Husqvarna M24-54T, 290840 Owner’s Manual

Operator's nual

anual e Operario

M24-54T

Gasoline containing up to 10% ethanol (El0) is acceptable for use inthis machine. The use of any gasoline exceeding 10% ethanol (El0) will void the product warranty.

Esta m_quina puede utilizar gasolina con un contenido de hasta el 10% de etanol (El0). El uso de una gasolina que supere el 10% de etanol (El0) anular_ la garantia del producto, the product warranty.

Please read the operator's manual carefully and make sure you understand the instructions before using the

machine.

Por favor lea cuidadosamente y comprenda estas intrucciones antes de usar esta maquina.

583 87 96-49 Original Instructions in English, all others are translations.

English/Spanish

Safe Operation Practices for Ride=On Mowers

DANGER: THiS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY iNSTRUCTiONS COULD RESULT IN SERIOUS iNJURY OR DEATH.

SAFETY RULES

WARNING: in order to prevent accidental

starting when setting up, transporting, adjusting or making repairs, always discon=

nect spark plug wire and place wire where it cannot contact spark plug.

WARNING: Tow only the attachments that

are recommended by and comply with specifications of the manufacturer of your

tractor. Use common sense when towing.

Operate only at the lowest possible speed

when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose

traction with the ground and cause you to

lose control of your tractor.

WARNING

Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals

known to the State of California to cause cancer and birth defects or other reproductive harm.

WARNING

Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known

to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands

after handling.

I. GENERAL OPERATION

• Read, understand, and follow all instructions on the ma- chine and in the manual before starting.

• Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times.

• Only allow responsible adults, who are familiar with the instructions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blades.

• Ensure the area is clear of bystanders before operating. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.

• Never direct discharged material toward anyone. Avoid discharging material against a wall or obstruction. Material may ricochet back toward the operator. Stop the blades when crossing gravel surfaces.

• Do not operate machinewithout the entire grass catcher, dis- charge chute, or other safety devices in place and working.

• Slow down before turning.

• Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove

keys before dismounting.

• Disengage blades when not mowing. Shut off engine and wait for all parts to come to a complete stop before cleaning the machine, removing the grass catcher, or unclogging the discharge chute.

• Operate machine only in daylight or good artificial light.

• Do not operate the machine while under the influence of alcohol or drugs.

• Watch for traffic when operating near or crossing roadways.

• Use extra care when loading or unloading the machine into a trailer or truck.

• Always wear eye protection when operating machine.

• Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related

injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect them-

selves and others from serious injury.

• Follow the manufacturer's recommendation for wheel weights or counterweights.

• Keep machine free of grass , leaves or other debris build-up which can touch hot exhaust / engine parts

and burn. Do not allow the mower deck to plow leaves or other debris which can cause build-up to occur. Clean

any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage.

II, SLOPE OPERATION

Slopes are a major factor related to loss of control and tip- over accidents, which can result in severe injury or death. Operation on all slopes requires extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

• Mow up and down slopes, not across.

• Watch for holes, ruts, bumps, rocks, or other hidden ob- jects. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

• Choose a low ground speed so that you will not have to stop or shift while on the slope.

• Do not mow on wet grass. Tires may lose traction. Always keep the machine in gear when going down slopes.

Do not shift to neutral and coast downhill.

• Avoid starting, stopping, or turning on a slope. If the tires lose traction, disengage the blades and proceed slowly straight down the slope.

• Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction, which

could cause the machine to roll over.

• Use extra care while operating machine with grass catch- ers or other attachments; they can affect the stability of the machine. Do no use on steep slopes.

• Do not try to stabilize the machine by putting your foot on the ground.

• Do not mow near drop-offs, ditches, or embankments. The machine could suddenly roll over if a wheel is over the edge or if the edge caves in.

Safe Operation Practices for Ride=On Mowers

SAFETY RULES &

ill. CHILDREN

THIS EQUIPMENT. The American Academy

WARNING. CHILDRENCANBEINJUREDBY

of Pediatrics recommends that children be a minimum of 12 year of age before operating

a pedestrian controlled lawn mower and a minimum of 16years of age before operating a riding lawn mower.

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the ma- chine and the mowing activity. Never assume that children will remain where you last saw them.

• Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator.

• Be alert and turn machine off if a child enters the area.

• Before and while backing, look behind and down for small children.

• Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe

machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for

another ride and be run over or backed over bythe machine.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects that may block your view of a child.

• If fuel is spilled on clothing, change clothing immediately.

• Never overfill fuel tank. Replace gas cap and tighten securely.

GENERAL SERVICE

• Never operate machine in a closed area.

• Keep all nuts and bolts tight to ensure the equipment is in safe working condition.

• Never tamper with safety devices. Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build- up. Clean oil or fuel spillage and remove any fuel-soaked debris. Allow machine to cool before storing.

• Ifyou strike aforeign object, stop and inspect the machine. Repair, if necessary, before restarting.

• Never make any adjustments or repairs with the engine running.

• Check grass catcher components and the discharge chute frequently and replace with manufacturer's recommended parts, when necessary.

• Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them.

• Check brake operation frequently. Adjust and service as required.

• Maintain or replace safety and instruction labels, as nec-

essary.

iV. TOWING

• Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except at the hitch point.

• Follow the manufacturer's recommendation for weight limits for towed equipment and towing on slopes.

• Never allow children or others in or on towed equipment.

• On slopes, the weight of the towed equipment may cause loss of traction and loss of control.

• Travel slowly and allow extra distance to stop.

V. SERVICE SAFE HANDLING OF GASOLINE

To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive.

• Extinguish all cigarettes, cigars, pipes, and other sources of ignition.

• Use only approved gasoline container.

• Never remove gas cap or add fuel with the engine running.

Allow engine to cool before refueling.

• Never fuel the machine indoors.

• Never store the machine or fuel container where there is an open flame, spark, or pilot light such as on a water

heater or other appliances.

• Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner. Always place containers on

the ground away from your vehicle when filling.

• Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle.

• Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.

• Ensure the area is clear of bystanders before operating. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.

• Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the

machine.

• Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator.

• Be alert and turn machine off if a child enters the area.

• Before and while backing, look behind and down for small children.

• Mow up and down slopes (15 ° Max), not across.

• Choose a low ground speed so that you will not have to stop or shift while on the slope.

• Avoid starting, stopping, or turning on a slope. If the tires lose traction, disengage the blades and proceed slowly straight down the slope.

• If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.

• Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

• When loading or unloading this machine, do not exceed the maximum recommended operation angle of 15°.

PRODUCT SPECiFiCATiONS

Gasoline Capacity 3 Gallons and type: Unleaded Regular

Oil Type (API-SG-SL): SAE 30 (above 32°F)

SAE 5W30 (below 32°F)

Oil Capacity: W/Filter: 64 oz

W/O Filter: 60 oz

Spark Plug: Champion RC12YC

(Gap: .030")

Charging System: 16 AMPS @ 3600 RPM Battery: AMP/HR: 28

MIN. CCA: 230 Case Size: U1R

Blade Bolt Torque: 45-55 FT. LBS.

CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give

you the best possible dependability and performance. Should you experience any problem you cannot easily rem-

edy, please contact your nearest authorized servicecenter/ department We have competent, well-trained technicians and the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly.

Always observe the "SAFETY RULES".

CONGRATULATIONS on your purchase of a new tractor.

It has been designed, engineered and manufactured to

give you the best possible dependability and performance. Should you experience any problem you cannot easily

remedy, please contact your nearest authorized service center/department. We have competent, well-trained techni-

cians and the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions will

enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES".

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintaining, caring for and using your tractor.

• Follow the instructions under "Maintenance" and "Stor- age" sections of this manual.

• Wear proper Personal Protective Equipment (PPE) while operating this machine, including (at aminimum) sturdy footwear, eye protection, and hearing protection. Do not mow in short and/or, open toed footwear.

• Always let someone know you are outside mowing.

WARNING: This tractor isequipped with an internal com- bustion engine and should not be used on or near any un-

improved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with

a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, itshould be maintained

in effective working order by the operator. A spark arrester for the muffler is available through your

nearest authorized service center/department.

In the state of California the above is required by law (Section 4442 of the California Public Resources Code).

Other states may have similar laws. Federal laws apply on federal lands.

TABLE OF CONTENTS

SAFETY RULES ......................................................... 2=3

PRODUCT SPECIFICATIONS ....................................... 4

CUSTOMER RESPONSIBILITIES ................................. 4

ASSEMBLY ................................................................. 6=9

OPERATION ........................................................... 10-16

MAINTENANCE SCHEDULE ...................................... 17

MAINTENANCE ..................................................... 17=20

SERVICE AND ADJUSTMENTS ............................ 21=25

STORAGE .................................................................... 26

TROUBLESHOOTING ............................................ 27=28

WARRANTY ................................................................. 30

ESPANOL .................................................................... 31

UNASSEMBLED PARTS

(5) 1-3/16 O.D. Washers

(1) Small

Retainer Springs

(5) Large

Retainer Springs

Mower

(2) Rear

Lift Link

Assemblies

(1) Front

Lift Link

Assembly

If Equipped

Mower Front Wheel

(1) Shoulder Bolt

(1) Wheel

(1) 1-1/40.D.

Washer

(1)3/8-16

Locknut

(1) Anti-Sway Bar

Keys

(2) Keys

(1)3/40.D.

Washers

(1) Oil Drain Tube

(1) Quick Connect

(1) Small Retainer

Springs

Slope Sheet

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to ensure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes are listed.

(2) 7/16" wrenches Utility knife (1) 1/2" wrench Tire pressure gauge (1) 3/4" wrench Pliers (1) 3/4" socket w/drive ratchet (1) 9/16" wrench Flashlight

When right or lefthand ismentioned in this manual, it means when you are in the operating position (seated behind the

steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

Remove all accessible loose parts and parts cartons from carton.

• Remove end panels and lay side panels flat.

• Remove mower and packing materials.

• Check for any additional loose parts or cartons and remove.

BEFORE REMOVING TRACTOR FROM SKID

TO CHECK BATTERY (See Fig. 1)

Lift hood to raised position.

NOTE: If this battery is put into service after month and year indicated on label (label is located between terminals)

charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual

for charging instructions).

• For battery and battery cable installation see "RE- PLACING BATTERY"in the "Service and Adjustments" section in this manual.

ADJUST SEAT (See Fig. 2)

• Sit in seat.

• Lift up adjustment lever (A) and slide seat until a com- fortable position is reached which allows you to press

clutch/brake pedal all the way down.

• Release lever to lock seat in position.

Fig. 2

NOTE: You may now roll your tractor off the skid. Continue using the instructions that follow to remove the tractor from

the skid.

_f_ WARNING: Before starting, read, understand and fol-

low all instructions in the Operation section of this manual.

Ensure tractor is in awell-ventilated area. Ensure the area

in front of tractor is clear of other people and objects.

TO ROLLTRACTOR OFF SKID (See Operation section for location and function of controls)

• Raise attachment lift lever to its highest position.

• Release parking brake by depressing clutch/brake pedal.

• Place freewheel control in "TRANSMISSION DISEN- GAGED" position. (See "TO TRANSPORT" in the

Operation section of this manual.)

• Roll tractor forward off skid.

Continue with the instructions that follow.

TO INSTALL MOWER AND BLADE DRIVE

BELT (See Figs. 3 - 16)

1. SET PARKING BRAKE LEVER AND LOWER AT=

TACHMENT LIFT LEVER (See Fig. 3 and 4)

• Depress clutch/brake pedal all the way down and hold.

• Pull parking brake lever up and hold, release pressure

from clutch/brake pedal, then release parking brake

lever. Pedal should remain in brake position. Ensure parking brake will hold tractor secure.

Fig. 1

Fig. 3

CAUTION: Lift lever is spring loaded. Have a tight grip on lift lever, lower it slowly and en=

gage in lowest position. Lift lever is located on left side of fender.

ASSEMBLY

LiFT

Fig. 4

ASSEMBLE FRONT GAUGE WHEEL (W) TO FRONT

OF MOWER (See Fig. 5)

H. FRONT MOWER

BRACKET

W. FRONT GAUGE

WHEEL

X. SHOULDER

BOLT

Y. 1=1/40.D.

WASHER

Z. 3/8=18 LOCKNUT

Fig. 5

TURN STEERING WHEEL

MOWER (See Fig. 6)

Turn steering wheel to the left as far as it will go and

position mower on right side of tractor with deflector

shield (Q) to the right.

FRONT

LEFT AND POSITION

4. SLIDE MOWER UNDER TRACTOR (See Fig. 8)

• Bring belt forward and check belt for proper routing in all mower pulley grooves.

NOTE: Be sure mower side suspension arms (A) are point- ing forward before sliding mower under tractor.

Slide mower under tractor until it is centered under tractor.

A. MOWER SiDE

SUSPENSION

ARMS

Q. DEFLECTOR

SHIELD

Fig. 8

INSTALL ANTI=SWAY BAR (S) (IF EQUIPPED) (See Fig. 9 =11)

ANTI=SWAY BAR (S)

TOWARDS TOWARDS'h,.

TRANSAXLE.

Fig. 6

Q. DEFLECTOR

SHIELD

TRANSAXLE MOWER DECKY_

90° END INTEGRATED WASHER END

Fig. 9

From right side of mower, first insert90°end of anti-sway bar (S) into hole in transaxle bracket (T), located near

left rear tire in front of transaxle.

NOTE: Flashlight may be helpful.

A. MOWER SIDE SUSPENSION

ARMS

B. RETAINER SPRING

C. REAR LIFT LINK(S) D. RIGHT SIDE REAR MOWER

BRAC KET E. FRONT LIFT LINK ASSEMBLY F. FRONT SUSPENSION BRACKET H. FRONT MOWER BRACKET

I. LEFT SIDE REAR MOWER

BRACKET

K. BELT TENSION ROD L. LOCKING BRACKET M. ENGINE CLUTCH PULLEY Q. DEFLECTOR SHIELD S. ANTI-SWAY BAR

W. FRONT GAUGE WHEEL

Fig. 7

ASSEMBLY

ANTI-SWAY BAR

(s)

...................................... BRACKET (T)

......\

TRANSAXLE

.........../_ iii BETWEEN REAR

TRANSAXLE BRACKET

LOCATED

TIRES

Fig. 10

NOTE: Depending on model, bracket (T) may be differ- ent than shown but hole for anti-sway bar will be in same position/location.

• Pivot the integrated washer end of anti-sway bar (S) towards mower deck bracket on right side of mower.

Insert integrated washer end of bar into hole in rear mower bracket (D). Move mower as needed to insert

integrated washer end of bar into rear mower bracket (D).

• Secure with small washer and small retainer spring as shown.

7. ATTACH REAR LiFT LINKS (C) (See Fig. 13)

• Insert rod end of rear lift link (C) into hole (U) intractor lift shaft suspension arm and pivot link down to mower.

• Lift rear corner of mower and position slot in link as- sembly over pin on rear mower bracket (D) and secure

with large washer and large retainer spring.

• Repeat on opposite side of tractor.

I\_ \\', " " _\ _, _\.. C. REAR LiFT LINK(S) I" ",'_' D, RIGHT SiDE REAR

::i ..... MOWERBRACKET

,/ u. HOLE

Fig. 13

8 ATTACH FRONT LINK (E) (See Fig. 14)

• Turn steering wheel to position wheels straightforward.

• From front of tractor, insert rod end of front link (E) through front hole in tractor front suspension bracket (F).

• Move to left side of mower and and insert large retainer spring (G) through hole in front link (E) behind front

suspension bracket (F).

• Insert other end of link (E) into hole in front mower

bracket (H) and secure with washer and small retainer

spring (J).

NOTE: Requires deck lifting.

Fig. 11

6. ATTACH MOWER SIDE SUSPENSION ARMS (A) TO CHASSIS (See Fig. 12)

• Position front hole in side suspension arm (A) over

pin on outside of tractor chassis and secure with large

washer and large retainer spring (B).

• Repeat on opposite side of tractor.

SUSPENSION ARMS

B, RETAINER

SPRING

D, RIGHT

SIDE REAR MOWER

BRACKET

Fig. 12

FRONT LINK

LOCATION,

E, FRONT LIFT LINK ASSEMBLY F. FRONT SUSPENSION BRACKET

G. LARGE RETAINER SPRING

H, FRONT MOWER BRACKET J. SMALL RETAINER SPRING

M, ENGINE CLUTCH PULLEY

Fig. 14

ASSEMBLY

9 iNSTALL BELT ON ENGINE CLUTCH PULLEY (M)

(See Fig. 7 & 15)

• Disengage belt tension rod (K)from locking bracket (L).

• Install belt onto engine clutch pulley (M).

M.ENGINE

CLUTCH PULLEY

Fig. 15

iMPORTANT: Check belt for proper routing in all mower pulley grooves and under mandrel covers.

• Engage belt tension rod (K) on locking bracket (L).

i CAUTION: Belt tension rod is spring loaded. 1

_ill Have a tight grip on rod and engage slowly.

• Raise attachment lift lever to highest position.

• If necessary, adjust gauge wheels before operat- ing mower as shown in the Operation section of this

manual.

MOWER DRIVE BELT INSTALLATION

Follow procedure described in "TO REPLACE MOWER

BLADE DRIVE BELT " in the "Service and Adjustments" section of this manual.

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important

for best cutting performance.

• Reduce tire pressure to PSI shown on tires.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly

leveled. See "TO LEVEL MOWER HOUSING" inthe Service and Adjustments section of this manual.

'CHECKLIST

BEFORE YOU OPERATE YOUR NEW TRACTOR, WE WtSH TO ENSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS

QUALITY PRODUCT. PLEASE REVIEW THE FOLLOWING CHECKLIS_

J" All assembly instructions have been completed. J" No remaining loose parts in carton. J" Battery is properly prepared and charged.

J" Seat is adjusted comfortably and tightened securely. J" All tires are properly inflated. (For shipping purposes,

the tires were overinflated at the factory.)

J" Ensure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be properly inflated for leveling.)

J" Check mower and drive belts. Ensure they are routed

properly around pulleys and inside all belt keepers.

J" Check wiring. See that all connections are still secure

and wires are properly clamped.

J" Before driving tractor, ensure freewheel control is in

"TRANSMISSION ENGAGED" position. (See "TO TRANSPORT" in the Operation section ofthis manual.)

WHILELEARNINGHOWTO USEYOURTRACTOR,PAYEXTRA ATTENTIONTO THE FOLLOWING IMPORTANTITEMS:

J" Engine oil is at proper level. J" Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

J" Become familiar with all controls, their location and

functions. Operate them before you start the engine. J" Ensure brake system is in safe operating condition. J" Ensure Operator Presence System and Reverse

Operation System (ROS) are working properly. (See

the Operation and Maintenance sections inthis manual.)

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments

section of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is operating properly. See "TO CHECK BRAKE"

in the Service and Adjustments section of this manual.

OPERATION

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

L I\1

LOW CHOKE FAST SLOWREVERSE NEUTRAL HIGH

IGNITION SWITCH

ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE MOWER HEIGHT

LIGHTS ON

ATTACH MENT

CLUTCH DISENGAGED

(Automatic Models only)

Failure to follow instructions

could result in serious injury or death. The safety alert symbol

is used to identify safety inform- ation about hazards which can

result in death, serious injury

and/or property damage.

OPERATION

SYSTEM (ROS)

FUEL BATTERY

FREE WHEEL

ATTACH MENT

CLUTCH ENGAGED

REVERSE FORWARD CRUISE CONTROL

DANGER, KEEP HANDS

AND FEET AWAY

& &

DANGER indicates a hazard which, if not avoided, will result in death or serious injury.

WARNING indicates a hazard which, if not avoided, could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury.

CAUTION when used without the alert symbol, indicates a situation that could result in damage

to the tractor and/or engine.

HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury

and/or property damage. FIRE indicates a hazard which, if not avoided,

could result in death, serious injury and/or property damage.

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

MOWER LIFT

CLUTCH/BRAKE

PEDAL

OPERATION

KNOW YOUR TRACTOR

READ THiS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.

Our tractors conform to the applicable safety standards of the American National Standards Institute.

(A) ATTACHMENT LIFT LEVER - Used to raise and lower the mower or other attachments mounted to your tractor.

(B) BRAKE PEDAL - Used for braking the tractor and starting the engine.

(D) THROTTLE/CHOKE CONTROL - Used for starting and controlling engine speed.

(E) ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other attachments mounted to your

tractor. (F) IGNITION SWITCH - Used for starting and stopping

the engine.

03124

Fig. 16

(G) REVERSE OPERATION SYSTEM (ROS) "ON" POSITION - Allows operation of mower or other powered

attachment while in reverse. (H) LIGHT SWITCH - Turns the headlights on and off.

(J) CRUISE CONTROL LEVER - Used to set forward movement of tractor at desired speed without holding the forward drive pedal.

(K) FORWARD DRIVE PEDAL - Used for forward move- ment of tractor.

(L) REVERSE DRIVE PEDAL - Used for reverse move- ment of tractor.

(M) FREEWHEEL CONTROL - Disengages transmission for pushing or slowly towing the tractor with the engine off.

(P) SERVICE REMINDER/HOUR METER- Indicates when service is required for the engine and mower.

OPERATION

The operation of any tractor can result in foreign objects thrown into the eyes, which can result

in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a wide

vision safety mask worn over spectacles.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 17)

Your tractor is equipped with an operator presence sens- ing switch. When engine is running, any attempt by the

operator to leave the seat without first setting the parking brake will shut off the engine.

• Depress clutch/brake pedal (B) all the way down and hold.

Pull parking brake lever (C) up and hold, release pres- sure from clutch/brake pedal (B), then release parking brake lever. Pedal should remain in brake position. Ensure parking brake will hold tractor secure.

Fig. 17

STOPPING (See Fig. 18)

MOWER BLADES -

• Tostop mower blades, place attachment clutch control in the "DISENGAGED" position (t_).

• Turn ignitionkey (F) to "STOP"position and remove key. Always remove key when leaving tractor to prevent

unauthorized use.

• Never use the choke to stop the engine.

IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY POSITION OTHER THAN "STOP" WILL CAUSE THE BATTERY

TO BE DISCHARGED, (DEAD).

NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may

cause "browning" of grass. To eliminate this possibility, al- ways stop engine when stopping tractor on grass areas.

CAUTION: Always stop tractor corn=

pletely, as described above, and set parking brake before leaving the opera= tor's position.

TO USE TH ROTTLE CONTROL (D) (See Fig. 19)

Always operate engine at full speed (fast).

• Operating engine at less than full speed (fast) reduces the engine's operating efficiency.

• Full speed (fast) offers the best mower performance.

(_) ATTACHMENT (I_) ATTACHMENT

CLUTCH LEVER CLUTCH LEVER

"DISENGAGED .... ENGAGED"

Fig. 18

GROUND DRIVE -

• To stop ground drive, depress brake pedal into full "BRAKE" position.

IMPORTANT: FORWARD AND REVERSE DRIVE PEDALS RETURNTO NEUTRALPOSITION WHEN NOT DEPRESSED.

ENGINE -

• Move throttle control (D) between half and full speed (fast) position.

NOTE: Failure to move throttle control between half and full speed (fast) position, before stopping may cause engine

to "backfire".

Fig. 19

TO MOVE FORWARD AND BACKWARD

(See Fig. 20)

The direction and speed of movement is controlled by the forward and reverse drive pedals.

• Start tractor and release parking brake.

• Slowly depress forward (K) or reverse (L) drive pedal to begin movement. Ground speed increases the further down the pedal is depressed.

OPERATION

Fig. 20

TO USE CRUISE CONTROL (J) (See Fig. 20)

The cruise control feature can be used for forward travel only. SYSTEM CHARACTERISTICS The cruise control should only be used while mowing or

transporting on relatively smooth, straight surfaces. Other conditions such as trimming at slow speeds may cause the cruise control to disengage. Do not use the cruise control

on slopes, rough terrian or while trimmimg or turning.

• With forward drive pedal depressed to desired speed, pull cruise control lever (J) up and hold while lifting your foot off the pedal, then release the lever.

To disengage the cruise control, depress the brake pedal or tap on forward drive pedal.

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 21)

The position of the attachment lift lever (A) determines the cutting height.

TO ADJUST GAUGE WHEELS (See Fig. 22)

Gauge wheels are properly adjusted when they are slightly off the ground when mower isat the desired cutting height in

operating position. Gauge wheels then keep thedeck inprop- er position tohelp prevent scalping in most terrain conditions.

NOTE:Adjust gauge wheels with tractor on a flat level surface.

• Adjust mower to desired cutting height (See "TO AD- JUST MOWER CUTTING HEIGHT" in the Operation section of this manual).

• With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off

the ground. Install gauge wheel in appropriate hole as shown and tighten securely.

• Repeat for opposite side installing gauge wheel in same adjustment hole.

Fig. 22

TO OPERATE MOWER

Your tractor isequipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with

the engine running and the attachment clutch engaged will shut off the engine. You must remain fully and centrally

positioned in the seat to prevent the engine from hesitat- ing or cutting off when operating your equipment on rough,

rolling terrain or hills.

• Select desired height of cut. (See "TO ADJUST MOWER CUTTING HEIGHT".)

• Start mower blades by engaging attachment clutch control.

TO STOP MOWER BLADES

Disengage attachment clutch control.

• Put attachment lift lever in desired cutting height slot.

Fig. 21

The cutting height range is approximately 1" to 4". The

heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and

may vary depending upon soil conditions, height of grass and types of grass being mowed.

• The average lawn should be cut to approximately 2-1/2" during the cool season and to over 3" during hot months. For healthier and better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6" in height should be mowed twice. Make the first cut relatively

high; the second to desired height.

_ CAUTION: Do not operate the mower

without either the entire grass catcher, on

mowers so equipped, or the deflector chute in place (See Fig. 23).

'If......

Fig. 23

OPERATION

REVERSE OPERATION SYSTEM (ROS)

Your tractor is equipped with a Reverse Operation System (ROS). Any attempt by the operator to travel in the reverse

direction with the attachment clutch engaged will shut off the engine unless ignition key is placed in the ROS "ON"

position. _WARNING: Backing up with the attachment clutch en-

gaged while mowing is strongly discouraged. Turning the ROS "ON", to allow reverse operation with the attachment clutch engaged, should only be done when the operator

decides it is necessary to reposition the machine with the attachment engaged. Do not mow in reverse unless

absolutely necessary.

USINGTHE REVERSE OPERATION SYSTEM (See Fig. 24) Only use if you are certain no children or other bystanders

will enter the mowing area.

• Depress brake pedal all the way down.

• With engine running, turn ignitionkey counterclockwise

to ROS "ON" position.

• Look down and behind before and while backing.

• Slowly depress reverse drive pedal to start movement.

• When use of the ROS is no longer needed, turn the ignition key clockwise to engine "ON" position.

TO TRANSPORT (See Fig. 25)

When pushing or towing your tractor, ensure transmission is disengaged by placing freewheel control in freewheeling

position. Free wheel control is located at the rear drawbar of tractor.

• Raise attachment lift to highest position with attachment lift control.

• Pull freewheel control out until the free wheel control rod locks in extended position.

• Do not push or tow tractor at more than two (2) MPH.

• To reengage transmission, reverse above procedure.

NOTE: Freewheel control will automatically disengage when the brake/clutch pedal is depressed.

TRANSMISSION ENGAGED

ROS "ON" ENGINE "ON" POSITION POSITION (NORMAL OPERATING)

Fig. 24

TO OPERATE ON HILLS

CAUTION: Do not drive up or down hills with slopes greater than 15° and do not

drive across any slope.

• Choose the slowest speed before starting up or down

hills.

• Avoid stopping or changing speed on hills.

• If stopping is absolutely necessary, push brake pedal

quickly to brake position and engage parking brake.

• Torestart movement, slowly release parking brake and brake pedal.

• Slowly depress appropriate drive pedal to slowest set- ting.

• Make all turns slowly.

TRANSMiSSiON DISENGAGED

Fig. 25

NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, ensure hood is closed

and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).

TOWING CARTS AND OTHER ATTACHMENTS Tow only the attachments that are recommended by and

comply with specifications of the manufacturer of your trac- tor. Use common sense when towing. Too heavy of a load,

while on aslope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

SERVICE REMINDER/HOUR METER

Service reminder shows the total number of hours the engine has run and flashes to indicate that the engine or mower

needs servicing. When service is required, the service reminder will flash for two hours. To service engine and mower, see the Maintenance section of this manual.

NOTE: Service reminder runs when the ignition key is in any position but "STOP". For accurate reading, be sure key

remains inthe "STOP" position when engine is not running.

OPERATION

BEFORE STARTING THE ENGINE

CHECK ENGINE OiL LEVEL

The engine in your tractor has been shipped from the fac- tory already filled with summer weight oil.

• Check engine oil with tractor on level ground.

• Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until "FUL!/' mark on dipstick is reached. Do not overfill.

• For cold weather operation you should change oil for easier starting. (See "OI L VISCOSITY CHART" inthe Maintenance section of this manual.)

• To change engine oil, see the Maintenance section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of filler neck. Do not overfill. Use fresh, clean, regular gasoline with a minimum of

87 octane. Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to ensure

fuel freshness.

fuel. Do not store, spill or use gasoline

CAUTION: Wipe off any spilled oil or near an open flame.

IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW32°F (0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP ENSURE GOOD COLD WEATHER STARTING.

CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture

which leads to separation and formation of acids

during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid

engine problems, the fuel system should be emptied

before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel

lines and carburetor are empty. Use fresh fuel next

season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may

occur. Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits

during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix

ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the

stabilizer to reach the carburetor. Do not empty the gas tank and carburetor if using fuel stabilizer.

TO START ENGINE (See Fig. 16)

When starting the engine for the first time or if the engine has run out of fuel, itwill take extra cranking time to move

fuel from the tank to the engine.

• Be sure freewheel control is in the transmission en- gaged position.

• Sit on seat in operating position, depress brake pedal and set parking brake.

• Move attachment clutch to "DISENGAGED" position.

• Move throttle control to choke position.

NOTE: Before starting, read the warm and cold starting procedures below.

• Insert key intoignition and turn key clockwise to"START" position and release key as soon as engine starts.

Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after

several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does

not start, move the throttle control back to the choke position and retry.

WARM WEATHER STARTING (50°F/10°C and above)

• When engine starts, move the throttle control to the fast position.

• The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine

and allow itto warm up for one minute using the choke as described above.

COLD WEATHER STARTING (50°F/10°C and below)

• When engine starts, allow engine to run with the throttle control in the choke position until the engine

runs roughly, then move throttle control to fast posi- tion. This may require an engine warm-up period from

several seconds to several minutes, depending on the temperature.

AUTOMATIC TRANSMISSION WARM UP

• Before driving the unit incold weather, the transmission should be warmed up as follows:

• Be sure the tractor is on level ground.

• Release the parking brake and let the brake slowly return to operating position.

• Allow one minute for transmission to warm up. This can be done during the engine warm up period.

• Theattachmentscanalso beusedduringtheenginewarm- up period after the transmission has been warmed up.

OPERATION

MOWING TIPS

• DO NOT use tire chains when the mower housing is attached to tractor.

• Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual.

• The left hand side of mower should be used for trimming.

• Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of

the tractor. This will result in a more even distribution of clippings and more uniform cutting.

• When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished (See Fig. 26).

(

Fig. 26

• If grass is extremely tall, itshould be mowed twice to reduce load and possible fire hazard from dried clip- pings. Make first cut relatively high; the second to the desired height.

• Do not mow grass when it iswet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.

• Always operate engine at full throttle when mow= ing to ensure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired.

• When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used.

MAINTENANCE

SCHEDULE

Check BrakeOperation Check Tire Pressure

T Check Operator Presence & ROS Systems A Check for Loose Fasteners

C ChecWReplace Mower Blades

T Lubrication Chart

0 Check Battery Level

R Clean Battery andTerminals

Clean Debris Off Steering Plate Check Mower Levelness

Check V-Belts

Check Engine Oil Level Change Engine Oil (models with oil filter) Change Engine Oil (models without oil filter)

NE Clean Air Filter G Clean Air Screen

Inspect Muffler/Spark Arrester

N Replace Oil Filter (If equipped)

E Clean Engine Cooling Fins

Replace Spark Plug Replace Air FilterPaper Cartridge

m R_lace Fuel Filter

1 - Change more often when operating under a heavy load or in high ambient temperatures. 2 - Service more often when operating in dirty or dusty conditions.

BEFORE

EACH

USE

EVERY

HOURS

EVERY

HOURS

EVERY

HOURS

v" v"

_#1,2

V"2

v"2

3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with maintenance-free battery.

EVERY

100

HOURS

EVERY

SEASON

5 - See Cleaning in Maintenance Section.

BEFORE

STORAGE

v" v"

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. Toreceive full value from the warranty, operator must maintain tractor

as instructed in this manual. Some adjustments will need to be made periodically to

properly maintain your tractor. At least once a season, check to see if you should make

any of the adjustments described in the Service and Adjustments section of this manual.

• At least once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter ensure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

• Check engine oil level.

• Check brake operation.

• Check tire pressure.

• Check operator presence and ROS systems for proper

operation.

• Check for loose fasteners.

LUBRICATION CHART

(_ SPINDLE ZERK = SPINDLE ZERK

(_ FRONT FRONT

WHEEL WHEEL

BEARING BEARING

ZERK ZERK

SECTOR GEAR

TEETH

02501

(_ General Purpose Grease (_ Refer to Maintenance "ENGINE" Section

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OFTHE SELF-LUBRICATING BEARINGS. IF YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A

DRY, POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY.

ENGINE

MANDREL ZERKS

MAINTENANCE

TRACTOR

Always observe safety rules when performing any maintenance.

BRAKE OPERATION If tractor requires more than five (5) feet to stop at highest

speed in highest gear on a level, dry concrete or paved surface, then brake must be checked and adjusted. (See "TO CHECK BRAKE" in the Service and Adjustments

section of this manual).

TIRES

• Maintain proper air pressure in all tires (See the sides of tires for proper PSI).

• Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your

local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

OPERATOR PRESENCE SYSTEM AND REVERSE OPERATION SYSTEM (ROS) (See Fig. 27)

Be sure operator presence and reverse operation systems are working properly. If your tractor does not function as

described, repair the problem immediately.

• The engine should not start unless the brake pedal is fully depressed, and the attachment clutch control is in the disengaged position.

CHECK OPERATOR PRESENCE SYSTEM

• When the engine is running, any attempt bythe operator to leave the seat without first setting the parking brake should shut off the engine.

• When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never operate unless the operator is in the seat.

CHECK REVERSE OPERATION (ROS) SYSTEM

• When the engine is running with the ignition switch in the engine "ON" position and the attachment clutch

engaged, any attempt by the operator to shift into reverse should shut off the engine.

• When the engine is running with the ignition switch in the ROS "ON" position and the attachment clutch engaged, any attempt by the operator to shift into reverse should NOT shut off the engine.

ROS "ON" POSITION

ENGINE "ON" POSITION (NORMAL OPERATING)

Fig. 27

BLADE CARE

Forbest results mower blades must be kept sharp. Replace

bent or damaged blades.

proved bythe manufacturer of your tractor.

_ CAUTION: Use onlya replacement blade ap=

Using a blade not approved by the manu= facturer of your tractor is hazardous, could damage your tractor and void your warranty.

BLADE REMOVAL (See Fig. 28)

• Raise mower to highest position to allow access to blades.

NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth.

• Remove blade bolt by turning counterclockwise.

• Install new or resharpened blade with stamped "THIS SIDE UP" facing deck and mandrel assembly.

iMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL ASSEMBLY.

• Install and tighten blade bolt securely (45-55 Ft. Lbs. torque).

IMPORTANT: SPECIAL BLADE BOLTHEATTREATED.

MANDREL

BLADE

BLADE BOLT, (SPECIAL)

CENTER HOLE

Fig. 28

BATTERY

Your tractor has a battery charging system which issufficient for normal use. However, periodic charging of the battery

with an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on your tractor ismain- tenance free. Do not attempt to open or remove caps or cov-

ers. Adding or checking level of electrolyte isnot necessary. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause

the battery to "leak" power.

• Raise hood.

• Disconnect BLACK battery cable first then RED bat- tery cable and remove battery from tractor.

• Rinse the battery with plain water and dry.

• Clean terminals and battery cable ends with wire brush until bright.

• Coat terminals with grease or petroleum jelly.

• Reinstall battery (See "REPLACING BATTERY" inthe Service and Adjustments section of this manual).

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