
tip-over accidents, which can result in severe injury or
death. Operation on all slopes requires extra caution. If
you cannot back up the slope or if you feel uneasy on it,
do not mow it.

• Mow up and down slopes, not across.

• Watch for holes, ruts, bumps, rocks, or other hidden
objects. Uneven terrain could overturn the machine.
Tall grass can hide obstacles.

• Choose a low ground speed so that you will not have
to stop or shift while on the slope.

• Do not mow on wet grass. Tires may lose traction.

Always keep the machine in gear when going down

slopes. Do not shift to neutral and coast downhill.

• Avoid starting, stopping, or turning on a slope. If the
tires lose traction, disengage the blades and proceed
slowly straight down the slope.

• Keep all movement on the slopes slow and gradual.
Do not make sudden changes in speed or direction,
which could cause the machine to roll over.

• Use extra care while operating machine with grass
catchers or other at tachments; they can affect the
stability of the machine. Do no use on steep slopes.

• Do not try to stabilize the machine by putting your foot
on the ground.

• Do not mow near drop-offs, ditches, or embankments.
The machine could suddenly roll over if a wheel is over
the edge or if the edge caves in.

2

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

III. CHILDREN

Tragic accidents can occur if the operator is not alert to
the presence of children. Children are often attracted to
the ma chine and the mowing activity.
children will remain where you last saw them.

• Keep children out of the mowing area and in the watchful
care of a responsible adult other than the operator.

• Be alert and turn machine off if a child enters the
area.

• Before and while backing, look behind and down for
small children.

• Never carry children, even with the blades shut off. They
may fall off and be seriously injured or interfere with
safe machine operation. Children who have been given
rides in the past may suddenly appear in the mowing
area for another ride and be run over or backed over
by the machine.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs,
trees, or other objects that may block your view of a
child.

Never

assume that

IV. TOWING

• Tow only with a machine that has a hitch designed for
towing. Do not attach towed equipment except at the
hitch point.

• Follow the manufacturer's recommendation for weight
limits for towed equipment and towing on slopes.

• Never allow children or others in or on towed equip­ment.

• On slopes, the weight of the towed equipment may
cause loss of traction and loss of control.

• Travel slowly and allow extra distance to stop.

V. SERVICE

SAFE HANDLING OF GASOLINE

To avoid personal injury or property damage, use extreme
care in handling gasoline. Gasoline is extremely fl ammable
and the vapors are explosive.

• Extinguish all cigarettes, cigars, pipes, and other
sources of ignition.

• Use only approved gasoline container.

• Never remove gas cap or add fuel with the engine run­ning. Allow engine to cool before refueling.

• Never fuel the machine indoors.

• Never store the machine or fuel container where there
is an open fl ame, spark, or pilot light such as on a water
heater or other appliances.

• Never fi ll containers inside a vehicle or on a truck or
trailer bed with plastic liner. Always place containers
on the ground away from your vehicle when fi lling.

• Remove gas-powered equipment from the truck or trailer
and refuel it on the ground. If this is not possible, then
refuel such equipment with a portable container, rather
than from a gasoline dispenser nozzle.

• Keep the nozzle in contact with the rim of the fuel tank
or container opening at all times until fueling is complete.
Do not use a nozzle lock-open device.

• If fuel is spilled on clothing, change clothing immedi­ately.

• Never overfi ll fuel tank. Replace gas cap and tighten
securely.

GENERAL SERVICE

• Never operate machine in a closed are.

• Keep all nuts and bolts tight to be sure the equipment
is in safe working condition.

• Never tamper with safety devices. Check their proper
operation regularly.

• Keep machine free of grass, leaves, or other debris
build-up. Clean oil or fuel spillage and remove any fuel­soaked debris. Allow machine to cool before storing.

• If you strike a foreign object, stop and inspect the
machine. Repair, if necessary, before restarting.

• Never make any adjustments or repairs with the engine
run ning.

• Check grass catcher components and the discharge
guard frequently and replace with manufacturer's rec­ommended parts, when necessary.

• Mower blades are sharp. Wrap the blade or wear
gloves, and use extra caution when servicing them.

• Check brake operation frequently. Adjust and service
as required.

• Maintain or replace safety and instruction labels, as
necessary.

• Be sure the area is clear of bystanders before operat­ing. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary.
Always look down and behind before and while back­ing.

• Never carry children, even with the blades shut off. They
may fall off and be seriously injured or interfere with
safe machine operation. Children who have been given
rides in the past may suddenly appear in the mowing
area for another ride and be run over or backed over
by the machine.

• Keep children out of the mowing area and in the watchful
care of a responsible adult other than the operator.

• Be alert and turn machine off if a child enters the
area.

• Before and while backing, look behind and down for
small children.

• Mow up and down slopes (15° Max), not across.

• Choose a low ground speed so that you will not have
to stop or shift while on the slope.

• Avoid starting, stopping, or turning on a slope. If the
tires lose traction, disengage the blades and proceed
slowly straight down the slope.

• If machine stops while going uphill, disengage blades,
shift into reverse and back down slowly.

• Do not turn on slopes unless necessary, and then, turn
slowly and gradually downhill, if possible.

3

PRODUCT SPECIFICATIONS

Gasoline Capacity 5.0 Gallons
and type: Unleaded Regular

Oil Type (API: SG-SL): SAE 30 (above 32°F)
SAE 5W-30 (below 32°F)

Oil Capacity: W/ Filter: 4.0 Pints
W/O Filter: 3.75 Pints

Spark Plug: Champion QC12YC
(Gap: .040")

Ground Speed (MPH): Forward LO: HI:
1st 0.7 1.7
2nd 1.4 3.3
3rd 2.3 5.4
Reverse 0.9 2.1

Tire Pressure: Front: 14 PSI
Rear: 10 PSI

Charging System: 16 AMPS@3600 RPM

Battery: AMP/HR: 35
MIN. CCA: 280
Case Size: U1R

Blade Bolt Torque: 45-55 FT. LBS.

CONGRATULATIONS on your purchase of a new tractor.
It has been designed, engineered and manu fac tured to give
you the best possible dependability and performance.

Should you experience any problem you cannot easily rem­edy, please contact your nearest authorized service center/
department We have competent, well-trained tech nicians
and the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions will
enable you to assemble and maintain your tractor prop erly.
Always observe the “SAFETY RULES”.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintaining, caring for
and using your tractor.

• Follow the instructions under “Maintenance” and “Stor­age” sec tions of this own er’s manual.

WARNING: This tractor is equipped with an internal com­bus tion engine and should not be used on or near any
unimproved forest-covered, brush-covered or grass-cov ered
land unless the en gine’s exhaust system is equipped with
a spark arrester meeting ap plicable local or state laws (if
any). If a spark arrester is used, it should be maintained
in effective working order by the operator.

A spark arrester for the muffl er is available through your
nearest authorized service centre/department.

TABLE OF CONTENTS

SAFETY RULES ......................................................... 2-3

PRODUCT SPECIFICATIONS ....................................... 4

CUSTOMER RESPONSIBILITIES................................. 4

ASSEMBLY ................................................................. 6-9

OPERATION ........................................................... 10-15

MAINTENANCE SCHEDULE ...................................... 16

MAINTENANCE ..................................................... 16-19

SERVICE AND AD JUSTMENTS ............................20-25

STORAGE ....................................................................26

TROU BLESHOOT ING ............................................27-28

REPAIR PARTS - TRACTOR ..................................30-47

WARRANTY................................................................. 51

4

UNASSEMBLED PARTS

Steering Sleeve

Premium

Steering

Adapter

Steering Wheel

Wheel Insert

Seat

Steering

(4) Adjusting

Bars

(4) Retainer Springs
(double loop)

Gauge Wheels

(4) Washers

3/8 x 3/4 x 14 Ga.

(4) Wheels

(4) Clevis Pins

(4) Locknuts

3/8-16

(1) Knob

(2) Flanged Pins

(1) Washer
17/32 x 1-3/16 x 12
Gauge

Mower

(2) Retainer Springs

(double loop)

(4) Shoulder Bolt

Slope Sheet

(1) Oil Drain Tube
For Future Use

Keys

(2) Keys

5

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.
To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use
the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Stan dard
wrench sizes are listed.

(1) Pliers (1) Tire pressure gauge
(1) 9/16" wrench (1) Utility knife
(2) 1/2" wrenches (1) 3/4" wrench

When right or left hand is mentioned in this man ual, it means
when you are in the operating po sition (seated be hind the
steer ing wheel).

TO REMOVE TRACTOR FROM
CAR TON

UNPACK CARTON

• Remove all accessible loose parts and parts cartons
from carton.

• Cut along dotted lines on all four panels of carton.
Remove end panels and lay side panels fl at.

• Remove mower and packing materials.

• Check for any additional loose parts or cartons and
remove.

BEFORE REMOVING TRAC TOR FROM
SKID

ATTACH STEERING WHEEL (See Fig. 1)

• Remove locknut and large fl at wash er from steering
shaft.

• Position front wheels of the tractor so they are pointing
straight forward.

• Slide the steering sleeve over the steering shaft.

• Position steering wheel so cross bars are horizontal
(left to right) and slide onto steering wheel adapter.

• Secure steering wheel to steering shaft with locknut
and large fl at wash er pre viously removed. Tight en
securely.

• Snap steering wheel insert into cen ter of steering
wheel.

• Remove protective materials from tractor hood and
grill.

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN
SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO
ROLL OFF SKID.

STEERING WHEEL
INSERT

LOCK NUT

LARGE FLAT WASHER

STEERING
WHEEL

STEERING
SHAFT

STEERING
SLEEVE

STEERING
WHEEL ADAP­TOR

8

1

8

2

0

FIG. 1

CHECK BATTERY (See Fig. 2)

• Lift hood to raised position.

• If this battery is put into service after month and year
indicated on label (label located between terminals)
charge battery for minimum of one hour at 6-10 amps.
(See "BAT TERY" in Maintenance section of this manual
for charging instructions).

LABEL

02173

FIG. 2

6

ASSEMBLY

INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment knob.

• Remove adjustment knob and fl at washer securing
seat to cardboard packing and set aside for assembly
of seat to tractor.

• Pivot seat upward and remove from the cardboard pack­ing. Remove the cardboard packing and discard.

• Place seat on seat pan so head of shoulder bolt is
positioned over large slotted hole in pan.

• Push down on seat to engage shoulder bolt in slot and
pull seat towards rear of tractor.

• Pivot seat and pan forward and assemble adjustment
knob and fl at washer loosely. Do not tighten.

• Lower seat into operating position and sit on seat.

• Slide seat until a comfortable position is reached
which allows you to press clutch/brake pedal all the
way down.

• Get off seat without moving its ad justed position.

• Raise seat and tighten adjustment knob securely.

SEAT

SEAT PAN

SHOULDER
BOLT

FLAT WASHER

• Be sure all the above assembly steps have been com­ plet ed.

• Check engine oil level and fi ll fuel tank with gasoline.

• Sit on seat in operating position, depress clutch/brake
pedal and set the parking brake.

• Place gear shift lever in neutral (N) position.

• Press lift lever plunger and raise at tachment lift lever
to its highest position.

• Star t the engine. After engine has star ted, move throttle
control to idle position.

• Depress clutch/brake pedal into full "BRAKE" position
and hold. Move gearshift lever to 1st gear.

• Slowly release clutch/brake pedal and slowly drive
tractor off skid.

• Apply brake to stop tractor, set parking brake and place
gearshift lever in neutral position.

• Turn ignition key to "STOP" position.

Continue with the instructions that follow.

ASSEMBLE GAUGE WHEELS TO MOWER
DECK (See Fig. 4 and 5)

The gauge wheels are designed to keep the mower deck
in proper position when operating mower.

• Slide gauge wheel bar down into bracket channel, Be
sure that gauge wheel bar aligning holes are on top.
Assemble gauge wheels as shown using shoulder bolts,
3/8 washers and 3/8-16 center locknuts and tighten
securely.

• For ease of mower to tractor as sembly, set all the gauge
wheels in the fourth hole from top. Retain with clevis
pins and spring retainers.

ADJUSTMENT
KNOB

02464

FIG. 3

NOTE: You may now roll or drive your tractor off the skid.

Follow the ap propri ate instruction below to remove the
tractor from the skid

.

TO ROLL TRACTOR OFF SKID (See Op­eration section for location and function of
controls)

• Press lift lever plunger and raise at tachment lift lever
to its highest po sition.

• Release parking brake by depressing clutch/brake
pedal.

• Place gearshift lever in neutral (N) po sition.

• Roll tractor forward off skid.

TO DRIVE TRACTOR OFF SKID (See Op eration

section for location and func tion of con­ trols)

WARNING: Before starting, read, un derstand and follow

all in struc tions in the Operation section of this manual. Be
sure tractor is in a well-ventilated area. Be sure the area in
front of tractor is clear of other people and objects.

RETAINER SPRING

PIN

SHOULDER
BOLT

GAUGE
WHEEL

3/8 WASHER

ADJUSTING
BAR

3/8-16 CENTER
LOCKNUT

FIG. 4

SET ALL WHEELS
TO 4TH HOLE
FROM TOP

FIG. 5

7

ASSEMBLY

INSTALL MOWER AND DRIVE BELT
(Sees Fig. 6 and 7)

See MOWER AND DRIVE BELT ASSEMBLY Supplement
Sheet for additional guidance on this assembly.

Be sure tractor is on level surface and mower suspension
arms are raised with attachment lift control. Engage park­ing brake.

• Turn steering wheel to the left as far as it will go and
position mower on right side of tractor with defl ector
shield to the right.

• Remove plastic tie strap from mower belt and check
belt for proper routing in all mower pulley grooves.

• Slide mower under tractor until it is centered under trac­tor. DO NOT connect any pins. When properly centered
the front mower brackets should be aligned so when
the front suspension plate is lowered it should slide
between the mower brackets.

• Lower attachment lift lever to lowest position.

• Cut plastic tie and lower front suspension plate.

• ATTACH FRONT PLATE - From left side of mower, posi­tion front plate assembly between front mower brackets,
align holes, position fl anged pin notch horizontally and
insert the pin all the way. The notch is in line with the
hole in pin.

• Secure pin with double loop retainer spring between
the plate and mower bracket. If necessary, move mower
side-to-side to give space between plate and mower
bracket.

• Go to right hand side of mower and insert pin and
retainer spring in the same manner.

• CONNECT REAR PINS - Connect right hand side fi rst.
Pull out and hold the spring loaded pin, align hole in
suspension arm and release pin. Be sure pin returns to
fully seated position and is attached to the suspension
arm.

• Go to left side of mower and connect rear pin in the
same manner.

• Disengage belt tension rod.

• From right side of tractor, install belt onto engine clutch
pulley.

IMPORTANT: CHECK BELT FOR PROPER ROUTING IN ALL
MOWER PULLEY GROOVES.

• Engage belt tension rod on locking bracket.

CAUTION: Belt tension rod is spring
loaded. Have a tight grip on rod and
engage slowly.

• Raise attachment lift lever to highest position.

• Adjust gauge wheels before op er ating mower as shown
in the Operation section of this manual.

LOCKING BRACKET

BELT TENSION
ROD
DISENGAGED
POSITION

GAUGE
WHEEL

REAR MOWER PINS

SUSPENSION ARMS

02

786

FIG. 6

ELECTRIC CLUTCH PULLEY

FRONT PLATE ASSEMBLY

FRONT MOWER
BRACKET

DOUBLE LOOP
RETAINER SPRINGS

FLANGED PIN ­POSITION NOTCH
HORIZONTALLY

DEFLECTOR SHIELD

8

ASSEMBLY

CHECK TIRE PRESSURE

The tires on your tractor were overinfl ated at the factory
for shipping purposes. Correct tire pressure is important
for best cutting performance.

• Reduce tire pressure to PSI shown in “PRODUCT
SPECIFICATIONS” section of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly
leveled. See “TO LEVEL MOWER HOUSING” in the Ser vice
and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL
BELTS

See the fi gures that are shown for replacing motion and
mower blade drive belts in the Service and Adjustments
section of this manual. Verify that the belts are routed
correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that
the brake is properly adjusted. See “TO ADJUST BRAKE”
in the Service and Adjustments section of this manual.

✓

CHECKLIST

BEFORE YOU OPERATE YOUR NEW TRAC TOR, WE
WISH TO ASSURE THAT YOU RECEIVE THE BEST PER­FORMANCE AND SAT ISFAC TION FROM THIS QUALITY
PROD UCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

✓ All assembly instructions have been completed.
✓ No remaining loose parts in carton.
✓ Battery is properly prepared and charged. (Minimum

1 hour at 6 amps).

✓ Seat is adjusted comfortably and tightened securely.
✓ All tires are properly infl ated. (For shipping purposes,

the tires were overinfl ated at the factory).

✓ Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be
properly infl ated for leveling).

✓ Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers.

✓ Check wiring. See that all con nections are still secure

and wires are properly clamped.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:

✓ Engine oil is at proper level.
✓ Fuel tank is fi lled with fresh, clean, regular unleaded

gasoline.

✓ Become familiar with all controls, their location and

function. Operate them before you start the engine.

✓ Be sure brake system is in safe operating condition.
✓ Be sure Operator Presence System and Reverse Op-

eration System (ROS) are working properly (See the
Operation and Maintenance sections in this manual).

9

OPERATION

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their mean­ing.

REVERSE

ENGINE OFF

OVER TEMP

LIGHT

ATTACHMENT

CLUTCH DISENGAGED

FREE WHEEL

(Automatic Models only)

NEUTRAL

REVERSE

OPERATION

SYSTEM (ROS)

FUEL

HIGH

ENGINE ON

OIL PRESSURE

ATTACHMENT

CLUTCH ENGAGED

LIGHTS ON

LOW

ENGINE START

BATTERY

DANGER, KEEP HANDS

AND FEET AWAY

CHOKE

PARKING BRAKE

REVERSE

DANGER indicates a hazard which, if not avoided,
will result in death or serious injury.

WARNING indicates a hazard which, if not avoided,
could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided,
might result in minor or moderate injury.

FAST

P

FORWARD

KEEP AREA CLEAR

SLOW

PARKING BRAKE

LOCKED

MOWER HEIGHT

(SEE SAFETY RULES SECTION)

IGNITION SWITCH

PARKING BRAKE

UNLOCKED

MOWER LIFT

15

SLOPE HAZARDS

15

Failure to follow instructions
could result in serious injury or
death. The safety alert symbol
is used to identify safety inform­ation about hazards which can
result in death, serious injury
and/or property damage.

CAUTION when used without the alert symbol,
indicates a situation that could result in damage

to the tractor and/or engine.

HOT SURFACES indicates a hazard which,
if not avoided, could result in death, serious injury
and/or property damage.

FIRE indicates a hazard which, if not avoided,
could result in death, serious injury and/or
property damage.

10

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR.

Compare the illustrations with your tractor to familiarize yourself with the location of various controls and adjustments.
Save this man ual for future reference.

THROTTLE
CONTROL

CLUTCH/
BRAKE PEDAL

HEIGHT
ADJUSTMENT
KNOB

CHOKE CON TROL

AMMETER

IGNITION
SWITCH

LIGHT
SWITCH

ROS "ON"
POSITION

ATTACHMENT
CLUTCH SWITCH

LIFT LEVER
PLUNGER

LIFT LEVER

PARKING
BRAKE LEVER

RANGE SHIFT
LEVER

GEAR SHIFT
LEVER

Our tractors conform to the safety standards of the American National Standards Institute.

AMMETER - Indicates battery charging(+) or discharg-

ing(-).

ATTACHMENT CLUTCH SWITCH - Used to engage mow er
blades or other attachments mounted to your trac tor.

CHOKE CONTROL - Used when starting a cold engine.
CLUTCH/BRAKE PEDAL - Used for declutching and brak-

ing the tractor and starting the engine.

GEARSHIFT LEVER - Selects the speed and direction
of tractor.

HEIGHT ADJUSTMENT KNOB - Used to adjust the mow er
height.

IGNITION SWITCH - Used to start and stop the engine.

02825_LSW

FIG. 7

LIFT LEVER - Used to raise and lower mower deck or other

attachments mounted to your tractor.

LIFT LEVER PLUNGER - Used to release attachment lift
lever when changing its position.

LIGHT SWITCH - Turns the headlights on and off.

PARKING BRAKE LEVER - Locks brake pedal into the

brake position.

RANGE SHIFT LEVER - Allows high (H) or low (L) speed
for all forward and reverse gears.

REVERSE OPERATION SYSTEM (ROS) “ON” POSI­TION - Allows operation of mower deck or other powered

attachment while in reverse.

THROTTLE CONTROL - Used to control engine speed.

11

OPERATION

The operation of any tractor can result in foreign objects thrown into the eyes, which
can result in severe eye dam age. Always wear safety glass es or eye shields while op­erating your tractor or per form ing any adjustments or repairs. We rec ommend a wide
vision safety mask over spectacles or stan dard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 8)

Your tractor is equipped with an operator presence sens­ing switch. When engine is running, any attempt by the
oper ator to leave the seat without fi rst setting the parking
brake will shut off the engine.

• Depress clutch/brake pedal into full “BRAKE” position
and hold.

• Place parking brake lever in “ENGAGED” position and
release pressure from clutch/brake pedal. Pedal should
remain in “BRAKE” position. Make sure parking brake
will hold tractor secure.

AT TACH MENT

PUSH IN TO
“DISENGAGE”

IGNITION
KEY

“DISENGAGED”
POSITION

THROTTLE
CONTROL
LEVER

“BRAKE”
POSITION

CLUTCH/
BRAKE PEDAL
“DRIVE”
POSITION

CHOKE
CONTROL

02146

HEIGHT
ADJUSTMENT
KNOB

FIG. 8

STOPPING (See Fig. 8)

MOWER BLADES -

• To stop mower blades,move attachment clutch switch
to “DIS ENGAGED” po sition.

GROUND DRIVE -

• To stop ground drive, depress clutch/brake pedal into
full “BRAKE” position.

• Move gearshift lever to neutral (N) position.

ENGINE -

• Move throttle control between half and full speed (fast)
position.

NOTE: Failure to move throttle control between half and
full speed (fast) position, before stop ping may cause engine
to “backfi re”.

• Turn ignition key to “
Always remove key when leaving tractor to prevent
unauthorized use.

• Never use choke to stop engine.

IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY
POSITION OTHER THAN "STOP" WILL CAUSE THE BATTERY
TO BE DIS CHARGED, (DEAD).

STOP” position and remove key.

CLUTCH SWITCH
PULL OUT TO
“ENGAGE”

PARKING BRAKE
“ENGAGED”
POSITION

GEAR SHIFT
LEVER

NOTE: Under certain conditions when tractor is standing

idle with the engine running, hot engine exhaust gases may
cause “browning” of grass. To eliminate this possibility, al­ways stop engine when stopping tractor on grass areas.

CAUTION: Always stop tractor com­pletely, as described above, before
leav ing the operator's position; to empty
grass catcher, etc.

TO USE THROTTLE CONTROL (See Fig. 8)

Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the
battery charging rate.

• Full throttle of fers the best mower per for mance.

TO USE CHOKE CONTROL (See Fig. 8)

Use choke control whenever you are starting a cold engine.
Do not use to start a warm engine.

• knob in to disengage.

TO MOVE FORWARD AND BACKWARD
(See Fig. 8)

The direction and speed of movement is controlled by the
gearshift lever.

• Start tractor with clutch/brake pedal depressed and
gearshift lever in neutral (N) position.

• Move gearshift and range shift levers to desired po­sition.

• Slowly release clutch/brake pedal to start move­ment.

IMPORTANT: BRING TRACTOR TO A COMPLETE STOP
BEFORE SHIFTING OR CHANGING GEARS. FAILURE
TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR
TRANSAXLE.

TO ADJUST MOWER CUTTING HEIGHT
(See Fig. 8)

The cutting height is controlled by turning the height ad­justment knob in desired direction.

• Turn knob clockwise ( ) to raise cutting height.

• Turn knob counterclockwise (

) to lower cutting

height.

The cutting height range is approximately 1-1/2" to 4-1/2".
The heights are measured from the ground to the blade tip
with the engine not running. These heights are ap proxi mate
and may vary depending upon soil conditions, height of
grass and types of grass being mowed.

• The average lawn should be cut to approximately 2-1/2
inches during the cool season and to over 3 inches
during hot months. For healthier and better looking
lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches
in height should be mowed twice. Make the fi rst cut
relatively high; the second to desired height.

12

OPERATION

TO ADJUST GAUGE WHEELS (See Fig. 9)

Gauge wheels are properly adjusted when they are slightly
off the ground when mower is at the desired cutting height
in operating position. Gauge wheels then keep the deck
in proper position to help prevent scalping in most terrain
conditions.

NOTE:Adjust gauge wheels with tractor on a fl at level
surface.

• Adjust mower to desired cutting height (See “TO AD­JUST MOWER CUT TING HEIGHT” in the Operation
section of this manual).

• Remove retainer spring and clevis pin which secure
each gauge wheel bar.

• Lower gauge wheels to ground. Raise gauge wheels
slightly to align holes in bracket and gauge wheel bar
and insert clevis pin. Gauge wheels should be slightly
off the ground.

• Replace retainer spring into clevis pin.

• Be sure all gauge wheels are in the same setting.

IMPORTANT: BE SURE TO READJUST GAUGE WHEELS IF YOU
CHANGE THE CUTTING HEIGHT OF THE MOWER DECK.

RETAIN ER
SPRING

01977

CLEVIS
PIN

FIG. 9

TO OPERATE MOWER (See Fig. 10)

Your tractor is equipped with an operator presence sensing
switch. Any attempt by the operator to leave the seat with
the engine running and the attachment clutch engaged
will shut off the engine. You must remain fully and centrally
positioned in the seat to prevent the engine from hesitating
or cutting off when operating your equipment on rough,
rolling terrain or hills.

• Select desired height of cut.

• Lower mower with attachment lift control.

• Start mower blades by engaging attachment clutch
control.

• TO STOP MOWER BLADES - disengage attachment
clutch con trol.

LIFT LEVER
HIGHEST
POSIITON

LOWEST
POSITION

ATTACHEMNT
CLUTCH
SWITCH PULL
OUT TO
"ENGAGE"

PUSH IN TO
"DISENGAGE"

02142

DEFLECTOR
SHIELD

FIG. 10

REVERSE OPERATION SYSTEM (ROS)

Your tractor is equipped with a Reverse Operation System
(ROS). Any attempt by the operator to travel in the reverse
direction with the attachment clutch engaged will shut off
the engine unless ignition key is placed in the ROS "ON"
position.

WARNING: Backing up with the attachment clutch en­gaged while mowing is strongly discouraged. Turning the
ROS "ON", to allow reverse operation with the attachment
clutch engaged, should only be done when the operator
decides it is necessary to reposition the machine with the
attachment engaged. Do not mow in reverse unless

absolutely necessary.

USING THE REVERSE OPERATION SYSTEM -

• Depress clutch/brake pedal all the way down and

hold.

• With engine running, turn ignition key counterclockwise

to ROS "ON" position.

• Look down and behind before backing.

• Move gear shift lever to reverse (R) po sition and slowly

release clutch/brake pedal to start movement.

• When use of the ROS is no longer needed, turn the

ignition key clockwise to engine "ON" position.

ROS "ON" POSITION

ENGINE "ON" POSITION
(NORMAL OPERATING)

CAUTION: Do not operate the mower
without either the en tire grass catcher,
on mowers so equipped, or the defl ector
shield in place.

13

8

2

8

2

0

OPERATION

TO OPERATE ON HILLS

CAUTION: Do not drive up or down hills
with slopes great er than 15° and do not
drive across any slope.

• Choose the slowest speed before starting up or down
hills.

• Avoid stopping or changing speed on hills.

• If slowing is necessary, move throttle control lever to
slower position.

• If stopping is absolutely necessary, push clutch/brake
pedal quickly to brake position and engage parking
brake.

• Move gearshift lever to 1st gear and range shift lever
to low (L) position. Be sure you have allowed room for
tractor to roll slightly as you restart movement.

• To restar t movement, slowly release parking brake and
clutch/brake pedal.

• Make all turns slowly.

TO TRANSPORT

• Raise attachment lift to highest position with at tachment
lift control.

• When pushing or towing your tractor, be sure gearshift
lever is in neutral (N) position.

• Do not push or tow tractor at more than fi ve (5)
MPH.

NOTE: To protect hood from damage when transporting
your tractor on a truck or a trailer, be sure hood is closed
and secured to tractor. Use an appropriate means of tying
hood to tractor (rope, cord, etc.).

TOWING CARTS AND OTHER AT TACH ­MENTS

Tow only the attachments that are recommended by and
comply with specifi cations of the manufacturer of your trac­tor. Use common sense when towing. Too heavy of a load,
while on a slope, is dangerous. Tires can lose traction with
the ground and cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been shipped, from the
factory, already fi lled with sum mer weight oil.

• Check engine oil with tractor on level ground.

• Remove oil fi ll cap/dipstick and wipe clean, reinsert the
dipstick and screw cap tight, wait for a few seconds,
remove and read oil level. If necessary, add oil until
“FULL” mark on dipstick is reached. Do not overfi ll.

• For cold weather operation you should change oil for
easier starting (See “OIL VISCOSITY CHART” in the
Maintenance sec tion of this manual).

• To change engine oil, see the Maintenance section in
this manual.

ADD GASOLINE

• Fill fuel tank to bottom of fi ller neck. Do not overfi ll.
Use fresh, clean, regular un leaded gasoline with a
minimum of 87 octane. (Use of leaded gasoline will
increase carbon and lead oxide deposits and reduce
valve life). Do not mix oil with gasoline. Purchase fuel
in quan tities that can be used within 30 days to assure
fuel freshness.

CAUTION: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline
near an open fl ame.

IMPORTANT: WHEN OPERATING IN TEMPERATURES

BELOW32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
START ING.

CAUTION: Alcohol blended fuels (called
gasohol or using ethanol or methanol) can at­tract moisture which leads to sep aration and
for mation of acids during storage. Acidic gas
can damage the fuel system of an engine while
in storage. To avoid engine problems, the fuel
system should be emptied before stor age of
30 days or longer. Drain the gas tank, start
the engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel next
season. See Storage In structions for additional
information. Never use engine or carburetor
cleaner products in the fuel tank or permanent
damage may occur.

TO START ENGINE (See Fig. 7)

When starting the engine for the fi rst time or if the engine
has run out of fuel, it will take extra cranking time to move
fuel from the tank to the engine.

• Sit on seat in operating position, depress clutch/brake
pedal and set parking brake.

• Place gear shift lever in neutral (N) position.

• Move attachment clutch to “DISENGAGED” position.

• Move throttle control to fast position

• Pull choke control out for a cold engine start attempt.
For a warm engine start attempt the choke control may
not be needed.

NOTE: Before starting, read the warm and cold starting
procedures below.

• Insert key into ignition and turn key clockwise to
“START” position and release key as soon as engine
starts. Do not run starter continuously for more than
fi fteen sec onds per minute. If the engine does not start
after several attempts, push choke control in, wait a
few minutes and try again. If engine still does not start,
pull the choke control out and retry.

14

OPERATION

WARM WEATHER STARTING (50° F and above)

• When engine starts, slowly push choke control in until
the engine begins to run smoothly. If the engine starts
to run roughly, pull the choke control out slightly for a
few seconds and then continue to push the control in
slowly.

• The attachments and ground drive can now be used. If
the engine does not accept the load, restart the engine
and allow it to warm up for one minute using the choke
as described above.

COLD WEATHER STARTING (50° F and below)

• When engine starts, slowly push choke control in until
the engine begins to run smoothly. Continue to push
the choke control in small steps allowing the engine to
accept small changes in speed and load, until the choke
control is fully in. If the engine starts to run roughly, pull
the choke control out slightly for a few seconds and
then continue to push the control in slowly. This may
require an engine warm-up period from several sec onds
to several minutes, depending on the temperature.

• The attachments can be used during the engine warm­up period and may require the choke con trol be pulled
out slight ly.

NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32 F) the carburetor fuel mixture may
need to be adjusted for best engine performance. See “TO
ADJUST CARBURETOR” in the Service and Adjustments
section of this manual.

MOWING TIPS

• Tire chains cannot be used when the mower housing
is attached to tractor.

• Mower should be properly leveled for best mowing per­formance. See “TO LEVEL MOWER HOUSING” in the
Service and Adjustments section of this man ual.

• The left hand side of mower should be used for trim­ ming.

• Drive so that clippings are discharged onto the area
that has been cut. Have the cut area to the right of
the tractor. This will result in a more even dis tri bu tion
of clippings and more uniform cutting.

• When mowing large areas, start by tur ning to the right so
that clippings will discharge away from shrubs, fences,
driveways, etc. After one or two rounds, mow in the
opposite direction making left hand turns until fi nished
(See Fig. 11).

00272

FIG. 11

• If grass is extremely tall, it should be mowed twice to
reduce load and possible fi re hazard from dried clip­pings. Make fi rst cut relatively high; the second to the
desired height.

• Do not mow grass when it is wet. Wet grass will plug
mower and leave undesirable clumps. Allow grass to
dry before mowing.

• Always operate engine at full throttle when mow-
ing to assure better mowing performance and proper
discharge of material. Regulate ground speed by se­ lect ing a low enough gear to give the mower cut ting
perfor mance as well as the quality of cut de sired.

• When operating attachments, select a ground speed
that will suit the terrain and give best performance of
the at tachment being used.

15

MAINTENANCE

MAINTENANCE SCHEDULE

FILL IN DATES
AS YOU COMPLETE
REGULAR SERVICE

Check Brake Operation

Check Tire Pressure

Check Operator Presence and
ROS Systems

T

Check for Loose Fasteners

R
A

Sharpen/Replace Mower Blades

C

Lubrication Chart

T

Check Battery Level

0

Clean Battery and Terminals

R

Check Transaxle Cooling

Check V-Belts

Check Engine Oil Level

Change Engine Oil (with oil filter)

Change Engine Oil (without oil filter)

E

Clean Air Filter

N
G

Clean Air Screen

I

Inspect Muffler/Spark Arrester

N

Replace Oil Filter (If equipped)

E

Clean Engine Cooling Fins

Replace Spark Plug

Replace Air Filter Paper Cartridge

Replace Fuel Filter

1 - Change more often when operating under a heavy load or

in high ambient temperatures.

2 - Service more often when operating in dirty or dusty conditions.

BEFORE EACH USE

BEFORE STORAGE

EVERY 8 HOURS

EVERY 25 HOURS

EVERY 50 HOURS

3

4

1,2

1,2

2

2

3 - Replace blades more often when mowing in sandy soil.
4 - Not required if equipped with maintenance-free battery.
5 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum.

Do not overtighten.

EVERY SEASON

EVERY 100 HOURS

5

1

,

2

2

2

SERVICE DATES

maint_sch-tractore.ROS.e

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have
been subjected to operator abuse or negligence. To receive
full value from the warranty, operator must main tain tractor
as instructed in this manual.

Some adjustments will need to be made periodically to
properly maintain your tractor.

At least once a season, check to see if you should make
any of the adjustments described in the Service and
Adjustments section of this manual.

• At least once a year you should replace the spark plug,
clean or replace air fi lter, and check blades and belts
for wear. A new spark plug and clean air fi lter assure
proper air-fuel mixture and help your engine run better
and last longer.

BEFORE EACH USE

• Check engine oil level.

• Check brake operation.

• Check tire pressure.

• Check operator presence and

ROS systems for proper operation.

• Check for loose fasteners.

LUBRICATION CHART

➁ SPINDLE ZERK

➁ SPINDLE ZERK

➁ FRONT WHEEL

BEARING ZERK

➁ STEERING

SECTOR GEAR
TEETH

➁ FRONT WHEEL

BEARING ZERK

➂ ENGINE

➀ CHECK/ADD

TRANSAXLE
FLUID

SAE 30 MOTOR OIL

➀

02502

➁ MANDREL

ZERKS

➁ GENERAL PURPOSE GREASE
➂ REFER TO MAINTENANCE“ENGINE” SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS
LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL
SHORT EN THE LIFE OF THE SELF-LU BRICAT ING BEARINGS.
IF YOU FEEL THEY MUST BE LU BRICAT ED, USE ONLY A DRY,
POW DERED GRAPHITE TYPE LU BRICANT SPARINGLY.

16

MAINTENANCE

TRACTOR

Always observe safety rules when per form ing any main­ te nance.

BRAKE OPERATION

If tractor requires more than fi ve (5) feet to stop at highest
speed in high est gear on a level, dry concrete or paved
surface, then brake must be checked and ad justed. (See
“TO ADJUST BRAKE” in the Ser vice and Ad justments
section of this manual).

TIRES

• Maintain proper air pressure in all tires (See “PROD UCT

SPECIFICA TIONS” section of this man ual).

• Keep tires free of gasoline, oil, or insect control chemi-

cals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage.

NOTE: To seal tire punctures and pre vent fl at tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also pre vents tire dry rot and
corrosion.

OPERATOR PRESENCE SYS TEM AND REVERSE OP­ERATION SYSTEM (ROS)

Be sure operator presence and reverse operation sys tems
are work ing properly. If your tractor does not function as
described, repair the problem immediately.

• The engine should not start unless the brake pedal is

fully de pressed, and the attachment clutch con trol is
in the dis engaged position.

CHECK OPERATOR PRESENCE SYSTEM

• When the engine is running, any attempt by the op er ator

to leave the seat without fi rst setting the parking brake
should shut off the engine.

• When the engine is running and the at tachment clutch

is engaged, any attempt by the operator to leave the
seat should shut off the engine.

• The attachment clutch should never operate unless

the operator is in the seat.

CHECK REVERSE OPERATION (ROS) SYSTEM

• When the engine is running with the ignition switch in

the engine "ON" position and the at tachment clutch
engaged, any attempt by the operator to shift into
reverse should shut off the engine.

• When the engine is running with the ignition switch in

the ROS "ON" position and the at tachment clutch en­gaged, any attempt by the operator to shift into reverse
should NOT shut off the engine.

ROS "ON" POSITION

ENGINE "ON" POSITION
(NORMAL OPERATING)

BLADE CARE

For best results mower blades must be kept sharp. Re place
bent or damaged blades.

CAUTION: Use only a replacement blade
approved by the manufacturer of your
tractor. Using a blade not approved
by the manufacturer of your tractor is
hazardous, could damage your tractor
and void your warranty.

BLADE REMOVAL (See Fig. 12)

• Raise mower to highest position to allow access to
blades.

NOTE: Protect your hands with gloves and/or wrap blade
with heavy cloth.

• Remove blade bolt by turning counterclockwise.

• Install new or resharpened blade with stamped "THIS
SIDE UP" facing deck and mandrel assembly.

IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER
HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL
ASSEMBLY.

• Install and tighten blade bolt securely (45-55 Ft. Lbs.
torque).

IMPORTANT: SPECIAL BLADE BOLT HEAT TREATED.

MANDREL
ASSEMBLY

STAR

BLADE BOLT
(SPECIAL)

BLADE

CENTER
HOLE

02544

FIG. 12

TO SHARPEN BLADE (See Fig. 13)

NOTE: We do not recommend sharp ening blade - but if

you do, be sure the blade is balanced.

Care should be taken to keep the blade balanced. An un­balanced blade will cause excessive vibration and even tual
damage to mower and engine.

• The blade can be sharpened with a fi le or on a grind­ing wheel. Do not attempt to sharpen while on the
mower.

• To check blade balance, you will need a 5/8" diameter
steel bolt, pin, or a cone balancer. (When using a
cone balancer, follow the instructions supplied with
balancer.)

NOTE: Do not use a nail for balancing blade. The lobes of
the center hole may appear to be centered, but are not.

• Slide blade on to an unthreaded portion of the steel bolt
or pin and hold the bolt or pin parallel with the ground.
If blade is balanced, it should remain in a horizontal
position. If either end of the blade moves downward,
sharpen the heavy end until the blade is balanced.

17

MAINTENANCE

CENTER HOLE

5/8" BOLT
OR PIN

BLADE

FIG. 13

BATTERY

Your tractor has a battery charging system which is suf ficient
for normal use. However, periodic charging of the battery
with an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on your tractor is
maintenance free. Do not attempt to open or remove caps
or covers. Adding or checking level of electrolyte is not
necessary.

TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause

the battery to “leak” power.

• Remove terminal guard.

• Disconnect BLACK battery cable fi rst then RED bat­tery cable and remove battery from tractor.

• Rinse the battery with plain water and dry.

• Clean terminals and battery cable ends with wire brush
until bright.

• Coat terminals with grease or petroleum jelly.

• Reinstall battery (See “REPLACING BATTERY” in
the SERVICE AND ADJUSTMENTS section of this
man ual).

V-BELTS

Check V-belts for deterioration and wear after 100 hours
of operation and replace if necessary. The belts are not
adjustable. Re place belts if they begin to slip from wear.

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which
can restrict cooling.

CHECK TRANSAXLE OIL LEVEL
(See Fig. 14)

• Block up rear axle securely.

• Remove left rear wheel by removing hub bolts.

• Re move fi ller plug from transaxle. Oil level must be
even with plug threads. If necessary, fi ll with SAE 30
motor oil, API SG-SL. Replace fi ller plug.

• Reassemble wheel to hub.

TRANSAXLE
FILLER PLUG

FIG. 14

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service
classifi cation SG-SL. Select the oil’s SAE viscosity grade
according to your expected operating temperature.

SAE VISCOSITY GRADES

SAE 30

5W-30

-20 0 30 40

F

C

-30

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

-20 0

-10

32

60

10

80

20 30 40

FIG. 15

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)

improve starting in cold weather, these multi-viscosity oils
will result in increased oil consumption when used above
32°F. Check your engine oil level more frequently to avoid
possible engine damage from running low on oil.

Change the oil after every 50 hours of operation or at least
once a year if the tractor is not used for 50 hours in one
year.

Check the crankcase oil level before starting the engine
and after each eight (8) hours of operation. Tighten oil fi ll
cap/dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL (See Figs. 15-16)

Determine temperature range expected before oil change.
All oil must meet API service classifi cation SG-SL.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

• Remove oil fi ll cap/dipstick. Be careful not to allow dirt
to enter the engine when changing oil.

• Install the drain tube onto the valve.

• Open drain valve by using a 7/16" (11mm) wrench
turning counterclockwise.

100

oil_visc_chart1_e

18

MAINTENANCE

OIL DRAIN VALVE

TO OPEN

TO CLOSE

DRAIN
TUBE

FIG. 16

• After oil has drained completely, close the drain valve
turning clockwise. Use the 7/16" (11mm) wrench to
apply a small amount of torque to keep it closed. Do
not over tighten.

• Remove the drain tube and store in a safe place.

• Refi ll engine with oil through oil fi ll dipstick tube. Pour
slowly. Do not overfi ll. For approximate capacity see
“PRODUCT SPECIFICATIONS” section of this man­ual.

• Use gauge on oil fi ll cap/dipstick for checking level.
Be sure dipstick cap is tightened securely for accurate
reading. Keep oil at “FULL” line on dipstick. Tighten cap
onto the tube securely when fi nished.

02791

CLEAN AIR INTAKE/COOLING AREAS

To insure proper cooling, make sure the grass screen,
cooling fi ns, and other external surfaces of the engine are
kept clean at all times.

Every 100 hours of operation (more often under extremely
dusty, dirty conditions), remove the blower housing and
other cooling shrouds. Clean the cooling fi ns and external
surfaces as necessary. Make sure the cooling shrouds are
reinstalled.

NOTE: Operating the engine with a blocked grass screen,
dirty or plugged cooling fi ns, and/or cooling shrouds re moved
will cause engine damage due to overheating.

CLEAN AIR SCREEN

Air screen must be kept free of dirt and chaff to prevent
engine dam age from overheating. Clean with a wire brush
or com pressed air to re move dirt and stubborn dried gum
fi bers.

AIR FILTER

Your engine will not run properly using a dirty air fi lter.
Service air cleaner more often under dusty conditions. See
Engine Manual.

ENGINE OIL FILTER

Replace the engine oil fi lter every season or every other
oil change if the tractor is used more than 100 hours in
one year.

MUFFLER

Inspect and replace corroded muffl er and spark arrester
(if equipped) as it could create a fi re hazard and/or dam­age.

SPARK PLUGS

Replace spark plugs at the beginning of each mowing
season or after every 100 hours of operation, whichever
occurs fi rst. Spark plug type and gap setting are shown in
“PROD UCT SPEC IFICA TIONS” section of this manual.

IN-LINE FUEL FILTER (See Fig. 17)

The fuel fi lter should be replaced once each season. If fuel
fi lter becomes clogged, ob struct ing fuel fl ow to car bu retor,
replacement is re quired.

• With engine cool, remove fi lter and plug fuel line sec­tions.

• Place new fuel fi lter in position in fuel line with arrow
pointing towards carburetor.

• Be sure there are no fuel line leaks and clamps are
properly positioned.

• Immediately wipe up any spilled gasoline.

CLAMP

00667

CLAMP FUEL FILTER

FIG. 17

CLEANING

• Clean engine, battery, seat, fi nish, etc. of all foreign
matter.

• Keep fi nished surfaces and wheels free of all gasoline,
oil, etc.

• Protect painted surfaces with automotive type wax.

We do not recommend using a garden hose or pressure
washer to clean your tractor unless the engine and trans­mission are covered to keep water out. Water in engine or
transmission will shorten the useful life of your tractor. Use
compressed air or a leaf blower to remove grass, leaves
and trash from tractor and mower.

19

SERVICE AND ADJUSTMENTS

WARNING: TO AVOID SE RIOUS IN JURY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

• Depress clutch/brake pedal fully and set parking brake.

• Place gearshift lever in neutral (N) position.

• Place attachment clutch in “DISENGAGED” position.

• Turn ignition key to “STOP” and remove key.

• Make sure the blades and all moving parts have completely stopped.

• Disconnect spark plug wire from spark plug and place wire where it cannot come in contact

with plug.

TRACTOR

TO REMOVE MOWER (See Fig. 18)

• Place attachment clutch in “DIS ENGAGED” position.

• Lower attachment lift lever to its lowest position.

• Disengage belt tension rod from lock bracket.

CAUTION: Belt tension rod is spring
loaded. Have a tight grip on rod and
release slowly.

• Remove mower belt from electric clutch pulley.

• DISCONNECT REAR MOWER PINS - Pull out the
spring loaded pin, disconnect suspension arm from
pin and release pin.

• Go to other side of mower and disconnect rear pin in
the same manner.

• Remove the four retainer springs and two fl anged pins
from front plate assembly and remove plate.

• Raise attachment lift lever to its highest position.

BELT TENSION ROD
DISENGAGED POSITION

SUSPENSION ARMS

LOCKING BRACKET

• Turn tractor steering wheel to the left as far as it will
go.

• Slide mower out from under right side of tractor.

TO IN STALL MOWER

Follow procedure described in “INSTALL MOWER AND
DRIVE BELT” in the As sembly section of this manual.
NOTE: You will need to reattach front plate assembly to
tractor after sliding mower under the tractor.

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked on level ground
or driveway. Make sure tires are properly infl ated (See
“PROD UCT SPECIFICATIONS” section of this manual). If
tires are over or underinfl ated, you will not properly adjust
your mower.

SIDE-TO-SIDE ADJUSTMENT (See Figs. 19 and 20)

• Raise mower to its highest position.

• Measure height from bottom edge of mower to ground
level at front cor ners of mower. Distance “A” on both
sides of mower should be the same.

ELECTRIC CLUTCH PULLEY

REAR MOWER PINS

02

786

FIG. 18

20

FRONT PLATE
ASSEMBLY

SINGLE LOOP
RETAINER SPRINGS

DOUBLE LOOP
RETAINER SPRINGS

FLANGED PINS

SERVICE AND ADJUSTMENTS

0251

6

• If adjustment is necessary, make adjustment on one
side of mower only.

• To raise one side of mower, tighten lift link ad justment
nut on that side.

• To lower one side of mower, loosen lift link ad justment
nut on that side.

NOTE: Each full turn of adjustment nut will change mower
height about 3/16".

• Recheck measurements after ad justing.

BOTTOM EDGE
OF MOWER TO
GROUND

A

00598

GROUND LINE

BOTTOM EDGE

OF MOWER TO

GROUND

A

FIG. 19

SUSPENSION
ARM

Check adjustment on right side of trac tor. Position any blade
so the tip is pointing straight forward. Measure distance "B"
at front and rear tip of the blade.

• Before making any necessary ad justments, check that
both front plate links are equal in length.

• If links are not equal in length, adjust one link to same
length as other link.

• To lower front of blade, loosen nut “C” on both front
links an equal number of turns.

NOTE: Each full turn of nut “C” will change distance. “B”
by approximately 3/16".

• When distance “B” is 1/8" to 1/2" lower at front than rear,
tighten nut “D” against trunnion on both front links.

• To raise front of blade, loosen nut “D” from trunnion on
both front links. Tighten nut “C” on both front links an
equal number of turns. The two front links must remain
equal in length.

• When distance “B” is 1/8" to 1/2" lower at front than rear,
tighten nut “D” against trunnion on both front links.

• Recheck side-to-side adjustment.

02548

BLADE

01553

LIFT LINK
ADJUSTMENT NUT

FIG. 20

FRONT-TO-BACK ADJUSTMENT (See Figs. 21 and 22)

IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF THE
FOLLOWING FRONT-TO-BACK AD JUSTMENT IS NECESSARY,
BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO
MOWER WILL STAY LEVEL SIDE-TO-SIDE.

To obtain the best cutting re sults, the mower blades should
be adjusted so the front tip is ap prox imately 1/8" to 1/2" lower
than the rear tip when the mower is in its highest position.

CAUTION: Blades are sharp. Protect
your hands with gloves and/or wrap
blade with heavy cloth.

BOTH FRONT PLATE LINKS MUST BE

NUT “D”

FRONT PLATE
ASSEMBLY

“B”

FIG. 21

EQUAL IN LENGTH

025

17

FIG. 22

“B”

NUT “C”

TRUN NION

21

SERVICE AND ADJUSTMENTS

TO REPLACE MOWER DRIVE BELT
(See Fig. 23)

MOWER DRIVE BELT REMOVAL

• Park tractor on a level surface. En gage parking
brake.

• Lower attachment lift lever to its lowest position.

• Disengage belt tension rod from lock bracket.

CAUTION: Belt tension rod is spring
loaded. Have a fi rm grip on rod and
release slowly.

• Remove screws from R.H. and L.H. mandrel covers
and remove covers.

• Remove any dirt or grass clippings which may have
accumulated around mandrels and entire upper deck
surface.

• Remove belt from electric clutch pulley, both mandrel
pulleys and all idler pulleys.

MOWER DRIVE BELT INSTALLATION

• Install belt around both mandrel pulleys and around
idler pulleys as shown.

• Install belt onto electric clutch pulley.

IMPORTANT: CHECK BELT FOR PROPER ROUTING IN ALL
MOWER PULLEY GROOVES.

• Reassemble R.H. and L.H. mandrel covers. Securely
tighten all screws.

• Engage belt tension rod on locking bracket.

CAUTION: Belt tension rod is spring
loaded. Have a tight grip on rod and
engage slowly.

• Raise attachment lift lever to highest position.

BELT ROUTING

BELT TENSION
ROD (DISENGAGED
POSITION)

L.H. MANDREL
COVER

LOCKING BRACKET

ELECTRIC
CLUTCH
PULLEY

R.H. MANDREL
COVER

R.H.
MANDREL

IDLER
PULLEYS

02790

FIG. 23

22

SERVICE AND ADJUSTMENTS

TO ADJUST ATTACHMENT CLUTCH
(See Fig. 24)

The electric clutch should provide years of service. The
clutch has a built-in brake that stops the pulley within 5
seconds. Eventually, the internal brake will wear which
may cause the mower blades to not engage, or, to not stop
as required. Adjustments should be made by your near est
authorized service center/department.

• Make sure attachment clutch and ignition switches are
in “OFF” position.

• Adjust the three nylon locknuts until space between
clutch plate and rotor measures .012" at all three slot
locations cut in side of brake plate.

NOTE: After installing a new electric clutch, run tractor at
full throttle and engage and disengage electric clutch 10
cycles to wear in clutch plate.

ROTOR

SLOT (3)

NYLON LOCKNUT (3)

CLUTCH PLATE

00751

.012"

BRAKE PLATE

FIG. 24

TO CHECK AND ADJUST BRAKE
(See Fig. 25)

Your tractor is equipped with an ad justable brake system
which is mounted on the right side of the transaxle.

If tractor requires more than fi ve (5) feet to stop at highest
speed in high est gear on a level, dry concrete or paved
surface, then brake must be checked and ad justed.

TO CHECK BRAKE

• Park tractor on a level, dry concrete or paved surface,
depress clutch/brake pedal all the way down and en­gage parking brake.

• Place gear shift lever in neutral (N) position.

The rear wheels must lock and skid when you try to manually
push the tractor forward. If the rear wheels rotate, the brake
needs to be adjusted or the pads need to be replaced.

TO ADJUST BRAKE

• Depress clutch/brake pedal all the way down and en­gage parking brake.

• Measure distance between brake operating arm and
nut “A” on brake rod.

• If distance is other than 1-3/4", loos en jam nut and turn
nut “A” until dis tance becomes 1-3/4". Re tighten jam
nut against nut “A”.

• Road test tractor for proper stopping distance as stated
above. Readjust if nec essary. If stopping distance is
still greater than fi ve (5) feet in high est gear, further
maintenance is nec essary. Replace brake pads or
contact a qualifi ed service center.

WITH PARKING BRAKE “ENGAGED”

1-3/4”

NUT “A”

OPERATING
ARM

JAM NUT

01555

FIG. 25

TO REPLACE MOTION DRIVE BELT
(See Fig. 26)

Park the tractor on level surface. Engage parking brake.
For ease of service there is a belt installation guide decal
on bottom of left footrest. It is not necessary to remove
mower.

BELT REMOVAL -

• Engage parking brake (creates slack in belt).

• Remove mower drive belt from electric clutch pulley
only (See “TO REPLACE MOWER DRIVE BELT” in
this section of this manual).

• Roll motion drive belt off transaxle pulley.

• Roll belt off clutching idler pulleys, then off engine pul­ley and front V-idler pulley.

• Pull belt out of all belt keepers.

BELT INSTALLATION -

• Place V part of belt into grooves on engine pulley and
front V-idler, making sure to route belt inside of belt
keepers.

• Put belt coming from V-idler above midspan belt keep er,
then onto clutching idler pulleys as shown.

• Make sure V part of belt engages V-idler.

• Place belt around transaxle pulley, beginning at top.
V part of belt should engage transaxle pulley.

• Place long lower section of belt through loop in midspan
belt keeper.

• Check to be sure belt is on proper side of all belt keep­ers.

• Reinstall mower drive belt onto electric clutch pulley.

IMPORTANT: CHECK BRAKE ADJUSTMENT.

23

ENGINE
PULLEY

V-IDLER

SERVICE AND ADJUSTMENTS

TRACTOR V-BELT DRIVE SCHEMATIC

VIEWED FROM L.H. SIDE OF TRACTOR

CLUTCHING

ABOVE MIDSPAN
BELT KEEPER

BELT
KEEPER

ENGINE
PULLEY

V-IDLER

IDLER

CLUTCHING
FLAT IDLER

BELT
TWISTS

BELT
KEEPER

BELT
KEEPER

TRANSAXLE
PULLEY

WAS H ERS

RETAIN ING
RING

AXLE
COVER

3sq

0066

FIG. 27

TO START ENGINE WITH A WEAK BAT TERY
(See Fig. 28)

AS VIEWED FROM BOTTOM

FIG. 26

TRANSMISSION REMOVAL/REPLACEMENT

Should your transmission require removal for service or
replacement, it should be purged after reinstallation and
before op er ating the tractor. See “PURGE TRANS MISSION”
in the Operation section of this manual.

TO AD JUST STEER ING WHEEL ALIGN­MENT

If steering wheel crossbars are not horizontal (left to right)
when wheels are positioned straight forward, remove steer­ing wheel and reassemble per instructions in the Assembly
section of this manual.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable on
your tractor. If damage has occurred to affect the front
wheel toe-in or camber, contact your nearest authorized
service center/department.

TO REMOVE WHEEL FOR REPAIRS

FRONT WHEEL (See Fig. 27)

• Block up axle securely.

• Remove axle cover, retaining ring and washers to allow
wheel removal.

• Repair tire and reassemble.

• Replace washers and snap retaining ring securely in
axle groove.

• Replace axle cover.

REAR WHEEL -

• Block rear axle securely.

• Remove fi ve (5) hub bolts to allow wheel removal.

• Repair tire and reassemble. Replace and tighten hub
bolts securely.

NOTE: To seal tire punctures and prevent fl at tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and
corrosion.

WARNING: Lead-acid batteries gen-
erate ex plosive gases. Keep sparks,
fl ame and smoking ma terials away from
batteries. Always wear eye pro tection
when around batteries.

If your battery is too weak to start the engine, it should be
recharged. (See "BATTERY" in the Maintenance sec tion
of this man ual).

If “jumper ca bles” are used for emer gency starting, follow
this pro cedure:

IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT
SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT
SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO START
OTHER VEHICLES.

TO ATTACH JUMPER CABLES -

• Connect one end of the RED cable to the POSITIVE
(+) terminal of each battery(A-B), taking care not to
short against tractor chassis.

• Connect one end of the BLACK ca ble to the NEGA TIVE
(-) terminal (C) of fully charged battery.

• Connect the other end of the BLACK cable (D) to good
chassis ground, away from fuel tank and bat tery.

TO REMOVE CABLES, REVERSE ORDER -

• BLACK cable fi rst from chassis and then from the fully
charged battery.

• RED cable last from both batteries.

02614

WEAK OR DEAD
BATTERY

FULLY CHARGED
BATTERY

FIG. 28

24

SERVICE AND ADJUSTMENTS

REPLACING BATTERY (See Fig. 29)

WARNING: Do not short battery ter­minals by allowing a wrench or any other
object to contact both terminals at the
same time. Before connecting battery,
remove metal bracelets, wristwatch
bands, rings, etc.

Positive terminal must be connected
fi rst to prevent sparking from ac cidental
grounding.

• Lift hood to raised position.

• Remove terminal guard.

• Disconnect BLACK battery cable then RED battery
cable and carefully remove battery from tractor.

• Install new battery with terminals in same position as
old battery.

• Reinstall terminal guard.

• First connect RED battery cable to positive (+) battery
terminal with hex bolt and keps nut as shown. Tighten
securely.

• Connect BLACK ground ing cable to negative (-) bat tery
terminal with re maining hex bolt and keps nut. Tighten
securely

• Close terminal access doors.

• Close hood.

TO REPLACE FUSE

Replace with 30 amp automotive-type plug-in fuse. The
fuse holder is located behind the dash.

TO REMOVE HOOD AND GRILL ASSEMBLY
(See Fig. 30)

• Raise hood.

• Unsnap headlight wire connector.

• Stand in front of tractor. Grasp hood at sides, tilt toward
engine and lift off of tractor.

• To replace, reverse above procedures.

HOOD

HEADLIGHT
WIRE
CONNECTOR

02141

TERMINAL
ACCESS
DOOR

TERMINAL
GUARD

KEPS NUT

HEX BOLT

POSITIVE
(RED)
CABLE

02179

NEGATIVE
(BLACK)
CABLE

FIG. 29

TO REPLACE HEADLIGHT BULB

• Raise hood.

• Pull bulb holder out of the hole in the backside of the
grill.

• Replace bulb in holder and push bulb holder securely
back into the hole in the backside of the grill.

• Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run
poorly, stop running, or prevent it from starting.

• Check wiring. See electrical wiring diagram in the
Repair Parts section.

FIG. 30

ENGINE

TO AD JUST THROTTLE CON TROL CABLE

The throttle control has been preset at the factory and
adjustment should not be necessary. If adjustment is
necessary, see engine manual.

TO AD JUST CHOKE CON TROL

The choke control has been preset at the factory and ad­justment should not be necessary. If adjustment is neces­sary, see engine manual.

TO ADJUST CARBURETOR

Your carburetor is not adjustable. If your engine does not
operate properly due to suspected carburetor problems,
take your tractor to an authorized service center for repair
and/or adjustment.

25

STORAGE

Immediately prepare your tractor for storage at the end
of the season or if the tractor will not be used for 30 days
or more.

WARNING: Never store the trac tor with
gasoline in the tank inside a building
where fumes may reach an open fl ame
or spark. Allow the engine to cool before
storing in any en clo sure.

TRACTOR

Remove mower from tractor for winter storage. When mower
is to be stored for a period of time, clean it thor oughly, remove
all dirt, grease, leaves, etc. Store in a clean, dry area.

• Clean entire tractor (See “CLEANING” in the Main te­nance section of this manual).

• Inspect and replace belts, if necessary (See belt re­placement instructions in the Service and Adjustments
section of this manual).

• Lubricate as shown in the Maintenance section of this
man ual.

• Be sure that all nuts, bolts and screws are securely
fastened. Inspect moving parts for damage, breakage
and wear. Replace if necessary.

• Touch up all rusted or chipped paint surfaces; sand
lightly before painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery may require
recharging.

• To help prevent corrosion and power leakage during
long periods of storage, battery cables should be dis­ con nected and battery cleaned thoroughly (see “TO
CLEAN BATTERY AND TERMINALS” in the Mainte­nance sec tion of this manual).

• After cleaning, leave cables disconnected and place
cables where they cannot come in contact with battery
terminals.

• If battery is removed from tractor for storage, do not
store battery directly on concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS

FROM FORMING IN ES SENTIAL FUEL SYSTEM PARTS SUCH
AS CARBURETOR, FUEL FIL TER, FUEL HOSE, OR TANK
DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT
ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING
ETHANOL OR METHANOL) CAN ATTRACT MOIS TURE WHICH
LEADS TO SEPARATION AND FOR MA TION OF ACIDS DURING
STOR AGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM
OF AN ENGINE WHILE IN STORAGE.

• Empty the fuel tank by starting the engine and let it run
until the fuel lines and carburetor are empty.

• Never use engine or carburetor cleaner products in the
fuel tank or permanent damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative in mini­mizing the formation of fuel gum deposits during stor age.
Add stabilizer to gasoline in fuel tank or storage container.
Always follow the mix ratio found on stabilizer container.
Run engine at least 10 minutes after adding stabilizer to
allow the stabilizer to reach the carburetor. Do not empty
the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace with clean en­gine oil. (See “ENGINE” in the Maintenance section of
this man ual).

CYLINDER(S)

• Remove spark plug(s).

• Pour one ounce of oil through spark plug hole(s) into
cylinder(s).

• Turn ignition key to “START” position for a few seconds
to distribute oil.

• Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season to another.

• Replace your gasoline can if your can starts to rust.
Rust and/or dirt in your gasoline will cause problems.

• If possible, store your tractor indoors and cover it to
give protection from dust and dirt.

• Cover your tractor with a suitable protective cover that
does not retain moisture. Do not use plastic. Plastic
cannot breathe which allows condensation to form and
will cause your tractor to rust.

IMPORTANT: NEVER COVER TRACTOR WHILE EN GINE AND
EXHAUST AREAS ARE STILL WARM.

26

TROUBLESHOOTING POINTS

PROBLEM CAUSE CORRECTION

Will not start 1. Out of fuel. 1. Fill fuel tank.

2. Engine not “CHOKED” properly. 2. See “TO START ENGINE” in Operation section.

3. Engine fl ooded. 3. Wait several minutes before attempting to start.

4. Bad spark plug. 4. Replace spark plug.

5. Dirty air fi lter. 5. Clean/replace air fi lter.

6. Dirty fuel fi lter. 6. Replace fuel fi lter.

7. Water in fuel. 7. Empty fuel tank and carburetor, refi ll tank with fresh

8. Loose or damaged wiring. 8. Check all wiring.

9. Carburetor out of adjustment. 9. See “To Adjust Carburetor” in Service Adjustments

10. Engine valves out of adjustment. 10. Contact an authorized service center/department.

11. Extreme cold conditions. 11. See "To start engine" in operation section

Hard to start 1. Dirty air fi lter. 1. Clean/replace air fi lter.

2. Bad spark plug. 2. Replace spark plug.

3. Weak or dead battery. 3. Recharge or replace battery.

4. Dirty fuel fi lter. 4. Replace fuel fi lter.

5. Stale or dirty fuel. 5. Empty fuel tank and refi ll tank with fresh, clean gasoline.

6. Loose or damaged wiring. 6. Check all wiring.

7. Carburetor out of adjustment. 7. See “To Adjust Carburetor” in Service Adjustments

8. Engine valves out of adjustment. 8. Contact an authorized service center/department.

gasoline and replace fuel fi lter.

section.

section.

Engine will not turn over 1. Brake pedal not depressed. 1. Depress brake pedal.

2. Attachment clutch is engaged. 2. Disengage attachment clutch.

3. Weak or dead battery. 3. Recharge or replace battery.

4. Blown fuse. 4. Replace fuse.

5. Corroded battery terminals. 5. Clean battery terminals.

6. Loose or damaged wiring. 6. Check all wiring.

7. Faulty ignition switch. 7. Check/replace ignition switch.

8. Faulty solenoid or starter. 8. Check/replace solenoid or starter.

9. Faulty operator presence switch(es). 9. Contact an authorized service center/department.

Engine clicks but will not 1. Weak or dead battery. 1. Recharge or replace battery.
start 2. Corroded battery terminals. 2. Clean battery terminals.

3. Loose or damaged wiring. 3. Check all wiring.

4. Faulty solenoid or starter. 4. Check/replace solenoid or starter.

Loss of power 1. Cutting too much grass/too fast. 1. Raise cutting height/reduce speed.

2. Throttle in “CHOKE” position. 2. Adjust throttle control.

3. Build-up of grass, leaves and trash under mower. 3. Clean underside of mower housing.

4. Dirty air fi lter. 4. Clean/replace air fi lter.

5. Low oil level/dirty oil. 5. Check oil level/change oil.

6. Faulty spark plug. 6. Clean and regap or change spark plug.

7. Dirty fuel fi lter. 7. Replace fuel fi lter.

8. Stale or dirty fuel. 8. Empty fuel tank and refi ll tank with fresh, clean gasoline.

9. Water in fuel. 9. Empty fuel tank and carburetor, refi ll tank with fresh

10. Spark plug wire loose. 10. Connect and tighten spark plug wire.

11. Dirty engine air screen/fi ns. 11. Clean engine air screen/fi ns.

12. Dirty/clogged muffl er. 12. Clean/replace muffl er.

13. Loose or damaged wiring. 13. Check all wiring.

14. Carburetor out of adjustment. 14. See “To Adjust Carburetor” in Service Adjustments

15. Engine valves out of adjustment. 15. Contact an authorized service center/department.

gasoline and replace fuel fi lter.

section.

Excessive vibration 1. Worn, bent or loose blade. 1. Replace blade. Tighten blade bolt.

2. Bent blade mandrel. 2. Replace blade mandrel.

3. Loose/damaged part(s). 3. Tighten loose part(s). Replace damaged parts.

27

TROUBLESHOOTING POINTS

PROBLEM CAUSE CORRECTION

Engine dies when 1. Reverse operation system 1. Turn ignition key to
tractor is shifted (ROS) is not "ON" while ROS "ON" position.
into reverse mower or other attachment See Operation section.

is engaged.

Engine continues to run 1. Faulty operator-safety presence control system. 1. Check wiring, switches and connections. If not
when operator leaves seat corrected, contact an authorized service center/
with attachment clutch department.
engaged

Poor cut - uneven 1. Worn, bent or loose blade. 1. Replace blade. Tighten blade bolt.

2. Mower deck not level. 2. Level mower deck.

3. Buildup of grass, leaves, and trash under mower. 3. Clean underside of mower housing.

4. Bent blade mandrel. 4. Replace blade mandrel.

5. Clogged mower deck vent holes from buildup of 5. Clean around mandrels to open vent holes.
grass, leaves, and trash around mandrels.

Mower blades will not 1. Obstruction in clutch mechanism. 1. Remove obstruction.
rotate 2. Worn/damaged mower drive belt. 2. Replace mower drive belt.

3. Frozen idler pulley. 3. Replace idler pulley.

4. Frozen blade mandrel. 4. Replace blade mandrel.

Poor grass discharge 1. Engine speed too slow. 1. Place throttle control in “FAST” position.

2. Travel speed too fast. 2. Shift to slower speed.

3. Wet grass. 3. Allow grass to dry before mowing.

4. Mower deck not level. 4. Level mower deck.

5. Low/uneven tire air pressure. 5. Check tires for proper air pressure.

6. Worn, bent or loose blade. 6. Replace/sharpen blade. Tighten blade bolt.

7. Buildup of grass, leaves and trash under mower. 7. Clean underside of mower housing.

8. Mower drive belt worn. 8. Replace mower drive belt.

9. Blades improperly installed. 9. Reinstall blades sharp edge down.

10. Improper blades used. 10. Replace with blades listed in this manual.

11. Clogged mower deck vent holes from buildup of 11. Clean around mandrels to open vent holes.
grass, leaves, and trash around mandrels.

Headlight(s) not working 1. Light switch is “OFF”. 1. Turn light switch “ON”.
(if so equipped) 2. Bulb(s) or lamp(s) burned out. 2. Replace bulb(s) or lamp(s).

3. Faulty light switch. 3. Check/replace light switch.

4. Loose or damaged wiring. 4. Check wiring and connections.

5. Blown fuse. 5. Replace fuse.

Battery will not charge 1. Bad battery cell(s). 1. Replace battery.

2. Poor cable connections. 2. Check/clean all connections.

3. Faulty regulator (if so equipped). 3. Replace regulator.

4. Faulty alternator. 4. Replace alternator.

Loss of drive 1. Freewheel control in “disengaged” position. 1. Place freewheel control in “engaged” position.

2. Motion drive belt worn, damaged, or broken. 2. Replace motion drive belt.

3. Air trapped in transmission during shipment 3. Purge transmission.
or servicing.

Engine “backfi res” when 1. Engine throttle control not set between half and 1. Move throttle control between half and full speed
turning engine “OFF” full speed (fast) position before stopping engine. (fast) position before stopping engine.

28

02832 193394 \ 193395

TRACTOR - - MODEL NO. GT2254 (96023000500) PRODUCT NO. 960 23 00-05

SCHEMATIC

RED

S

B

G

L

IGNITION SWITCH

BATTERY

SOLENOID

WHITE

RED

(DISENGAGED)

FUSE

PTO

A M

AMMETER

(OPTIONAL)

M
A1

A2

BLACK

RED

WHITE

BLACK

BLACK

(NOT OCCUPIED)

STARTER

CLUTCH / BRAKE

(PEDAL UP)

GRAY

SEAT SWITCH

BLACK

GRAY

IGNITION SWITCH

CIRCUITPOSITION

OFF

RUN/OVERRIDE

M+G+A1

B+S+A1START

B+A1

B+A1RUN

“MAKE”

L+A2

REVERSE SWITCH

BLACK

BLACK / WHITE

BLUE

RED

LIGHT SW

BLUE

FUEL SHUT-OFF

SOLENOID

FUEL
LINE

(IF SO EQUIPPED)

ORANGE

BLACK

METER

(OPTIONAL)

BROWN

NOTE

YOUR TRACTOR IS
EQUIPPED WITH A SPECIAL
ALTERNATOR SYSTEM.
THE LIGHTS ARE NOT
CONNECTED TO THE
BATTERY, BUT HAVE THEIR
OWN ELECTRICAL SOURCE.
BECAUSE OF THIS, THE
BRIGHTNESS OF THE LIGHTS
WILL CHANGE WITH ENGINE
SPEED. AT IDLE THE LIGHTS
WILL DIM. AS THE ENGINE IS
SPEEDED UP, THE LIGHTS
WILL BECOME THEIR BRIGHTEST.

02832

NOT IN REVERSE

BLACK

RED

IGNITION

UNIT

HOUR

CHARGING SYSTEM OUTPUT
16 AMP DC @ 3600 RPM

REGULATOR

NON-REMOVABLE

CONNECTIONS

SHORTING CONNECTOR

ELECTRIC CLUTCH

SPARK PLUGS

GAP

(2 PLUGS

ON TWIN CYL. ENGINES)

BLACK

28 VOLTS AC @ 3600 RPM
(REGULATOR DISCONNECTED)

BLACK

ALTERNATOR

BLACK

HEADLIGHTS

REMOVABLE

CONNECTIONS

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED CLIPS

WERE REMOVED FOR SERVICING OF

UNIT, THEY SHOULD BE REPLACED

TO PROPERLY SECURE YOUR WIRING.

29

REPAIR PARTS

TRACTOR - - MODEL NO. GT2254 (96023000500) PRODUCT NO. 960 23 00-05

ELECTRICAL

22

24

27

43

42

25

41

27

34

79

21

40

33

30

12

52

26

96

10

11

27

2

1

97

28

95

29

16

193394

50

8

12

30

REPAIR PARTS

TRACTOR - - MODEL NO. GT2254 (96023000500) PRODUCT NO. 960 23 00-05

ELECTRICAL

KEY PART
NO. NO. DESCRIPTION

1 532 14 49-27 Battery
2 874 76 04-12 Bolt Hex Head 1/4-20 x 3/4
8 532 12 48-86 Tray, Battery
10 532 14 52-11 Bolt, Battery Front 1/4-20 x 7.5 Zinc
11 532 15 01-09 Holddown Battery Front Mount
12 532 14 57-69 Nut, Push Nylon 1.4" Battery Front
16 532 17 61-38 Switch Interlock Push-In
21 532 17 56-88 Harness Socket Light w/4152J
22 532 00 41-52 Bulb Light
24 532 18 54-64 Cable Starter
25 532 14 61-49 Cable
26 532 10 88-24 Fuse
27 873 51 04-00 Nut Keps Hex 1/4-20
28 532 17 06-97 Cable Bolt Ground
29 532 19 27-49 Switch, Seat
30 532 19 33-50 Switch, Ign
33 532 14 04-01 Key
34 532 11 07-12 Switch Light/Reset B/B/Red
40 532 19 33-94 Harness Ign.
41 817 72 04-08 Screw Thd Cut 1/4-20 x 1/2
42 532 13 15-63 Cover, Terminal Red
43 532 17 88-61 Solenoid
45 532 12 28-22 Ammeter
50 532 17 46-51 Switch, PTO
52 532 14 19-40 Protection Wire Loop
79 532 17 52-42 Bulbholder Asm
95 532 19 36-66 Bracket ROS
96 532 10 44-45 Switch Intek
97 532 17 04-88 Screw Hex Wsh SLT #10-24 x .50

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

31

REPAIR PARTS

TRACTOR - - MODEL NO. GT2254 (96023000500) PRODUCT NO. 960 23 00-05

CHASSIS AND ENCLOSURES

15

14

153

130

25

162

17

165

66

58

21

2

chassis-stealth II_10-vgt

28

17

161

19

66

20

158

173

17

169

37

91

36

174

4

86

88

86

17

17

85

43

45

5

130

144

170

17

138

84

36

148

63

152

156

8

122

6

156

172

139

1

45

84

17

63

60

17

156

68

35

31

167

7

7

139

106

32

36

36

17

33

70

67

34

16

17

169

174

39

7

30

173

17

150

146

17

17

130

122

143

142

50

44

18

130

17

130

17

17

17

17

24

66

32

REPAIR PARTS

TRACTOR - - MODEL NO. GT2254 (96023000500) PRODUCT NO. 960 23 00-05

CHASSIS AND ENCLOSURES

KEY PART
NO. NO. DESCRIPTION

1 532 18 03-75 Rail, Frame RH
2 532 17 52-82 Drawbar, Gt
4 873 68 07-00 Nut, Crownlock Hex 7/16-14 unc
5 532 19 49-31 Dash
6 53215 78-82 Dash, Lower Vgt One Piece
7 817 72 04-08 Screw, Thd Cut 1/4-20 x 1/2
8 532 18 46-68 Support, Battery
14 532 19 00-55 Hood Asm
15 532 16 18-41 Lens LH
16 532 12 17-94 Cover, Access
17 817 00 06-12 Screw 3/8-16 x 3/4 Zc
18 532 18 28-73 Grille
19 819 13 13-12 Washer 13/32 x 13/16 x 12 Ga.
20 874 78 06-16 Bolt Fin Hex 3/8-16 x 1 Gr. 5
21 873 80 06-00 Nut Lock 3/8-16 unc
24 532 18 10-58 Footrest, RH
25 532 16 18-42 Lens RH
28 532 18 10-57 Footrest, LH
30 532 14 84-11 Saddle, Slkscr Vgt
31 532 16 14-19 Bracket Support 1-pc
32 532 16 13-27 Bracket, Pivot Chassis Lh
33 532 16 13-26 Bracket, Pivot Chassis Rh
34 532 17 70-18 Plate Asm Engine Chassis
35 819 11 11-16 Washer 11/32 x11/16 x 16 Ga.
36 817 06 05-12 Screw 5/16-18 x 3/4
37 532 19 48-68 Fender
39 532 17 52-78 Bracket, Axle Front
43 532 13 69-39 Bracket, Spnsn Front Lh
44 532 13 69-40 Bracket, Spnsn Front Rh
45 532 18 72-70 Bracket Chassis
50 532 17 54-76 Bracket, Chassis Front
58 532 18 35-69 Bracket Fender
60 817 06 06-20 Screw 3/8-16 x 1-1/4
63 819 13 16-14 Washer 13/32 x 1 x 14 Ga.
66 817 49 06-08 Screw 3/8-16 x 1/2
67 532 15 69-73 Guide, Belt Gear Drive

KEY PART
NO. NO. DESCRIPTION

68 817 49 05-08 Screw Thdrol. 5/16-18 x 1/2
70 532 18 85-78 Guide, Belt
84 532 18 81-64 Up Stop
85 532 19 39-23 Bracket, Support Transaxle
86 874 78 07-16 Bolt Fin Hex 7/16-14 unc x 1
88 810 04 07-00 Washer, Lock Hvy Hlcl Spr 7/16
91 532 18 03-74 Rail, Frame Lh
106 817 58 05-20 Screw Thdrol 5/16-18 x 1.25
122 532 19 25-12 Screw Wshd Hex 10-32 x 5/8
130 532 19 16-11 Screw 10 x 3/4 Single Lead-Hex
138 532 19 48-69 Cupholder YTGT
139 532 17 18-73 Bolt Shoulder 5/16-18 TT
142 532 16 18-97 Bracket Dash Rh
143 532 17 75-86 Skirt Grille RH
144 532 16 19-00 Bracket Dash Lh
146 532 17 75-87 Skirt Grille LH
148 532 16 46-55 Extrusion Bumper
150 532 19 03-09 Duct Heat Hood
152 532 17 79-56 Shield Browning
153 532 18 82-12 Light Box Asm w/Lens
156 817 00 05-12 Screw 5/16-18 x 3/4. Blk
158 817 67 06-08 Screw Thdrol. 3/8-16 x 1/2
161 532 18 17-87 Console Fuel Window
162 532 14 24-32 Screw Hex Wsh Hi-Lo 1/4-1/2
165 532 18 35-54 Bracket Support Tank
167 532 18 46-72 Bushing Snap
169 532 18 85-98 Bracket Chassis Sway
170 532 19 46-67 Rod Bracket Sway Brace
172 817 12 06-14 Screw 3/8-16 x .875
173 874 78 05-12 Bolt Fin Hex 5/16-18 unc x 3/4
174 810 04 05-00 Washer Lock Hvy Hlcl Spr. 5/16

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

33

REPAIR PARTS

TRACTOR - - MODEL NO. GT2254 (96023000500) PRODUCT NO. 960 23 00-05

GROUND DRIVE

28

9

8

51

30

21

17

13

39

40

41

27

156

10

18

14

42

26

35

24

11

34

19

38

29

25

37

16

6

30

117

23

22

64

52

36

6

46

68

37

38

65

48

59

57

50

54

6

15

47

48

55

66

23

67

5

7

drive_9-vgt

69

60

61

3

62

157

155

62

63

4

56

34

REPAIR PARTS

TRACTOR - - MODEL NO. GT2254 (96023000500) PRODUCT NO. 960 23 00-05

GROUND DRIVE

KEY PART
NO. NO. DESCRIPTION

3 532 00 75-63 Washer, Thrust, Axle
4 817 49 05-08 Screw Thdrol 5/16-18 x 3/4
5 873 68 06-00 Nut, Crownlock 3/8-16
6 876 02 04-12 Pin, Cotter
7 532 14 91-76 Wheel, Hub Assembly
8 812 00 00-34 Klip, Ring
9 532 14 00-80 Bolt, Hub
10 532 14 25-09 Disc, Brake
11 532 13 69-27 Yoke, Brake Disc
13 532 13 94-19 Washer, Special
14 532 13 89-01 Bushing
15 819 13 13-16 Washer 13/32x13/16 x 16 Ga.
16 532 14 30-12 Set, Screw 1/4-28 x 3/4
17 532 12 69-09 Spring
18 532 13 71-04 Lever, Brake
19 532 13 69-26 Cam, Brake Disc
21 823 26 04-12 Screw, Flat Head 1/4-28 x 3/4
22 532 19 41-21 Gearshift, Lever Assembly
23 532 10 69-32 Knob
24 532 13 69-25 Support, Puck Brake
25 532 13 69-23 Puck, Brake Top
26 532 13 75-52 Spring, Return
27 874 88 05-28 Bolt Hex Gr. 8
5/16-18 unc x 1-3/4
28 873 35 06-00 Nut, Hex Jam 3/8-16
29 532 13 72-13 Brake, Rod
30 819 13 16-16 Washer 13/32 x 1 x 16 Ga.
34 532 07 16-73 Cap, Plunger
35 532 13 76-48 Rod, Parking Brake
36 532 14 94-12 Spring, Drive Ground
37 532 12 17-49 Washer 25/32 x 1-1/4 x 16 Ga.
38 532 15 00-35 Nyliner

KEY PART
NO. NO. DESCRIPTION

39 874 32 10-16 Screw, Fin. #10-24 x 1
40 532 17 85-75 Actuator, Interlock Switch
41 873 93 10-00 Nut, Centerlock #10-24
42 532 12 48-72 Cover, Pedal
46 532 14 51-70 Retainer, Spring
47 532 13 82-28 Clutch Rod
48 872 11 06-12 Bolt, Carr. 3/8-16 x 1-1/2 Gr. 5
50 532 13 14-94 Pulley, Idler, Flat
51 873 80 06-00 Nut, Crownlock 3/8-16 unc
52 532 13 91-23 Pulley, Idler, Grooved
54 532 16 15-90 Clutch, Arm Assembly
55 532 10 57-06 Bearing, Idler
56 532 13 71-53 V-Belt
57 532 14 17-56 Bracket, Shift Rod, Hi-Lo
59 532 12 22-53 Shift Rod, Hi-Lo
60 532 12 22-68 Spring Clip, Connecting Link
61 532 18 47-87 Pulley, Transaxle
62 810 04 07-00 Washer, Lock 7/16
63 874 78 07-20 Bolt, Fin Hex 7/16-14 x 1-1/4
64 532 15 47-52 Shaft, Clutch/Brake Pedal
65 532 17 96-13 Bolt, Shoulder
66 532 14 02-96 Washer, Hardened
67 819 13 13-12 Washer, Flat
68 532 00 51-42 Pin, Roll
69 532 13 63-27 Hub, Cover
117 873 90 06-00 Nut, Lock Flg. 3/8-16 unc
155 812 00 00-28 Ring Retainer
156 810 04 05-00 Washer Lock Hvy Hlcl Spr 5/16
157 532 00 13-70 Washer Thrust 5/8 x 1.10 x 1/32

NOTE: All component dimensions given in U. S.
inches 1 inch = 25.4 mm

35

REPAIR PARTS

TRACTOR - - MODEL NO. GT2254 (96023000500) PRODUCT NO. 960 23 00-05

STEERING ASSEMBLY

34

33

32

29

9

8

7

2

6

4

14

15

36

14

15

10

3

9

14

15

13

8

7

3

6

5

13

53

8

12

11

26

51

45

1

44

21

20

23

22

13

31

41

6

27

42

15
14

35

19

28

27

6

16

52

18

steering_16-vgt

36

REPAIR PARTS

TRACTOR - - MODEL NO. GT2254 (96023000500) PRODUCT NO. 960 23 00-05

STEERING ASSEMBLY

KEY PART
NO. NO. DESCRIPTION

1 532 19 39-43 Wheel, Steering
2 532 17 85-57 Axle Asm., Front
3 532 18 32-26 Fitting, Grease
4 532 16 18-49 Spindle Asm, LH
5 532 16 18-48 Spindle Asm., RH
6 532 12 49-31 Bearing, Race Thrust Harden
7 532 12 17-48 Washer 25/32 x 1-5/8 x 16 Ga.
8 812 00 00-29 Ring, Klip #T5304-75
9 532 12 12-32 Cap, Spindle
10 874 78 10-44 Bolt, Fin Hex 5/8-11 x 2-3/4
11 532 13 65-18 Spacer Brg Axle Front 1.570
12 873 90 10-00 Nut, Lock Flange 5/8-11 unc
13 532 12 17-49 Washer 25/32 x 1-1/4 x 16 Ga.
14 810 04 06-00 Washer, Lock Hvy Hlcl Spr 3/8
15 873 54 06-00 Nut Crownlock 3/8-24
16 532 18 68-14 Shaft Asm., Steering
18 532 18 77-99 Draglink, Vgt
19 532 15 60-11 Support Asm., Steering Vgt
20 532 17 75-92 Boot Steering
21 532 18 67-37 Adapter, Wheel Steering
22 532 15 51-05 Bushing, Strg.
23 532 15 29-27 Screw
26 532 19 36-52 Cap , Wheel Steering
27 532 12 49-37 Bearing, Col. Strg.
28 817 00 06-12 Screw 3/8-16 x 3/4
29 532 10 42-39 Bearing, Flange
31 532 13 81-36 Bushing, Nyliner Snap
32 819 11 16-10 Washer 11/32 x 1 x 10 Ga.
33 810 04 05-00 Washer, Lock Hvy Hlcl Spr 5/16
34 874 78 05-12 Bolt, Hex Hd 5/16-18 x 3/4
35 532 18 70-39 Gear, Sector Steering
36 532 18 67-99 Tie Rod
41 532 15 52-46 Bracket Switch Inerlock VGT97
42 817 49 05-08 Screw 5/16-18 x 1/2
45 819 18 38-12 Washer 9/16 ID x 2-3/8 OD 12 G Zin
51 873 94 08-00 Nut Hex Jam Toplock 1/2-20 unf
52 532 17 55-53 Clip Steering .750
53 532 18 89-67 Washer Harden .793 x 1.63 x 060

NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

37

REPAIR PARTS

TRACTOR - - MODEL NO. GT2254 (96023000500) PRODUCT NO. 960 23 00-05

ENGINE

22

21

18

15

20

45

1

69

82

84

84

81

12

11

41
42

79

83

62

71

70

2

26

engine_ELS_1-vgt

27

37

37

28

47

39

10

40

85

9

29

8

SPARK ARRESTER KIT

38

REPAIR PARTS

TRACTOR - - MODEL NO. GT2254 (96023000500) PRODUCT NO. 960 23 00-05

ENGINE

KEY PART
NO. NO. DESCRIPTION

1 - - - - - - - Engine Briggs, Model No. 40H777(Order parts from engine

manufacturer)
2 532 14 97-23 Muffl er Side
8 532 12 13-61 Pulley V-Idler
9 532 17 77-48 Keeper Asm. Belt Engine VGT
10 532 17 52-87 Bushing
11 532 17 93-35 Clutch Electric
12 532 14 39-96 Pulley Engine VGT Elect Clutch
15 532 17 91-15 Tank Fuel Rear 5.0
18 532 18 18-03 Cap Fuel
20 532 17 83-85 Control Throttle
21 532 19 16-11 Screw 10 x 3/4 Single Lead Hex
22 532 19 15-96 Control Choke
26 532 12 49-52 Bushing
27 532 13 92-77 Stem Tank Fuel
28 532 18 86-69 Fuel Line
29 532 13 71-80 Spark Arrester Kit
37 532 12 34-87 Clamp Hose
39 817 49 06-36 Screw TT 3/8-16 x 2-1/4 unc
40 817 49 06-64 Screw TT 3/8-16 x 4 unc
41 532 12 61-97 Washer 1-1/2 OD x 15/32 ID x .250
42 810 04 07-00 Washer Lock 7/16
45 873 51 04-00 Nut Keps Hex 1/4-20 unc
47 532 17 52-88 Bushing
62 532 14 66-29 Shield Heat Muffl er
69 532 16 53-91 Gasket
70 532 17 60-69 Tube Exhaust LH
71 532 17 60-70 Tube Exhaust RH
79 532 18 39-06 Screw Socket Head 5/16-18 x 1
81 532 18 88-00 Oil Drain Tube
82 532 18 87-99 Valve Drain Oil
83 532 17 18-77 Bolt 5/16-18 unc x 1-3/4 W/Sems
84 817 06 06-24 Screw 3/8-16 x 1-1/2
85 532 17 99-53 Bolt Hex 7/16-20 x 3.75 Gr. 5

NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

For engine service and replacement parts, call the toll free
number for your engine manufacturer listed below:

Briggs & Stratton 1-800-233-3723
Kohler Co. 1-800-544-2444
Tecumseh Products 1-800-558-5402
Honda Engines 1-800-426-7701
Kawasaki 1-949-460-5688

39

REPAIR PARTS

TRACTOR - - MODEL NO. GT2254 (96023000500) PRODUCT NO. 960 23 00-05

SEAT ASSEMBLY

1

20

14

16

15

13

17

12

19

8

10

7

4

18

2

5

6

5

37

21

20

8

7

KEY PART
NO. NO. DESCRIPTION

1 532 19 01-20 Seat
2 532 14 05-51 Bracket, Pivot Seat
3 532 14 06-75 Strap Asm Fender
4 532 12 70-18 Bolt Shoulder 5/16-18 x .62
5 532 14 50-06 Clip, Push In Hinged
6 873 80 06-00 Nut, Crownlock 3/8-16
7 532 12 41-81 Spring, Seat Cprsn
8 532 17 18-77 Bolt 5/16-18 Unc x 3/4
10 532 18 24-93 Pan, Seat
12 532 17 46-48 Bracket, Mounting Switch
13 532 12 12-48 Bushing, Snap

3

seat_1-vgt

KEY PART
NO. NO. DESCRIPTION

14 872 05 04-12 Bolt, Carriage 1/4-20 x 1-1/2
15 532 13 43-00 Spacer, Split
16 532 12 12-50 Spring, Cprsn
17 532 12 39-76 Nut, Lock 1/4 Lge Flg Gr. 5
18 819 17 19-12 Washer 17/32 x 1-3/16 x 12 Ga.
19 532 16 63-69 Knob Seat
20 532 12 42-38 Cap Spring Seat
21 532 17 18-52 Bolt, Shoulder 5/16-18
37 873 80 05-00 Nut, Crownlock 5/16-18

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

40

REPAIR PARTS

TRACTOR - - MODEL NO. GT2254 (96023000500) PRODUCT NO. 960 23 00-05

DECALS

15

3

5

24

6

4

5

13

7

10

8

9

KEY PART
NO. NO. DESCRIPTION

1 532 17 85-02 Decal, Deck Caution
2 532 17 84-82 Decal, Deck Hvy Duty
3 532 18 89-47 Decal, Hood RH
4 532 18 89-48 Decal, Hood LH
5 532 19 42-81 Decal, Side Panel
6 532 17 05-63 Decal, Warning
7 532 18 09-41 Decal, Cust. Resp.
8 532 19 46-85 Decal, Dash
9 532 19 16-51 Decal, Engine
10 532 15 71-40 Decal, Danger

WHEELS & TIRES

1

2

6

12

11

3

4

7

10

8

8

1
12

11

14

2

KEY PART
NO. NO. DESCRIPTION

11 532 18 12-51 Decal, Foot Rest
12 532 19 30-63 Decal, MWR DCK Upstop
13 532 19 62-45 Decal, Replacement
14 532 18 82-98 Decal, V-Belt Schematic
15 532 18 89-25 Decal, Ins. Strg Whl
16 532 10 62-02 Refl ector
24 532 14 50-05 Decal, Btry Dngr/Psn

- - 532 18 19-17 Pad Footrest RH

- - 532 18 19-16 Pad Footrest LH

- - 532 19 91-68 Manual, Owners (English)

- - 532 19 92-58 Manual, Owners (French)

KEY PART
NO. NO. DESCRIPTION

1 532 05 91-92 Cap, Valve, Tire
2 532 06 51-39 Stem, Valve
3 532 14 45-09 Rim Assembly, Front
4 532 00 81-34 Tube, Front (Service Item Only)
5 532 10 62-30 Tire, Front
6 532 12 49-57 Fitting, Grease

5

9

8

7 532 12 49-59 Bearing, Flange (Front Wheel

Only)
8 532 17 50-39 Cap, Hub
9 532 10 55-88 Tire, Rear
10 532 00 71-54 Tube, Rear (Service Item Only)
11 532 14 45-10 Rim Assembly, Rear
12 532 12 48-60 Fitting, Grease

- - 532 14 43-34 Sealant, Tire (10 oz. Tube)

wheel_art_1-vgt

NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

41

REPAIR PARTS

TRACTOR - - MODEL NO. GT2254 (96023000500) PRODUCT NO. 960 23 00-05

LIFT ASSEMBLY

70

39

40

86

42

79

11

43

38

12

11

35

73

34

7

31

32

30

70

29

4

5

5

4

2

23

72

33

8

9

10

1

3

6

85

41

85

23

76

41

77

70

74

76

86

75

12

24

26

78

lift_rh_16

42

REPAIR PARTS

TRACTOR - - MODEL NO. GT2254 (96023000500) PRODUCT NO. 960 23 00-05

LIFT ASSEMBLY

KEY PART
NO. NO. DESCRIPTION

1 532 12 10-06 Rod Asm., Lever
2 532 18 00-45 Shaft Asm., Lift Vgt
3 532 15 91-89 Lever Asm., Lift Rh
4 812 00 00-22 E-Ring Truarc #5133-87
5 819 29 20-16 Washer 29/32 x 1-1/4 x 16 Ga.
6 871 11 06-24 Bolt, Fin Hex 3/8-16 x 1-1/2
7 532 12 56-31 Grip, Handle
8 532 12 45-26 Button, Plunger
9 532 12 23-64 Plunger, Lever Lift
10 532 18 38-94 Spring 0.62 OD x 2.125
11 532 17 53-75 Link Lift
12 532 16 35-52 Retainer, Spring
23 532 12 46-70 Retainer, Spring
24 873 35 08-00 Nut, Jam Hex 1/2-13 unc
26 873 80 08-00 Nut, Lock W/Wsh 1/2-13 unc
29 532 15 02-33 Trunnion Infi n Height
30 532 11 08-07 Nut, Special
31 819 13 10-16 Washer 13/32 x 5/8 x 16 Ga.
32 532 13 71-50 Spring, Compression Inf Hgt
33 876 02 03-08 Pin, Cotter 3/32 x 1/2
34 532 13 71-67 Rod, Adj Lift
35 532 13 80-57 Knob, Inf 3/8-16 unc
38 532 15 50-97 Pointer Height Indicator
39 532 12 39-35 Plug, Hole Blk. 1.485/1.515 Dia.
40 817 06 05-16 Screw 5/16-18 x 1
41 532 17 59-94 Nut, Crownlock 3/8-24
42 819 11 24-10 Washer 11/32 x 1-1/2 x 10 Ga.
43 532 12 39-34 Scale, Indicator Height
70 532 14 52-12 Nut Hex Flange Lock
72 532 11 04-52 Nut Push Phos & Oil
73 873 35 06-00 Nut, Hex Jam 3/8-16 unc
74 532 18 72-77 Arm Suspension Rear RH
75 532 17 58-05 Plate, Asm, Susp, Front
76 532 17 55-60 Pin Flange
77 532 17 62-05 Trunnion
78 532 17 56-89 Trunnion, Front, Susp
79 532 18 72-76 Arm, Suspension Rear LH
85 532 18 90-13 Insert Wear
86 532 18 85-28 Bolt Shoulder

NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

43

REPAIR PARTS

TRACTOR - - MODEL NO. GT2254 (96023000500) PRODUCT NO. 960 23 00-05

MOWER DECK

47

116

46

46

6

98

32

1

5

57

117

31

114

122

33

21

36

34

42

43

97

50

49

51

52

33

39

40

41

53

46

33

7

30

32

31

119

56

118

18

113

21

35

38

59

25

26

5

27

49

21

29

60

18

15

14

58

21

13

11

18

8

mower_deck-54_2

44

REPAIR PARTS

TRACTOR - - MODEL NO. GT2254 (96023000500) PRODUCT NO. 960 23 00-05

MOWER DECK

KEY PART
NO. NO. DESCRIPTION

1 532 19 68-38 Deck Weldment Mower
5 532 12 46-70 Retainer Spring
6 532 18 72-97 Cover Mandrel LH
7 532 18 81-87 Cover Mandrel RH
8 532 17 43-65 Bolt 7/16 Asm. Blade
11 532 18 72-54 Blade Standard
13 532 18 72-91 Shaft Asm. w/Lower Bearing
14 532 18 72-81 Mandrel Housing
15 532 11 04-85 Bearing, Ball, Mandrel
18 872 14 05-05 Bolt Carr 5/16-18 x 5/8
21 873 68 05-00 Nut, Crownlock 5/16-18 unc
25 532 17 81-02 Spring Torsion
26 532 11 04-52 Nut, Push
27 532 18 89-38 Defl ector Shield
29 532 13 14-91 Rod, Hinge
30 532 17 39-84 Screw Thd Roll
31 532 18 76-90 Washer, Spacer Mower Vented
32 532 17 34-36 Pulley, Mandrel
33 532 17 83-42 Nut, Flg. Top Lock Cntr. 9/16
34 873 68 06-00 Nut
35 532 18 86-35 Pin Suspension Rear
36 819 13 13-16 Washer 13/32 x 13/16 x 16 Ga.
38 532 18 86-57 Spring Compression
39 532 18 72-84 Pulley, Idler, Stationary
40 819 13 22-03 Washer 13/32 x 1-3/8 x 3 Ga.
41 819 13 13-12 Washer 13/32 x 13/16 x 12 Ga.
42 532 12 20-52 Spacer, Retainer
43 532 19 62-16 Arm, Idler

KEY PART
NO. NO. DESCRIPTION

46 532 13 77-29 Screw, Thdroll. 1/4-20 x 5/8
47 532 19 12-73 V-Belt, Mower, Secondary
49 873 90 06-00 Nut, Lock Flg. 3/8-16 unc
50 872 11 06-16 Bolt, Carr. 3/8-16 x 2
51 872 11 06-10 Bolt 3/8-16 x 1-1/4 Gr. 5
52 532 18 84-60 Pulley Idler clutching
53 874 78 06-36 Bolt Fin Hex 3/8-16 unc x 2-1/4
56 532 15 59-86 Bar Pnt Adj.
57 532 15 69-41 Pin Head Rivet
58 532 18 73-42 Baffl e Right
59 532 18 73-44 Baffl e Left
60 532 18 76-07 Baffl e Center
97 819 13 32-10 Washer Hardened
98 532 18 72-82 Spring Clutch Drive
113 872 11 05-08 Bolt Rdhd Sqnk 5/16-18 unc x 3/4
114 532 18 75-56 Rod Tension Relief
116 532 19 34-06 Bolt, Shoulder
117 532 17 48-73 Gauge Wheel
118 873 93 06-00 Nut, Centerlock 3/8-16 unc
119 819 12 14-14 Washer 3/8 x 7/8 x 14 Ga.
122 532 18 75-57 Bushing Tension Relief

- - 532 18 72-92 Mandrel Asm. Service
(Includes Key Nos. 13-15 and 33)

- - 532 19 60-99 Replacement Mower, Complete

NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

45

REPAIR PARTS

TRACTOR - - MODEL NO. GT2254 (96023000500) PRODUCT NO. 960 23 00-05

GEAR DRIVE TRANSAXLE

46

REPAIR PARTS

TRACTOR - - MODEL NO. GT2254 (96023000500) PRODUCT NO. 960 23 00-05

GEAR DRIVE TRANSAXLE

KEY PART
NO. NO. DESCRIPTION

1 532 12 46-62 Axle Shaft
2 812 00 00-34 Retaining Ring
3 532 00 41-99 Final Drive Gear
4 532 00 42-16 Differential Gear
5 532 00 42-15 Differential Pinion
6 532 00 42-17 Differential Carrier
7 532 17 47-28 Axle Thrust Washer
8 874 02 06-52 Bolt, Hex Head 3/8-24 x 3-1/4
(1” Thread Length)
9 532 12 46-97 Steel Ball
10 532 13 72-61 Spring Shift Fork Detent
11 532 00 49-85 Shift Fork, High-Low Range
12 532 12 49-31 Thrust Bearing Race
13 532 12 46-67 4th Reduction Pinion
14 532 13 71-25 3rd Reduction Gear Shaft
15 532 12 46-77 Snap Ring, Crescent Type
16 532 12 46-79 High-Low Range Gears
17 532 00 81-18 Needle Bearing
18 532 12 47-05 Sintered Iron Bearing
19 532 12 22-38 Shift Fork Shaft, High-Low Range
20 532 00 42-18 Differential Pinion Spacer
21 532 12 46-73 Differential Pinion Bushing
22 532 12 47-01 Gripco Centerlock Nut 3/8-24
23 532 00 62-62 Shift Fork, R.H.
24 532 12 46-98 Oil Seal
25 532 12 47-09 Sintered Iron Bearing
26 532 13 91-11 Shift Fork Shaft
27 532 00 49-86 Shift Fork, L.H.
28 532 12 22-54 Shift Shaft, High-Low Range
29 532 00 62-69 Oil Seal
30 532 00 58-55 Pressure Relief Valve
31 532 17 47-31 Gearcase, Reverse Idler Shaft

and Bearings, R.H. (Includes Key
No.’s 17,18, 25, 33, 50, 63, 77

and 82)
32 532 00 62-77 Dowel Pin
33 532 00 42-25 Needle Bearing
34 532 00 73-96 Thrust Bearing Race
35 532 00 41-98 4th Reduction Gear Shaft
36 532 12 46-63 4th Reduction Gear Spacer
37 532 00 73-95 Thrust Bearing Race
38 532 16 07-89 Gate, Lower, Shift
39 532 17 47-29 Gearcase and Bearings, L.H. (In-

cludes key Numbers 18, 25, 49,

50 (2), 51and 52)
40 813 32 04-00 Pipe Plug 1/2-14 N.P.T.
41 817 58 05-20 Bolt, Hex 5/16-18 UNC x 1-1/4
45 532 00 62-71 Oil Seal
46 813 06 02-00 Pipe Plug 1/4-18 N.P.T.
49 532 12 47-92 Needle Bearlng
50 532 00 42-22 Needle Bearing
51 532 00 15-29 Needle Bearing

KEY PART
NO. NO. DESCRIPTION

52 532 00 81-19 Needle Bearing
53 532 00 42-20 Thrust Bearing Race
54 532 00 42-09 3rd Reduction Pinion, Low
55 532 12 46-68 4th Reduction Gear
56 532 00 44-42 3rd Reduction Pinion Spacer
57 532 00 41-95 2nd Reduction Gear Shaft
58 532 00 42-14 Final Drive Pinion
59 532 00 41-94 1st Reduction Gear Shaft
60 532 00 75-28 1st Reduction Shaft Spacer
61 532 12 46-66 3rd Reduction Plnion Hlgh
62 532 12 46-65 2nd Reduction Gear
63 532 00 73-98 Needle Bearlng
64 532 12 46-64 Low Speed Gear and 2nd Reduc-

tion Pinion Cluster
65 532 00 42-04 Reverse Gear
66 532 00 28-98 Key, Hi-Pro 1/8 x 17/32
67 812 00 00-33 Snap Ring, Crescent Type
68 532 00 42-05 Intermediate Speed Gear
69 532 12 50-99 High Speed Gear
70 532 00 13-70 Thrust Bearing Race
71 532 12 46-81 Intermediate and High Speed

Cluster Pinions
72 532 13 91-20 Input Shaft
73 532 00 42-01 Low Speed Pinion
74 812 00 00-08 E-Ring
75 532 00 11-53 Reverse Idler Gear
77 532 00 68-03 Needle Bearing
79 532 00 11-67 Sealing Washer
80 873 36 07-00 Nut, Hex, Jam 7/16-20
81 532 12 46-75 Oil Seal
82 532 13 69-84 Reverse Idler Shaft
84 532 00 53-84 Gearshift Lever, Bent
85 532 00 29-78 Gearshift Cap
86 532 12 46-82 Gearshift Ball Cover and Pin
87 532 12 47-04 Shift Lever Guide Ball, Keyed
88 532 00 49-24 Spring
89 819 15 15-16 Washer 15/32 x 15/16 x 16

Gauge
90 532 11 05-42 Shift Mechanism Seal
91 819 18 15-11 Washer 9/16 x 15/16 x 12 Gauge
92 532 00 00-75 Gearshift Gate and Reinforce-

ment
93 532 00 62-74 Shift Ball Cover Gasket
94 876 02 04-12 Cotter Pin 1/8 x 3/4
96 532 19 40-36 Bolt, Hex, 5/16-18X1 Epoxy Patch
97 532 19 41-21 Lever Assembly ROS Gear Shift
98 532 18 49-56 Transaxle, 6 Speed,
Complete Assembly
99 532 19 38-33 Actuator, Shift Lever

NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

47

SERVICE NOTES

48

SERVICE NOTES

49

15 DEGREES MAX.

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL

FOLD ALONG DOTTED LINE

THIS IS A 15 DEGREE SLOPE

WARNING: To avoid serious injury, operate your tractor up and

down the face of slopes, never across the face. Do not mow

slopes greater than 15 degrees. Make turns gradually to prevent

tipping or loss of control. Exercise extreme caution when

changing direction on slopes.

1. Fold this page along dotted line indicated above.

2. Hold page before you so that its left edge is vertically parallel to a tree

trunk or other upright structure.

3. Sight across the fold in the direction of hill slope you want to measure.

4. Compare the angle of the fold with the slope of the hill.

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

50

WARRANTY STATEMENT

SECTION 4: EXCEPTIONS AND LIMITATIONS

This warranty shall be inapplicable to defects resulting from the following:

(1)Accident, abuse, misuse, negligence and neglect, including stale fuel, dirt, abrasives, moisture, rust,

corrosion, or any adverse reaction due to incorrect storage or use habits;

(2)Failure to operate or maintain the unit in accordance with the Owner’s/Operator’s manual or instruc-

tion sheet furnished by Husqvarna;

(3)Alterations or modifi cations that change the intended use of the product or affects the product’s per-

formance, operation, safety, or durability, or causes the product to fail to comply with any applicable

531 83 81-23 2002

HUSQVARNA

Charlotte, NC 28269

7349 Statesville Road

laws; or:

(4)Additional damage to parts or components due to continued use occurring after any of the above.

REPAIR OR REPLACEMENT AS PROVIDED UNDER THIS WARRANTY IS THE EXCLUSIVE REMEDY

OF THE PUR CHASER. HUSQVARNA SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUEN-

TIAL DAMAGES FOR BREACH OF ANY EXPRESS OR IMPLIED WARRANTY ON THESE PRODUCTS

EXCEPT TO THE EXTENT PROHIBITED BY APPLICABLE LAW. ANY IMPLIED WARRANTY OF MER-

CHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ON THESE PRODUCTS IS LIMITED IN

DURATION TO THE WARRANTY PERIOD AS DEFINED IN THE LIMITED WARRANTY STATEMENT.

HUSQVARNA RE SERVES THE RIGHT TO CHANGE OR IMPROVE THE DESIGN OF THE PRODUCT

WITHOUT NO TICE, AND DOES NOT ASSUME OBLIGATION TO UPDATE PREVIOUSLY MANUFAC-

TURED PROD UCTS.

Some states do not allow the exclusion of incidental or consequential damages, or limitations on how long

SECTION 5: CUSTOMER RESPONSIBILITIES

The product must exhibit reasonable care, maintenance, operation, storage and general upkeep as written

in the maintenance section of the Owner’s/Operator’s manual. Should an operational problem or failure occur,

the product should not be used, but delivered as is to an authorized Husqvarna dealer for evaluation. Proof

an implied warranty lasts, so the above limitations or exclusions may not apply to you. This warranty gives

you specifi c legal rights, and you may also have other rights which vary from state to state.

of purchase, as explained in section 6, rests solely with the customer.

SECTION 6: PROCEDURE TO OBTAIN WARRANTY CONSIDERATION

It is the Owner’s and Dealer’s responsibility to make certain that the Warranty Registration Card is properly

fi lled out and mailed to Husqvarna Forest & Garden Company. This card should be mailed within ten (10)

days from the date of purchase in order to confi rm the warranty and to facilitate post-sale service.

Proof of purchase must be presented to the authorized Husqvarna dealer in order to obtain warranty

service. This proof must include date purchased, model number, serial number, and complete name and

address of the selling dealer.

To obtain the benefi t of this warranty, the product believed to be defective must be delivered to an au-

thorized Husqvarna dealer in a timely manner, no later than thirty (30) days from date of the operational

problem or failure. The product must be delivered at the owner’s expense. Pick-up and delivery charges are

not covered by this warranty. An authorized Husqvarna dealer can be normally located through the “Yellow

Pages” of the local telephone directory or by calling 1-800-HUSKY62 for a dealer in your area.

.

SECTION 1: LIMITED WARRANTY

Husqvarna Forest & Garden Company (“Husqvarna”) warrants Husqvarna product to the original pur-

chaser to be free from defects in material and workmanship from the date of purchase for the “Warranty

Period” of the product as set forth below:

Lifetime Warranty: All tiller tines against breakage, trimmer shafts, ignition coils and modules on hand

held prod uct.

3 Year Warranty: Spindles (on Zero Turn Riders and Commercial Walk-Behinds)

2 Year COMMERCIAL-Warranty: Husqvarna Commercial Turf Equipment—zero turn riders, wide area

walks, and ground engaging commercial equipment.

2 Year NON-COMMERCIAL Warranty: Automatic Mower, Riding lawn mowers, yard and garden tractors,

walk behind mowers, tillers, chain saws, trimmers, brushcutters, clearing saws, snow blowers, handheld

blowers, backpack blowers, hedge trimmers, electrical products and power-assist collection systems for

noncommercial, nonprofessional, noninstitutional or nonincome producing use, except as herein stated

Emission control system components necessary to comply with CARB-TIER-II and EPA regulations,

except for those components which are part of engine systems manufactured by third party engine manu-

facturers for which the purchaser has received a separate warranty with product information supplied at

time of purchase.

1 Year Warranty: Power cutters, stump grinder, pole pruners and pole saws for non-commercial, non-pro-

fessional, non-institutional or non-income producing use. All trimmers, brushcutters, clearing saws, hover-

ing trimmers, stick edgers, backpack blowers, hand held blowers, hedge trimmers, power-assist collection

systems used for commercial, institutional, professional or income producing purposes or use.

Batteries have a one-year prorated limited warranty with 100% replacement during the fi rst 6 months.

51

90 Day Warranty: Automatic Mower, Chain saws, power cutters, stump grinders, pole saws, pole prun-

ers, snow throwers, model series 580 & 600 walk-behind mowers and commercial turf equipment or any

Husqvarna product used for commercial, institutional, professional, or income producing purposes or use

Husqvarna Safety Apparel carries a 90-day warranty from the date of the customer’s original purchase

for defects in material and workmanship. Normal wear, tear or abuse is not covered under warranty. Prod-

except as otherwise provided herein.

uct must be returned to Charlotte with a warranty claim form. All care and maintenance instructions must

be followed as stated by the manufacturer on the care label. The fi t of the protective apparel/boot is not

covered under warranty.

30 Day Warranty: Replacement parts, accessories including bars and chains, tools and display items.

SECTION 2: HUSQVARNA’S OBLIGATIONS UNDER THE WARRANTY

Husqvarna will repair or replace defective components without charge for parts or labor if a component

fails because of a defect in material or workmanship during the warranty period.

SECTION 3: ITEMS NOT COVERED BY THIS WARRANTY

The following items are not covered by this warranty:

(1)Normal customer maintenance items which become worn through normal regular use, including, but not

limited to, belts, blades, blade adapters, bulbs, fi lters, guide bars, lubricants, rewind springs, saw

chain, spark plugs, starter ropes and tines;

(2)Natural discoloration of material due to ultraviolet light;

(3)Engine and drive systems not manufactured by Husqvarna; these items are covered by the respective

manufacturer’s warranty as provided in writing with the product information supplied at the time of pur-

chase; all claims must be sent to the appropriate manufacturer;

(4)Lawn and garden attachments are covered by a third party which gives a warranty, all claims for war-

ranty should be sent to the manufacturer; and

(5)Emission Control System components necessary to comply with CARB-TIER-II and EPA regulations

which are manufactured by third party engine manufacturer.

532 19 61-68 Rev. 3 05.16.05 TR Printed in U.S.A.