Husqvarna FC 250 (2018) Owner's Manual
OWNER'S MANUAL 2018
FC 250
Art. no. 3402166en
DEAR HUSQVARNA MOTORCYCLES CUSTOMER
DEARHUSQVARNA MOTORCYCLESCUSTOMER
Congratulations on your decision to purchase a Husqvarna motorcycle. You are now the owner of a state-ofthe-art sports motorcycle that will give you enormous pleasure if you service and maintain it properly.
We hope you enjoy your new vehicle!
Enter the serial numbers of your vehicle below.
Chassis number ( p. 13) Dealer's stamp
Engine number ( p. 13)
The Owner's Manual contained the latest information for this model series at the time of going to print. However, minor differences due to further developments in design cannot be ruled out completely.
All specifications are non-binding. Husqvarna Motorcycles GmbH specifically reserves the right to modify or
delete technical specifications, prices, colors, forms, materials, services, designs, equipment, etc., without prior
notice and without specifying reasons, to adapt these to local conditions, as well as to stop production of a
particular model without prior notice. Husqvarna Motorcycles accepts no liability for delivery options, deviations from illustrations and descriptions, as well as misprints and other errors. The models portrayed partly
contain special equipment that does not belong to the regular scope of supply.
© 2017 Husqvarna Motorcycles GmbH, Mattighofen Austria
All rights reserved
Reproduction, even in part, as well as copying of all kinds, is permitted only with the express written permission
of the copyright owner.
ISO 9001(12 100 6061)
Husqvarna Motorcycles applies quality assurance processes that lead to the highest possible
product quality as defined in the ISO 9001 international quality management standard.
Issued by: TÜV Management Service
Husqvarna Motorcycles GmbH
Stallhofnerstraße 3
5230 Mattighofen, Austria
This document is valid for the following models:
FC 250 (F2101R1)
*3402166en*
3402166en
06/2017
TABLE OF CONTENTS
TABLEOF CONTENTS
1 MEANS OF REPRESENTATION........................ 5
1.1 Symbols used ....................................... 5
1.2 Formats used ........................................ 5
2 SAFETY ADVICE ............................................... 6
2.1 Use definition – intended use ............... 6
2.2 Misuse................................................... 6
2.3 Safety advice ........................................ 6
2.4 Degrees of risk and symbols ................ 6
2.5 Tampering warning ............................... 7
2.6 Safe operation....................................... 7
2.7 Protective clothing ................................ 8
2.8 Work rules............................................. 8
2.9 Environment.......................................... 8
2.10 Owner's Manual.................................... 8
3 IMPORTANT NOTES ......................................... 9
3.1 Manufacturer and implied warranty ...... 9
3.2 Operating and auxiliary substances ..... 9
3.3 Spare parts, accessories ...................... 9
3.4 Service .................................................. 9
3.5 Figures .................................................. 9
3.6 Customer service................................ 10
4 VIEW OF VEHICLE .......................................... 11
4.1 View of vehicle, front left (example) .... 11
4.2 View of vehicle, rear right
(example)............................................. 12
5 SERIAL NUMBERS.......................................... 13
5.1 Chassis number .................................. 13
5.2 Type label............................................ 13
5.3 Engine number.................................... 13
5.4 Fork article number............................. 13
5.5 Shock absorber article number .......... 14
6 CONTROLS..................................................... 15
6.1 Clutch lever ......................................... 15
6.2 Hand brake lever................................. 15
6.3 Throttle grip......................................... 15
6.4 Kill switch............................................ 16
6.5 Electric starter button ......................... 16
6.6 Combination switch ............................ 16
6.7 Overview of indicator lamps ............... 17
6.8 Opening the filler cap.......................... 17
6.9 Closing the filler cap ........................... 18
6.10 Cold start button................................. 18
6.11 Idle speed adjusting screw ................. 19
6.12 Shift lever ............................................ 19
6.13 Foot brake lever .................................. 20
6.14 Plug-in stand....................................... 20
6.15 Service hour counter........................... 20
7 PREPARING FOR USE.................................... 21
7.1 Advice on first use .............................. 21
7.2 Running in the engine ......................... 22
7.3 Starting power of lithium-ion
batteries at low temperatures ............. 23
7.4 Preparing the vehicle for difficult
riding conditions ................................. 23
7.5 Preparing vehicle for rides on dry
sand .................................................... 23
7.6 Preparing vehicle for rides on wet
sand .................................................... 24
7.7 Preparing vehicle for rides on wet
and muddy circuits ............................. 25
7.8 Preparing vehicle for high
temperatures or slow riding ................ 25
7.9 Preparing vehicle for low
temperatures or snow......................... 25
8 RIDING INSTRUCTIONS ................................. 26
8.1 Checks and maintenance measures
when preparing for use ....................... 26
8.2 Starting the vehicle ............................. 26
8.3 Activating launch control .................... 27
8.4 Activating traction control................... 28
8.5 Starting off .......................................... 28
8.6 Shifting, riding..................................... 28
8.7 Applying the brakes ............................ 29
8.8 Stopping, parking ............................... 30
8.9 Transporting........................................ 30
8.10 Refueling............................................. 31
9 SERVICE SCHEDULE...................................... 33
9.1 Additional information......................... 33
9.2 Required work..................................... 33
9.3 Recommended work........................... 34
10 TUNING THE CHASSIS................................... 35
10.1 Checking the basic chassis setting
with the rider's weight......................... 35
10.2 Air suspension AER 48 ....................... 35
10.3 Compression damping of the shock
absorber.............................................. 36
10.4 Adjusting the low-speed
compression damping of the shock
absorber.............................................. 36
10.5 Adjusting the high-speed
compression damping of the shock
absorber.............................................. 37
10.6 Adjusting the rebound damping of
the shock absorber............................. 37
10.7 Measuring the rear wheel sag
unloaded............................................. 38
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TABLE OF CONTENTS
10.8 Checking the static sag of the
shock absorber ................................... 39
10.9 Checking the riding sag of the
shock absorber ................................... 39
10.10 Adjusting the spring pretension of
the shock absorber ......................... 40
10.11 Adjusting the riding sag .................. 41
10.12 Checking the basic setting of the
fork...................................................... 41
10.13 Adjusting the fork air pressure............ 42
10.14 Adjusting the compression damping
of the fork............................................ 43
10.15 Adjusting the rebound damping of
the fork................................................ 43
10.16 Handlebar position.............................. 44
10.17 Adjusting the handlebar position .... 44
11 SERVICE WORK ON THE CHASSIS ............... 46
11.1 Raising the motorcycle with a lift
stand ................................................... 46
11.2 Removing the motorcycle from the
lift stand .............................................. 46
11.3 Bleeding the fork legs ......................... 46
11.4 Cleaning the dust boots of the fork
legs ..................................................... 47
11.5 Removing the fork protector............... 47
11.6 Installing the fork protector................. 48
11.7 Removing the fork legs ................... 48
11.8 Installing the fork legs ..................... 49
11.9 Removing the lower triple clamp .... 49
11.10 Installing the lower triple clamp ...... 50
11.11 Checking the steering head bearing
play ..................................................... 52
11.12 Adjusting the steering head bearing
play .................................................. 53
11.13 Lubricating the steering head
bearing ............................................ 54
11.14 Removing the start number plate ....... 54
11.15 Installing the start number plate ......... 54
11.16 Removing front fender ........................ 54
11.17 Installing front fender .......................... 55
11.18 Removing the shock absorber ........ 56
11.19 Installing the shock absorber .......... 57
11.20 Removing the seat.............................. 59
11.21 Mounting the seat............................... 60
11.22 Removing the air filter box cover........ 60
11.23 Installing the air filter box cover.......... 61
11.24 Removing the air filter ..................... 61
11.25 Installing the air filter ....................... 62
11.26 Cleaning the air filter and air filter
box .................................................. 62
11.27 Removing the main silencer................ 63
11.28 Installing the main silencer.................. 63
11.29 Changing the glass fiber yarn filling
of the main silencer ......................... 64
11.30 Removing the right side cover ............ 64
11.31 Installing the right side cover.............. 65
11.32 Removing the fuel tank ................... 65
11.33 Installing the fuel tank ..................... 67
11.34 Checking for chain dirt
accumulation ...................................... 68
11.35 Cleaning the chain .............................. 68
11.36 Checking the chain tension ................ 69
11.37 Adjusting the chain tension................. 70
11.38 Checking the chain, rear sprocket,
engine sprocket, and chain guide....... 71
11.39 Checking the frame ......................... 73
11.40 Checking the swingarm .................. 73
11.41 Checking the throttle cable routing .... 73
11.42 Checking the rubber grips .................. 74
11.43 Adjusting the basic position of the
clutch lever.......................................... 75
11.44 Checking/correcting the fluid level
of the hydraulic clutch ........................ 75
11.45 Changing the hydraulic clutch
fluid ................................................. 76
12 BRAKE SYSTEM ............................................. 78
12.1 Checking the free travel of the hand
brake lever (Option: Brembo).............. 78
12.2 Adjusting the basic position of the
hand brake lever ................................. 78
12.3 Checking the brake discs ................... 79
12.4 Checking the front brake fluid level .... 79
12.5 Adding front brake fluid .................. 80
12.6 Checking the front brake linings ......... 82
12.7 Changing the front brake linings ..... 82
12.8 Checking the free travel of foot
brake lever .......................................... 85
12.9 Adjusting the basic position of the
foot brake lever ............................... 86
12.10 Checking the rear brake fluid level ..... 87
12.11 Adding rear brake fluid .................... 88
12.12 Checking the brake linings of the
rear brake............................................ 89
12.13 Changing the rear brake linings ...... 90
13 WHEELS, TIRES.............................................. 94
13.1 Removing the front wheel ............... 94
13.2 Installing the front wheel ................. 95
13.3 Removing the rear wheel ................ 96
13.4 Installing the rear wheel .................. 97
13.5 Checking the tire condition................. 99
13.6 Checking the tire air pressure............. 99
13.7 Checking spoke tension ................... 100
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TABLE OF CONTENTS
14 ELECTRICAL SYSTEM.................................. 101
14.1 Removing the battery .................... 101
14.2 Installing the battery ...................... 102
14.3 Recharging the battery ................. 102
14.4 Changing the main fuse .................... 104
15 COOLING SYSTEM....................................... 106
15.1 Cooling system ................................. 106
15.2 Checking the antifreeze and
coolant level...................................... 106
15.3 Checking the coolant level................ 107
15.4 Draining the coolant ...................... 108
15.5 Refilling with coolant ..................... 108
16 TUNING THE ENGINE................................... 110
16.1 Checking the play in the throttle
cable ................................................. 110
16.2 Adjusting the play in the throttle
cable ............................................. 110
16.3 Setting the characteristic map of
the throttle response ..................... 111
16.4 Changing the mapping ..................... 113
16.5 Adjusting the idle speed ............... 113
16.6 Teaching the throttle valve
position ............................................. 114
16.7 Checking the basic position of the
shift lever........................................... 115
16.8 Adjusting the basic position of the
shift lever ....................................... 115
22.3.2 Coolant......................................... 132
22.3.3 Fuel............................................... 132
22.4 Chassis ............................................. 132
22.5 Electrical system............................... 133
22.6 Tires .................................................. 133
22.7 Fork................................................... 133
22.8 Shock absorber ................................ 134
22.9 Chassis tightening torques ............... 134
23 SUBSTANCES............................................... 137
24 AUXILIARY SUBSTANCES............................ 139
25 STANDARDS................................................. 140
26 INDEX OF SPECIAL TERMS ......................... 141
27 LIST OF ABBREVIATIONS ............................ 142
28 LIST OF SYMBOLS ....................................... 143
28.1 Yellow and orange symbols.............. 143
INDEX .................................................................... 144
17 SERVICE WORK ON THE ENGINE ............... 116
17.1 Changing the fuel screen .............. 116
17.2 Checking the engine oil level ............ 117
17.3 Changing the engine oil and oil
filter, cleaning the oil screen ......... 118
17.4 Adding engine oil .............................. 120
18 CLEANING, CARE ......................................... 121
18.1 Cleaning the motorcycle................... 121
19 STORAGE...................................................... 123
19.1 Storage ............................................. 123
19.2 Putting into operation after
storage.............................................. 124
20 TROUBLESHOOTING ................................... 125
21 BLINK CODE ................................................. 127
22 TECHNICAL DATA ........................................ 129
22.1 Engine ............................................... 129
22.2 Engine tightening torques................. 130
22.3 Capacities......................................... 132
22.3.1 Engine oil...................................... 132
4
1.1 Symbols used
The meaning of specific symbols is described below.
Indicates an expected reaction (e.g. of a work step or a function).
Indicates an unexpected reaction (e.g. of a work step or a function).
All work marked with this symbol requires specialist knowledge and technical understanding.
In the interests of your own safety, have these jobs performed by an authorized Husqvarna
Motorcycles workshop. There, your motorcycle will be optimally cared for by specially trained
experts using the specialist tools required.
Indicates a page reference (more information is provided on the specified page).
Indicates information with more details or tips.
1 MEANS OF REPRESENTATION
Indicates the result of a testing step.
Indicates the end of an activity, including potential rework.
1.2 Formats used
The typographical formats used in this document are explained below.
Proprietary name Indicates a proprietary name.
®
Name
Brand™ Indicates a brand available on the open market.
Underlined terms Refer to technical details of the vehicle or indicate technical terms, which
Indicates a protected name.
are explained in the glossary.
5
2 SAFETY ADVICE
2.1 Use definition – intended use
This vehicle is designed and built to withstand the normal stresses and strains of competitive use. This vehicle
complies with the currently valid regulations and categories of the top international motorsport organizations.
Info
Only operate this vehicle in closed-off areas remote from public road traffic.
2.2 Misuse
The vehicle must only be used as intended.
Dangers can arise for people, property and the environment through use not as intended.
Any use of the vehicle beyond the intended and defined use constitutes misuse.
Misuse also includes the use of operating and auxiliary fluids which do not meet the required specification for
the respective use.
2.3 Safety advice
A number of safety instructions need to be followed to operate the vehicle safely. Therefore, read this manual
carefully. The safety instructions are highlighted in the text and are referred to at the relevant passages.
Info
The vehicle has various information and warning labels at prominent locations. Do not remove information/warning labels. If they are missing, you or others may not recognize dangers and may therefore be
injured.
2.4 Degrees of risk and symbols
Danger
Indicates a danger that will immediately and invariably lead to fatal or serious permanent injury if the
appropriate measures are not taken.
Warning
Indicates a danger that is likely to lead to fatal or serious injury if the appropriate measures are not
taken.
Caution
Indicates a danger that may lead to minor injuries if the appropriate measures are not taken.
Note
Indicates a danger that will lead to considerable machine and material damage if the appropriate measures are
not taken.
Warning
Indicates a danger that will lead to environmental damage if the appropriate measures are not taken.
6
2 SAFETY ADVICE
2.5 Tampering warning
Tampering with the noise control system is prohibited. Federal law prohibits the following acts or the causing
thereof:
1 The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or
replacement, of any device or element of design incorporated into any new vehicle for the purpose of noise
control prior to its sale or delivery to the ultimate purchaser or while it is in use, or
2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by
any person.
Among those acts presumed to constitute tampering are the acts listed below:
1 Removal or puncturing of the main silencer, baffles, header pipes or any other components which conduct
exhaust gases.
2 Removal or puncturing of parts of the intake system.
3 Lack of proper maintenance.
4 Replacing moving part of the vehicle, or parts of the exhaust or intake system, with parts other than those
specified by the manufacturer.
2.6 Safe operation
Danger
Danger of accidents A rider who is not fit to ride poses a danger to him or herself and others.
– Do not operate the vehicle if you are not fit to ride due to alcohol, drugs or medication.
– Do not operate the vehicle if you are physically or mentally impaired.
Danger
Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and
death.
– Always make sure there is sufficient ventilation when running the engine.
– Use an effective exhaust extraction system when starting or running the engine in an enclosed
space.
Warning
Danger of burns Some vehicle components become very hot when the vehicle is operated.
– Do not touch any parts such as the exhaust system, radiator, engine, shock absorber, or brake sys-
tem before the vehicle parts have cooled down.
– Let the vehicle parts cool down before you perform any work on the vehicle.
Only operate the vehicle when it is in perfect technical condition, in accordance with its intended use, and in a
safe and environmentally compatible manner.
The vehicle should only be used by trained persons.
Have malfunctions that impair safety immediately eliminated by an authorized Husqvarna Motorcycles workshop.
Adhere to the information and warning labels on the vehicle.
7
2 SAFETY ADVICE
2.7 Protective clothing
Warning
Risk of injury Missing or poor protective clothing presents an increased safety risk.
– Wear appropriate protective clothing such as helmet, boots, gloves as well as trousers and a jacket
with protectors on all rides.
– Always wear protective clothing that is in good condition and meets the legal regulations.
In the interest of your own safety, Husqvarna Motorcycles recommends that you only operate the vehicle while
wearing protective clothing.
2.8 Work rules
Special tools are necessary for certain tasks. The tools are not a component of the vehicle, but can be ordered
using the number in parentheses. Example: bearing puller (15112017000)
During assembly, use new parts to replace parts which cannot be reused (e.g. self-locking screws and nuts,
seals, sealing rings, O-rings, pins, and lock washers).
In the case of certain screws, a thread locker (e.g. Loctite®) is required. Apply according to the manufacturer's
instructions.
After disassembly, clean the parts that are to be reused and check them for damage and wear. Change damaged or worn parts.
After completing a repair or service work, check the operating safety of the vehicle.
2.9 Environment
If you use your motorcycle responsibly, you can ensure that problems and conflicts do not occur. To protect
the future of the motorcycle sport, make sure that you use your motorcycle legally, display environmental consciousness, and respect the rights of others.
When disposing of used oil, other operating and auxiliary fluids, and used components, comply with the laws
and regulations of the respective country.
Because motorcycles are not subject to the EU regulations governing the disposal of used vehicles, there are
no legal regulations that pertain to the disposal of an end-of-life motorcycle. Your authorized Husqvarna Motorcycles dealer will be glad to advise you.
2.10 Owner's Manual
It is important that you read this Owner's Manual carefully and completely before making your first trip. The
Owner's Manual contains useful information and many tips on how to operate, handle, and maintain your
motorcycle. Only then will you find out how to customize the vehicle ideally for your own use and how you can
protect yourself from injury.
Keep the Owner's Manual in an accessible place to enable you to refer to it as needed.
If you would like to know more about the vehicle or have questions on the material you read, please contact an
authorized Husqvarna Motorcycles dealer.
The Owner's Manual is an important component of the vehicle and must be handed over to the new owner if
the vehicle is sold.
8
3 IMPORTANT NOTES
3.1 Manufacturer and implied warranty
The work prescribed in the service schedule must be carried out by an authorized Husqvarna Motorcycles
workshop only and confirmed both in the customer's Service & Warranty Booklet and in the Husqvarna Motor-
cycles Dealer.net; otherwise, all warranty claims will be void. Damage or secondary damage caused by tampering with and/or conversions on the vehicle are not covered by the warranty.
Additional information on the manufacturer or implied warranty and the procedures involved can be found in
the Service & Warranty Booklet.
3.2 Operating and auxiliary substances
Warning
Environmental hazard Improper handling of fuel is a danger to the environment.
– Do not allow fuel to enter the groundwater, the soil, or the sewage system.
Use operating and auxiliary substances (such as fuel and lubricants) as specified in the Owner's Manual.
3.3 Spare parts, accessories
For your own safety, only use spare parts and accessory products that are approved and/or recommended by
Husqvarna Motorcycles and have them installed by an authorized Husqvarna Motorcycles workshop. Husqvarna Motorcycles accepts no liability for other products and any resulting damage or loss.
The article numbers of some spare parts and accessory products are specified in parentheses in the descriptions. Your authorized Husqvarna Motorcycles dealer will be glad to advise you.
The current Husqvarna Motorcycles accessories for your vehicle are available from your authorized
Husqvarna Motorcycles dealer and on the Husqvarna Motorcycles website.
International Husqvarna Motorcycles website: www.husqvarna-motorcycles.com
3.4 Service
A prerequisite for perfect operation and prevention of premature wear is that the service, care, and tuning work
on the engine and chassis is properly carried out as described in the Owner's Manual. Incorrect adjustment
and tuning of the engine and chassis can lead to damage and breakage of components.
Use of the vehicle under difficult conditions, such as on sand or on wet and muddy surfaces, can lead to considerably more rapid wear of components such as the drive train, brake system, or suspension components.
For this reason, it may be necessary to inspect or replace parts before the next scheduled service.
It is imperative that you adhere to the stipulated run-in times and service intervals. If you observe these exactly,
you will ensure a much longer service life for your motorcycle.
3.5 Figures
The figures contained in the manual may depict special equipment.
In the interest of clarity, some components may be shown disassembled or may not be shown at all. It is not
always necessary to disassemble the component to perform the activity in question. Please follow the instructions in the text.
9
3 IMPORTANT NOTES
3.6 Customer service
Your authorized Husqvarna Motorcycles dealer will be happy to answer any questions you may have regarding
your vehicle and Husqvarna Motorcycles.
A list of authorized Husqvarna Motorcycles dealers can be found on the Husqvarna Motorcycles website.
International Husqvarna Motorcycles website: www.husqvarna-motorcycles.com
10
4.1 View of vehicle, front left (example)
4 VIEW OF VEHICLE
Hand brake lever ( p. 15)
1
Fork air pressure adjustment
2
Clutch lever ( p. 15)
3
Filler cap
4
Plug-in stand ( p. 20)
5
Air filter box cover
6
Cold start button ( p. 18)
7
Engine number ( p. 13)
8
Shift lever ( p. 19)
9
S02006-10
11
4 VIEW OF VEHICLE
4.2 View of vehicle, rear right (example)
Kill switch ( p. 16)
1
Electric starter button ( p. 16)
2
Throttle grip ( p. 15)
3
Fork compression adjustment
4
Fork article number ( p. 13)
5
Foot brake lever ( p. 20)
6
Engine oil level viewer
7
Shock absorber compression adjustment
8
Shock absorber rebound adjustment
9
S02007-10
12
5.1 Chassis number
5.2 Type label
5 SERIAL NUMBERS
The chassis number1is stamped on the right side of the steering head.
401945-10
The type label1is fixed to the front of the steering head.
401946-10
5.3 Engine number
H01047-10
5.4 Fork article number
The engine number1is embossed on the left side of the
engine over the engine sprocket.
The fork article number1is stamped on the inside of the axle
clamp.
401947-10
13
5 SERIAL NUMBERS
0011
5.5 Shock absorber article number
The shock absorber article number1is stamped on the top of
the shock absorber above the adjusting ring towards the engine
side.
401948-10
14
6.1 Clutch lever
6.2 Hand brake lever
6 CONTROLS
The clutch lever1is fitted on the left side of the handlebar.
The clutch is hydraulically operated and self-adjusting.
F00041-10
(Option: Brembo)
The hand brake lever1is fitted on the right side of the handlebar.
6.3 Throttle grip
F00039-10
(Option: Magura)
The hand brake lever1is fitted on the right side of the handlebar.
The front brake is engaged using the hand brake lever.
S01892-10
The throttle grip1is fitted on the right side of the handlebar.
S01893-10
15
6 CONTROLS
6.4 Kill switch
6.5 Electric starter button
Kill switch1is fitted on the left side of the handlebar.
Possible states
• Kill switch in the basic position – In this position, the ignition circuit is closed and the engine can be started.
• Kill switch pressed – In this position, the ignition circuit
is interrupted, a running engine stops, and a non-running
engine will not start.
F00042-10
The electric starter button1is fitted on the right side of the
handlebar.
Possible states
• Electric starter button in basic position
• Electric starter button pressed – In this position, the electric starter is actuated.
S01894-10
6.6 Combination switch
H01181-10
The combination switch is fitted on the left side of the handlebar.
Possible states
1 STANDARD – STANDARD mapping is activated
when LED 1 lights up.
1TC STANDARD with TC – STANDARD mapping with
traction control is activated when LED 1 and TC light
up.
2 ADVANCED – ADVANCED mapping is activated,
when LED 2 lights up.
2 TC ADVANCED with TC – ADVANCED mapping with
traction control is activated when LED 2 and TC light
up.
The engine characteristic can be changed using button MAP on
the combination switch.
The launch control and the traction control can also be activated
using the combination switch.
16
6.7 Overview of indicator lamps
Possible states
Malfunction indicator lamp lights up/flashes orange
– The OBD has detected an error in the vehicle electronics. Come safely to a halt, and contact an authorized Husqvarna Motorcycles workshop.
Malfunction indicator lamp flashes orange rapidly
– Launch control is activated.
F00056-10
6.8 Opening the filler cap
Danger
Fire hazard Fuel is highly flammable.
The fuel in the fuel tank expands when warm and can escape if overfilled.
– Do not refuel the vehicle in the vicinity of open flames or lit cigarettes.
– Switch off the engine for refueling.
– Make sure that no fuel is spilled; particularly not on hot parts of the vehicle.
– If any fuel is spilled, wipe it off immediately.
– Observe the specifications for refueling.
6 CONTROLS
Warning
Danger of poisoning Fuel is poisonous and a health hazard.
– Avoid skin, eye and clothing contact with fuel.
– Immediately consult a doctor if you swallow fuel.
– Do not inhale fuel vapors.
– In case of skin contact, rinse the affected area with plenty of water.
– Rinse the eyes thoroughly with water, and consult a doctor in case of fuel contact with the eyes.
– Change your clothing in case of fuel spills on them.
– Keep fuels correctly in a suitable canister, and out of the reach of children.
Warning
Environmental hazard Improper handling of fuel is a danger to the environment.
– Do not allow fuel to enter the groundwater, the soil, or the sewage system.
–
Turn filler cap1counterclockwise and lift it off.
F00044-10
17
6 CONTROLS
6.9 Closing the filler cap
6.10 Cold start button
F00044-11
–
Mount filler cap1and turn it clockwise until the fuel tank is
tightly closed.
Info
Run the fuel tank breather hose2without kinks.
Cold start button1is fitted on the bottom of the throttle valve
body.
The injection system extends the injection time if the engine is
cold and the outside temperature is low. To help the engine burn
the increased amount of fuel, it must be supplied with additional
oxygen by pushing the cold start button.
After briefly opening up the throttle and then releasing the throttle
grip again, or turning the throttle grip towards the front, the cold
start button returns to its original position.
S02008-10
Info
Check whether the cold start button has returned to its
basic position.
Possible states
• The cold start button is activated – The cold start button is
pushed in all the way.
• The cold start button is deactivated – The cold start button
is in its basic position.
18
6.11 Idle speed adjusting screw
6 CONTROLS
The idle setting of the throttle valve body has a big influence on
the vehicle's starting behavior, on stable idling, and on vehicle
response when the throttle is opened.
An engine with a correctly set idle speed is easier to start than an
engine with the idle speed set incorrectly.
The idle speed is adjusted with idle speed adjusting screw1.
Increase the idle speed by turning the idle speed adjusting screw
clockwise.
Decrease the idle speed by turning the idle speed adjusting
screw counterclockwise.
6.12 Shift lever
S02009-10
Shift lever1is mounted on the left of the engine.
401950-10
The gear positions can be seen in the figure.
The neutral or idle position is between the first and second gears.
401950-13
19
6 CONTROLS
0011
6.13 Foot brake lever
6.14 Plug-in stand
Foot brake lever1is located in front of the right footrest.
The foot brake lever is used to activate the rear brake.
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The holder for the plug-in stand1is the left side of the wheel
spindle.
The plug-in stand is used to park the motorcycle.
Info
Remove the plug-in stand before starting on a trip.
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6.15 Service hour counter
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The service hour counter1is fitted in front of the handlebar.
It shows the total number of service hours of the engine.
The service hour counter begins counting when the engine is
started and stops when the engine is switched off.
Info
It is not possible to delete or adjust anything on the
service hour counter.
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7 PREPARING FOR USE
7.1 Advice on first use
Danger
Danger of accidents A rider who is not fit to ride poses a danger to him or herself and others.
– Do not operate the vehicle if you are not fit to ride due to alcohol, drugs or medication.
– Do not operate the vehicle if you are physically or mentally impaired.
Warning
Risk of injury Missing or poor protective clothing presents an increased safety risk.
– Wear appropriate protective clothing such as helmet, boots, gloves as well as trousers and a jacket
with protectors on all rides.
– Always wear protective clothing that is in good condition and meets the legal regulations.
Warning
Danger of crashing Different tire tread patterns on the front and rear wheel impair the handling char-
acteristic.
Different tire tread patterns can make the vehicle significantly more difficult to control.
– Make sure that only tires with a similar tire tread pattern are fitted to the front and rear wheel.
Warning
Danger of accidents An unadapted riding style impairs the handling characteristic.
– Adapt your riding speed to the road conditions and your riding ability.
Warning
Danger of accidents The vehicle is not designed to carry passengers.
– Do not ride with a passenger.
Warning
Danger of accidents The brake system fails in the event of overheating.
If the foot brake lever is not released, the brake linings drag continuously.
– Take your foot off the foot brake lever when you are not braking.
Warning
Danger of accidents Total weight and axle loads influence the handling characteristic.
– Do not exceed the maximum permissible overall weight or the axle loads.
Warning
Risk of misappropriation People who act without authorization endanger themselves and others.
– Do not leave the vehicle unattended if the engine is running.
– Protect the vehicle against access by unauthorized persons.
Info
When using your motorcycle, remember that others may feel disturbed by excessive noise.
– Make sure that the pre-delivery inspection work has been carried out by an authorized Husqvarna Motorcy-
cles workshop.
You receive a delivery certificate and the Service and Warranty Booklet at vehicle handover.
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7 PREPARING FOR USE
Info
The delivery certificate and the Service and Warranty Booklet are regarded as evidence of warranty
services.
– Before your first trip, read the entire Owner's Manual carefully.
– Get to know the controls.
– Adjust the basic position of the clutch lever. ( p. 75)
– Adjust the basic position of the hand brake lever. ( p. 78)
– Adjust the basic position of the foot brake lever. ( p. 86)
– Adjust the basic position of the shift lever. ( p. 115)
– Get used to handling the motorcycle on a suitable surface before undertaking a more challenging trip.
Info
Your motorcycle is not approved for use on public roads.
When off road, it is recommended that you are accompanied by another person on another vehicle
so that you can help each other.
– Try also to ride as slowly as possible and in a standing position to get a better feeling for the motorcycle.
– Do not make any off-road trips that exceed your ability and experience.
– Hold the handlebar firmly with both hands and keep your feet on the footrests when riding.
– Do not take luggage along.
– Do not exceed the maximum permissible weight and the maximum permissible axle loads.
Guideline
Maximum permissible overall weight 335 kg (739 lb.)
Maximum permissible front axle load 145 kg (320 lb.)
Maximum permissible rear axle load 190 kg (419 lb.)
– Run in the engine. ( p. 22)
7.2 Running in the engine
– During the running-in phase, do not exceed the specified engine speed and engine performance.
Guideline
Maximum engine speed
During the first operating hour 7,000 rpm
Maximum engine performance
During the first 3 operating hours ≤ 75 %
– Avoid fully opening the throttle!
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7 PREPARING FOR USE
7.3 Starting power of lithium-ion batteries at low temperatures
Lithium-ion batteries are far lighter than lead batteries, have a
low self-discharge rate, and have more starting power at temperatures over 15 °C (60 °F). At low temperatures, however, the
starting power of lithium-ion batteries drops to below that of lead
batteries.
Multiple starting attempts may be needed. Press the electric
starter button for 5 seconds, and wait 30 seconds between
attempts. The pauses are necessary so that the created heat can
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7.4 Preparing the vehicle for difficult riding conditions
distribute through the lithium-ion battery and the battery is not
damaged.
If the charged lithium-ion battery does not or only weakly turns
over the electric starter when temperatures are below 15 °C
(60 °F), then the battery is not faulty, but needs to be warmed up
internally to increase its starting power (current output).
The starting power increases as the battery warms up.
Info
Use of the vehicle under difficult conditions, such as on sand or on wet and muddy surfaces, can lead
to considerably more rapid wear of components such as the drive train, brake system, or suspension
components. For this reason, it may be necessary to inspect or replace parts before the next scheduled
service.
– Clean the air filter and air filter box. ( p. 62)
Info
Check the air filter approx. every 30 minutes.
– Check the electrical connector for humidity and corrosion and to ensure it is firmly seated.
» If humidity, corrosion, or damage is found:
– Clean and dry the connector, or change it if necessary.
Difficult riding conditions are:
– Rides on dry sand. ( p. 23)
– Rides on wet sand. ( p. 24)
– Rides on wet and muddy circuits. ( p. 25)
– Rides at high temperatures or slow riding. ( p. 25)
– Riding at low temperatures and in snow. ( p. 25)
7.5 Preparing vehicle for rides on dry sand
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– Mount a dust cover on the air filter.
Dust cover for air filter (79006920000)
Info
Observe the fitting instructions for Husqvarna Motorcycles accessories.
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7 PREPARING FOR USE
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600868-01
– Mount a sand cover on the air filter.
Sand cover for air filter (79006922000)
Info
Observe the fitting instructions for Husqvarna Motorcycles accessories.
– Clean the chain.
– Mount the steel sprocket.
Tip
Do not grease the chain.
– Clean the radiator fins.
– Straighten bent radiator fins carefully.
Condition
Regular use in sand
– Change the piston every 20 operating hours.
7.6 Preparing vehicle for rides on wet sand
– Fit a rain cover on the air filter.
Waterproofing device for air filter (79006921000)
Info
Observe the fitting instructions for Husqvarna Motorcycles accessories.
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– Clean the chain.
– Mount the steel sprocket.
Tip
Do not grease the chain.
– Clean the radiator fins.
– Straighten bent radiator fins carefully.
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Condition
Regular use in sand
– Change the piston every 20 operating hours.
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7 PREPARING FOR USE
7.7 Preparing vehicle for rides on wet and muddy circuits
– Fit a rain cover on the air filter.
Waterproofing device for air filter (79006921000)
Info
Observe the fitting instructions for Husqvarna Motorcycles accessories.
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– Mount the steel sprocket.
– Clean the motorcycle. ( p. 121)
– Straighten bent radiator fins carefully.
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7.8 Preparing vehicle for high temperatures or slow riding
– Adjust the secondary drive to the road conditions.
Info
The engine oil heats up quickly when the clutch is
operated frequently due to an excessively high secondary ratio.
– Clean the chain.
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– Clean the radiator fins.
– Straighten bent radiator fins carefully.
– Check the coolant level. ( p. 107)
7.9 Preparing vehicle for low temperatures or snow
– Fit a rain cover on the air filter.
Waterproofing device for air filter (79006921000)
Info
Observe the fitting instructions for Husqvarna Motorcycles accessories.
102137-01
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8 RIDING INSTRUCTIONS
8.1 Checks and maintenance measures when preparing for use
Info
Before every trip, check the condition of the vehicle and ensure that it is safe to operate.
The vehicle must be in perfect technical condition when it is being operated.
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– Check the engine oil level. ( p. 117)
– Check the front brake fluid level. ( p. 79)
– Check the rear brake fluid level. ( p. 87)
– Check the front brake linings. ( p. 82)
– Check the brake linings of the rear brake. ( p. 89)
– Check that the brake system is functioning properly.
– Check the coolant level. ( p. 107)
– Check for chain dirt accumulation. ( p. 68)
– Check the chain, rear sprocket, engine sprocket, and chain
guide. ( p. 71)
– Check the chain tension. ( p. 69)
– Check the tire condition. ( p. 99)
– Check the tire air pressure. ( p. 99)
– Check the spoke tension. ( p. 100)
Info
The spoke tension must be checked regularly as
incorrect spoke tension will strongly impair riding
safety.
– Clean the dust boots of the fork legs. ( p. 47)
– Bleed the fork legs. ( p. 46)
– Check the air filter.
– Check the settings of all controls and ensure that they can be
operated smoothly.
– Check all screws, nuts, and hose clamps regularly for tight-
ness.
– Check the fuel level.
8.2 Starting the vehicle
Danger
Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and
death.
– Always make sure there is sufficient ventilation when running the engine.
– Use an effective exhaust extraction system when starting or running the engine in an enclosed
space.
Note
Engine damage High revving speed with a cold engine negatively impacts the lifespan of the engine.
– Always run the engine warm at a low speed.
26
0011
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400733-01
8 RIDING INSTRUCTIONS
–
Remove the plug-in stand1.
– Shift the transmission to idle.
Condition
Ambient temperature: < 20 °C (< 68 °F)
– Push the cold start button in all the way.
– Press the electric starter button .
Info
Press the electric starter button for at most 5 seconds. Wait for 30 seconds before a further attempt
at starting.
At temperatures below 15 °C (60 °F), several
attempts at starting may be necessary to warm-up
the lithium-ion battery and thereby increase the
starting power.
During the starting process, the malfunction indicator lamp lights up.
8.3 Activating launch control
Info
The launch control helps the rider to generate optimum motorcycle acceleration at the beginning of a
race. The maximum speed of the engine with the throttle valve fully opened (full throttle) is reduced.
After the start, it is gradually increased up to the maximum engine speed. The rider opens the throttle
fully throughout this procedure. The clutch must be operated exactly as it would be without launch control activated.
Condition
The motorcycle is stationary.
The engine is running at idle speed.
The transmission is in neutral.
– Press and hold the MAP and TC buttons simultaneously.
The malfunction indicator lamp flashes orange rapidly.
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8 RIDING INSTRUCTIONS
8.4 Activating traction control
Info
The traction control reduces excessive slip on the rear wheel in favor of more control and propulsion,
particularly in wet conditions.
When traction control is switched off, the rear wheel may spin more during high acceleration and on surfaces with low grip.
Traction control can be switched on or off during the ride.
The setting most recently selected is activated again when restarting.
Info
The launch control is deactivated automatically for a
few seconds after the vehicle has started.
The launch control is also deactivated in the following
cases (malfunction indicator lamp no longer flashes): if
the throttle valve is closed more than 1/3 of the way
after full throttle, and/or if there is no start within
3 minutes.
For safety reasons, the engine must be switched off
for at least 10 seconds before the launch control can
be activated again, regardless of whether the vehicle
has been started or not.
– Press button TC to switch the traction control on or off.
Guideline
Engine speed ≤ 4,000 rpm
The TC LED lights up when the traction control is activated.
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8.5 Starting off
– Pull the clutch lever, engage 1st gear, release the clutch lever slowly and simultaneously open the throttle
carefully.
8.6 Shifting, riding
Warning
Danger of accidents If you change down at high engine speed, the rear wheel blocks and the engine
races.
– Do not change into a low gear at high engine speed.
Info
If unusual noises occur while riding, stop immediately, switch off the engine, and contact an authorized
Husqvarna Motorcycles workshop.
First gear is used for starting off and for steep inclines.
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