Operator and
Parts Manual
Collection Kit
966610501
NOTE: When right hand (RH) and left hand (LH) are mentioned in this manual, it means when
you are seated on the mower in the operator’s position.
CAUTION
BEFORE ASSEMBLING GRASS CATCHER TO MOWER
• Set parking brake.
• Place motion control levers in “NEUTRAL” position.
• Turn ignition key “OFF” and remove key.
• Make sure the blades and all moving parts have completely stopped.
• Disconnect spark plug and place wire where it cannot come in contact with
plug.
©2009 HTC. All Rights Reserved.
Beatrice, NE. Printed in U.S.A.
CONTENTS
SAFETY RULES ..........................................................4
GENERAL OPERATION ...................................... 4
SLOPE OPERATION ...........................................4
CHILDREN ..........................................................5
SERVICE .............................................................5
ASSEMBLY .................................................................7
OPERATION .............................................................12
TIPS FOR IMPROVED BAGGING .....................12
GENERAL RECOMMENDATIONS .................... 12
STORAGE .................................................................13
REPAIR PARTS .........................................................14
CONGRATULATIONS on the purchase of a new
collection system. It has been designed, engineered
and manufactured to give you the best possible
dependability and performance.
Should you experience any problem you cannot
easily remedy, please contact your nearest authorized
service center/ department. They have competent,
well-trained technicians and the proper tools for
service and repairs.
Please read and retain this manual. The instructions
will enable you to assemble and maintain your
collection system properly. Always observe the
“SAFETY RULES”.
WARNING!
Engine exhaust, some of its
constituents, and certain vehicle
components contain or emit chemicals
known to the State of California to
cause cancer and birth defects or
other reproductive harm.
KNOW YOUR BLOWER SYSTEM
READ THIS OPERATION MANUAL AND SAFETY
RULES BEFORE ASSEMBLING OR OPERATING
YOUR BLOWER SYSTEM. Compare the illustrations
with the carton contents to familiarize yourself
with the parts before starting the assembly. Study
the operating instructions and safety precautions
thoroughly to insure proper functioning of your Grass
Catcher and to prevent injury to yourself and others.
Save this manual for future reference.
The operation of any mower can result
in foreign objects thrown into the eyes,
which can result in severe eye damage.
ALWAYS wear safety glasses or eye
shields before starting your mower and
while mowing. Standard safety glasses
are recommended or a wide vision
safety mask for over spectacles.
SAFETY RULES
SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS
DANGER !
THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING
OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN
SERIOUS INJURY OR DEATH.
GENERAL OPERATION
Read, understand and follow all instructions in the •
manual and on the machine before starting.
Only allow responsible adults, who are familiar •
with the instructions, to operate the machine.
Clear the area of objects such as rocks, stones, •
toys, wire etc., which could be picked up and
thrown by the blades.
Be sure the area is clear of all people and pets •
before mowing. Stop the machine if anyone enters
the area.
Never carry passengers or children even with •
blades off.
Do not mow in reverse unless absolutely •
necessary. Always look down and behind before
and while backing.
Be aware of the mower discharge direction and •
do not direct it towards anyone. Do not operate
the mower without either the entire grass catcher
or the guard in place.
Slow down before turning.•
Never leave the machine unattended when the •
engine is running. Always turn off the blades, set
the parking brake, stop the engine and remove
the key before leaving the machine.
Turn off blades when not mowing.•
Stop engine before removing grass catcher or •
unclogging chute.
Mow only in daylight or good articial light.•
Do not operate the machine while under the •
inuence of alcohol or drugs.
Watch out for trafc when operating near or •
crossing roadways.
Use extra care when loading and unloading the •
machine onto a trailer or truck.
Data indicates that operators, age 60 years and •
above, are involved in a large percentage of
riding mower-related injuries. These operators
should evaluate their ability to operate the riding
mower safely enough to protect themselves and
others from serious injury.
DO NOT • operate mower with grass catcher,
unless the front weights are installed.
Keep machine free of grass, leaves or other •
debris buildup which can touch hot exhaust/
engine parts and burn. Do not allow the mower
deck to plow leaves or other debris which can
cause buildup to occur. Clean any oil or fuel
spillage before operating or storing the machine.
Allow machine to cool before storage.
SLOPE OPERATION
Slopes are a major factor related to loss-of-control and
tip-over accidents, which can result in severe injury or
death. All slopes require extra caution. If you cannot
back up the slope or if you feel uneasy on it, do not
mow it.
DO
Mow up and down slopes (10° Max.), not across.•
Remove obstacles such as rocks, tree limbs, etc.•
Watch for holes, ruts, or bumps. Uneven terrain •
could overturn the machine. Tall grass can hide
obstacles.
Use slow speed. Choose a low speed so that you •
will not have to stop while on the slope.
Use extra care with grass catchers or other •
attachments. These can change the stability of
the machine.
Keep all movement on the slopes • slow and
gradual. Do not make sudden changes in speed
or direction.
Avoid starting or stopping on a slope. If tires •
lose traction, disengage the blades and proceed
slowly straight down the slope.
DO NOT
Do not• turn on slopes unless necessary, and
then, turn slowly and gradually downhill, if
possible.
Do not • mow near drop-off, ditches, or
embankments. The mower could suddenly turn
over if a wheel is over the edge of a cliff or ditch,
or if an edge caves in.
4
SAFETY RULES
SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS
Do not• mow on wet grass. Reduced traction
could cause sliding.
Do not• try to stabilize the machine by putting your
foot on the ground.
CHILDREN
Tragic accidents can occur if the operator is not alert
to the presence of children. Children are often attracted to the machine and the mowing activity. Never
assume that children will remain where you last saw
them.
NEVER allow children to operate the machine.•
Keep children out of the mowing area and under •
the watchful care of another responsible adult.
Be alert and turn off the machine if children enter •
the area.
Before and when backing, look behind and • down
for small children.
Never carry children. They may fall off and be •
seriously injured or interfere with safe machine
operation.
Use extra care when approaching blind corners, •
shrubs, trees, or other objects that may obscure
vision.
Keep nuts and bolts, especially blade attachment •
bolts, tight and keep equipment in good
condition.
Never tamper with safety devices. Check regularly •
for proper operation.
Keep machine free of grass, leaves, or other •
debris buildup. Clean oil or fuel spillage. Allow
machine to cool before storing.
Stop and inspect the equipment if you strike an •
object. Repair, if necessary, before restarting.
Never make adjustments or repairs with the •
engine running.
Grass catcher components are subject to wear, •
damage, and deterioration, which could expose
moving parts or allow objects to be thrown.
Frequently check components and replace
with manufacturer’s recommended parts, when
necessary.
Mower blades are sharp and can cut. Wrap the •
blade(s) or wear gloves, and use extra caution
when servicing them.
Check brake operation frequently. Adjust and •
service as shown in the Operator’s Manual.
SERVICE
The operation of any mower can result in foreign •
objects thrown into the eyes, which can result
in severe eye damage. Always wear safety
glasses or eye shields while operating your
mower or performing any adjustments or repairs.
We recommend a wide vision safety mask over
spectacles or standard safety glasses.
Use extra care in handling gasoline and other •
fuels. They are ammable and vapors are
explosive.
- Use only an approved container.
- Never remove gas cap or add fuel with the
engine running.
- Allow engine to cool before refueling.
- Do not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel container
inside where there is an open ame, such as
a water heater.
Never run a machine inside a closed area.•
WARNING!
Battery posts, terminals and related
accessories contain lead and lead
compounds, chemicals know to the
State of California to cause cancer
and birth defects or other reproductive
harm. Wash hands after handling.
CAUTION
In order to prevent accidental starting
when setting up, transporting,
adjusting or making repairs, always
disconnect spark plug wire and place
wire where it cannot contact spark
plug.
5
ASSEMBLY
UNPACKING INSTRUCTIONS
• Remove all parts and packing materials from
carton.
Check carton contents against list. Be sure all •
parts are there.
TOOLS REQUIRED
• ½" Wrench (2) •
5
•
/16" Socket • Ft/Lbs Torque Wrench
• Drill •
9
•
/16" Socket • 25/64" Drill Bit
9
/16" Wrench (2)
5
/16" Drill Bit
• Phillips Screwdriver • Ratchet
PARTS IDENTIFICATION
COVER
ASSEMBLY
CONTAINER CONTENTS
2 - Soft bag containers 1 - Bag of Hardware
1 - Upper Chute 1 - Lower Chutes
1 - Cover Assembly 1 - Mounting Hardware
UPPER
CHUTE
BAG
CONTAINERS
NOTE: When right hand (RH) and left hand (LH) are
mentioned in this manual, it means when you are
seated on the mower in the operator’s position.
CAUTION
BEFORE ASSEMBLING GRASS CATCHER TO MOWER:
• Set parking brake.
• Place motion control levers in “NEUTRAL” position.
• Turn ignition key “OFF” and remove key.
• Make sure the blades and all moving parts have completely stopped.
• Disconnect spark plug and place wire where it cannot come in contact with
plug.
LOWER
CHUTE
6
INSTALL GUARD AND HANGER
1
ASSEMBLY
Remove rear guard from mower by removing the 1.
two bolts on either side of the frame.
Rear Guard
Using four round head 2.
attach hanger bracket to collection guard.
5
/16-18 x ¾ bolts and nuts,
Secure collection guard assembly to the mower 3.
frame at the side where rear guard was removed.
Use two 3/8-16 x ¾ round head bolts and nuts on
each side.
Drill location
With the collection guard as a template and using 4.
a drill with a
the frame's upper edge.
Bolt collection guard assembly to upper edge with
one 5/16-18 x ¾ hex head bolt and nut on each
side.
5
/16" bit, add a hole on each side of
Collection
Guard
INSTALL MUFFLER EXTENSION
2
Bolt mufer extension to the engine with four #10 1.
hex washer head screws.
Hanger
Bracket
Mufer
extension
7
ASSEMBLY
MOUNTING COVER ASSEMBLY
3
TO SUPPORT ASSEMBLY
For ease of assembly, you may wish assistance from
another person for mounting the cover assembly to
mower.
Position cover assembly on the ground behind the 1.
mower.
Lift and rotate cover to align the frame bracket 2.
with the hanger and slide the cover down until
secure.
Cover
Assembly
Frame
Bracket
Hanger
CONTAINER INSTALLATION
5
Install containers on support frame, overlapping 1.
containers at center tube.
Note: One container should always overlap the
other container at the center tube.
Close cover and lock latch handle over support 2.
tubes.
Latch Handle
Support
Frame
INSTALLING SPACER PLUG
4
Remove plastic end cap from the center bag
support arm. Fully insert spacer plugs into the
ends of the support tube. It may be necessary
to tap the spacer into place with a hammer or
mallet. Replace the plastic end cap back over
the spacer. The additional extension will hold the
hood more securely when latched.
Insert
spacer and
replace cap
Remove
center end
cap
8
ASSEMBLY
WEIGHT INSTALLATION
6
Remove the front bolts from the mower foot rest.1.
See the illustration below for the orientation of 2.
hardware to secure the weight assembly to the
foot rest. Use the inner side holes and the lower
center tab hole.
WEIGHT BRACKET
( rear view)
Hardware Locations
Bolt the center tab of weight assembly underneath 3.
the foot rest with one 3/8-18 x 1 round head bolt
and nut.
Using the weight assembly as a template, drill two
25
/64" holes in the footrest.
Fit the weight assembly to foot rest and secure 4.
with two 3/8-16 x 1¼ round head bolts and nuts.
LOWER CHUTE LATCH INSTALLATION
7
Using the illustration for guidance, attach the 1.
chute latch to the chute. Use the left hole on the
side of the chute.
Line up the hardware with the washer and lock
washer between the latch and the chute as
shown. Push the weldnut through the latch and
secure the assembly with a machine screw.
42" Chute
38" Chute
Left Side
Holes
Weight
Assembly
Foot Rest
Front Mounting
Hardware
Washer
Lock Washer
Latch
Weldnut
9
ASSEMBLY
LOWER CHUTE INSTALLATION
8
Raise and hold deector shield in upright position.1.
Fit lower chute as shown and hook rear latch to 2.
mower deck.
Align the bracket slot on lower chute with the 3.
deector bracket tab on the mower deck. Slide
chute down over tab.
With the lower chute in proper position, hold the 4.
chute securely while hooking the front latch to the
mower deck.
NOTE: While hooking the latches, the deflector
shield may try to push the chute away from the
mower deck opening. It is important to hold the
chute in position while hooking the latches to
the mower deck.
Deector
Deector
Bracket Tab
Shield
CHUTE / HOOD INSTALLATION
9
Push upper chute through the gasketed opening 1.
in the cover assembly.
Rotate chute so the chute opening is downwards 2.
toward the container bags.
Hood
Inlet
Rotate upper chute to
point downwards
towards bags
10
Front Latch
Rear Latch
Attach Rear Latch
here
ASSEMBLY
UPPER / LOWER CHUTE ASSEMBLY
10
Slide upper chute onto lower chute, lining up the 1.
lower chute latch and the acorn nut on the upper
chute.
Stretch bungee latch up onto acorn nut to secure.2.
LEVELING MOWER DECK
11
Be sure deck is properly leveled for best mower
performance. See your mower operator’s manual for
instructions.
WARNING!
DO NOT operate mower unless
container is properly installed.
Container is subject to wear and
deterioration, check containers
frequently, replace when cracked or
damaged. Use only a recommended
replacement container.
11
OPERATION
TIPS FOR IMPROVED BAGGING
Follow the mower operation instructions in the mower
operator manual.
When operating the grass catcher on a lawn where
grass and leaf bagging equipment has not been
used, thatch and debris that has accumulated for
long periods of time will be picked up. The amount
collected and the total time of operation may be
greater than experienced with regular use of the grass
catcher.
• Always run throttle at full speed when bagging.
Select a speed low enough to give good mower •
cutting performance, good quality cut and good
bagging performance.
NOTE: It may be necessary to overlap width of
cut to suit your conditions.
• If grass is extremely tall, it should be mowed
twice. The rst time relatively high, the second
time to desired height.
Use left hand side of mower for trimming.
Plastic trash bags (3.0 mil, 30 gallon) can be inserted
inside grass catcher containers for ease of debris
disposal. To remove the plastic trash bags when
full:
a. Disengage blades, shift into neutral, engage
the parking brake and stop the engine.
b. Unlatch and raise cover.
c. Remove one container at a time by grasping
container handles and pulling toward the rear,
off of the tube rails.
d. With the container resting on the ground,
close and secure the top of the plastic lawn
bag.
e. Tip the container on its side and slide the
lled bag from the container.
f. Install a new plastic lawn bag with the edges
of the bag draped over upper lip of the
Container (for replacement bags refer to
REPLACEMENT PARTS).
g. Repeat for other container.
h. Reinstall containers making sure right
container overlaps left container at center
supports.
i. Close cover and secure latches over center
support tubes.
• Avoid cutting wet grass or in the morning while
the dew is still heavy. Grass clippings collected
under these conditions tend to be sticky and
adhere to the walls of the ow path causing
clogging.
If the grass catcher fails to pick up cut grass •
or leaves, it is an indication that clogging has
occurred in the system or that the grass catcher
containers are full.
a. Disengage blades, place motion control
levers in neutral position.
- Unlatch and raise cover.
- Slide out containers and dispose of
clippings.
- Replace containers, close cover, and
latch.
b. Unlatch chutes and check for clogging.
- Remove all debris in chute.
- Reassemble and latch chutes.
GENERAL RECOMMENDATIONS
Always observe safety rules when performing any
maintenance.
• Before each use check for loose fasteners.
Clean unit thoroughly after each use.•
BLADE CARE
For best results mower blades must be kept •
sharp. Replace bent or damaged blades.
See BLADE CARE instructions in your mower •
operator’s manual.
CAUTION
BEFORE PERFORMING
MAINTENANCE, SERVICE OR
ADJUSTMENTS:
• Set parking brake.
• Place motion control levers in
“NEUTRAL” position.
• Place clutch control in
“DISENGAGED” position.
• Turn ignition key to “OFF” position.
• Make sure blades and all moving
parts have completely stopped.
• Disconnect spark plug wire(s) from
spark plug(s) and place wire where
it cannot come in contact with plug.
12
STORAGE
When grass catcher is to be stored for a period of
time, clean it thoroughly, remove all dirt, grass, leaves,
etc. Store in a clean, dry place.
CAUTION
• DO NOT operate mower with grass
catcher partially installed.
• Disengage blades and stop engine
before leaving mower seat to
empty containers, unclogging
chutes, etc.
• Close cover before starting.
• Disengage mower blades when
crossing driveways or gravel
surfaces and other areas where
thrown objects could be a hazard.
• DO NOT attempt to vacuum cans
or other potentially hazardous
projectiles.
CAUTION
Do not leave grass in bagger
containers. Empty containers after
each use and before storing. Failure
to do so may result in spontaneous
combustion which could develop into
a re.
CAUTION
Grass catcher components are subject
to wear, damage and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manufacturer’s recommended parts,
when necessary.
13
P/N 115 255727R1 04/26/10
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