Husqvarna CARDINAL 6310 User Manual

Repair instruction

Description: C4 Flush mechanism Part number: 21066 Inlet tube / 20292-62 Flush tube / 21065 Bellow/2029162

Flush mechanism

Look for Service Centers, Point of Sale addresses and other information on:

www.thetford.

Version: V2 Date: 05/09/2011 Tools required:

1. 21066 Inlet tube / 20292-62 Flush tube / 21065 Bellow

eu

A

B

Lift the flush cap up with your finger (1)

Push cylinder ( 2) dow n and turn it to the left to take it out. After this,the bellow cap (3) and housing (4) can be taken out.

2.

1.

4.

3.

09/11 Description:Leaflet

21039

1

C

Inside view, nozzle (5) has to be taken out. Can be pulled down.

5.

6.

8.

7.

Lug

Inlet tube (6), Flush tube (7) or Bellow (8) can now be replaced

Note : Inlet tube and Flush tube can easily be replaced by pulling of the part and press the new part on. For replacing the Bellow see following instructions.

Bellow is fitted into the housing

D

with PTI (kind of kit). Depres s bellowfirmly l oose (1) and pull it out (2).

When placing the new bellow, hold the parts in position as on the photo. Lug on t he housi ng has to be on the right side.

Press the bellow into the housing and, assemble inlet tube and flush tube.

09/11 Description:Leaflet

21039

2

E

F

G

Bring nozzl e back into the hole and press it up (you will hear a click).Note :Rib on nozzle has to go through the hole, to the inside of the toilet bowl.

Turn the lug (1) on the housing, against the lug ( 2) on the actual Cassette toilet.

Cylinder can only be pressed in one way (single rib has to face the backside of the toilet).

2.

Rib

1.

2 x double rib

Rib inside

Toilet bowl

Push housing in by hand

single rib

H

1 x single rib

Push the cylinder in and turn it to the right.

09/11 Description:Leaflet

21039

3

2. 2029162 Flush mechanism

1.

A

B

C

Lift the flush cap up with your finger (1)

Flush mechanism can be pulled out by hand.

Inside view, nozzle (2) has to be taken out. Can be pulled down.

2.

Bring nozzl e from new flush mechanism bac k into

D

the hole and press it up (you will hear a click). Note : Rib on nozzle has to go through the hole, to the inside of the toilet bowl.

Rib inside

Rib

toilet bowl

09/11 Description:Leaflet

21039

4

E

Turn the lug (1) on the housing, against the lug ( 2) on the actual Cassette toilet.

1.

Push in by hand

2.

09/11 Description:Leaflet

21039

5

Repair instruction

Description: B lad e f use 3 Amp C2/C3 (toilets prod uced after June 1994)

Part number: 21766

Look for Service Centers, Point of Sale addresses and other information on: www.thetford-europe.com

Version: V2 Date: 13/07/2006 Tools required: -

A

B

C2/C3 Toilet. Pull the waste tank out

of the toilet by pushing down the yellow clip.

Remove the blade fuse.

Replace the new blade fuse

Replace the waste tank in the cassette.

13/07/2006 Description: Blade fuse 3

AMP C2/C3

1

Repair instruction

Description: C2 C3 (produced after June 1994) Blade fuse 3 amp

Part number: 21766

Look for Service Centers, Point of Sale addresses and other information on: www.thetford-europe.com

Version: V2 Date: 13/07/2006 Tools required: -

A

B

C2/C3 Toilet. Pull the waste tank out

of the toilet by pushing down the yellow clip.

Remove the blade fuse.

Replace the new blade fuse

Replace the waste tank in the cassette.

13/07/2006 Description: C2 C3

(produced after June

1994) Blade fuse 3 amp

1

Repair instruction

Description: C 2 C3 C4 ( p ro du ced after 15 Ju n e 2000) Lip seal

Part number: 23721

Look for Service Centers, Point of Sale addresses and other information on: www.thetford-europe.com

Version: V2 Date: 13/07/2006 Tools required:

A

B

C

Remove the sliding Cover.

Unscrew the 8 screws on the seal cover and, take the seal cover off.

Place new lip seal on the waste tank. Note: Thinner flange has to face downwards towards the blade.

Place the lip seal on the waste tank.

Screw the seal cover back onto the waste tank.

Sliding cover

Screw cover

Thinner flange

8x

Place sliding cover back on its place. Make sure that the two arrows are pointed to each other.

13/07/2006 Description: C2 C3 C4

(produced after 15 June

2000) Lip seal

1

13/07/2006 Description: C2 C3 C4

(produced after 15 June

2000) Lip seal

2

Repair instruction

Description: C 2 C3 C4 ( p ro du ced until 15 June 2000) L ip seal

Part number: 16175

Look for Service Centers, Point of Sale addresses and other information on: www.thetford-europe.com

Version: V2 Date: 13/07/2006 Tools required:

A

B

C

Unscrew the 8 screws on the seal cover and, take the seal cover off.

Ensure the two cut outs on the seal face upwards and line up with the two centre screws of the three positioned on either side of the seal cover.

Replace the seat cover.

8x

Seal cover

Cut outs

8x

13/07/2006 Description: C2 C3 C4

(produced until 15 June

2000) Lip seal

1

Repair instruction

Description: C 2 C3 C4 C 200 Au t om at ic vent Part number: 23722-74

Look for Service Centers, Point of Sale addresses and other information on: www.thetford-europe.com

Version: V2 Date: 13/07/2006 Tools required: -

A

B

C

Holding tank C2/C3/C4/C200

Turn the automatic vent to the left and take it out.

Place new automatic vent in the waste tank and turn it to the right to lock it in the waste tank.

13/07/2006 Description: C2 C3 C4

C200 Automatic Vent

1

Repair instruction

Description: C 2 C3 C4 C 200 B lad e Part number: 23847

Look for Service Centers, Point of Sale addresses and other information on: www.thetford-europe.com

Version: V2 Date: 13/06/2006 Tools required:

A

B

C

Remove the sliding cover.

Remove the 2 screw covers (only C200 toilets). Note: Lever off gently.

Unscrew the 8 screws on the seal cover.

Take the seal cover off.

General mechanism info: do NOT remove

the blade arm when changing the blade.

Screw cover

Sliding cover

Screw cover

8x

Blade

Pull the blade gently out of the blade arm. Note: the blade is pressed into the blade arm.

Blade arm

13/06/2006 Description: C2 C3 C4

C200 Blade

1

D

E

Push the blade arm a little bit up.

Press the new blade gently in the hole of the blade arm.

Open and close the blade a few times, to ensure a good operation of the mechanism.

When placing the lip seal on the waste tank, the thinner flange has to face downwards the blade.

Thinner flange

F

G

Place the lip seal on the waste tank.

Screw the seal cover back onto the waste tank.

Press both screw covers back on the seal cover (only C200 toilets).

Place sliding cover back on its place. Make sure that the two arrows are pointed to each other.

8x

Arrow

13/06/2006 Description: C2 C3 C4

C200 Blade

2

Repair instruction

Description: C 2 C3 C4 F lo at arm Part number: 21322 Float arm

Look for Service Centers, Point of Sale addresses and other information on: www.thetford-europe.com

Version: V2 Date: 17/07/2006 Tools required:

A

B

C

Remove the sliding cover.

Float arm is assembled on the opposite side of the blade opener.

Open the blade.

The Magnet has to point to the outside of the waste tank.

Remove the float retainer (if this is still in the waste tank) by placing the small flat screwdriver between the rib and the float retainer and lift it up.

Sliding cover

Float retainer

Float arm

Blade opener

17/07/2006 Description: C2 C3 C4

Float arm

1

D

Place the new float arm.

Place where float arm has to be assembled

E

Press on the floatretainer.

17/07/2006 Description: C2 C3 C4

Float arm

2

Repair instruction

Description: C2 C3 C4 Float vent (produced before June

1993) Part number: 21510

Look for Service Centres, Point of Sale addresses and other information on: www.thetford-europe.com

Version: V1 Date: 17/01/2007 Tools required: -

A

B

C

Waste tank C2 C3 C4.

Enter the waste tank with the float vent ensuring the vent is flat side up.

Position the float vent as shown in the picture.

Push the float vent beneath the blade arm driver.

17/01/2007 Description: C2 C3 C4

Float vent (produced

before June 1993)

1

Repair instruction

Description: C2 C3 C4 Flush knob Part number: 16377

Look for Service Centres, Point of Sale addresses and other information on: www.thetford-europe.com

Version: V1 Date: 17/01/2007 Tools required:

A

B

C

C2 C3 C4 toilet.

Pull the waste tank out of the toilet by pushing down on the yellow clip.

Remove the plug from the flush knob with a flat screwdriver.

Remove the screw in the flush knob with a long Philips screwdriver.

Remove the flush knob.

Remove the spring.

17/01/2007 Description: C2 C3 C4

Flush knob

1

D

Remove the nylon bushing.

4x.

From inside the toilet remove the four screws from the mechanism

E

F

G

Mechanism overview.

Disconnect the spring.

Remove the crank.

Replace the new crank.

Reconnect the spring.

Replace the four screws from the mechanism.

17/01/2007 Description: C2 C3 C4

Flush knob

4x.

2

H

Replace the new nylon bushing.

Replace the new spring.

I

J

Replace the new flush knob.

Replace the screw in the flush knob with a long Philips screwdriver.

Replace the plug from the flush knob.

Replace the waste tank back into the toilet.

17/01/2007 Description: C2 C3 C4

Flush knob

3

Repair instruction

Description: C 2 C3 C4 L evel indicator Part number: 16171-62

Look for Service Centers, Point of Sale addresses and other information on: www.thetford-europe.com

Version: V2 Date: 13/07/2006 Tools required:

A

B

C

C2 C3 C4 toilet.

Unscrew the 7 screws underneath the level indicator

Replace the level indicator

Screw the 7 screws back into the toilet

13/07/2006 Description: C2 C3 C4

Level indicator

1

Repair instruction

Description: C2 C3 C4 Seat and cover/hinge pin and post Part number: 16194 seat and cover 16183 hinge pin and

post

Look for Service Centres, Point of Sale addresses and other information on: www.thetford-europe.com

Version: V1 Date: 17/01/2007 Tools required:

A

B

C

C2 C3 C4 toilet.

Lift the hinge post up with a flat screwdriver. Note: protect the toilet against damages with a cloth.

Lift the seat and cover up.

Pull out the two hinge pins with the pliers.

1. Position the new hinge post.

2. Insert the new hinge pin in place.

2.

Replace the seat and cover.

1.

17/01/2007 Description: C2 C3 C4

Seat and cover/hinge pin

and post

1

D

E

Close the cover.

2X.

Firmly slam the seat cover back into position on both hinge posts.

17/01/2007 Description: C2 C3 C4

Seat and cover/hinge pin

and post

2

Repair instruction

Description: C 2 C3 C4 Sp rin g clip retainer Part number:16169/16 350 -78

Look for Service Centers, Point of Sale addresses and other information on: www.thetford-europe.com

Version: V2 Date: 23/05/2006 Tools required:

A

B

C

C2/C3/C4 toilet.

Pull the waste tank out of the toilet by lifting up the yellow clip.

Unscrew the 2 screws on the clip retainer,

replace spring or clip + clip retainer and screw the 2 screws back into the clip retainer.

Replace the waste tank In the cassette.

17/07/2006 Description: C2 C3 C4

Spring clip retainer

1

Repair instruction

Description: C2 C3 C4 Vent plug Vent button Part number: 16176-74 V ent plug 07524-78 Vent button

Look for Service Centers, Point of Sale addresses and other information on: www.thetford-europe.com

Version: V1 Date: 29/05/2006 Tools required: -

A

B

C

Waste tank C2 C3 C4.

When the vent plug is locked into the waste tank, the two arrows (one on the waste tank and one on the vent plug) has to be pointed to each other.

Turn the vent plug away from the arrow on the waste tank ( can only be turned one way) and lift it up. Note : some force may be needed to take the vent plug out.

29/05/2006 Description:C2 C3 C4

V ent plug Vent button

1

*Vent plug can now be replaced. If the vent button has to be replaced, please follow underneath instructions.

C

D

E

Press the vent button in and pull the seal retainer loose.

1. Vent plug

2. Vent button

3. Spring

4. Seal retainer

Place new spring and vent button in the vent plug and push the new seal retainer in.

Note : Press the vent button in while assembling the new seal retainer.

2.

1.

4.

3.

Place vent plug back into the waste tank and turn the two arrows back to each other.

F

29/05/2006 Description:C2 C3 C4

V ent plug Vent button

2

Repair instruction

Description: C 2 C3 C4 Vent seal Part number: 20339

Look for Service Centers, Point of Sale addresses and other information on: www.thetford-europe.com

Version: V1 Date: 15/06/2006 Tools required:

A

B

C

Open the blade, and depress the vent seal (1) around outer edge of seal (1a).

Take the vent seal out (2).

Bring new vent seal on its place as shown. Thinner flange has to be on the float which is inside the waste tank.

1.

1A.

2.

Thinner flange Float

15/06/2006 Description: C2 C3 C4

V ent Seal

1

D

Depress the vent seal through the hole, from the outside. Note: Make sure that the vent seal is lying in the middle of the hole, when looking from the top.

Go with your hand in the waste tank.

E

press against the float (vent seal will be pressed into its place).

Outside view: float inside waste tank

Inside view: press against float

15/06/2006 Description: C2 C3 C4

V ent Seal

2

Repair instruction

Description: C 2 C3 Glass f u se 3 Amp Part number: 16391

Look for Service Centers, Point of Sale addresses and other information on: www.thetford-europe.com

Version: V1 Date: 08/05/2006 Tools required: -

A

B

C

C2/C3 Toilet. Pull the waste tank

out of the toilet by pushing down the yellow clip.

Unscrew the cap fuse holder.

Move the glass fuse from the cap fuse holder.

Place the new glass fuse back into the cap fuse holder.

Screw the cap fuse holder back into the toilet.

Replace the waste tank in the cassette.

08/05/2006 Description: C2 C3

Glass Fuse 3 AMP

1

Repair instruction

Description: C2 C3 Mechanism Part number: 16379-74

Look for Service Centers, Point of Sale addresses and other information on: www.thetford-europe.com

Version: V1 Date: 05/05/2006 Tools required:

A

B

C

C2/C3 toilet.

Pull the waste tank out of the Cassette toilet by lifting up the yellow clip.

Place a flat screwdriver under the small plastic insert, which is in the middle of the flush knob, and take it off.

Unscrew the screw inside the flush knob, with a philips head screwdriver.

Complete flush knob can be taken out now. After the flush knob, the mechanism housing has to be taken out. Note : This can only

be done from the outside.

When looking inside the Cassette toilet from the outside, the mechanism is screwed to the underside of the water tank.

Flush knob

05/05/2006 Description: Leaflet

20268

1

D

Mechanism housing which is located inside the Cassette toilet with four screws (on each corner).

Remove the four screws located on the mechanism, allowing it to drop down. Note: On Cassette toilets which are produced between 1987 and 1989, 5 screws should be removed.

4 x

F

G

H

Pull the white connector loose from the mechanism, and press the connector into the new mechanism.

Screw the mechanism back on its place.

Place the flush knob back (in the same position as on the photo, see print on the knob) and, screw it back into the toilet with the crosshead screwdriver.

05/05/2006 Description: Leaflet

20268

2