Husky HUG-800GSN, HUG-800GSEN User Manual

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HUG-800GSN HUG-800GSEN

Industrial 8 x 10/100/1000Base-T(X)

Slim Unmanaged Ethernet Switch

User’s Manual

V1.0

03-28-2017

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Husky Series Industrial Ethernet Switch Solutions

HUG-800GSN & HUG-800GSEN Industrial Slim Unmanaged Ethernet Switch

User’s Manual

Reproduction in any form or by any means without Ethernet Direct prior written permission is prohibited.

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Table of Contents

Chapter 1 Introduction............................................................................................................................................................1-1

1-1 Overview ............................................................................................................................................ 1-1

1-2 Product Features................................................................................................................................. 1-1

1-3 Package Checklist...............................................................................................................................1-1

Chapter 2 Hardware Installation.............................................................................................................................................2-1

2-1 Panel Layout....................................................................................................................................... 2-1

2-2 LED Indicators ....................................................................................................................................2-2

2-3 DIP Switch.......................................................................................................................................... 2-2

2-4 RJ-45 Ports ........................................................................................................................................2-2

2-4.1 RJ-45 Pin Assignments..........................................................................................................................2-3

2-5

Installing Your Ethernet Direct Switch ....................................................................................................2-3

2-5.1 Mounting The Switch .............................................................................................................................2-4

2-5.2 Wiring T

he Power Inputs........................................................................................................................2-4

2-5.3 Wiring T

he Alarm Relay .........................................................................................................................2-5

2-5.4 Wiring the Eart

h Ground ........................................................................................................................2-5

2-5.5 Ethernet Cabling

....................................................................................................................................2-6

Appendix A Specifications.....................................................................................................................................................

A-1

Appendix B Troubleshooting ................................................................................................................................................

B-1

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Introduction

Welcome to Husky Series HUG-800GSN & HUG-800GSEN Industrial Slim Unmanaged Ethernet Switch.

This chapter includes the following topics:

z Overview z Product Features z Package Checklist

1-1 Overview

The new and more powerful Husky Series HUG-800GSEN is an Industrial 8-ports Slim Unmanaged Full Gigabit Ethernet Switch that which supports IEEE 802.3/802.3u/802.3ab/802.3x with 10/100/1000Mbps, full/half duplex and MDI/MDI-X auto-sensing RJ-45 ports. The compact switch is equipped wide range redundant dual power input 12/24/48VDC and alarm relay contact, with IP30 compact size robust enclosure for easy installation. HUG-800GSEN is engineered to comply with heavy industrial grade EMS/EMI as well as certified by EN 61000-6-2 and EN 61000-6-4 certified. The switch provides a stable and reliable Ethernet transmission and is especially designed for harsh environments and special needs of industrial automation applications.

1-2 Product Features

HUG-800GSN & HUG-800GSEN has the following features:

High Performance Network Switching Technology

z Complies with IEEE standards z Provides 8 x 10/100/1000Base-T(X) with RJ-45 connector z Provides DIP switch for broadcast storm protection, Green Ethernet and alarm settings z Supports jumbo frame

Reliable Power Design

z Supports 12 to 48VDC redundant power input z Power reverse polarity protection and overload current protection

Robust Industrial Design

z EN 61000-6-2 and EN 61000-6-4 certified to use in heavy industrial environment z EN 50121-4 certified for Railway Applications (Track Side) z Robust industrial design case complies with IP30 housing standard z Supports operating temperature -10 to 70°C & extended temperature -40 to 80°C z DIN-Rail or optional wall mounting installation

1-3 Package Checklist

HUG-800GSN & HUG-800GSEN is shipped with the following items:

z 1 x Husky Series HUG-800GSN or HUG-800GSEN Industrial Slim Unmanaged Ethernet Switch z 1 x CD (The User’s Manual is inside the CD) z 1 x Terminal block z 1 x DIN-Rail mounting kit and 3 x screws

IF DC voltage is supplied by an external circuit, please use a protection device on the power supply input.

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Hardware Installation

This chapter contains information on HUG-800GSN & HUG-800GSEN’s appearance and hardware installation. Topics include:

z Panel Layout

z LED Indicators

z DIP Switch

z RJ-45 Ports

z Installing Your Ethernet Direct Switch

2-1 Panel Layout

Panel Layout of HUG-800GSN & HUG-800GSEN Industrial Slim Unmanaged Ethernet Switch

Front Panel Top Panel

No. Description

10/100/1000Base-T(X) RJ-45 ports

Power, Fault LED indicators

Terminal block for power and alarm connections

DIP switch

Earth ground connector

Earth ground sign

3 4

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Hardware Installations

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2-2 LED Indicators

There are diagnostic LEDs located on the front panel of HUG-800GSN & HUG-800GSEN. They provide primary information on switch status as described in the table below.

LED Name LED Color Status Definition

Power is connected and active at the PWR1/PWR2 input terminal connection.

PWR1 PWR2

Green

OFF PWR1/PWR2 is not connected.

One of the power inputs has fault condition (Alarm DIP switch must be enabled).

Fault

Amber

Off

Normal operation without power faults or Alarm DIP switch is disabled..

On The connected LAN speed is 1000M.

Blinking Blinking when there is Ethernet traffic.

1000 Yellow

Off There is no Ethernet connection

On The connected LAN speed is 10M or 100M

Blinking Blinking when there is Ethernet traffic.

100 Green

Off There is no Ethernet connection

2-3 DIP Switch

There is DIP switch located on the top panel of HUG-800GSN & HUG-800GSEN. It provides setup options on power alarm, EEE (Green Ethernet) and broadcast storm protection (BSP), and these functions as described in the table below.

DIP Function Status Description

Alarm Enable*

Provide alarm relay and fault LED indication if there is a power failure in one supply.

Alarm Disable

Disable alarm relay and fault LED indication if there is a power failure in one supply. Connecting to a single power source, place this switch to Disable position to turn off this function.

Broadcast Enable*

Enable broadcast storm protection. When BSP is enabled the switch will detect the broadcast packet per 10ms, and it only accepts 2 packets per 10ms, if broadcast packet has exceeded 2 packets, and the 3rd packet will be drop in order to protect the switch from possible broadcast storm.

Broadcast Disable

Disable the broadcast storm protection. When disabled, packets will not be dropped. However, the network performance may be affected or in the worst situation the network may be melted down due to excessive network traffic.

Enable

Enable IEEE802.3az Green Power function. Power usage will be reduced when there is low or no traffic utilization.

Green Power

Disable*

Disable IEEE802.3az Green Power function. No power saving plan will be carried out when there is low or no traffic utilization.

*Switch’s default setting

* After changing the DIP switch setting, you must restart the device (Power ON/OFF again) to activate the setting.

2-4 RJ-45 Ports

HUG-800GSN & HUG-800GSEN has 8 10/100/1000Mbps auto-sensing ports for 10Base-T, 100Base-TX and 1000Base-T devices connection. Auto MDI/MDIX function allows HUG-800GSN & HUG-800GSEN to connect to another switch or workstation without changing straight through or crossover cabling. See RJ-45 Pin Assignment section for straight through and crossover cable schematic.

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Hardware Installations

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2-4.1 RJ-45 Pin Assignments

All ports on HUG-800GSN & HUG-800GSEN support automatic MDI/MDI-X function, users can use straight-through cables (see figure below) for all network connections to PCs or servers, or to other switches or hubs. When auto MDI/MDI-X is enabled, both type of cable can be used and the interface automatically corrects any incorrect cabling. The table below shows the 10Base-T/100Base-TX MDI and MDI-X port pinouts.

10/100Base-T(X)

Pin MDI MDI-X

1 Tx+ Rx+

2 Tx- Rx-

3 Rx+ Tx+

6 Rx- Tx-

1000Base-T

Pin MDI MDI-X

BI_DA+ BI_DB+

BI_DA- BI_DB-

BI_DB+ BI_DA+

BI_DC+ BI_DD+

BI_DC- BI_DD-

BI_DB- BI_DA-

BI_DD+ BI_DC+

BI_DD- BI_DC-

Below are the illustrations of straight through connection and cross over connection.

Straight Through Cable Schematic Cross Over Cable Schematic

“+” and “-” signs represent the polarity of the wires that make up each wire pair.

2-5 Installing Your Ethernet Direct Switch

Switch

Tx+ 3

Tx- 6

Rx+ 1

Rx- 2

DD+ 4

DD- 5

DC+ 7

DC- 8

Router or PC

3 Rx+

6 Rx-

1 Tx+

2 Tx-

4 DC+

5 DC--

7 DC+

8 DC-

Switch

Tx+ 3

Tx- 6

Rx+ 1

Rx- 2

DC+ 4

DC- 5

DD+ 7

DD- 8

Switch

1 Rx+(Tx+)

2 Rx-(Tx-)

3 Tx+(Rx+)

6 Tx-(Rx-)

7 DD+(DC+)

8 DD-(DC-)

4 DC+(DD+)

5 DC-(DD-)

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Hardware Installations

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Unpack the HUG-800GSN or HUG-800GSEN from the packing box. Please refer to Package Checklist section to see if any item is missing or damaged. The installation steps include:

 Mounting The Switch  Wiring The Power Inputs  Wiring The Alarm Relay  Wiring the Earth Ground  Ethernet Cabling.

2-5.1 Mounting The Switch

There are two types of mounting options: DIN-Rail mounting or wall mounting (need to purchase optional wall mounting accessories). Users can choose the most suitable mounting installation for your own onsite applications.

2-5.1.1 DIN-Rail Mounting or Wall Mounting

The DIN-Rail mounting kit is come with the box; please check the Package Checklist section for its contents.

To attach the DIN-Rail or Wall mounting kit:

1. Screw the DIN-Rail or Wall Mount kit to the position shown in the figure below.

2. To detach DIN-Rail or Wall Mount kit from the switch, reverse the step 1.

(DIN-Rail Mount) (Optional Wall Mount)

The switches with DIN-Rail bracket has a steel spring in the upper rail of the bracket. This spring is compressed for mounting and un-mounting by applying downward force. .

(Mounting) (Un-Mounting)

2-5.2 Wiring The Power Inputs

A removable terminal block on the top panel provides both power and alarm connections. Power can be provided through the dual inputs from separate sources (PWR1 & PWR2). One power supply is enough to power up the device. If two power supplies are used, the device provides power redundancy function. See the figure provided below for recommended DC power wiring scheme.

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Hardware Installations

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Be sure to disconnect the power cord before installing and/or wiring your switch. Be sure of the maximum possible current when wiring connections. If the current goes above

the maximum ratings, the wire could overheat and result in serious damage to your switch.

2-5.3 Wiring The Alarm Relay

The alarm relay contact can be wired into an alarm circuit which senses an alarm condition when the contact is broken. The alarm relay is normally closed when there is no alarm condition. Please note that the alarm relay contact can only support 1A current at 24VDC (1A@24VDC).

Do not apply voltage and current that

exceed these specifications.

The acceptable wire range is 12 to 24 AWG.

2-5.4 Wiring the Earth Ground

An earth ground connector is provided on the top panel with an earth ground sign next to it. Grounding the device can help to release leakage of electricity to the earth safely so as to reduce injuries from electromagnetic interference (EMI).

Prior to connecting to the power, it is important to connect the ground wire to the earth. Follow steps below to install ground wire:

Fault

Normally Closed

(NC)

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Hardware Installations

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1. Loosen or remove the grounding screw.

2. Attach the grounding screw to the ring-type or fork-type terminal of the grounding cable. Make sure that the grounding cable is long enough to reach the earth.

3. Use a screwdriver to fasten the grounding screw.

2-5.5 Ethernet Cabling

For RJ-45 port connection, prepare twisted-paired, straight through Category 5/5e cables for Ethernet connection. The linking distance between the switch and the network device must be less than 100 meters (328 ft.).

For 10Mbps connections, please use 100Ω Category 3, 4 or 5 cables.

For 100Mbps connections, please use 100Ω Category 5/5e cables.

For 1000Mbps connections, please use 100Ω Category 5/5e or above cables.

The UTP port (RJ-45) LED(s) on the switch will light up when the cable is connected with the network device. Please refer to the LED Indicators section for more information.

Before connecting any network device, make sure network devices support auto MDI/MDI-X. If not support, use the cross over Category 5/5e cables.

After all wiring and connection are done and the LED lights on the switch’s front panel show normal status, the hardware installation is complete.

Ring-type

Terminal

Fork-type

Terminal

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Specifications

HUG-800GSN & HUG-800GSEN Product Specifications are as follows:

Hardware

Interface

RJ-45 Ports

8 x 10/100/1000Base-T(X) auto-negotiation speed, Full/Half duplex mode,

auto MDI/MDI-X

Per Unit PWR1 (Green), PWR2 (Green), Fault (Amber)

LEDs

Per Port 100 (Green), 1000 (Yellow)

DIP Switch

DIP 1: OFF (Enable power failure alarm) / ON (Disable)

DIP 2: OFF (Enable broadcast storm protection) / ON (Disable broadcast

storm protection)

DIP 3: OFF (Enable Green Ethernet) / ON (Disable Green Ethernet)

DIP 4: Reserved

Alarm Contact 1A@24V

Power Requirement

Power Input 12-48VDC, redundant power with removable terminal block

Power Protection Power reverse polarity protection and overload current protection

Power Consumption 12VDC/7W, 24VDC/7W, 48VDC/8.7W

Physical

Dimensions IP30, 31.6mm (W) x 142.1mm (H) x 106mm (D)

Installation DIN-Rail or optional wall mounting

Environmental

Operating Temp

Regular: -10 to 70°C (HUG-800GSN)

Extended: -40 to 80°C (HUG-800GSEN)

Storage Temp -40 to 85°C

Operating Humidity 5% to 95% RH (non-condensing)

Technical

Standards

IEEE 802.3 10Base-T Ethernet

IEEE 802.3u 100Base-TX/100Base-FX

IEEE 802.3ab 1000Base-T

IEEE 802.3az EEE (Energy Efficient Ethernet, Green Etherent)

IEEE 802.3x Flow Control

10Base-T 2-pair UTP/STP Cat. 3, 4, 5 cables EIA/TIA-568 100Ω

(100m)

100Base-TX 2-pair UTP/STP Cat. 5/5e cables EIA/TIA-568 100Ω (100m)

Network Media

1000Base-T 4-pair UTP/STP Cat. 5/5e or above cables

Protocols CSMA/CD

Switch Architecture Backplan (Switch Fabric) 16Gbps (Full wire-speed)

Data Processing Store and Forward

MAC Address Table 8K

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Specifications

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Jumbo Frame 9.6K

Regulatory Approvals

EMC CE, EN 61000-6-2, EN 61000-6-4

EMI FCC Part 15 Subpart B Class A,CE EN55022 Class A

EMS

EN 61000-4-2

EN 61000-4-3

EN 61000-4-4

EN 61000-4-5

EN 61000-4-6,

EN 61000-4-8

Railway Application (Track Side) EN 50121-4 (Certified)

Shock IEC60068-2-27

Vibration IEC60068-2-6

Free Fall IEC60068-2-32

Environmental WEEE, RoHS

MTBF 747,984 hours based on Mil-Hdbk-217F, GB

Warranty 5 years

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Troubleshooting

Select the proper UTP cables to construct your network. Please check that you are using the right cables. Use unshielded twisted-pair (UTP) or shield twisted-pair (STP) cables for RJ-45 connections: 100Ω Category 3, 4 or 5 cables for 10Mbps connections, 100Ω Category 5/5e cables for 100Mbps connections,100Ω Category 5/5e or above cables for 1000Mbps connections. Also be sure that the length of any twisted-pair connection does not exceed 100 meters (328 feet).

Diagnostic LED indicators located on the front panel of the switch can help users to easily monitor the switch.

IF the power indicator does not light on when the power cord is plugged in, you may have a problem with power cord. Then check for loose power connections, power losses or surges at power outlet. IF you still cannot resolve the problem, contact your local dealer for assistance.

If the switch LED indicators are normal, the cables are connected correctly, and the packets still cannot transmit, please check your system’s Ethernet devices’ configuration or status.