Husqvarna EZ5226, EZ4621, EZ4220, EZ4822, EZ6124 User Manual

Operator’s Manual
EZ4621 / 968999657, EZ5226 / 968999658
EZ4220/ 968999692, EZ4822 / 968999696
EZ6124 / 968999699
Please read the operator’s manual carefully and make sure you
understand the instructions before using the machine.
English
OPERATOR’S MANUAL
Contents
Contents ............................................................. 1
Introduction........................................................ 3
Congratulations ................................................ 3
General............................................................ 3
Driving and Transport on Public Roads .............. 3
Towing ............................................................. 3
Operating......................................................... 3
Good Service ................................................... 4
Manufacturing Number ..................................... 4
Symbols and Decals........................................... 5
Safety Instructions ............................................. 7
General Operation ............................................ 7
Personal Safety Equipment ............................... 9
Slope Operation ............................................... 9
Children ......................................................... 10
Maintenance .................................................. 11
Transport ....................................................... 14
Customer responsibilities ................................ 15
Controls ........................................................... 16
Control Locations ........................................... 16
1. Parking Brake ............................................. 17
2. Motion Control Levers ................................. 17
3. Fuel Shut Off Valve ..................................... 18
4. Seat adjustment knobs ................................ 18
5. Refueling .................................................... 19
6. By pass linkage .......................................... 20
7. Fuses ......................................................... 20
8. Hour Meter ................................................. 21
9. Choke Control ............................................ 21
10. Ignition Switch .......................................... 21
11. Throttle Control ......................................... 22
12. Blade switch ............................................. 22
13. Cutting height pedal .................................. 23
Accessories ................................................... 23
Operation ......................................................... 24
Training ......................................................... 24
Before Starting ............................................... 25
Starting the Engine ......................................... 25
To start an engine with a weak battery ............. 29
Running......................................................... 30
Operating on hills ........................................... 31
Mowing Tips ................................................... 32
Stopping the Engine ....................................... 33
Moving by Hand ............................................. 34
BLACK BEAR
Maintenance ....................................................... 35
Maintenance Schedule .....................................35
Battery ............................................................37
Ignition System ................................................38
Checking the Safety System.............................39
Checking the Engine’s Cooling Air Intake ..........40
Checking and Adjusting the Throttle Cable ........40
Checking and Adjusting the Choke Cable ..........40
Replacing the Air Filter .....................................41
Replacing the Fuel Filter ..................................45
Checking the Fuel Pump’s Air Filter ..................45
Checking Tire Pressures ..................................45
Checking the Parking Brake .............................46
Checking the V-belts ........................................46
Deck belt .........................................................46
ZTR
IZT belt ...........................................................48
Checking the Blades ........................................49
Adjusting the Mower Deck ................................51
Cleaning and Washing .....................................53
Caster Wheels .................................................53
Hardware ........................................................53
Parking brake ..................................................54
Tracking adjustment .........................................54
Lubrication .........................................................55
Lubrication Schedule .......................................55
General ...........................................................55
Lubricating the Cables .....................................56
Lubricating in Accordance with the Lubrication ......
Schedule.........................................................56
Trouble Shooting Guide ..................................... 62
Storage ...............................................................65
Winter Storage ................................................65
Service ...........................................................65
Wiring diagram ...................................................66
Technical Data ....................................................67
Accessories .....................................................73
Torque Specifications ......................................73
Conformity Certificates ......................................74
USA requirements ...........................................74
Service Journal ..................................................75
Delivery Service ..............................................75
After the First 5-8 Hours ...................................76
25-Hour Service ..............................................77
50-Hour Service ..............................................78
100-Hour Service.............................................79
300-Hour Service.............................................80
At Least Once Each Year .................................81
®
WARNING! Failure to follow cautious operating practices can result in serious injury to the
operator or other persons. The owner must understand these instructions, and must allow only trained persons who understand these instructions to operate the mower.
Each person operating the mower must be of sound mind and body and must not be under the influence of any mind altering substance.
WARNING! Engine exhaust, some of its constituents, and certain vehicle components contain
or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.
WARNING! Battery posts, terminals and related accessories contain lead and lead compounds,
chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling.

INTRODUCTION

Congratulations
Thank you for purchasing a Husqvarna ride-on mower. This machine is built for superior efficiency to rapidly mow primarily large areas. A control panel easily accessible to the operator and a hydrostatic transmission regulated by steering controls both contribute to the machine’s performance.
This manual is a valuable document. Read the contents carefully before using or servicing the machine. The following of instructions (use, service, maintenance, etc.) by all who operate this machine is important for the safety of the operator and others. It can also considerably increase the life span of the machine and increase its resale value.
If you sell your machine, be sure to give the operator’s manual to the new owner. The final chapter of this operator’s manual provides a Service Journal. Ensure that service and repair work are
documented. A well-kept service journal reduces service costs for the maintenance and affects the machine’s resale value. Please contact your dealer for more information. Take the operator’s manual along when the machine is taken to your dealer for service.
General
In this operator’s manual, left and right, backward and forward are used in relation to the machine’s normal driving direction.
Continuous dedication to improve our products require that specifications and design are subject to change without notice.
Driving and Transport on Public Roads
Check applicable road traffic regulations before transporting on public roads. If the machine is transported, you must always use approved fastening equipment and ensure that the machine is well anchored. DO NOT operate this machine on public roadways.
Towing
Do not tow this machine, it may cause damage to the drive system. Do not tow any trailers, etc. with this mower. They may jackknife or overturn causing damage to the mower and
possible serious injury to the operator.
Operating
This machine is constructed only for mowing grass on lawns and even ground without obstacles such as stones, tree stumps, etc. The machine can also be used for other tasks when equipped with special accessories provided by the manufacturer. Operating instructions for the accessories are provided with delivery. All other types of uses are incorrect. The manufacturer’s directions concerning operation, maintenance, and repairs must be carefully followed.
Lawn mowers and all power equipment, can be potentially dangerous if used improperly. Safety requires good judgement, careful use in accordance with these instructions and common sense.
The machine must only be operated, maintained, and repaired by persons familiar with the machine’s special characteristics and who are also knowledgeable about the safety instructions. Use only approved repair parts to maintain this machine.
Accident prevention regulations, other general safety regulations, occupational safety rules, and traffic regulations must be followed without fail.
Unauthorized modifications to the design of the machine may absolve the manufacturer from liability for any resulting personal injury or property damage.
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INTRODUCTION
INTRODUCTION
Good Service
Husqvarna’s products are sold all over the world and only in specialized retail stores with complete service. This ensures that you as a customer receive only the best support and service. Before the product is delivered, the machine has, for example, been inspected and adjusted by your retailer. See the certificate in the Service Journal in this operator’s manual.
When you need spare parts or support in service questions, warranty issues, etc., please consult the following professional:
This Operator’s Manual belongs to the machine with the manufacturing number:
Manufacturing Number
The machine’s manufacturing number can be found on the printed plate affixed to the left in the engine compartment. Stated on the plate, from the top are:
Engine Transmission
The machine’s type designation (I.D.).
The manufacturer’s type number (Model).
The machine’s serial number (Serial no.)
Please have the type designation and serial number available when ordering spare parts.
The engine’s manufacturing number is stamped on one of the valve covers. The plate states:
The engine’s model.
The engine’s type.
Code
Please have these available when ordering spare parts.
The Hydro Drive IZT gears have a barcode decal affixed to the rear of the gears.
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SYMBOLS AND DECALS

These symbols are found on the machine and in the operator’s manual. Study them carefully so that you know what they mean.
WARNING! Xxxx xxxxxx xxxxx xxxx
xxxxxxxxx xxxxxx xxxxxxxxx. xx xxxxxxxx xxxx xxxxxx.
Used in this publication to notify the reader of a risk of personal injury or death, particularly if the reader should neglect to follow instructions given in the manual.
IMPORTANT INFORMATION Xxxx xxxxxx xxxxx xxxx xxxxxxxxx
xxxxxx xxxxxxxxx. xx xxxxxxxx xxxx xxxxxx.
Used in this publication to notify the reader of a risk of material damage, particularly if the reader should neglect to follow instructions given in the manual. Used also when there is a potential for misuse or misassembly.
R N
Reverse Neutral Fast Slow Choke Fuel
Warning! Parking Brake CE conformity Warning! Rotating blades, Do not touch parts
Battery acid is corrosive, explosive and flammable Do not stand here
Use protective glasses Use protective gloves
marking. Only for keep away from the European market discharge deck
Noise emissions to the surroundings in accordance with the European Union’s directive. The machine’s emission is stated in the chapter TECHNICAL DATA and on the decals.
Only machines for European market
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SYMBOLS AND DECALS
Read Shut off engine and Keep a safe Use on slopes No passengers
Operator’s remove key before distance from no greater
Manual performing any the machine than 10°
Whole body Severing of fingers Do not open or Careful backing up, Careful going exposure to and toes remove safety watch for other forward, watch for
thrown objects shields while people other people
maintenance or repair work
engine is running
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Moving sharp blades under cover

SAFETY

Safety Instructions
These instructions are for your safety. Read them carefully.
WARNING! This symbol means that important safety instructions need to be emphasized.
It concerns your safety.
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING
OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
General Operation
Read, understand, and follow all instructions
on the machine and in the manual before starting.
Do not put hands or feet near rotating parts
or under the machine. Keep clear of the discharge opening at all times.
Only allow responsible adults, who are
familiar with the instructions, to operate the machine.
Clear the area of objects such as rocks, toys,
wire, etc., which could be picked up and thrown by the blades.
Be sure the area is clear of bystanders
before operating. Stop machine if anyone enters the area.
Never carry passengers. The machine is only
intended for use by one person.
Do not mow in reverse unless absolutely
necessary. Always look down and behind before and while backing.
Never direct discharged material toward
anyone. Avoid discharging material against a wall or obstruction. Material may ricochet back toward the operator. Stop the blades when crossing gravel surfaces.
Do not operate machine without the entire
grass catcher, discharge guard, or other safety devices in place and working
Slow down before turning.
Never leave a running machine unattended.
Always turn off blades, set parking brake,
Read the operator’s manual before starting the machine
Clear the area of objects before mowing
8011-512
8011-513
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SAFETY
stop engine, and remove keys before dismounting.
Disengage blades when not mowing. Shut off
engine and wait for all parts to come to a complete stop before cleaning the machine, removing the grass catcher, or unclogging the discharge guard.
Operate machine only in daylight or good
artificial light.
Do not operate the machine while under the
influence of alcohol or drugs.
Watch for traffic when operating near or
crossing roadways.
Use extra care when loading or unloading the
machine into a trailer or truck.
Always wear eye protection when operating
machine.
Data indicates that operators, age 60 years
and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.
Follow the manufacturer’s recommendation
for wheel weights or counterweights.
Anyone who operates this machine must first
read and understand this Operation Manual. Local laws may regulate the age of the user.
Keep machine free of grass, leaves or other
debris buildup which can touch hot exhaust / engine part and burn. Do not allow the mower deck to plow leaves or other debris which can cause buildup to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage.
Never take passengers
8011-520
WARNING! Engine exhaust and certain
vehicle components contain or emit chemicals considered to cause cancer, birth defects, or other reproductive system damage. The engine exhaust contains carbon monoxide, which is a odorless, colorless, poisonous gas. Do not use the machine in enclosed spaces.
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SAFETY
Personal Safety Equipment
WARNING! When using the machine, approved personal protective equipment (shown in
illustrations) shall be used. Personal protective equipment cannot eliminate the risk of injury but it will reduce the degree of injury if an accident does happen. Ask your retailer for help in choosing the right equipment.
Make sure that you have first aid equipment
close at hand when using the machine.
Never use the machine when barefoot.
Always wear protective shoes or boots,
preferably with steel toe caps.
Always wear approved protective glasses
or a full visor when assembling or driving.
Always wear gloves when handling the
blades.
Never wear loose clothing that can get
caught in moving parts.
Use ear protectors to avoid damage to
hearing.
Slope Operation
Slopes are a major factor related to loss of control and tip-over accidents, which can result in severe injury or death. Operation on all slopes requires extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.
Mow up and down slopes (10 degrees maximum), not across.
Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles.
Choose a low ground speed so that you will not have to stop while on the slope.
Do not mow on wet grass. Tires may lose traction.
Avoid starting, stopping, or turning on a slope. If the tires lose traction, disengage the blades and proceed slowly straight down the slope.
Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction, which could cause the machine to roll over.
Use extra care while operating machine with
grass catchers or other attachments; they can affect the stability of the machine. Do not
Personal protective equipment
8011-670a
6003-004
Mow up and down, not side to side
WARNING! Do not drive up or down hills
with slopes greater than 10 degrees. And do not drive across any slopes.
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SAFETY
use on steep slopes.
Do not try to stabilize the machine by putting
your foot on the ground.
Do not mow near drop-offs, ditches, or
embankments. The machine could suddenly roll over if a wheel is over the edge or if the edge caves in.
Children
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.
Keep children out of the mowing area and in
the watchful care of a responsible adult other than the operator.
Be alert and turn machine off if a child enters
the area.
Before and while backing, look behind and
down for small children.
Never carry children, even with the blades
shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine.
Never allow children to operate the machine.
Use extra care when approaching blind
corners, shrubs, trees, or other objects that may block your view of a child.
8011-509
Be extra cautious when driving on slopes
8011-517
Never allow children to operate the machine
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8011-518
Keep children away from work area
SAFETY
Maintenance
WARNING! The engine must not be started when the driver’s floor plate or any protective
plate for the mower deck’s drive belt is removed.
Safe Handling of Gasoline
To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive.
Extinguish all cigarettes, cigars, pipes, and other sources of ignition.
Use only approved gasoline container.
Never remove gas cap or add fuel with the engine running. Allow engine to cool at least two (2) minutes before refueling.
Never fuel the machine indoors.
Never store the machine or fuel container where there is an open flame, spark, or pilot light such as on a water heater or other appliances.
Before you begin refueling, minimize the risk of static electricity by touching a metal surface.
Never fill containers inside a vehicle or on a
truck or trailer bed with plastic liner. Always place containers on the ground away from your vehicle when filling.
Remove gas-powered equipment from the
truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle.
Keep the nozzle in contact with the rim of the
fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock­open device.
If fuel is spilled on clothing, change clothing
immediately.
Never overfill fuel tank. Replace gas cap and
tighten securely.
Do not start the engine near spilled fuel.
Never use gasoline as a cleaning agent.
If leaks arise in fuel system, engine must not
be started until problem has been resolved.
Check the fuel level before each use and
leave space for the fuel to expand, because the heat from the engine and the sun may otherwise cause the fuel to expand and overflow.
8011-516
Never fill the fuel tank indoors
WARNING! The engine and the exhaust
system, become very hot during operation.
Risk for burns if touched. Allow engine and exhaust
system to cool at least two (2) minutes before refueling.
General Maintenance
Never operate machine in a closed area.
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SAFETY
Keep all nuts and bolts tight to be sure the
equipment is in safe working condition.
Never tamper with safety devices. Check
their proper operation regularly.
Keep machine free of grass, leaves, or other
debris buildup. Clean oil or fuel spillage and remove any fuel-soaked debris. Allow machine to cool before storing.
If you strike a foreign object, stop and inspect
the machine. Repair, if necessary, before restarting.
Never make any adjustments or repairs with
the engine running.
Check grass catcher components and the
discharge guard frequently and replace with manufacturer’s recommended parts, when necessary.
Mower blades are sharp. Wrap the blade or
wear gloves, and use extra caution when servicing them.
Check brake operation frequently. Adjust and
service as required.
Maintain or replace safety and instruction
labels, as necessary.
Do not modify safety equipment. Check
regularly to be sure it works properly. The machine must not be driven with defective or unmounted protective plates, protective cowlings, safety switches, or other protective devices.
Do not change the settings of governors and
avoid running the engine with overly high engine speeds. If you run the engine too fast, you risk damaging the machine components.
Be very careful when handling battery acid.
Acid on skin can cause serious corrosive burns. If you spill battery acid on your skin, rinse immediately with water.
Acid in the eyes can cause blindness,
contact a doctor immediately.
Be careful when servicing the battery. Explosive gases form in the battery. Never perform maintenance on the battery when smoking or near open flames or sparks.
The battery can explode and cause serious injury/damage.
Ensure that nuts and bolts, especially the
fastening bolts for the blade attachments, are properly tightened, torqued and that the equipment is in good condition.
Do not modify safety equipment. Check
8011-515
Never drive the machine in an enclosed space
Use protective glasses for maintenance work.
WARNING! The battery contains lead and
lead compounds, chemicals that are considered to cause cancer, birth defects, and other reproductive system damage. Wash your hands after handling the battery.
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regularly to be sure it works properly. The machine must not be driven with defective or unmounted protective plates, protective cowlings, safety switches, or other protective devices.
Do not change the settings of governors and
avoid running the engine with overly high engine speeds. If you run the engine too fast, you risk damaging the machine components.
Sparking can occur when working with the
battery and the heavy cables of the starter circuit. This can cause battery explosion, fire or eye injury. Sparking in this circuit can not occur after the chassis cable (normally negative, black) is removed from the battery.
WARNING! Avoid electrical sparking and its
consequences by the following routines:
SAFETY
6003-009
Do not smoke when performing maintenance on the battery. The battery can explode and cause serious injury/ damage.
Use protective goggles.
Ensure that the fuel filler cap is mounted
tightly and no flammable substances is stored in an open vessel.
Never work with the starter circuit if there is
spilled fuel.
Disconnect the chassis cable from the
battery first and reconnect it last.
Do not make a bridge short circuit across the
starter relay to run the starter.
Never use the machine indoors or in spaces lacking proper ventilation. The exhaust fumes contain carbon monoxide, an odorless, poisonous, and lethal gas.
Stop and inspect the equipment if you run
over or into anything. If necessary, make repairs before starting.
Never make adjustments with the engine
running.
The machine is tested and approved only
with the equipment originally provided or recommended by the manufacturer. Only use approved repair parts for the machine.
The blades are sharp and can cause cuts
and gashes. Wrap the blades or use protective gloves when handling them.
Check the parking brake’s functionality
regularly. Adjust and service as necessary.
The mulch blades should only be used in
familiar areas when higher quality mowing is
Risk of sparking
8009-728
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desired.
Reduce the risk of fire by removing grass,
leaves, and other debris that may have accumulated on the machine. Allow the machine to cool before putting it in storage.
Regularly clean deck and underside of deck,
avoid spraying engine and electrical components with water.
Transport
The machine is heavy and can cause serious
crushing injuries. Be extra cautious when it is loaded on or unloaded from a vehicle or trailer.
Use an approved trailer to transport the
machine. Activate the parking brake, turn off the fuel supply, and fasten the machine with approved fastening devices, such as bands, chains, or straps, when transporting.
Do not operate this machine on public
roadways.
Check and abide by local traffic regulations
before transporting the machine on any road.
Do not tow this machine, it may cause
damage to the drive system.
Do not tow any trailers, etc. with this mower.
They may jackknife or overturn causing damage to the mower and possibly serious injury to the operator.
Load the unit onto truck or trailer by driving
up ramps of suitable strength using a slow speed. Do not lift! The machine is not intended to be lifted by hand.
SAFETY
8011-515
Never drive the machine in an enclosed space
WARNING! Escaping hydraulic oil under
pressure can have sufficient force to penetrate the skin, causing serious injury. If injured by escaping fluid, see a doctor at once. Serious infection or reaction can develop if proper medical treatment is not administered immediately.
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IMPORTANT INFORMATION The parking brake is not sufficient to
lock the machine in place during transport. Ensure that the machine is well fastened to the transport vehicle. Always reverse the machine onto the transport vehicle to avoid tipping it over.
SAFETY
Customer responsibilities
Read and observe the safety rules.
Follow a regular schedule in maintaining,
caring for and using your mower.
Follow the instructions under “Maintenance”
and “Storage” sections of this owner’s manual.
A spark arrester for the muffler is available through your authorized Husqvarna dealer.
WARNING! This mower is equipped with an internal combustion engine and should not be
used on or near any unimproved forest-covered, bush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.
A spark arrester for the muffler is available through your authorized Husqvarna dealer.
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CONTROLS
Controls
This operator’s manual describes the Husqvarna Zero Turn Rider. The rider is fitted with either a Briggs & Stratton or Kohler four-stroke overhead valve engine developing 20 - 26 horse power.
Transmission from the engine is made via two belt­driven hydraulic pumps, which in turn drive a hydraulic motor for each drive wheel. Using the left and right steering controls, the flow is regulated and thereby the direction and speed.
Control Locations
Zero Turn Rider
Page
1. Parking brake .................................................17
2. Motion control levers .......................................16
3. Fuel shut off valve ...........................................18
4. Seat adjustment bolts...................................... 18
5. Fuel tank cap ................................................. 19
6. By pass linkage ..............................................19
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8011-769-2
Page
7. Fuses ............................................................ 20
8. Hour meter .....................................................21
9. Choke control .................................................21
10. Ignition switch .................................................21
11. Throttle control ...............................................22
12. Blade switch................................................... 22
13. Cutting height pedal ........................................23
CONTROLS
1. Parking Brake
IMPORTANT INFORMATION The machine must stand absolutely still
when applying the parking brake. Always set the parking brake before dismounting. Release the parking brake before moving the mower.
The parking brake is found on the left of the machine. Pull the lever backward to activate the brake and forward to release it.
2. Steering Control Levers
The machine’s speed and direction are continuously variable using the two steering controls. The steering controls can be moved forward or backward about a neutral position. Furthermore, there is a neutral posi­tion, which is locked if the steering controls are moved outward. When both controls are in the neutral position (N), the machine stands still. By moving both controls an equal amount forward or backward, the machine moves in a straight line forward or backward respectively. In order, for example, to turn right while moving forward, move the right control towards the neutral position. The rotation of the right wheel is reduced and the machine turns to the right. Zero turn can be achieved by moving one control backward (behind the neutral position) and carefully moving the other steering control forward from its neutral position. The rotation direction when zero turning is determined by which steering control is moved backward behind the neutral position. If the left steering control is pulled backward, the machine turns to the left. Use extra care when using this maneuver. If the steering controls are in uneven positions when standing still or do not fit in the slots for moving the controls outward, they can be adjusted.
Parking brake not activated
Steering controls
8011-711
8011-789
1
2
3
WARNING! The machine can turn very
rapidly if one steering control is moved much further forward than the other.
1. Forward
2. Neutral
3. Neutral slot, Neutral lock
4. Reverse
Fuel shut off valve in OFF position.
4
8011-7912
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CONTROLS
Tracking
If the mower is not tracking straight, check the air pressure in both rear tires. Recommended air pressure is 15 psi. (1 bar) Tracking must be checked on a flat and level concrete or blacktop surface. If the unit still does not track straight contact your Husqvarna workshop for adjustments.
3. Fuel Shut Off Valve
The fuel shut off valve is located under the fuel tank. The valve has two positions;
ON and OFF.
4. Seat adjustment bolts
With the machine off remove the two bolts holding the seat pan down and flip the seat forward.
The seat can be adjusted lengthways. When making adjustments, loosen the four bolts under the seat pan, after which the seat can be moved backward or forward.
Once the seat is adjusted to your liking. Flip the seat back down and re-bolt the seat pan to the frame.
Fuel shut off valve in OFF position
8011-712
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Lengthways adjustment
CZ-1
CONTROLS
5. Refueling
Read the safety instructions before refueling. The machine has one fuel tank, just behind the seat. The tank volume is 5.4 gallons
(20.4 liters). Make sure the fuel cap is properly tightened and the
cap gasket is not damaged. The engine will run on a minimum of 85-octane
unleaded gasoline (no oil mix). Environmentally adapted alkylate gasoline can be used beneficially. See also Technical Data concerning ethanol fuel. Methanol fuel is not allowed.
WARNING! Gasoline is highly flammable.
Observe caution and fill the tank outdoors (see the safety instruction).
WARNING! The engine and the exhaust
system, become very hot during operation.
Risk for burns if touched. Allow engine and exhaust
system to cool at least two (2) minutes before refueling
WARNING!
8011-761
Fuel tank
IMPORTANT INFORMATION Experience indicates that alcohol blended
fuels (called gasohol, ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel the next season. See Storage Instructions for additional information. Never use engine or carburetor cleaners in the fuel tank or permanent damage may occur.
Fill to bottom of filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.
When operating in temperatures below 32° F. (0° C.), use fresh, clean winter grade gasoline to help insure good cold weather starting.
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CONTROLS
6. By pass linkage
When pushing or pulling the mower, be sure to engage the IZT (Integrated Zeroturn Transaxle) bypass linkages. The IZT bypass linkages are located on the rear of the frame, below the rear engine guard.
Raise the deck into the highest cutting
position.
Pull the IZT bypass linkages out and into the
slots and release so that it is held in the bypass position.
To reengage the IZT’s to drive, reverse the
above procedure.
1. IZT Bypass linkage
Bypass linkages
1. Head outside of rear deck
2. IZT Bypass linkage in bypass position
CZ10-2
1
2
CZ12
7. Fuses
The fuses are located in a holder at the right hand side of the battery compartment. They are flat pin fuses of the same type used in automobiles.
There are two fuses. Fuse ratings and functions:
20 A, Primary fuse.
7.5 A, Mower deck coupling.
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Fuses
8011-483
CONTROLS
8. Hour Meter
The hour meter displays the total operating time. It will flash CHG OIL (Change Oil) at 50 hour intervals.
The flash duration is one hour before and one hour after the interval. The CHG OIL icon will come on and shut off automatically. The hour meter can not be manually reset.
9. Choke Control
The choke control is used for cold starts in order to provide the engine with a richer fuel mixture.
For cold starts the control should be pulled out.
10. Ignition Switch
The ignition key is placed on the control panel and is used to start and stop the engine.
Hour meter
Choke control
8011-759
8011-756
IMPORTANT INFORMATION Do not run the starter for more than five
seconds each time. If the engine does not start, wait about 10 seconds before retrying.
Ignition switch
8011-758
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CONTROLS
11. Throttle Control
The throttle control regulates the engine speed and thereby the rate of rotation of the blades, assuming the blade switch is pulled out, see Engaging the Mower Deck.
In order to increase or decrease the engine speed, the control is moved forward or backward respectively.
Avoid idling the engine for long periods, as there is a risk of fouling the spark plugs.
USE FULL THROTTLE WHEN MOWING, for best mower performance and battery charging.
12. Blade switch
In order to engage the mower deck, pull the knob out; the mower blades are disengaged when the knob is depressed.
Throttle control
Blade Switch
8011-757
8011-760
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CONTROLS
13. Cutting height pedal
The cutting deck height is obtained by pressing the foot pedal lift arm forward and releasing the transport latch. Then lower the deck to the preset height. To raise the deck push forward on the foot pedal lift arm until the transport latch locks. The cutting height range is from 1 1/2" (38 mm) to 4 1/2"
(114 mm) in 1/4" (6.4 mm) increments. The heights are measured from the ground up to the blade tip with the engine not running.
To change cutting heights move the pin on the cutting height plates to the desired height of cut.
3
1
2
IMPORTANT INFORMATION Always use the high position to transport.
IMPORTANT INFORMATION In order to obtain an even cutting height it
is important that the air pressure in all four tires is the same 15 psi (1 bar).
Accessories
For mulching, there is a BioClip attachment available. This is mounted underneath the mower deck and consists of control plates and BioClip blades.
1. Foot pedal
2. Lift arm
3. Height plate
Cut height pedal
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OPERATION
Operation
Read “Safety Instructions” section and following pages, if you are unfamiliar with the machine.
Training
Zero turn mowers are far more maneuverable than typical riding mowers due to their unique steering capabilities. We suggest that this section be reviewed in its entirety prior to attempting to move the mower under its own power.
Additionally, we suggest when first operating the mower, use a reduced throttle speed and reduced ground speed by NOT moving control levers to the furthest forward or reverse positions during initial operation, or until operator becomes comfortable with controls. We also suggest first time users, or new users to Zero Turn mowers to become familiar with the mower’s movement on a hard surface, such as concrete or blacktop PRIOR to attempting to operate on turf. Until operator becomes comfortable with mower controls and zero turning capability, they may damage turf due to overly aggressive maneuvers.
To move forward and backward
The direction and speed of the mower’s movements is effected by the movement of the control lever(s) on each side of mower. The left control lever controls the left wheel. The right control lever controls the right wheel.
IMPORTANT INFORMATION When control levers are in the reverse
position they return to neutral when released. This may cause the mower to suddenly stop.
First time users should push mower (see “Moving by Hand” in the “Operation” section) to an open, flat area, without other people or vehicles/obstacles nearby. In order to move unit under its own power, the operator must be in the seat, start engine (see “Before Starting” in “Operation” section), adjust engine speed to idle, disengage parking brake, do not engage blades at this time, rotate control levers inward. As long as the control levers have not been moved forward or backwards, mower will not move. Slowly move both control levers forward slightly. This will allow mower to start moving forward in a straight line. Pull back on control levers to the neutral position and mower should stop moving. Pull back slightly on control levers, this will allow mower to start moving backwards. Push forward on control levers to the neutral position and mower should stop moving.
To turn to the right
While moving in a forward direction, pull the right lever back towards the neutral position while maintaining the position of the left lever, this will slow the rotation of the right wheel and cause the machine to turn in that direction.
To turn to the left
While moving in a forward direction pull the left lever back towards the neutral position while maintaining the position of the right lever, this will slow the rotation of the left wheel and cause the machine to turn in that direction.
To zero turn
While moving in a forward direction, first pull both control levers back until the mower stops or slows dramatically. Then by alternating one lever slightly to the forward position and the other in the reverse position.
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OPERATION

Before Starting
Read the sections Safety Instructions and Controls before starting the machine.
Perform the daily maintenance before starting (see Maintenance Schedule in the Maintenance section).
Check that there is sufficient fuel in the fuel tank.
Adjust the seat to the desired position.
The following conditions must be fulfilled before the engine can be started:
The driver must be seated on the seat.
The blade switch for engaging the mower blades must be depressed.
The parking brake must be on.
Both steering controls must be in the locked (outer) neutral position.
Starting the Engine
1. Sit on the seat.
2. Raise the mower deck by pulling the lifting lever backward to the locked position
(transport position).
3. Activate the parking brake.
8011-718
Start conditions
4. Disengage the mower blades by depressing the blade switch.
8011-718-2
Raise the mower deck
8011-668
Depress the control for disengaging the mower deck
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